JPH03240910A - Molten iron tapping hole in smelting reduction furnace - Google Patents
Molten iron tapping hole in smelting reduction furnaceInfo
- Publication number
- JPH03240910A JPH03240910A JP3570990A JP3570990A JPH03240910A JP H03240910 A JPH03240910 A JP H03240910A JP 3570990 A JP3570990 A JP 3570990A JP 3570990 A JP3570990 A JP 3570990A JP H03240910 A JPH03240910 A JP H03240910A
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- slag
- molten iron
- smelting reduction
- tap hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 18
- 238000003723 Smelting Methods 0.000 title claims abstract description 16
- 238000010079 rubber tapping Methods 0.000 title abstract description 28
- 239000011449 brick Substances 0.000 claims abstract description 11
- 239000003575 carbonaceous material Substances 0.000 claims abstract description 4
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract 2
- 239000000155 melt Substances 0.000 claims description 2
- 150000004706 metal oxides Chemical class 0.000 claims 1
- 239000002893 slag Substances 0.000 abstract description 32
- 238000000034 method Methods 0.000 abstract description 5
- -1 iron series metal oxide Chemical class 0.000 abstract 1
- 238000007711 solidification Methods 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000000567 combustion gas Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000003245 coal Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Landscapes
- Manufacture Of Iron (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
この発明は炉内に残留するスラグを適正量にするための
溶融還元炉の出銑孔に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a tap hole of a smelting reduction furnace for controlling the amount of slag remaining in the furnace to an appropriate amount.
[従来の技術]
第5図は溶融還元法の工程を示す図である。溶融還元炉
1に種湯として溶銑を入れておき、予備還元炉2を経由
した一5龍の鉄鉱石および10〜20龍の炭材(石炭、
コークス等)を上から投入する。一方上方から挿入した
ランス3を介して酸素を吹込み、炭材を燃焼させ、微粒
の鉄鉱石を溶融還元する。溶融還元炉で発生した燃焼ガ
スは、サイクロンで除塵されて予備還元炉2に、その炉
底より吹込まれる。予備還元炉2に投入された鉄鉱石は
、流動状態で300〜600℃の燃焼ガスにより予熱お
よび予備還元される。予備還元炉2で低温となった燃焼
排ガス中に随伴された鉄鉱石粉は、サイクロンで捕集さ
れ、溶融還元炉1に投入される。サイクロンを出た燃焼
ガスは排ガスとして系外に放出される。上記のような工
程の中で、微粒の鉄鉱石と炭材が溶融還元炉1に連続的
に投入され、鉄鉱石は溶融還元されて、炉底に溜る。炉
底に溜った溶融メタルが所定レベルになると、出銑孔を
開口し、出銑、出滓する。第3図は、出銑、出滓時の炉
内状況を示したもので、(A)図は出銑開始時の状態で
、出銑孔4から溶融メタル10が流出している。(B)
図はスラグ11が流出している状態、< C,)図はス
ラグ11の流出が終り、ガスが噴出している状態である
。[Prior Art] FIG. 5 is a diagram showing the steps of the melt reduction method. Hot metal is put into the smelting reduction furnace 1 as a seed hot water, and 15 dragons of iron ore and 10 to 20 dragons of coal materials (coal,
Pour coke, etc.) from above. On the other hand, oxygen is blown in through a lance 3 inserted from above to burn the carbonaceous material and melt and reduce the fine iron ore. The combustion gas generated in the smelting reduction furnace is removed with dust by a cyclone and is blown into the preliminary reduction furnace 2 from the bottom of the furnace. The iron ore charged into the pre-reduction furnace 2 is preheated and pre-reduced by combustion gas at 300 to 600° C. in a fluidized state. Iron ore powder entrained in the combustion exhaust gas that has become low temperature in the pre-reduction furnace 2 is collected by a cyclone and introduced into the smelting reduction furnace 1. The combustion gas leaving the cyclone is released outside the system as exhaust gas. In the above-mentioned process, fine iron ore and carbonaceous material are continuously charged into the melting reduction furnace 1, and the iron ore is melted down and accumulated at the bottom of the furnace. When the molten metal accumulated at the bottom of the furnace reaches a predetermined level, the tap hole is opened to tap the iron and tap the slag. FIG. 3 shows the situation inside the furnace during tapping and slag tapping, and FIG. 3(A) shows the state at the start of tapping, with molten metal 10 flowing out from the tap hole 4. (B)
The figure shows a state in which the slag 11 is flowing out, and the figure (<C,) shows a state in which the slag 11 has finished flowing out and gas is gushing out.
