JPH03234527A - Polyolefin coated steel material - Google Patents
Polyolefin coated steel materialInfo
- Publication number
- JPH03234527A JPH03234527A JP3032090A JP3032090A JPH03234527A JP H03234527 A JPH03234527 A JP H03234527A JP 3032090 A JP3032090 A JP 3032090A JP 3032090 A JP3032090 A JP 3032090A JP H03234527 A JPH03234527 A JP H03234527A
- Authority
- JP
- Japan
- Prior art keywords
- polyolefin
- steel material
- coated steel
- chromate treatment
- silane coupling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 55
- 239000010959 steel Substances 0.000 title claims abstract description 55
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 53
- 239000000463 material Substances 0.000 title claims abstract description 42
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 claims abstract description 73
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 67
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims abstract description 58
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 32
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims abstract description 29
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 28
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 27
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 239000011651 chromium Substances 0.000 claims description 41
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 39
- 229910052804 chromium Inorganic materials 0.000 claims description 39
- 239000010419 fine particle Substances 0.000 claims description 24
- 239000010410 layer Substances 0.000 claims description 12
- 239000012790 adhesive layer Substances 0.000 claims description 4
- 238000005260 corrosion Methods 0.000 claims description 4
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 claims description 2
- KBJFYLLAMSZSOG-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)aniline Chemical compound CO[Si](OC)(OC)CCCNC1=CC=CC=C1 KBJFYLLAMSZSOG-UHFFFAOYSA-N 0.000 claims description 2
- XCOASYLMDUQBHW-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)butan-1-amine Chemical compound CCCCNCCC[Si](OC)(OC)OC XCOASYLMDUQBHW-UHFFFAOYSA-N 0.000 claims description 2
- 229920005672 polyolefin resin Polymers 0.000 claims description 2
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 claims description 2
- 239000011247 coating layer Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 31
- 238000000576 coating method Methods 0.000 abstract description 21
- 239000011248 coating agent Substances 0.000 abstract description 19
- 238000007654 immersion Methods 0.000 abstract description 19
- 239000000853 adhesive Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract 1
- 239000011259 mixed solution Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 33
- 230000000052 comparative effect Effects 0.000 description 13
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 12
- 239000007788 liquid Substances 0.000 description 11
- -1 oid SA Chemical compound 0.000 description 10
- 230000009467 reduction Effects 0.000 description 10
- 239000007864 aqueous solution Substances 0.000 description 9
- 229910002012 Aerosil® Inorganic materials 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- 229920001353 Dextrin Polymers 0.000 description 7
- 239000004375 Dextrin Substances 0.000 description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 7
- 235000019425 dextrin Nutrition 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 239000012153 distilled water Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 5
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 239000000049 pigment Substances 0.000 description 5
- 238000007747 plating Methods 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 229910001430 chromium ion Inorganic materials 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000005422 blasting Methods 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- 229910002016 Aerosil® 200 Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229920002261 Corn starch Polymers 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000008120 corn starch Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 235000019441 ethanol Nutrition 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002689 polyvinyl acetate Polymers 0.000 description 2
- 239000011118 polyvinyl acetate Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 125000005372 silanol group Chemical group 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000011550 stock solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- FWLHAQYOFMQTHQ-UHFFFAOYSA-N 2-N-[8-[[8-(4-aminoanilino)-10-phenylphenazin-10-ium-2-yl]amino]-10-phenylphenazin-10-ium-2-yl]-8-N,10-diphenylphenazin-10-ium-2,8-diamine hydroxy-oxido-dioxochromium Chemical compound O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.O[Cr]([O-])(=O)=O.Nc1ccc(Nc2ccc3nc4ccc(Nc5ccc6nc7ccc(Nc8ccc9nc%10ccc(Nc%11ccccc%11)cc%10[n+](-c%10ccccc%10)c9c8)cc7[n+](-c7ccccc7)c6c5)cc4[n+](-c4ccccc4)c3c2)cc1 FWLHAQYOFMQTHQ-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- ZEHOVWPIGREOPO-UHFFFAOYSA-N 4,5,6,7-tetrachloro-2-[2-(4,5,6,7-tetrachloro-1,3-dioxoinden-2-yl)quinolin-8-yl]isoindole-1,3-dione Chemical compound O=C1C(C(=C(Cl)C(Cl)=C2Cl)Cl)=C2C(=O)N1C(C1=N2)=CC=CC1=CC=C2C1C(=O)C2=C(Cl)C(Cl)=C(Cl)C(Cl)=C2C1=O ZEHOVWPIGREOPO-UHFFFAOYSA-N 0.000 description 1
- WZSFTHVIIGGDOI-UHFFFAOYSA-N 4,5,6,7-tetrachloro-3-[2-methyl-3-[(4,5,6,7-tetrachloro-3-oxoisoindol-1-yl)amino]anilino]isoindol-1-one Chemical compound ClC1=C(Cl)C(Cl)=C(Cl)C2=C1C(NC1=CC=CC(NC=3C4=C(C(=C(Cl)C(Cl)=C4Cl)Cl)C(=O)N=3)=C1C)=NC2=O WZSFTHVIIGGDOI-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 229910002018 Aerosil® 300 Inorganic materials 0.000 description 1
- 229910002019 Aerosil® 380 Inorganic materials 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229920000945 Amylopectin Polymers 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 108010073178 Glucan 1,4-alpha-Glucosidase Proteins 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- 229910000576 Laminated steel Inorganic materials 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 229910001182 Mo alloy Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229910001252 Pd alloy Inorganic materials 0.000 description 1
- 235000004347 Perilla Nutrition 0.000 description 1
- 244000124853 Perilla frutescens Species 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- 229910008051 Si-OH Inorganic materials 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 229910006358 Si—OH Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 229910001080 W alloy Inorganic materials 0.000 description 1
- 229910000611 Zinc aluminium Inorganic materials 0.000 description 1
- XYCQRIWVOKLIMW-UHFFFAOYSA-N [Co].[Ni].[Zn] Chemical compound [Co].[Ni].[Zn] XYCQRIWVOKLIMW-UHFFFAOYSA-N 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 description 1
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 1
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- CJOBVZJTOIVNNF-UHFFFAOYSA-N cadmium sulfide Chemical compound [Cd]=S CJOBVZJTOIVNNF-UHFFFAOYSA-N 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- BIJOYKCOMBZXAE-UHFFFAOYSA-N chromium iron nickel Chemical compound [Cr].[Fe].[Ni] BIJOYKCOMBZXAE-UHFFFAOYSA-N 0.000 description 1
