JPH03239526A - Molding of resin molding - Google Patents

Molding of resin molding

Info

Publication number
JPH03239526A
JPH03239526A JP3550190A JP3550190A JPH03239526A JP H03239526 A JPH03239526 A JP H03239526A JP 3550190 A JP3550190 A JP 3550190A JP 3550190 A JP3550190 A JP 3550190A JP H03239526 A JPH03239526 A JP H03239526A
Authority
JP
Japan
Prior art keywords
resin
molded product
molding
hollow part
reinforcing material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3550190A
Other languages
Japanese (ja)
Inventor
Keita Sasaki
圭太 佐々木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mazda Motor Corp
Original Assignee
Mazda Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mazda Motor Corp filed Critical Mazda Motor Corp
Priority to JP3550190A priority Critical patent/JPH03239526A/en
Publication of JPH03239526A publication Critical patent/JPH03239526A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14836Preventing damage of inserts during injection, e.g. collapse of hollow inserts, breakage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • B29C70/48Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/86Incorporated in coherent impregnated reinforcing layers, e.g. by winding

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To suppress deformation of a resin molding min. by pressing a hollow part of the prim. molding by feeding a gas when a reinforcing material-contg. resin material is filled. CONSTITUTION:A resin path 102a opened on a part facing a recessed groove 12a on the inner face of a mold 102 is formed in the mold 102a and is connected with a resin feeding pipe 104. In addition, an air feeding pipe 106 is buried so as to communicate with an air blowing inlet 12b. Then, after a frame main body 12 is set in the molds 100 and 102 and the molds are clamped, a molten resin material is injected in the recessed groove 12a through the resin feeding pipe 104 and the resin path 102a to form a reinforcing material-contg. resin layer 14. At the same time, a compressed air is fed in a hollow part 12c through the air feeding pipe 106 and the air blowing inlet 12b to press the hollow part 12c. It is possible to suppress deformation of the frame main body 12 caused by the injection pressure of the resin material to be min.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、ブロー成形によって樹脂成形品を成形する方
法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a method of molding a resin molded article by blow molding.

(従来の技術) ブロー成形品は中空部を有するため、一般に十分な剛性
を確保することが困難である。このため従来、実開昭6
2−75916号公報に開示されているように、金属部
材をインサートとして用いてブロー成形を行い、これに
よりブロー成形品の剛性向上を図る工夫がなされていた
(Prior Art) Since blow-molded products have hollow parts, it is generally difficult to ensure sufficient rigidity. For this reason, conventionally,
As disclosed in Japanese Patent No. 2-75916, blow molding was carried out using a metal member as an insert, thereby improving the rigidity of the blow molded product.

(発明が解決しようとする課題) しかしながら、上記従来の成形方法では、金属部材を用
いるため樹脂成形品の重量が大幅に増大するという弊害
を生じていた。
(Problems to be Solved by the Invention) However, the conventional molding method described above has the disadvantage that the weight of the resin molded product increases significantly because of the use of metal members.

これに対し、外面に凹陥溝が形成された一次成形品をブ
ロー成形により成形した後、この一次成形品の凹陥溝内
に、ガラス繊維等の強化材を含有する樹脂材料を、レジ
ンインジェクション法あるいはフィラメントワインディ
ング法等を用いて充填することにより、樹脂成形品を成
形する方法が考えられる。そして、このようにすれば、
重量の大幅増大を招来することなく、しかも簡単かつ低
コストで、剛性の高い樹脂成形品を得ることができる。
In contrast, after a primary molded product with grooves formed on its outer surface is molded by blow molding, a resin material containing a reinforcing material such as glass fiber is added into the grooves of the primary molded product using a resin injection method or A possible method is to mold a resin molded product by filling using a filament winding method or the like. And if you do it like this,
A highly rigid resin molded product can be obtained easily and at low cost without causing a significant increase in weight.

ところが、このような成形方法を採用した場合には、一
次成形品の凹陥溝内に強化材含有樹脂材料を充填する際
に作用する荷重により、一次成形品に変形を来たしやす
い。例えば、レジンインジェクションでは樹脂注入時の
樹脂圧力により、また、フィラメントワインディングで
は繊維を巻き付ける際の繊維張力により、一次成形品が
変形してしまうことが考えられる。そして、このように
一次成形品が変形すると、最終成形品たる樹脂成形品も
変形してしまうこととなる。
However, when such a molding method is employed, the primary molded product is likely to be deformed due to the load that is applied when filling the reinforcing material-containing resin material into the grooves of the primary molded product. For example, in resin injection, the primary molded product may be deformed due to the resin pressure when injecting the resin, or in filament winding, due to the fiber tension when winding the fibers. When the primary molded product is deformed in this way, the resin molded product that is the final molded product is also deformed.

