JPH032238Y2 - - Google Patents

Info

Publication number
JPH032238Y2
JPH032238Y2 JP20178784U JP20178784U JPH032238Y2 JP H032238 Y2 JPH032238 Y2 JP H032238Y2 JP 20178784 U JP20178784 U JP 20178784U JP 20178784 U JP20178784 U JP 20178784U JP H032238 Y2 JPH032238 Y2 JP H032238Y2
Authority
JP
Japan
Prior art keywords
facing
backing
molded product
integrally molded
facing material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP20178784U
Other languages
Japanese (ja)
Other versions
JPS61111397U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP20178784U priority Critical patent/JPH032238Y2/ja
Publication of JPS61111397U publication Critical patent/JPS61111397U/ja
Application granted granted Critical
Publication of JPH032238Y2 publication Critical patent/JPH032238Y2/ja
Expired legal-status Critical Current

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Description

【考案の詳細な説明】 (産業上の利用分野) 本考案は表装材とパツド材との一体成形品に関
し、更に詳細に説明すると、表皮材の裏面側にバ
ツキング材を接合して形成される表装材を所望形
状に成形し、表装材のバツキング材側に発泡合成
樹脂の原液を注入してパツド材を発泡成形して形
成される表装材とパツド材との一体成形品に関す
る。
[Detailed description of the invention] (Field of industrial application) The present invention relates to an integrally molded product of a facing material and a padding material. To explain in more detail, it is formed by bonding a backing material to the back side of the facing material. This invention relates to an integrally molded product of a facing material and a pad material, which is formed by molding the facing material into a desired shape, injecting a stock solution of foamed synthetic resin into the backing material side of the facing material, and foam-molding the pad material.

(従来の技術) 従来より、車両等のシートのシートクツシヨ
ン,シートバツクまたはヘツドレスト等において
は表装材とパツド材との一体成形品が用いられ、
表装材とパツド材との一体化作業を別途行わない
ものが存在し、作業能率を向上させている。この
場合、表装材を形成する表皮材が第4図に示す如
く、布等の通気性を有する表皮材12である場合
には、パツド材13を形成する発泡合成樹脂の原
液が表皮材12に含浸し易く、表皮材12を汚損
させる虞れを有していた。このため第5図または
第6図に示す如く、表皮材12の裏面側に塩化ビ
ニルシート等の合成樹脂シートからなるバツキン
グ材16を接合し、または発泡ウレタンシートか
らなるバツキング材17を接合して表装材14,
15を夫々形成している。
(Prior Art) Conventionally, integrally molded products of a covering material and a pad material have been used in seat cushions, seat bags, headrests, etc. of seats of vehicles, etc.
There are products that do not require separate work to integrate the facing material and padding material, improving work efficiency. In this case, if the skin material forming the covering material is a breathable skin material 12 such as cloth, as shown in FIG. It was easily impregnated and there was a risk of staining the skin material 12. For this purpose, as shown in FIG. 5 or 6, a backing material 16 made of a synthetic resin sheet such as a vinyl chloride sheet or a backing material 17 made of a foamed urethane sheet is bonded to the back side of the skin material 12. Surface material 14,
15 respectively.

(考案が解決しようとする問題点) 然し乍ら、第5図に示す塩化ビニルシートから
なるバツキング材16を用いた表装材14の場合
には真空成形等により形状出しを行う事が出来る
が、表装材14の裏面側のパツド材13の感触が
直接着座者等に与えられ、感触性が低下し、また
通気性を有さない欠点を有し、また第6図に示す
発泡ウレタンシートからなるバツキング材17を
用いた表装材15の場合には感触性が優れている
が真空成形が困難で発泡圧成形のみとなつている
ので、形状出しや微細なパターンの形成が出来な
い欠点を有するものであつた。
(Problems to be solved by the invention) However, in the case of the facing material 14 using the backing material 16 made of vinyl chloride sheet shown in FIG. 5, it is possible to shape it by vacuum forming etc. The padding material 13 on the back side of the padding material 14 has the disadvantage that the feel is directly given to the seated person etc., the tactility is reduced, and it does not have breathability. In the case of the facing material 15 using the material No. 17, it has excellent tactility, but it is difficult to vacuum form and only foam pressure molding is required, so it has the disadvantage that it is not possible to form shapes or form fine patterns. Ta.