- OGSYQYXYGXIQFH-UHFFFAOYSA-N chromium molybdenum nickel Chemical compound [Cr].[Ni].[Mo] OGSYQYXYGXIQFH-UHFFFAOYSA-N 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 229910000366 copper(II) sulfate Inorganic materials 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- CRHLEZORXKQUEI-UHFFFAOYSA-N dialuminum;cobalt(2+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Al+3].[Co+2].[Co+2] CRHLEZORXKQUEI-UHFFFAOYSA-N 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical class NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical class OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- JQJCSZOEVBFDKO-UHFFFAOYSA-N lead zinc Chemical compound [Zn].[Pb] JQJCSZOEVBFDKO-UHFFFAOYSA-N 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- ZZSIDSMUTXFKNS-UHFFFAOYSA-N perylene red Chemical compound CC(C)C1=CC=CC(C(C)C)=C1N(C(=O)C=1C2=C3C4=C(OC=5C=CC=CC=5)C=1)C(=O)C2=CC(OC=1C=CC=CC=1)=C3C(C(OC=1C=CC=CC=1)=CC1=C2C(C(N(C=3C(=CC=CC=3C(C)C)C(C)C)C1=O)=O)=C1)=C2C4=C1OC1=CC=CC=C1 ZZSIDSMUTXFKNS-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 229920000767 polyaniline Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 229940005657 pyrophosphoric acid Drugs 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- CGFYHILWFSGVJS-UHFFFAOYSA-N silicic acid;trioxotungsten Chemical compound O[Si](O)(O)O.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 CGFYHILWFSGVJS-UHFFFAOYSA-N 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000004334 sorbic acid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229910001256 stainless steel alloy Inorganic materials 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- NVKTUNLPFJHLCG-UHFFFAOYSA-N strontium chromate Chemical compound [Sr+2].[O-][Cr]([O-])(=O)=O NVKTUNLPFJHLCG-UHFFFAOYSA-N 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- APEJMQOBVMLION-VOTSOKGWSA-N trans-cinnamamide Chemical compound NC(=O)\C=C\C1=CC=CC=C1 APEJMQOBVMLION-VOTSOKGWSA-N 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-N triphosphoric acid Chemical compound OP(O)(=O)OP(O)(=O)OP(O)(O)=O UNXRWKVEANCORM-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N zinc oxide Inorganic materials [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/20—Use of solutions containing silanes
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、ポリオレフィン被覆鋼材に関するものであり
、特に高温環境下での使用において、被覆と鋼材間の耐
水密着力の低下と耐陰極剥離性を大幅に抑制したポリオ
レフィン被覆鋼材に関するものである。Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a polyolefin-coated steel material, and particularly when used in a high-temperature environment, there is a decrease in water-resistant adhesion between the coating and the steel material and cathodic peeling resistance. This invention relates to polyolefin-coated steel materials that significantly suppress the
(従来の技術)
ポリオレフィン被覆鋼材は、畏期の防食性が優れている
ことから、鋼管、鋼矢板等の防食に利用されている。石
油、天然ガス等のバイブラインにおいても、その防食性
からポリオレフィン被覆鋼管が多くなって来た。また、
近年、重質油の輸送向上のため重質油を加熱して低粘度
化して輸送する処置等により、管内流送物が高温になり
、60℃を越える使用環境下での性能向上が重要な課題
となって来た。高温環境下で使用されるポリオレフィン
被覆鋼材に要求されるクロメート処理剤の性能としては
、耐陰極剥離性の向上、密着力の低下の防止等があげら
れる。(Prior Art) Polyolefin-coated steel materials have excellent corrosion resistance, and are therefore used for corrosion protection of steel pipes, steel sheet piles, and the like. Polyolefin-coated steel pipes have also become popular in vibrating lines for oil, natural gas, etc. due to their anti-corrosion properties. Also,
In recent years, in order to improve the transport of heavy oil, the material being transported in pipes has become hotter due to measures such as heating heavy oil to lower its viscosity before transporting it, making it important to improve performance in operating environments exceeding 60°C. This has become an issue. The performance of the chromate treatment agent required for polyolefin-coated steel materials used in high-temperature environments includes improvement in cathodic peeling resistance and prevention of deterioration in adhesion.
本発明者らは、特開平1−280545号に示したよう
に、鋼管の表面に、リン酸、シリカ微粒子を添加したク
ロメート処理剤を用いた処理を施すことによって、60
℃を越える使用環境下での耐陰極剥離性を向上させる方
法を提供した。また、密着力低下の防止に関しては、特
開昭62−48543号に、鋼板と樹脂の接着力を強化
するために、リン酸とシランカップリング剤を添加した
クロメート処理剤を用いる複合積層鋼板の製造方法の提
案がある。As shown in Japanese Unexamined Patent Publication No. 1-280545, the present inventors have discovered that the surface of a steel pipe can be treated with a chromate treatment agent containing phosphoric acid and fine silica particles.
We have provided a method for improving cathode peeling resistance under usage environments exceeding ℃. Regarding the prevention of adhesion reduction, Japanese Patent Laid-Open No. 62-48543 describes the use of a composite laminated steel plate using a chromate treatment agent containing phosphoric acid and a silane coupling agent to strengthen the adhesive force between the steel plate and the resin. There is a proposal for a manufacturing method.
(発明が解決しようとする課題)
特開平1−280545号に示したクロメート処理を施
したポリオレフィン被覆鋼材では、80℃までの耐高温
陰極剥離性は良好であるが、熱水に浸漬すると樹脂−鋼
材間の密着力が低下してゆく。また、特開昭62−48
543号において提案されたリン酸とシランカップリン
グ剤を添加したクロメート処理剤では、高温での陰極剥
離性が大きい。本発明は、特開平1−280545号で
提案したクロメート処理剤を改良することによって耐高
温陰極剥離性に加えて熱水浸漬後の被覆−鋼材間の密着
性が共に優れたポリオレフィン被覆鋼材を提供するもの
である。(Problem to be Solved by the Invention) The chromate-treated polyolefin-coated steel material disclosed in JP-A-1-280545 has good high-temperature cathode peelability up to 80°C, but when immersed in hot water, the resin The adhesion between steel materials decreases. Also, JP-A-62-48
The chromate treatment agent to which phosphoric acid and a silane coupling agent were added, as proposed in No. 543, has high cathode releasability at high temperatures. The present invention improves the chromate treatment agent proposed in JP-A No. 1-280545 to provide a polyolefin-coated steel material that has excellent high-temperature cathodic peeling resistance and excellent adhesion between the coating and the steel material after immersion in hot water. It is something to do.
(課題を解決するための手段)
本発明は、上述の問題点を解決すべく特開平1−280
545号に示した被覆構成で特にクロメート処理剤の改
良を鋭意検討したものである。すなわち、鋼材の表面に
、リン酸と無水クロム酸の混合水溶液を高分子還元剤で
部分的に還元し、シリカ系微粒子、シランカップリング
剤を添加した混合物からなるクロメート処理剤を塗布し
て焼き付けたのち、ブライマー、変性ポリオレフィン接
着剤、ポリオレフィンの被覆を順次積層することにより
て、高温での耐陰極剥離性と熱水浸漬後の密着性が供に
優れたポリオレフィン被覆鋼材が得られることを見いだ
し、本発明に至った。このポリオレフィン被覆鋼材を第
1図に示す。第1図で鋼材5の表面に、リン酸、シリカ
系微粒子とシランカップリング剤を含有するクロメート
処理剤層4、熱硬化性エポキシ樹脂等からなるプライマ
ー層3、変性ポリオレフィン接着剤層2、ポリオレフィ
ン被覆または架橋ポリオレフィン被覆1を順次積層した
ことを特徴とする高温での耐陰極剥離性、熱水浸漬後の
被覆−鋼材間の密着性が共に優れたポリオレフィン被覆
鋼材に関するものである。(Means for Solving the Problems) In order to solve the above-mentioned problems, the present invention is directed to Japanese Patent Laid-Open No. 1-280
The coating structure shown in No. 545 was the result of extensive research into improving the chromate treatment agent. In other words, a chromate treatment agent consisting of a mixture of a mixed aqueous solution of phosphoric acid and chromic anhydride partially reduced with a polymer reducing agent, and silica-based fine particles and a silane coupling agent added to the surface of the steel material is applied and baked. Later, it was discovered that by sequentially laminating a brimer, a modified polyolefin adhesive, and a polyolefin coating, a polyolefin-coated steel material with excellent cathodic peeling resistance at high temperatures and adhesion after immersion in hot water could be obtained. , led to the present invention. This polyolefin-coated steel material is shown in FIG. In FIG. 1, on the surface of a steel material 5, a chromate treatment agent layer 4 containing phosphoric acid, silica-based fine particles, and a silane coupling agent, a primer layer 3 made of a thermosetting epoxy resin, a modified polyolefin adhesive layer 2, and a polyolefin The present invention relates to a polyolefin-coated steel material characterized by sequentially laminating coatings or cross-linked polyolefin coatings 1, which has excellent cathodic peeling resistance at high temperatures and adhesion between the coating and the steel material after immersion in hot water.