本発明は、このような事情に鑑みてされたものであって
、重量を大幅に増大することなく、簡単かつ低コストで
、剛性の高い樹脂成形品を成形することができ、しかも
、樹脂成形品の変形を最小限に押えた上でこれを実現す
ることのできる、樹脂成形品の成形方法を提供すること
を目的とするものである。
The present invention was made in view of these circumstances, and it is possible to easily and inexpensively mold a highly rigid resin molded product without significantly increasing the weight. It is an object of the present invention to provide a method for molding a resin molded product, which can achieve this while minimizing deformation of the product.

(課題を解決するための手段) 本発明に係る樹脂成形品の成形方法は、強化材含有樹脂
材料を充填する際、一次成形品に作用する荷重に対抗す
べく、その中空部にガスを供給して該中空部を加圧する
ことにより、上記目的達成を図るようにしたものである
(Means for Solving the Problems) The method for molding a resin molded product according to the present invention supplies gas to the hollow portion of the primary molded product in order to counteract the load acting on the primary molded product when filling the reinforcing material-containing resin material. The above objective is achieved by pressurizing the hollow portion.

すなわち、外面に凹陥溝が形成された一次成形品をブロ
ー成形により成形した後、この一次成形品の前記凹陥溝
内に強化材含有樹脂材料を充填することにより、樹脂成
形品を成形する方法であって、 前記強化材含有樹脂材料を充填する際、前記一次成形品
の中空部にガスを供給して該中空部を加圧することを特
徴とするものである。
That is, a method of molding a resin molded product by blow molding a primary molded product having a groove formed on its outer surface, and then filling the grooves of the primary molded product with a reinforcing material-containing resin material. The present invention is characterized in that when filling the reinforcing material-containing resin material, gas is supplied to the hollow part of the primary molded product to pressurize the hollow part.

(発明の作用および効果) 上記構成に示すように、本発明によれば、外面に凹陥溝
が形成された一次成形品をブロー成形により成形した後
、この一次成形品の凹陥溝内に強化材含有樹脂材料を充
填することにより、樹脂成形品を成形するようになって
いるので、従来の金属部材を用いた場合のように重量の
大幅な増大を招来することなく、簡単かつ低コストで剛
性の高い樹脂成形品を得ることができ、さらに、本発明
によれば、強化材含有樹脂材料を充填する際、次成形品
の中空部にガスを供給して該中空部を加圧するようにな
っているので、充填時の荷重によって生ずる一次成形品
の変形を内圧によって最小限に押えた上で上記効果を得
ることができる。
(Operations and Effects of the Invention) As shown in the above configuration, according to the present invention, after a primary molded product having a concave groove formed on its outer surface is molded by blow molding, a reinforcing material is inserted into the concave groove of the primary molded product. Since a resin molded product is formed by filling the resin material, it is possible to easily and inexpensively increase rigidity without causing a significant increase in weight as would be the case when using conventional metal parts. Furthermore, according to the present invention, when filling the reinforcing material-containing resin material, gas is supplied to the hollow part of the next molded product to pressurize the hollow part. Therefore, the above effects can be obtained while minimizing the deformation of the primary molded product caused by the load during filling using the internal pressure.

(実 施 例) 以下添付図面を参照しながら本発明の実施例について詳
述する。
(Examples) Examples of the present invention will be described in detail below with reference to the accompanying drawings.

第1図は、本発明に係る樹脂成形品の成形方法の第1実
施例を示すレジンインジェクション工程図であって、第
2図のI−1線断面に対応する金型断面図である。また
、第2図は、上記実施例により成形された樹脂成形品を
示す斜視図であり、第3図は、第2図の■−■線断面図
である。
FIG. 1 is a resin injection process diagram showing a first embodiment of the method for molding a resin molded article according to the present invention, and is a cross-sectional view of a mold corresponding to the cross section taken along line I-1 in FIG. Further, FIG. 2 is a perspective view showing a resin molded product molded according to the above embodiment, and FIG. 3 is a sectional view taken along the line ■-■ in FIG.