[発明が解決しようとする課題]
還元溶融炉においては、運転を継続するために炉底に所
定量の溶融メタルを残す必要がある。このため炉を直立
した姿勢で出銑、出滓を行うが、スラグは粘性が大きい
ため4図のように炉内に多量に残り、出銑 滓時間がか
かり(7分以上かかると、この現象が発生し易い)、出
銑孔のスラグが凝固して、出銑孔を閉塞してしまうこと
かあり、出銑出滓作業に支障を来たすという問題点があ
る。[Problems to be Solved by the Invention] In a reduction melting furnace, it is necessary to leave a predetermined amount of molten metal at the bottom of the furnace in order to continue operation. For this reason, tapping and slag are carried out with the furnace in an upright position, but since the slag is highly viscous, a large amount remains in the furnace as shown in Figure 4, and it takes time to tap and slag (if it takes more than 7 minutes, this phenomenon will occur). ), the slag in the tap hole may solidify and block the tap hole, causing problems in the tap slag work.
[課題を解決するための手段]
本発明は上記のような問題点を解決しようとするもので
、鉄系金属酸化物を炭材で溶融還元する溶融還元炉の出
銑孔において、炉の内部に、中に出銑孔を形成した煉瓦
体を設けて出銑孔の入り口端を炉心方向に延設したこと
を特徴とする溶融還元炉の出銑孔である。 出銑孔の入
り口端を炉内側壁から0.5R〜1.ORの範囲にする
ほうがより好ましい。[Means for Solving the Problems] The present invention aims to solve the above-mentioned problems. A tap hole for a smelting reduction furnace is characterized in that a brick body with a tap hole formed therein is provided, and the entrance end of the tap hole extends in the direction of the core. The entrance end of the tap hole is 0.5R to 1.5R from the inner wall of the furnace. It is more preferable to set it in the range of OR.
[作用]
出銑孔の入り口端を側壁より炉内中心よりに位置させれ
ば、出滓が早くなり、スラグが凝固して、出銑孔を閉塞
することが無くなり、出銑出滓作業が円滑になる。出銑
孔の入り口端を炉内側壁から0.5R以上としたのは、
0.5未満とすると出滓時間が長くなり、スラグが出銑
孔を閉塞するからであり、また、1.OR以下としたの
は、1.0R以上としても、出滓時間が長くなり、スラ
グが出銑孔を閉塞するからである。[Function] If the entrance end of the tap hole is located closer to the center of the furnace than the side wall, the slag will be tapped faster, the slag will not solidify and block the tap hole, and the tap slag work will be easier. Become smoother. The entrance end of the tap hole is set at 0.5R or more from the inner wall of the furnace.
This is because if it is less than 0.5, the slag tapping time will become long and the slag will block the tap hole. The reason for setting it below OR is that even if it is 1.0R or more, the slag tapping time will become long and the slag will block the tap hole.
[実施例コ
本発明の実施例を図面に基づいて以下に説明する。第1
図および第2図において、1は溶融還元炉、4は出銑孔
(出滓も出銑孔で行う)、5は本発明に係る出銑孔の延
長孔を内部に形成した煉瓦体である。10は炉底に残留
した種湯(溶銑)、11は炉内に残流したスラグで、そ
の粘性が高いゆえに出銑孔の入り口端6に向かって傾斜
する山形状をしている。[Embodiments] Examples of the present invention will be described below based on the drawings. 1st
In the figure and FIG. 2, 1 is a smelting reduction furnace, 4 is a tap hole (the slag is also tapped in the tap hole), and 5 is a brick body in which an extension hole of the tap hole according to the present invention is formed inside. . Numeral 10 is seed metal (hot metal) remaining at the bottom of the furnace, and 11 is slag remaining in the furnace, and because of its high viscosity, it has a mountain shape that slopes toward the entrance end 6 of the tap hole.
次に本発明にかかる煉瓦体の主要寸法について説明する
。出銑孔の炉底からの高さhは、5T炉(試験用炉、炉
高:4m、炉床径;1.4m。Next, the main dimensions of the brick body according to the present invention will be explained. The height h of the tap hole from the hearth bottom was a 5T furnace (test furnace, furnace height: 4 m, hearth diameter: 1.4 m).