以下、本発明につき詳細に説明を行なう。The present invention will be explained in detail below.
本発明に使用する鋼材とは、炭素鋼あるいは、ステンレ
ス鋼、チタン合金鋼等の合金鋼である。また、炭酸鋼の
表面に、ステンレス鋼、銅、アルミニウム、チタン、ア
ルミニウムーマグネシウム合金、ニッケルークロム−鉄
系合金、ニッケルーモリブテン系合金、ニッケルーモリ
ブテン−クロム・タングステン系合金、チタン−パラジ
ウム系合金、チタンーアルミニウムーパナジクム系合金
等の金属を積層した鋼材であってもよい。さらに、炭酸
鋼の表面に亜鉛、アルミニウム、ニッケル、銅などのメ
ツキ、亜鉛−鉄、亜鉛−アルミニウム、亜鉛−ニッケル
、亜鉛−二ッケル−コバルトなどの合金メツキ、あるい
は、これらのメツキ・合金メツキにシリカ、酸化チタン
などの無機物の微細粒子を分散させた分散メツキを施し
た鋼材であってもよい。The steel material used in the present invention is carbon steel or alloy steel such as stainless steel or titanium alloy steel. In addition, on the surface of carbonate steel, stainless steel, copper, aluminum, titanium, aluminum-magnesium alloy, nickel-chromium-iron alloy, nickel-molybdenum alloy, nickel-molybdenum-chromium/tungsten alloy, titanium-palladium alloy, etc. It may also be a steel material laminated with a metal such as an alloy or a titanium-aluminum-panazicum alloy. Furthermore, plating of zinc, aluminum, nickel, copper, etc. on the surface of carbonated steel, alloy plating of zinc-iron, zinc-aluminum, zinc-nickel, zinc-nickel-cobalt, etc., or these platings/alloy platings. It may also be a steel material subjected to dispersion plating in which fine particles of an inorganic material such as silica or titanium oxide are dispersed.
次に、本発明で使用するクロメート処理剤について説明
する。Next, the chromate treatment agent used in the present invention will be explained.
本発明で使用するクロメート処理剤とは、蒸留水にリン
酸と無水クロム酸(CrO2)を溶解した水WI71!
iを有機系還元剤で部分的に還元し、リン酸、6価のク
ロムイオンと3価のクロムイオンを混在させ、かつシリ
カ系微粒子と水溶性シランカップリング剤を混合したも
のであるが、必要に応じてリン酸の一部をピロリン酸、
トリポリリン酸等の縮合リン酸で置き換えることが出来
る。The chromate treatment agent used in the present invention is water obtained by dissolving phosphoric acid and chromic anhydride (CrO2) in distilled water WI71!
i is partially reduced with an organic reducing agent, phosphoric acid, hexavalent chromium ions and trivalent chromium ions are mixed, and silica-based fine particles and a water-soluble silane coupling agent are mixed. If necessary, replace part of the phosphoric acid with pyrophosphoric acid,
It can be replaced with condensed phosphoric acid such as tripolyphosphoric acid.
6価から3価へのクロムの部分的還元に用いる有機系還
元剤としては、メチルアルコール、エチルアルコール等
のアルコール、ジェタノールアミン、トリエタノールア
ミン等のアルキロールアミン、蟻酸、酢酸、シュウ酸等
の飽和カルボン酸、ピロガロール等の芳香族多価アルコ
ール、コハク酸、アジピン酸等の不飽和カルボン酸等の
単分子還元剤、または、小麦デンプン、トウモロコシデ
ンプン等のデンプン、ポリビニルアルコール等の高分子
還元剤を用いることができる。熱水浸漬後の被覆−鋼材
量の密着力と耐高温陰極剥離性の向上には、高分子還元
剤、中でも、アミロペクチン分を多く含むデンプン、例
えはトウモロコシデンプンをアミログルコシターゼ等の
加水分解酵素で部分的に加水分解して得られるデキスト
リン(平均分子量50000−250000) ある
いは、OH0COC)+3
分子量が60000−140000の部分ケン化ポリ酢
酸ビニル等が望ましい。Examples of organic reducing agents used for partial reduction of chromium from hexavalent to trivalent chromium include alcohols such as methyl alcohol and ethyl alcohol, alkylolamines such as jetanolamine and triethanolamine, formic acid, acetic acid, and oxalic acid. Monomolecular reducing agents such as saturated carboxylic acids, aromatic polyhydric alcohols such as pyrogallol, unsaturated carboxylic acids such as succinic acid and adipic acid, or polymer reductions such as starches such as wheat starch and corn starch, and polyvinyl alcohol. Agents can be used. To improve the adhesion of the coating after immersion in hot water and the high-temperature cathodic peelability, it is necessary to use a polymer reducing agent, especially starch containing a large amount of amylopectin, such as corn starch, with a hydrolytic enzyme such as amyloglucosidase. Dextrin obtained by partial hydrolysis (average molecular weight 50,000-250,000) or partially saponified polyvinyl acetate having a molecular weight of 60,000-140,000 is preferable.
前記のデキストリンと部分ケン化酢酸ビニルは、全クロ
ムに対する6価クロムの比率を所望の比率に保持するた
めに必要な量を用いる。所望の比率とは全クロムに対す
る6価クロムの重量比が、0.25−0.65の範囲が
望ましい。この比率に関しては、全クロムに対する6価
クロムの重量比が0.25未満及び0.65gでは、熱
水浸漬後の密着力か低下しがちである。The dextrin and partially saponified vinyl acetate are used in amounts necessary to maintain the desired ratio of hexavalent chromium to total chromium. The desired ratio is preferably a weight ratio of hexavalent chromium to total chromium in the range of 0.25 to 0.65. Regarding this ratio, if the weight ratio of hexavalent chromium to total chromium is less than 0.25 or 0.65 g, the adhesion after immersion in hot water tends to decrease.
尚、上記の全クロムに対する6価クロムの重量比を0.
25−0.65の範囲にするに要するデキストリンの量
はクロメート処理液中の全クロムに対する重量比で、0
.09−0.45の範囲であり、部分ケン化酢酸ビニル
の量はクロメート処理液中の全クロムに対する重量比で
0.10−0.58の範囲である。In addition, the weight ratio of hexavalent chromium to the total chromium mentioned above is 0.
The amount of dextrin required to achieve a range of 0.25-0.65 is the weight ratio to the total chromium in the chromate treatment solution.
.. The amount of partially saponified vinyl acetate is in the range of 0.10-0.58 in weight ratio to the total chromium in the chromate treatment solution.
前記のクロメート処理剤に添加するリン酸は、以下の効
果を持つ。クロメート処理液のpHを低下させるため、
鋼材とクロメート処理剤との反応性が高まると共に、加
熱焼付けによる6価クロムから3価クロムへの還元性の
増加をもたらし不溶解性の高いクロメート被膜を生成す
る。また、リン酸は、シリカ系微粒子表面の水酸基や、
遊離、もしくは配位したクロムイオンに結合することに
より、クロメート被膜を一体化して、クロメート被膜を
熱水に対して不溶解化させると共に陰極剥離試験の際の
アルカリの発生に対しても被膜が剥離し難くなると考え
られる。Phosphoric acid added to the chromate treatment agent has the following effects. In order to lower the pH of the chromate treatment solution,
This increases the reactivity between the steel material and the chromate treatment agent, and increases the reducibility of hexavalent chromium to trivalent chromium by heating and baking, producing a highly insoluble chromate film. In addition, phosphoric acid can be used to remove hydroxyl groups on the surface of silica-based fine particles,
By bonding to free or coordinated chromium ions, the chromate film is integrated, making it insoluble in hot water, and the film also peels off against alkali generation during cathodic peeling tests. It is thought that it will be difficult to do so.