第2および3図に示すように、樹脂成形品lOは、自動
車の着座用シートのシートバックフレームであって、外
周面(外面)に凹陥溝12aが形成されたフレーム本体
12と、このフレーム本体12の凹陥溝12a内に外周
面と路面−で強化材含有樹脂材料が充填されてなる強化
材含有樹脂層14とから構成されている。
As shown in FIGS. 2 and 3, the resin molded product IO is a seat back frame for a seat for an automobile, and includes a frame body 12 having a recessed groove 12a formed on the outer peripheral surface (outer surface), and this frame body. It is comprised of a reinforcing material-containing resin layer 14 filled with a reinforcing material-containing resin material in twelve concave grooves 12a on the outer peripheral surface and the road surface.

フレーム本体12は、ブロー成形により一次成形品とし
て成形される。このブロー成形の際、フレーム本体12
の下端部には、エア吹込み孔12b(第1図参照)が形
成される。
The frame main body 12 is molded as a primary molded product by blow molding. During this blow molding, the frame body 12
An air blowing hole 12b (see FIG. 1) is formed at the lower end of.

そして、この一次成形品たるフレーム本体12は、第1
図に示すように、その凹陥溝12a内に強化材たるガラ
ス繊維16がマット状に重ねて配置(接着剤等による貼
付)された後、フレーム本体12の外形形状に対して凹
陥溝12aの部分を拡張した形状のキャビティを形成す
る1対のレジンインジェクション金型100 、102
内にセットされる。
The frame main body 12, which is this primary molded product,
As shown in the figure, after the glass fibers 16 serving as a reinforcing material are placed in a mat-like manner (attached with adhesive or the like) in the recessed groove 12a, the portion of the recessed groove 12a relative to the external shape of the frame body 12 is A pair of resin injection molds 100 and 102 forming a cavity with an expanded shape.
is set within.

金型102には、その内面の凹陥溝12aと対向する部
分に開口する樹脂通路102aが形成されており、この
樹脂通路102には樹脂供給管104が接続されている
。この金型102には、また、エア吹込み孔12bに連
通ずるようにしてエア供給管106が埋設されている。
A resin passage 102a is formed in the mold 102 and opens at a portion of the inner surface thereof facing the recessed groove 12a, and a resin supply pipe 104 is connected to the resin passage 102. An air supply pipe 106 is also embedded in this mold 102 so as to communicate with the air blowing hole 12b.

そして、フレーム本体12が金型100102内にセッ
トされ型締めがなされると、樹脂供給管104および樹
脂通路102aを介して溶融した樹脂材料が凹陥溝12
a内に射出されて、強化材含有樹脂層14(第3図参照
)を形成する。このとき同時に、エア供給管10Bおよ
びエア吹込み孔12bを介して加圧エアがフレーム本体
12の中空部12eに供給され、該中空部12eが加圧
される。この加圧エアにより、上記樹脂材料の射出圧力
によってフレーム本体12が変形するのを最小限に押え
ることができる。
Then, when the frame body 12 is set in the mold 100102 and the mold is clamped, the molten resin material flows into the concave groove 100102 through the resin supply pipe 104 and the resin passage 102a.
a to form a reinforcing material-containing resin layer 14 (see FIG. 3). At the same time, pressurized air is supplied to the hollow part 12e of the frame body 12 via the air supply pipe 10B and the air blowing hole 12b, and the hollow part 12e is pressurized. This pressurized air can minimize deformation of the frame body 12 due to the injection pressure of the resin material.

第4図は、本発明の第2実施例を示すフィラメントワイ
ンディング工程図である。
FIG. 4 is a filament winding process diagram showing a second embodiment of the present invention.

フレーム本体12がブロー成形により一次成形品として
成形される点は第1実施例と同様であるが、強化材含有
樹脂層14の形成方法が異なる。
This embodiment is similar to the first embodiment in that the frame body 12 is molded as a primary molded product by blow molding, but the method of forming the reinforcing material-containing resin layer 14 is different.

すなわち、強化材たるガラス繊維1B’がロービングと
して供給され、樹脂槽110内で樹脂材料を含浸した後
、フレーム本体12の凹陥溝12a内に巻き付けられる
ことによって、強化材含有樹脂層14(第3図参照)が
形成されるようになっている。
That is, the glass fiber 1B' serving as the reinforcing material is supplied as a roving, impregnated with a resin material in the resin tank 110, and then wound into the recessed groove 12a of the frame main body 12 to form the reinforcing material-containing resin layer 14 (the third (see figure) is formed.