炉内容積;7ポ)の場合種湯は、4.5T必要であるか
ら、501、実用炉の400T炉(炉高;10m、炉床
径;7m、炉内容積;600が)で種湯は400Tとな
るから、150cmである。煉瓦体の長さρは、例えば
0.7Rとすれば、5T炉で、49cm、400T炉で
は、245cmとなる。なお、出銑孔径は、5T炉で3
0〜40龍400T炉で60〜70I1mがよい。Since 4.5T of seed water is required in the case of 501, a practical furnace of 400T furnace (furnace height: 10m, hearth diameter: 7m, furnace volume: 600) is 400T, so it is 150cm. For example, if the length ρ of the brick body is 0.7R, it will be 49 cm in a 5T furnace and 245 cm in a 400T furnace. In addition, the tap hole diameter is 3 in a 5T furnace.
60-70I1m is good for 0-40 dragon 400T furnace.
5T炉で煉瓦体の長さを変えて、出銑出滓時間の変化を
調査した結果を第1表に示す。Table 1 shows the results of investigating changes in tapping time by changing the length of the brick body in a 5T furnace.
第 1 表 あった。Table 1 there were.
第1表に見るように、ρ−20CIl出滓時間が7分と
なり、出銑孔閉塞が時々発生したが、30C11以上に
すると、6分以下となりスラグが凝固して出銑孔を閉塞
することが無くなった。As shown in Table 1, the ρ-20CIl slag tapping time was 7 minutes, and tap hole blockage occasionally occurred, but when the slag was 30C11 or higher, it took less than 6 minutes, and the slag solidified and clogged the tap hole. is gone.
[発明の効果]
本発明は上記のように構成されているから、出滓時間が
早くなり、スラグが凝固して出銑孔を閉塞することが無
くなり、円滑な出銑出滓作業ができるという効果がある
。[Effects of the Invention] Since the present invention is configured as described above, the slag tapping time is shortened, the slag does not solidify and clog the tap hole, and the tapping operation can be carried out smoothly. effective.
第1図は本発明の出銑孔を有する溶融還元炉の縦断面図
、第2図は第1図の■−■断面図、第3図は出銑から出
滓完了までの炉内状況を示す図、第4図は従来の出銑孔
による出銑、出滓完了後の種湯およ残留スラグの状態を
示す図、第5図は溶融還元法の工程図である。
1 溶融還元炉、4・・出銑孔、5・・煉瓦体、10・
種湯、11・・残留スラグ。Figure 1 is a longitudinal cross-sectional view of a smelting reduction furnace with a tap hole according to the present invention, Figure 2 is a cross-sectional view taken along the line ■-■ in Figure 1, and Figure 3 shows the situation inside the furnace from tapping to completion of slag tapping. FIG. 4 is a diagram showing the state of the seed hot water and residual slag after completion of tapping and slag tapping using a conventional tap hole, and FIG. 5 is a process diagram of the smelting reduction method. 1. Smelting reduction furnace, 4.. Tapping hole, 5.. Brick body, 10.
Seed bath, 11...Residual slag.
Claims (2)
の出銑孔において、炉の内部に、中に出銑孔を形成した
煉瓦体を設けて出銑孔の入り口端を炉心方向に延設した
ことを特徴とする溶融還元炉の出銑孔。(1) In the tap hole of a smelting reduction furnace that melts and reduces iron-based metal oxides with carbonaceous material, a brick body with a tap hole formed inside is provided inside the furnace, and the entrance end of the tap hole is connected to the core. A tap hole of a smelting reduction furnace characterized by extending in the direction.
Rに位置するように煉瓦体を設けた請求項1記載の溶融
還元炉の出銑孔。但し、R:炉底の半径。(2) The entrance end of the tap hole is 0.5R to 1.0R from the furnace inner wall.
The tap hole of a smelting reduction furnace according to claim 1, wherein the brick body is provided so as to be located at R. However, R: radius of the hearth bottom.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3570990A JPH03240910A (en) | 1990-02-16 | 1990-02-16 | Molten iron tapping hole in smelting reduction furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3570990A JPH03240910A (en) | 1990-02-16 | 1990-02-16 | Molten iron tapping hole in smelting reduction furnace |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH03240910A true JPH03240910A (en) | 1991-10-28 |
Family
ID=12449391
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3570990A Pending JPH03240910A (en) | 1990-02-16 | 1990-02-16 | Molten iron tapping hole in smelting reduction furnace |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH03240910A (en) |
-
1990
- 1990-02-16 JP JP3570990A patent/JPH03240910A/en active Pending
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