リン酸の添加量は全クロムに対するリン酸イオンの重量
比が0.2−3.0の範囲で添加することが望ましい。The amount of phosphoric acid added is preferably such that the weight ratio of phosphate ions to total chromium is in the range of 0.2-3.0.
リン酸添加量が0.2未満及び3.0越では、熱水浸漬
後の密着力が低下する傾向にある。If the amount of phosphoric acid added is less than 0.2 or more than 3.0, the adhesion after immersion in hot water tends to decrease.
次に、前記のクロメート処理剤に添加するシリカ系微粒
子としては、例えば日本アエロジル社製のアエロジル2
00、アエロジル300、アエロジル380、アエロジ
ル0X50、日本シリカニ某社のニップシールL300
、ニップシール300A、ニップシールE200、ニッ
プシールE200^等のシリカ微粒子、日本アエロジル
社製のアエロジルC0K84、アエロジ/I/MOX8
0 、TxロジルMOx170等のシリカ−アルミナ微
粒子、8産化学工業社製のスノーテックス0、スノーテ
ックスOL。Next, as the silica-based fine particles to be added to the chromate treatment agent, for example, Aerosil 2 manufactured by Nippon Aerosil Co., Ltd.
00, Aerosil 300, Aerosil 380, Aerosil 0X50, Nip Seal L300 from a certain company, Nippon Silikani.
, Nip Seal 300A, Nip Seal E200, Nip Seal E200^, etc., Aerosil C0K84, Aerosil/I/MOX8 manufactured by Nippon Aerosil Co., Ltd.
0, silica-alumina fine particles such as Tx Rosil MOx170, Snowtex 0, Snowtex OL manufactured by Yasan Kagaku Kogyo Co., Ltd.
スノーテックスO5、スノーテックスOML 、触媒化
成工業社製のCataloid SN 、 Catal
oid SA、Cataloid 520L等のコロイ
ダルシリカ、8産化学工業社製のアルミナゾル100、
アルミナゾル200等のシリカ−アルミナゾルのうちか
ら、1種または2種以上を混合して用いる。Snowtex O5, Snowtex OML, Catalyst Chemical Industry Co., Ltd.'s Cataloid SN, Catal
colloidal silica such as oid SA, Cataloid 520L, alumina sol 100 manufactured by Yasan Kagaku Kogyo Co., Ltd.
One type or a mixture of two or more types of silica-alumina sol such as Alumina Sol 200 is used.
上記のシリカ系微粒子は、後述するシランカップリング
剤と組み合わせて使用することにより、クロメート被膜
を熱水やアルカリ水溶液に対して不溶解化させるのに著
しい効果がある。シリカ系微粒子の添加量は、クロメー
ト処理液中の全クロムに対するシリカ系微粒子の重量比
が0.5−3.5の範囲になるように添加することが望
ましい。シリカ系微粒子の添加量が0.5未満及び3.
5越では、熱水浸漬後の密着力が低下する傾向にある。When the above-mentioned silica-based fine particles are used in combination with the silane coupling agent described below, they have a remarkable effect on making the chromate coating insoluble in hot water or aqueous alkaline solution. It is desirable to add the silica-based fine particles in an amount such that the weight ratio of the silica-based fine particles to the total chromium in the chromate treatment solution is in the range of 0.5 to 3.5. 3. The amount of silica-based fine particles added is less than 0.5.
5, the adhesion after immersion in hot water tends to decrease.
次に、前記のクロメート処理剤に添加するシランカップ
リング剤としては、γ−アニリノプロピルトリメトキシ
シラン、n−ブチルアミノプロピルトリメトキシシラン
、γ−(2−アミノエチル)アミノプロピルトリメトキ
シシラン、γ−グリシトキシプロビルトリメトキシシラ
ン、β−(3,4−エポキシシクロヘキシル)エチルト
リメトキシシラン等の水溶性シランカップリング剤を用
いる。Next, as the silane coupling agent added to the chromate treatment agent, γ-anilinopropyltrimethoxysilane, n-butylaminopropyltrimethoxysilane, γ-(2-aminoethyl)aminopropyltrimethoxysilane, A water-soluble silane coupling agent such as γ-glycitoxypropyltrimethoxysilane and β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane is used.
以上のシランカップリング剤は、水溶液中で反応性の高
いメトキシ基(St−OCL)が加水分解され、シラノ
ール基(Si−OH)が生成する。生成したシラノール
基は、クロムイオン、リン酸イオン、高分子還元剤、あ
るいはシリカ系微粒子の表面の水酸基と反応することに
より、クロメート被膜の熱水に対する不溶解性が著しく
向上する。また、メトキシ基の加水分解により生成する
メチルアルコールは還元剤であるので、加熱焼付は時に
は水溶性の6価クロムから不溶性の3価クロムへの還元
を促し、クロメート被膜をより不溶解化させる。さらに
、クロメート被膜とプライマー層の接着に関して、シラ
ンカップリング剤が、アミノ基、またはエポキシ基を持
つため、これらの有機官能基がブライマーのアミノ基、
エポキシ基と容易に結合し、クロメート被膜とプライマ
ー層の密着性の向上に著しい効果がある。水溶性シラン
カップリング剤の添加量としては、クロメート処理液中
の全クロムに対する重量比で、0.15−3.0の範囲
が望ましい。水溶性シランカップリング剤の添加量が0
.15未満及び3.Of!では、熱水浸漬後の密着力が
低下しやすい。In the above silane coupling agent, the highly reactive methoxy group (St-OCL) is hydrolyzed in an aqueous solution to generate a silanol group (Si-OH). The generated silanol groups react with chromium ions, phosphate ions, polymer reducing agents, or hydroxyl groups on the surface of silica-based fine particles, thereby significantly improving the insolubility of the chromate coating in hot water. Furthermore, since methyl alcohol produced by hydrolysis of methoxy groups is a reducing agent, heating baking sometimes promotes the reduction of water-soluble hexavalent chromium to insoluble trivalent chromium, making the chromate film more insoluble. Furthermore, regarding the adhesion between the chromate film and the primer layer, since the silane coupling agent has an amino group or an epoxy group, these organic functional groups are attached to the primer's amino group,
It easily bonds with epoxy groups and has a remarkable effect on improving the adhesion between the chromate film and the primer layer. The amount of the water-soluble silane coupling agent added is preferably in the range of 0.15-3.0 in terms of weight ratio to the total chromium in the chromate treatment solution. The amount of water-soluble silane coupling agent added is 0.
.. Less than 15 and 3. Of! In this case, the adhesion after immersion in hot water tends to decrease.
前記クロメート処理剤は、塗布前に、鋼材表面上にスケ
ール、油分等がある場合には、アルカリ脱脂、酸洗、サ
ンドブラスト処理、グリッドブラスト処理、ショツトブ
ラスト処理等を行ない表面付着物を除去する必要がある
。塗布後のクロメート処理剤の焼付は温度としては、5
0−300℃が適切である。鋼材表面温度が50℃未満
では、クロメート処理剤層内の脱水、クロムの還元が不
足しやすい、300℃趙では、クロメート処理剤の分解
が起きる。また、クロメート処理剤の付着量としては全
クロム重量として、20−900mg/+2が望ましい
。Before applying the chromate treatment agent, if there is scale, oil, etc. on the surface of the steel material, it is necessary to perform alkali degreasing, pickling, sandblasting, grid blasting, shot blasting, etc. to remove the surface deposits. There is. The baking temperature of the chromate treatment agent after application is 5.
0-300°C is suitable. When the steel surface temperature is less than 50°C, dehydration and chromium reduction within the chromate treatment agent layer tend to be insufficient.At 300°C, the chromate treatment agent decomposes. Further, the amount of the chromate treatment agent deposited is preferably 20-900 mg/+2 in terms of total chromium weight.