(問題点を解決するための手段) 本考案は上述せる問題点に鑑みてなされたもの
であり、その特徴とする所は、表皮材の裏面側に
バツキング材を接合して形成される表装材を所望
形状に成形し、表装材のバツキング材側に発泡合
成樹脂の原液を注入してパツド材を発泡成形して
形成される表装材とパツド材との一体成形品にお
いて、前記表装材の表皮材に接合されるバツキン
グ材が、平面から見て、形状出しを必要とする部
分が合成樹脂シートからなる第1のバツキング材
により形成され、軟質の感触を必要とする部分が
発泡ウレタンシートからなる第2のバツキング材
により形成されている点にある。
(Means for solving the problem) The present invention was made in view of the above-mentioned problems, and its feature is that the facing material is formed by bonding a backing material to the back side of the facing material. In an integrally molded product of a facing material and a pad material, which is formed by molding into a desired shape, injecting a foamed synthetic resin stock solution into the backing material side of the facing material, and foam-molding the pad material, the skin of the facing material When the backing material to be joined to the material is viewed from above, the part that requires shaping is formed by the first backing material made of a synthetic resin sheet, and the part that requires a soft feel is made of a foamed urethane sheet. The point is that it is formed of a second backing material.

(作用) 本考案に依れば、第1のバツキング材の真空成
形性が優れ、所望とする形状パターンを容易に成
形する事が出来、またシートのメイン部等には軟
質の感触と通気性とを与える事が出来、シート等
の一体成形品の外観及び感触を著しく向上させる
事が出来るものである。
(Function) According to the present invention, the first backing material has excellent vacuum formability and can be easily formed into a desired shape pattern, and the main part of the sheet has a soft feel and breathability. The appearance and feel of integrally molded products such as sheets can be significantly improved.

(実施例) 以下本考案の一実施例を図面を参照して詳述す
る。
(Example) An example of the present invention will be described in detail below with reference to the drawings.

第1図乃至第3図は本考案に係る表装材とパツ
ド材との一体成形品の一実施例の概略が夫々示さ
れており、本実施例においては車両等のシートの
シートクツシヨンに適用した場合として示されて
いるが、同様にシートバツクまたはヘツドレスト
等の一体成形品にも適用し得るものである。
Figures 1 to 3 each schematically show an example of an integrally molded product of a covering material and a pad material according to the present invention, and in this example, it is applied to a seat cushion for a seat of a vehicle, etc. Although the present invention is shown as a case in which the present invention is a seat bag or a headrest, it can be similarly applied to an integrally molded product such as a seat bag or a headrest.

シートクツシヨン1はシートフレーム(図示せ
ず)と、このシートフレームに一体化される表装
材2とパツド材3との一体成形品4より形成さ
れ、シートフレームには図示しないシートスプリ
ングや枠線等が取付けられる。
The seat cushion 1 is formed of a seat frame (not shown) and an integrally molded product 4 of a covering material 2 and a padding material 3 that are integrated into the seat frame. etc. are installed.

表装材2は表面側の布または合成樹脂シート等
から形成された表皮材5と、この表皮材5の裏面
側に接合された第1及び第2のバツキング材6,
7とから形成されている。第1及び第2のバツキ
ング材6,7は平面から見て異なる位置に接合さ
れたものであり、2つのバツキング材6,7が積
層されるものではない。
The facing material 2 includes a facing material 5 made of cloth or a synthetic resin sheet on the front side, first and second backing materials 6 bonded to the back side of the facing material 5,
It is formed from 7. The first and second backing materials 6, 7 are joined at different positions when viewed from above, and the two backing materials 6, 7 are not laminated.

第1のバツキング材6が接合された部分はシー
トクツシヨン1の側部の形状出しを必要とする部
分に対応し、また第2のバツキング材7が接合さ
れた部分はシートクツシヨン1の着座者との当接
部であるメイン部である軟質の感触を必要とする
部分に対応して形成されている。そして、第1の
バツキング材6は合成樹脂シートとしての塩化ビ
ニルシートにより形成され、第2のバツキング材
7は発泡ウレタンシートにより形成されている。
The part where the first backing material 6 is joined corresponds to the part of the side of the seat cushion 1 that requires shaping, and the part where the second backing material 7 is joined corresponds to the part where the seat cushion 1 is seated. The main part is the part that comes into contact with the user, and is formed to correspond to the part that requires a soft feel. The first backing material 6 is formed of a vinyl chloride sheet as a synthetic resin sheet, and the second backing material 7 is formed of a foamed urethane sheet.