上記ロービング巻付けのため、フレーム本体12は、軸
部材112により図示矢印六方向に回転せしめられるよ
うになっている。一方、軸部材112を支持するスリー
ブ114内にはエア通路が形成され、該エア通路には加
圧エアを供給するエア供給管116が接続され、さらに
、上記エア通路には、フレーム本体12のエア吹込み孔
12b  (m1図参照)に−端が接続されたエアホー
ス11gの他端が接続されている。そして、上記ロービ
ング巻付けの際、エア供給管116.エア通路およびエ
アホース11Bを介して加圧エアがフレーム本体12の
中空部12e(第1図参照)に供給され、該中空部12
cが加圧される。この加圧エアにより、ロービング巻付
けの際に生ずる繊維張力によってフレーム本体12が変
形するのを最小限に押えることができる。
In order to wrap the roving, the frame body 12 can be rotated by the shaft member 112 in six directions shown by arrows. On the other hand, an air passage is formed in the sleeve 114 that supports the shaft member 112, and an air supply pipe 116 that supplies pressurized air is connected to the air passage. The other end of the air hose 11g, whose negative end is connected, is connected to the air blowing hole 12b (see figure m1). When winding the roving, the air supply pipe 116. Pressurized air is supplied to the hollow part 12e (see FIG. 1) of the frame main body 12 through the air passage and the air hose 11B, and the hollow part 12e
c is pressurized. This pressurized air can minimize deformation of the frame main body 12 due to fiber tension generated when the roving is wound.

なお、上記各実施例においては、強化材としてガラス繊
維を用いたが、カーボン繊維その他の強化材を用いるよ
うにしてもよいことはもちろんである。
In each of the above embodiments, glass fiber was used as the reinforcing material, but it is of course possible to use carbon fiber or other reinforcing material.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、本発明に係る樹脂成形品の成形方法の第1実
施例を示すレジンインジェクション工程図であって、第
2図のI−1線断面に対応する金型断面図、 第2図は、上記実施例により成形された樹脂成形品を示
す斜視図、 第3図は、第2図の■−■線断面図、 第4図は、本発明の第2実施例を示すフィラメントワイ
ンディング工程図である。 10・・・樹脂成形品 12・・・フレーム本体(一次成形品)12a・・・凹
陥溝     12b・・・エア吹込み孔12e・・・
中空部     14・・・強化材含有樹脂層18.1
6 ’・・・ガラス繊維(強化材)第rFjJ 171
FIG. 1 is a resin injection process diagram showing a first embodiment of the method for molding a resin molded product according to the present invention, and is a sectional view of a mold corresponding to the cross section taken along the line I-1 in FIG. is a perspective view showing a resin molded product molded according to the above embodiment, FIG. 3 is a sectional view taken along the line ■-■ in FIG. 2, and FIG. 4 is a filament winding process showing a second embodiment of the present invention. It is a diagram. 10...Resin molded product 12...Frame body (primary molded product) 12a...Concave groove 12b...Air blow hole 12e...
Hollow part 14... Reinforcement material-containing resin layer 18.1
6'...Glass fiber (reinforcement material) No. rFjJ 171

Claims (1)

【特許請求の範囲】 外面に凹陥溝が形成された一次成形品をブロー成形によ
り成形した後、この一次成形品の前記凹陥溝内に強化材
含有樹脂材料を充填することにより、樹脂成形品を成形
する方法であって、 前記強化材含有樹脂材料を充填する際、前記一次成形品
の中空部にガスを供給して該中空部を加圧することを特
徴とする、樹脂成形品の成形方法。
[Scope of Claims] A resin molded product is formed by blow molding a primary molded product having grooves formed on its outer surface, and then filling the grooves of the primary molded product with a reinforcing material-containing resin material. A method for molding a resin molded product, the method comprising: supplying gas to a hollow part of the primary molded product to pressurize the hollow part when filling the reinforcing material-containing resin material.
JP3550190A 1990-02-16 1990-02-16 Molding of resin molding Pending JPH03239526A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3550190A JPH03239526A (en) 1990-02-16 1990-02-16 Molding of resin molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3550190A JPH03239526A (en) 1990-02-16 1990-02-16 Molding of resin molding

Publications (1)

Publication Number Publication Date
JPH03239526A true JPH03239526A (en) 1991-10-25

Family

ID=12443506

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3550190A Pending JPH03239526A (en) 1990-02-16 1990-02-16 Molding of resin molding

Country Status (1)

Country Link
JP (1) JPH03239526A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102452174A (en) * 2011-07-28 2012-05-16 昆山同寅兴业机电制造有限公司 Air pressure shaping technology of carbon fiber product and glass fiber product and used die

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102452174A (en) * 2011-07-28 2012-05-16 昆山同寅兴业机电制造有限公司 Air pressure shaping technology of carbon fiber product and glass fiber product and used die

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