20111g/l112未満ては、クロメート処理の効
果が発揮されず、91)Omg/m2趙では強固な被膜
が形成されず密着性が低下する。If it is less than 20111 g/l112, the effect of chromate treatment will not be exhibited, and if it is less than 91) Omg/m2, a strong film will not be formed and the adhesion will deteriorate.
次に、本発明で使用するブライマーについて説明する。Next, the brimer used in the present invention will be explained.
本発明で使用するブライマーとは、エポキシ樹脂、硬化
剤と無機顔料を主成分とする。エポキシ樹脂としては、
ビスフェノールA、AD。The brimer used in the present invention mainly contains an epoxy resin, a curing agent, and an inorganic pigment. As an epoxy resin,
Bisphenol A, AD.
Fのジグリシジリエーテル、あるいは、フェノールノボ
ラック型のグリシジルエーテル等を単独、または、混合
して使用する。硬化剤としては、脂環式変性アミン、脂
肪族アミン、ジシアンジアミド系硬化剤、イミダゾール
系硬化剤等を使用する。また、無機顔料としては、シリ
カ、酸化チタン、つオラストナイト、マイカ、酸化クロ
ム等を適宜用いる。また、樹脂との濡れ性を良くするた
めに、上記の顔料の表面にアルミ−シリカ処理、シラン
カップリング処理、リン酸塩処理等の化学処理を施して
もよい。Diglycidyl ether of F or phenol novolac type glycidyl ether can be used alone or in combination. As the curing agent, alicyclic modified amine, aliphatic amine, dicyandiamide curing agent, imidazole curing agent, etc. are used. Further, as the inorganic pigment, silica, titanium oxide, thorastonite, mica, chromium oxide, etc. are used as appropriate. Further, in order to improve the wettability with resin, the surface of the above pigment may be subjected to chemical treatment such as aluminum-silica treatment, silane coupling treatment, phosphate treatment, etc.
次に、本発明で使用する変性ポリオレフィン接着剤につ
いて説明する。Next, the modified polyolefin adhesive used in the present invention will be explained.
本発明で使用する変性ポリオレフィン接着剤とは、ポリ
エチレン、ポリプロピレン、ナイロンなどの公知のポリ
オレフィン、及び公知のポリオレフィン共重合体樹脂を
、マレイン酸、アクリル酸、メタアクリル酸などの不飽
和カルボン酸または、その酸無水物で変性したもの、あ
るいは、その変性物をポリオレフィン樹脂で適宜希釈し
たもの等、従来公知の変性ポリオレフィンである。The modified polyolefin adhesive used in the present invention refers to known polyolefins such as polyethylene, polypropylene, and nylon, and known polyolefin copolymer resins, and unsaturated carboxylic acids such as maleic acid, acrylic acid, and methacrylic acid, or These are conventionally known modified polyolefins, such as those modified with an acid anhydride, or those obtained by appropriately diluting the modified product with a polyolefin resin.
次に、本発明で使用するポリオレフィン被覆または、架
橋ポリオレフィン被覆について説明する。Next, the polyolefin coating or crosslinked polyolefin coating used in the present invention will be explained.
本発明で使用するポリオレフィン被覆とは、主成分とし
て低密度ポリエチレン、中密度ポリエチレン、高密度ポ
リエチレン、直鎮状低密度ポリエチレン、ポリプロピレ
ン、ナイロンなどの従来公知のポリオレフィン、及びエ
チレン−プロピレンブロックまたはランダム共重合体、
ポリアミド−プロピレンブロック又はランダム共重合体
等の公知のポリオレフィン共重合体を含む樹脂である。The polyolefin coating used in the present invention is mainly composed of conventionally known polyolefins such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, straight-line low-density polyethylene, polypropylene, nylon, and ethylene-propylene block or random combinations. polymer,
The resin includes a known polyolefin copolymer such as a polyamide-propylene block or random copolymer.
架橋ポリオレフィン被覆とは、上記のポリオレフィンに
、電子線照射等を施し、架橋を行なった架橋ポリオレフ
ィンを主成分とする。他の成分としては、顔料、充填強
化剤等を添加することができる。顔料としては、シリカ
、シリカ・アルミナ、ルチル型酸化チタン、ガラス、マ
イカ、酸化鉄赤、ケイ酸ジルコニウム、ケイ酸マグネシ
ウム、タルク、硫酸バリウム、アルミナ、ジンククロメ
ート、ストロンチウムクロメート、シンナミド鉛、亜酸
化鉛、リン酸アルミニウム、リン酸カルシウム、ケイモ
リブデン酸、ケイタングステン酸、リンモリブデン酸亜
鉛等の一般市販の顔料で、美観を要する場合には、カド
ミウムイエローポリアゾイエロー、キノフタロンイエロ
ー イソインドリノンイエロー、キナクリドンイエロー
、ベンガラレッド、ポリアゾブラウン、アゾレーキイエ
ロー、ペリレンレッド、フタロシアニンブルー フタロ
シアニングリーン、ベンガライエロー、アルミン酸コバ
ルト、アニリンブラック、カーボンブラック、ウルトラ
マリンブルー、アルミニウム微粉末等の着色顔料を添加
することもてきる。充填強化剤とは、ガラス、スラグ、
シリコンカーバイト、カーボン、ボロン、ボロンナイト
ライド、アルミナ等の無機繊維充填材、ナイロン、ポリ
エステル、ビニロン、アラミド、ケブラー等の有機充填
材である。The crosslinked polyolefin coating is mainly composed of a crosslinked polyolefin obtained by crosslinking the above polyolefin by subjecting it to electron beam irradiation or the like. As other components, pigments, filling reinforcement agents, etc. can be added. Pigments include silica, silica/alumina, rutile titanium oxide, glass, mica, iron oxide red, zirconium silicate, magnesium silicate, talc, barium sulfate, alumina, zinc chromate, strontium chromate, lead cinnamide, and lead zinc oxide. , aluminum phosphate, calcium phosphate, silicomolybdic acid, silicotungstic acid, zinc phosphomolybdate, and other commercially available pigments, and when aesthetic appearance is required, cadmium yellow polyazo yellow, quinophthalone yellow, isoindolinone yellow, quinacridone yellow, Coloring pigments such as red red, polyazo brown, azo lake yellow, perylene red, phthalocyanine blue, phthalocyanine green, red red, cobalt aluminate, aniline black, carbon black, ultramarine blue, and fine aluminum powder can also be added. . Filling reinforcements include glass, slag,
These include inorganic fiber fillers such as silicon carbide, carbon, boron, boron nitride, and alumina, and organic fillers such as nylon, polyester, vinylon, aramid, and Kevlar.
(実 施 例)
実施例−1及び比較例
本発明を具体的に説明するため、以下に各種のシランカ
ップリング剤を用いた本発明によるクロメート処理剤A
−Eを用いた実施例と、比較として、特開平1−280
545号と特開昭62−48543号に相当するクロメ
ート処理剤F−1を用いた比較例を挙げる。(Example) Example 1 and Comparative Example In order to specifically explain the present invention, chromate treatment agent A according to the present invention using various silane coupling agents will be described below.
-E and, for comparison, JP-A-1-280
A comparative example using the chromate treatment agent F-1 corresponding to No. 545 and JP-A No. 62-48543 will be given.
〈実施例のクロメート処理液A−Hの調合例〉実施例の
クロメート処理液A−Eとしては、クロメート原液とし
て、無水クロム酸38.48 g。<Preparation example of chromate treatment solutions A-H of Examples> Chromate treatment solutions A-E of Examples contained 38.48 g of chromic anhydride as a chromate stock solution.
リン酸30.95 gを蒸留水428.03gに溶解し
たものにデキストリン2.56gを加え加熱攪拌を行い
クロム酸の還元を行なった。冷却後、この液に、10重
量%のシリカ系微粒子を含む水溶液400gを加え攪拌
した。シリカ系微粒子としては日本アエロジル社製のア
エロジル200を用いた。この液とは別に水溶性シラン
カップリング剤A−Eを20重量%含む水溶液を作製し
ておき、前述のクロメート原液に9対1の重量比で混合
し使用した。この時、溶液中の全クロムに対する6価ク
ロムの重量比は0.60、全クロムに対するリン酸の重
量比は1.5、全クロムに対するシリカ系微粒子の重量
比は2.0、全クロムに対するシランカップリング剤の
重量比は1.0であった。Chromic acid was reduced by adding 2.56 g of dextrin to a solution of 30.95 g of phosphoric acid dissolved in 428.03 g of distilled water and stirring with heating. After cooling, 400 g of an aqueous solution containing 10% by weight of silica-based fine particles was added to this liquid and stirred. As the silica-based fine particles, Aerosil 200 manufactured by Nippon Aerosil Co., Ltd. was used. Separately from this solution, an aqueous solution containing 20% by weight of water-soluble silane coupling agents A-E was prepared and used by mixing with the above-mentioned chromate stock solution at a weight ratio of 9:1. At this time, the weight ratio of hexavalent chromium to total chromium in the solution is 0.60, the weight ratio of phosphoric acid to total chromium is 1.5, the weight ratio of silica-based fine particles to total chromium is 2.0, and the weight ratio to total chromium is 1.5. The weight ratio of the silane coupling agent was 1.0.
く比較例のクロメート処理液Fの調合例〉特開平1−2
80545号に相当する比較例のクロメート処理液Fと
しては、無水クロム酸38.4881 リン酸30.9
5 gを蒸留水528.03 gに溶解したものにデキ
ストリン2.56gを加え加熱攪拌を行いクロム酸の還
元を行なった。冷却後、この液に、10重量%のアエロ
ジル200を含む水溶1400 gを加え攪拌し、処理
液を作製した。この時、還元後の全クロムに対する6価
クロムの比率は0,60、全クロムに対するリン酸の重
量比は1.5、全クロムに対するシリカ系微粒子の重量
比は2.0であった。Preparation example of chromate treatment liquid F as a comparative example> JP-A-1-2
The chromate treatment solution F of the comparative example corresponding to No. 80545 includes chromic anhydride 38.4881 phosphoric acid 30.9
5 g of chromic acid was dissolved in 528.03 g of distilled water, 2.56 g of dextrin was added, and the mixture was heated and stirred to reduce chromic acid. After cooling, 1400 g of an aqueous solution containing 10% by weight of Aerosil 200 was added to this solution and stirred to prepare a treatment solution. At this time, the ratio of hexavalent chromium to total chromium after reduction was 0.60, the weight ratio of phosphoric acid to total chromium was 1.5, and the weight ratio of silica-based fine particles to total chromium was 2.0.
く比較例のクロメート処理液Gの調合例〉特開平1−2
805115号に相当する比較例のクロメート処理液G
としては、無水クロム酸38.46g、リン酸30.9
5 gを蒸留水477.72gに溶解したものに5重量
%の部分ケン化ポリ酢酸ビニル水溶液(ケン化度二87
%)を52.87 g添加し加熱攪拌し部分還元を行な
った。冷却後、この液に、10重量%のアエロジル20
0を含む水溶液400 gを加え攪拌し、処理液を作製
した。この時、還元後の全クロムに対する6価クロムの
比率は0.60、全クロムに対するリン酸の重量比は1
5、全クロムに対するシリカ系微粒子の重量比は2.0
であった。Preparation example of chromate treatment liquid G as a comparative example〉JP-A-1-2
Comparative example chromate treatment liquid G corresponding to No. 805115
As, chromic anhydride 38.46g, phosphoric acid 30.9g
5 g dissolved in 477.72 g of distilled water, 5% by weight partially saponified polyvinyl acetate aqueous solution (Saponification degree 287)
%) was added and heated and stirred to perform partial reduction. After cooling, add 10% by weight of Aerosil 20 to this liquid.
400 g of an aqueous solution containing 0 was added and stirred to prepare a treatment solution. At this time, the ratio of hexavalent chromium to total chromium after reduction is 0.60, and the weight ratio of phosphoric acid to total chromium is 1.
5. The weight ratio of silica-based fine particles to total chromium is 2.0.
Met.
く比較例のクロメート処理液Hの調合例〉特開昭62−
48543号公報に相当する比較例のクロメート処理?
l Hとしては、無水クロム酸38.45 g、リン酸
10.32 gを蒸留水848.66gに溶解したもの
にデキストリン2.56 gを加え加熱攪拌を行いクロ
ム酸の還元を行なった。これに20重量%のγ−アミノ
プロピルトリエトキシシラン水溶液を100 g添加し
た。この時、還元後の全クロムに対する6価クロムの比
率は0.60、全クロムに対するリン酸の重量比は0.
5、全クロムに対するシランカップリング剤の重量比は
1.0であった。Preparation example of chromate treatment liquid H as a comparative example> JP-A-62-
Chromate treatment of comparative example corresponding to Publication No. 48543?
As lH, chromic acid was reduced by adding 2.56 g of dextrin to a solution of 38.45 g of chromic anhydride and 10.32 g of phosphoric acid dissolved in 848.66 g of distilled water and stirring with heating. To this was added 100 g of a 20% by weight aqueous γ-aminopropyltriethoxysilane solution. At this time, the ratio of hexavalent chromium to total chromium after reduction is 0.60, and the weight ratio of phosphoric acid to total chromium is 0.60.
5. The weight ratio of the silane coupling agent to the total chromium was 1.0.
く比較例のクロメート処理液Iの調合例〉特開昭62−
48543号公報に相当する比較例のクロメート処理液
Tとしては、無水クロム酸38.48 gを蒸留水62
0.24gに溶解したものにデキストリン1.60gを
加え加熱攪拌を行いクロム酸の還元を行なった。これに
0.1重量%の2−アクリロイロキシアシッドフォスフ
ニーi・水溶液330.0 gと10重量%のγ−グリ
シドキシプロピルトリメトキシシラン水溶液を6.7g
添加した。この時、還元後の全クロムに対する6価クロ
ムの比率は0.75であった。液の組成を以下に示す。Preparation example of chromate treatment liquid I as a comparative example> JP-A-62-
As a comparative example chromate treatment solution T corresponding to Publication No. 48543, 38.48 g of chromic anhydride was mixed with 62 g of distilled water.
1.60 g of dextrin was added to 0.24 g of the solution and heated and stirred to reduce chromic acid. To this was added 330.0 g of a 0.1% by weight 2-acryloyloxyacid phosphonyi aqueous solution and 6.7 g of a 10% by weight γ-glycidoxypropyltrimethoxysilane aqueous solution.
Added. At this time, the ratio of hexavalent chromium to total chromium after reduction was 0.75. The composition of the liquid is shown below.
Crys :
38.46g/kg2−アクリロイロキシアシッドフ
ォスフニード二 〇。33g/kg
γ−グリシトキシプロビルトリメトキシシランo、67
g/kg
Cr”/Cr”= 0.33
ポリオレフィン被NfA材の製造法としては、鋼板(9
x 150 x 300mm>にグリッドブラスト処理
を行い、その表面に調合したクロメート処理剤を、クロ
ム付着量として410−440mg/m20−ル塗布し
、乾燥した後、200℃に加熱焼付けを行なった。室温
まで、鋼板を冷却した後、ブライマーを膜厚50μmに
なるようにスプレー塗装機によって塗布した後、表面温
度220℃まで加熱し硬化させ、変性ポリエチレン接着
剤を膜厚200μmになるように静1を塗布した。この
後、Tダイにより押し出し成形した3、0■厚のポリオ
レフィン被覆を加圧貼付けした後、冷却を行いポリオレ
フィン被覆鋼材を製作した。上記の被覆鋼材について、
熱水浸漬試験(試験温度=100℃、浸漬時間: 60
00時間)後の密着力測定(測定温度二室温、剥離角:
90度、剥離速度: 50 +n+n/min、で被覆
を剥離するときのビール強度を測定)及び、高温陰極剥
離試験(試験温度:80℃、電解液=3%−NaCfi
、電圧: 1.5 V [Cu/CuSO4,標準電極
コ、初期ホリデー径: 3.2mmφ、試験日数=12
0日間、試験修了後の塗膜の換算剥離半径: ((X/
2)”−(3,2/2] 2) ”’ma+ 、Xは塗
膜剥離直径)を行なった。結果を第1表に示す。′s1
表の結果から、クロメート処理液中に、リン酸、シリカ
系微粒子、水溶性シランカップリング剤を含む、本発明
の実施例は、水溶性シランカップリング剤を含まない特
開平1−280545号に相当する比較例F、G、シリ
カ系微粒子を含まない特開昭62−48543号に相当
する比較例H,Iに比べて、著しく優れた結果が得られ
ることがわかる。Crys:
38.46g/kg2-Acryloyloxyacid phosphinide 20. 33g/kg γ-glycitoxypropyltrimethoxysilane o, 67
g/kg Cr”/Cr”= 0.33 As a manufacturing method for polyolefin-covered NfA material, steel plate (9
x 150 x 300 mm> was subjected to grid blasting, and a prepared chromate treatment agent was applied to the surface at a chromium adhesion amount of 410 to 440 mg/m20 mm, and after drying, baking was performed at 200°C. After cooling the steel plate to room temperature, coat the steel plate with a spray coater to a film thickness of 50 μm, heat it to a surface temperature of 220°C to harden it, and apply modified polyethylene adhesive to a film thickness of 200 μm for 1 hour. was applied. Thereafter, a polyolefin coating having a thickness of 3.0 mm, which had been extruded using a T-die, was applied under pressure and then cooled to produce a polyolefin-coated steel material. Regarding the above coated steel materials,
Hot water immersion test (test temperature = 100°C, immersion time: 60
Measurement of adhesion after 00 hours (measurement temperature: 2 room temperature, peel angle:
90 degrees, peeling rate: 50 + n + n/min, measuring beer strength when peeling off the coating) and high temperature cathodic peeling test (test temperature: 80°C, electrolyte = 3%-NaCfi)
, voltage: 1.5 V [Cu/CuSO4, standard electrode, initial holiday diameter: 3.2 mmφ, number of test days = 12
Estimated peeling radius of paint film after completion of test for 0 days: ((X/
2)"-(3,2/2] 2)"'ma+, X is the coating film peeling diameter). The results are shown in Table 1. 's1
From the results in the table, it can be seen that the example of the present invention in which the chromate treatment solution contains phosphoric acid, silica-based fine particles, and a water-soluble silane coupling agent is different from that in JP-A No. 1-280545, which does not contain a water-soluble silane coupling agent. It can be seen that significantly superior results are obtained compared to the corresponding Comparative Examples F and G, and the Comparative Examples H and I corresponding to JP-A No. 62-48543, which do not contain silica-based fine particles.
実施例−2及び比較例
次に、本発明において、シランカップリング剤、シリカ
系@粒子、リン酸の添加量を変えた場合の実施例を挙げ
る。Example 2 and Comparative Example Next, examples will be given in which the amounts of the silane coupling agent, silica particles, and phosphoric acid added are changed in the present invention.
くクロメート処理液の調合例−2〉
クロメート処理液の実施例−1と同じ方法により、クロ
メート処理液を調合し、クロメート処理液中のシランカ
ップリング剤の添加量を変えて、前記のポリオレフィン
被覆鋼材を製造した。該ポリオレフィン被覆鋼材につい
て前記の熱水浸漬後の密着力測定と高温陰極剥離試験を
行なった。結果を第2図に示す。Preparation Example-2 of Chromate Treatment Solution A chromate treatment solution was prepared in the same manner as in Example 1 of the chromate treatment solution, and the amount of the silane coupling agent added in the chromate treatment solution was changed to form the polyolefin coating described above. Manufactured steel products. The polyolefin-coated steel material was subjected to the above-mentioned adhesion measurement after immersion in hot water and a high-temperature cathode peeling test. The results are shown in Figure 2.
第2図の結果から、クロメート処理液中のシランカップ
リング剤の添加量としては、全クロムに対する重量比が
0.15−3.0で特に良好な結果が得られる。尚、添
加量が4.0でも添加量0よりは良好な結果であフた。From the results shown in FIG. 2, particularly good results can be obtained when the amount of silane coupling agent added to the chromate treatment solution is at a weight ratio of 0.15 to 3.0 to the total chromium. Note that even when the amount added was 4.0, the results were better than when the amount added was 0.
くクロメート処理液の調合例−3〉
クロメート処理液の実施例−1と同じ方法により、クロ
メート処理液を調合し、クロメート処理液中のシリカ系
微粒子の添加量を変えて、前記のポリオレフィン被覆鋼
材を製作した。該ポリオレフィン被覆鋼材について前記
の熱水浸漬後の密着力測定と高温陰極剥離試験を行なっ
た。結果を第3図に示す。Preparation Example-3 of Chromate Treatment Solution A chromate treatment solution was prepared in the same manner as in Example 1 of the chromate treatment solution, and the amount of silica-based fine particles added in the chromate treatment solution was changed to prepare the polyolefin-coated steel material described above. was produced. The polyolefin-coated steel material was subjected to the above-mentioned adhesion measurement after immersion in hot water and a high-temperature cathode peeling test. The results are shown in Figure 3.
第3図の結果から、クロメート処理液中のシリカ系微粒
子の添加量としては、全クロムに対する重量比で0.5
−3.5の範囲で、良好な結果が得られる。From the results shown in Figure 3, the amount of silica-based fine particles added to the chromate treatment solution is 0.5 in terms of weight ratio to the total chromium.
Good results are obtained within the range of −3.5.
〈クロメート処理液の調合例−4〉
クロメート処理液の実施例−1と同じ方法により、クロ
メート処理液を調合し、クロメート処理液中のリン酸の
添加量を変えて、前記のポリオレフィン被覆鋼材を製作
した。これに対して前記の熱水浸漬後の密着力測定と高
温陰極剥離試験を行なった。結果を第4図に示す。<Preparation example of chromate treatment liquid-4> A chromate treatment liquid was prepared by the same method as in Example 1 of the chromate treatment liquid, and the amount of phosphoric acid added in the chromate treatment liquid was changed, and the above-mentioned polyolefin-coated steel material was prepared. Manufactured. For this, the adhesion force measurement after immersion in hot water and the high temperature cathode peeling test were conducted. The results are shown in Figure 4.
¥S4図の結果から、クロメート処理液中のリン酸の添
加量としては、全クロムに対する重量比で0.2−3.
0の範囲で、良好な結果が得られる。From the results shown in Figure S4, the amount of phosphoric acid added to the chromate treatment solution is 0.2-3.
Good results are obtained in the range of 0.
(発明の効果)
実施例からも明かなように、下地に耐熱水性、密着性供
に優れたクロメート処理を行なうことにより、特開平1
−280545号で提案した耐高温陰極剥離性に加えて
、従来にない熱浸漬後の密着性が優れたポリオレフィン
被覆鋼材を提供できることとなった。(Effects of the invention) As is clear from the examples, by applying chromate treatment to the base, which has excellent hot water resistance and adhesion,
In addition to the high-temperature cathode peelability proposed in No. 280545, it is now possible to provide a polyolefin-coated steel material that has unprecedented adhesion after heat immersion.
第1図は本発明によるポリオレフィン被覆鋼材の断面図
、第2図はクロメート処理液中の全クロムに対するシラ
ンカップリング剤の重量比と熱水浸漬後(6000時間
)の密着力、及び高温陰極剥離試験後の換算剥離半径と
の関係を示すグー77、第3図はクロメート処理液中の
全クロムに対するシソ力系微粒子の重量比と熱水浸漬後
(6000時間)の密着力、及び高温陰極剥離試験後の
換算剥離半径との関係を示すグラフ、第4図はクロメー
ト処理液中の全クロムに対するリン酸の重量比と熱水浸
漬後(6000時間)の密着力、及び高温陰極剥離試験
後の換算剥離半径との関係を示すグラフである。
1・・・ポリオレフィン被覆
2・・・変性ポリオレフィン接着剤層
3・・・ブライマー層
4・・・クロメート処理剤層
5・・・鋼材
他4名
第2図
シランカップリング剤1/すりロム(重量比)l:ポリ
オレフィン被覆
2:変性ポリオレフィン接着剤層
3ニブライマ一層
4:クロメート処理剤層
5 :鋼fイ
シリカ/↑クロム (重量比)Figure 1 is a cross-sectional view of the polyolefin-coated steel material according to the present invention, and Figure 2 is the weight ratio of the silane coupling agent to the total chromium in the chromate treatment solution, the adhesion strength after hot water immersion (6000 hours), and the high-temperature cathode peeling. Figure 3 shows the relationship between the converted peeling radius after the test and the weight ratio of perilla-based fine particles to the total chromium in the chromate treatment solution, the adhesion force after hot water immersion (6000 hours), and high-temperature cathode peeling. A graph showing the relationship between the converted peel radius after the test, and Figure 4 shows the weight ratio of phosphoric acid to total chromium in the chromate treatment solution, the adhesion strength after hot water immersion (6000 hours), and the relationship after the high temperature cathode peel test. It is a graph showing the relationship with the converted peeling radius. 1... Polyolefin coating 2... Modified polyolefin adhesive layer 3... Brimer layer 4... Chromate treatment agent layer 5... Steel materials and other 4 people Figure 2 Silane coupling agent 1/Suri ROM (weight Ratio) l: Polyolefin coating 2: Modified polyolefin adhesive layer 3 Nib rimer layer 4: Chromate treatment agent layer 5: Steel f Isilica/↑Chromium (weight ratio)
Claims (1)
ト処理層、プライマー層、変性ポリオレフィン接着剤層
、ポリオレフィン樹脂層からなる被覆層を順次積層させ
る重防食被覆鋼材であって、前記クロメート処理剤とし て、リン酸と無水クロム酸の混合液を、有機系還元剤で
部分的に還元し、シリカ系微粒子とシランカップリング
剤を添加した混合液を用いることを特徴とするポリオレ
フィン被覆鋼材。 2 シランカップリング剤として、γ−アニリノプロピ
ルトリメトキシシラン、n−ブチルアミノプロピルトリ
メトキシシラン、γ− (2−アミノエチル)アミノプロピルトリメトキシシラ
ン、γ−グリシドキシプロピルトリメトキシシラン、β
−(3、4−エポキシシクロヘキシル)エチルトリメト
キシシラン等の水溶性シランカップリング剤を用いるこ
とを特徴とする請求項1記載のポリオレフィン被覆鋼材
。 3 シランカップリング剤の添加量が、全クロムに対す
る重量比で0.15−3.0であることを特徴とする請
求項1記載のポリオレフィン被覆鋼材。 4 シリカ微粒子の添加量が、全クロムに対する重量比
で0.5−3.5であることを特徴とする請求項1記載
のポリオレフィン被覆鋼材。 5 リン酸の添加量が、全クロムに対する重量比で0.
2−3.0であることを特徴とする請求項1記載のポリ
オレフィン被覆鋼材。[Scope of Claims] 1. A heavy anti-corrosion coated steel material in which a coating layer consisting of a chromate treatment layer, a primer layer, a modified polyolefin adhesive layer, and a polyolefin resin layer is sequentially laminated on the entire surface or a part of the surface of the steel material, , a polyolefin characterized in that, as the chromate treatment agent, a mixture of phosphoric acid and chromic anhydride is partially reduced with an organic reducing agent, and silica-based fine particles and a silane coupling agent are added. Coated steel. 2 As a silane coupling agent, γ-anilinopropyltrimethoxysilane, n-butylaminopropyltrimethoxysilane, γ-(2-aminoethyl)aminopropyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, β
The polyolefin-coated steel material according to claim 1, characterized in that a water-soluble silane coupling agent such as -(3,4-epoxycyclohexyl)ethyltrimethoxysilane is used. 3. The polyolefin-coated steel material according to claim 1, wherein the amount of the silane coupling agent added is 0.15-3.0 in weight ratio to total chromium. 4. The polyolefin-coated steel material according to claim 1, wherein the amount of silica fine particles added is 0.5 to 3.5 in weight ratio to total chromium. 5 The amount of phosphoric acid added is 0.0 in weight ratio to total chromium.
2. The polyolefin-coated steel material according to claim 1, wherein the polyolefin-coated steel material has a molecular weight of 2-3.0.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2030320A JPH0698731B2 (en) | 1990-02-09 | 1990-02-09 | Polyolefin coated steel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2030320A JPH0698731B2 (en) | 1990-02-09 | 1990-02-09 | Polyolefin coated steel |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH03234527A true JPH03234527A (en) | 1991-10-18 |
JPH0698731B2 JPH0698731B2 (en) | 1994-12-07 |
Family
ID=12300507
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2030320A Expired - Lifetime JPH0698731B2 (en) | 1990-02-09 | 1990-02-09 | Polyolefin coated steel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0698731B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06340027A (en) * | 1993-06-01 | 1994-12-13 | Sumitomo Metal Ind Ltd | Polyolefin resin-coated steel pipe |
JP2001098384A (en) * | 1999-09-29 | 2001-04-10 | Nisshin Steel Co Ltd | Chromate treating solution and treating method |
JP2001170557A (en) * | 1999-12-21 | 2001-06-26 | Nisshin Steel Co Ltd | Surface treatment liquid for plated steel plate and treating method therefor |
EP1473149A3 (en) * | 2003-04-30 | 2005-01-19 | Nippon Steel Corporation | Heavy-duty anticorrosive coated steel material with excellent resistance against separation and corrosion |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7606547B1 (en) | 2000-07-31 | 2009-10-20 | Marvell International Ltd. | Active resistance summer for a transformer hybrid |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62268636A (en) * | 1986-05-19 | 1987-11-21 | 住友金属工業株式会社 | Coated steel plate having excellent corrosion resistance andworkability |
-
1990
- 1990-02-09 JP JP2030320A patent/JPH0698731B2/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62268636A (en) * | 1986-05-19 | 1987-11-21 | 住友金属工業株式会社 | Coated steel plate having excellent corrosion resistance andworkability |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06340027A (en) * | 1993-06-01 | 1994-12-13 | Sumitomo Metal Ind Ltd | Polyolefin resin-coated steel pipe |
JP2001098384A (en) * | 1999-09-29 | 2001-04-10 | Nisshin Steel Co Ltd | Chromate treating solution and treating method |
JP2001170557A (en) * | 1999-12-21 | 2001-06-26 | Nisshin Steel Co Ltd | Surface treatment liquid for plated steel plate and treating method therefor |
EP1473149A3 (en) * | 2003-04-30 | 2005-01-19 | Nippon Steel Corporation | Heavy-duty anticorrosive coated steel material with excellent resistance against separation and corrosion |
Also Published As
Publication number | Publication date |
---|---|
JPH0698731B2 (en) | 1994-12-07 |
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