第1のバツキング材6を表皮材5に接合して第
1の表装材2aを形成し、また第2のバツキング
材7を同一の表皮材5に接合して第2の表装材2
bを形成し、これら第1及び第2の表装材2a,
2bをシートクツシヨン1の形状に夫々裁断し、
これらを縫製または熱溶着等により接合してシー
トクツシヨン1の表装材2が形成される。
The first bucking material 6 is joined to the skin material 5 to form the first facing material 2a, and the second bucking material 7 is joined to the same skin material 5 to form the second facing material 2a.
b, and these first and second facing materials 2a,
Cut 2b into the shape of sheet cushion 1,
The facing material 2 of the seat cushion 1 is formed by joining these together by sewing, heat welding, or the like.

この表装材2を第3図に示す如く、真空成形型
11にて真空成形し、第1のバツキング材6が接
合された第1の表装材2aの部分に微細なパター
ンや形状出しを行い、次いで表装材2のバツキン
グ材6,7側に発泡合成樹脂の原液を注入してパ
ツド材3を発泡成形し、表装材2とパツド材3と
の一体成形品4が形成される。
As shown in FIG. 3, this facing material 2 is vacuum formed using a vacuum forming mold 11, and a fine pattern or shape is formed on the part of the first facing material 2a to which the first backing material 6 is bonded. Next, a stock solution of foamed synthetic resin is injected into the backing materials 6 and 7 sides of the facing material 2 to foam-mold the pad material 3, thereby forming an integrally molded product 4 of the facing material 2 and the pad material 3.

尚上述せる実施例においては第1及び第2の表
装材2a,2bに同一の表皮材5を用いた場合と
して説明したが、異なる表皮材を用いてもよく、
また表装材2とパツド材3とを一体成形する際に
シートフレーム,枠線その他の部材を発泡合成樹
脂の原液を注入する際に挿入してパツド材3と一
体成形する等は自由である。
In the above embodiment, the same skin material 5 is used for the first and second covering materials 2a and 2b, but different skin materials may be used.
Furthermore, when integrally molding the upholstery material 2 and the pad material 3, it is optional to insert the seat frame, frame line, and other members when pouring the foamed synthetic resin stock solution and mold them integrally with the pad material 3.

(考案の効果) 以上が本考案に係る表装材とパツド材との一体
成形品の一実施例の構成であるが、斯る構成に依
れば、第1のバツキング材が接合された部分を真
空成形する事が出来、形状出しや微細なパターン
を形成する事が出来、また第2のバツキング材が
接合された部分は感触性及び通気性が優れ、全体
として外観及び感触の何れもが優れた表装材とパ
ツド材の一体成形品を得る事が出来る。
(Effect of the invention) The above is the structure of an embodiment of the integrally molded product of the facing material and the padding material according to the present invention. It can be vacuum formed and can be shaped and finely patterned, and the part where the second backing material is joined has excellent feel and breathability, and the overall appearance and feel are both excellent. It is possible to obtain an integrally molded product of the facing material and the pad material.

尚上述せる実施例においては第1及び第2のバ
ツキング材6,7を用いた場合として説明した
が、第3の塩化ビニルシート材等を用い、複数の
異なる感触を有する一体成形品を形成する事も出
来る。
In the above embodiment, the first and second backing materials 6 and 7 were used, but a third vinyl chloride sheet material or the like may be used to form an integrally molded product with a plurality of different textures. I can do things.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図乃至第3図は本考案に係る表装材とパツ
ド材との一体成形品の一実施例の概略を夫々示す
もので、第1図はシートクツシヨンの斜視図、第
2図は一部拡大断面図、第3図は一体成形品の成
形状態を示す断面説明図、第4図乃至第6図は従
来の一体成形品を夫々示す断面説明図である。 図中、1……シートクツシヨン、2……表装
材、2a,2b……第1及び第2の表装材、3…
…パツド材、4……一体成形品、5……表皮材、
6……第1のバツキング材、7……第2のバツキ
ング材、11……真空成形型。
1 to 3 schematically show an embodiment of an integrally molded product of the upholstery material and the pad material according to the present invention, and FIG. 1 is a perspective view of the seat cushion, and FIG. FIG. 3 is an explanatory cross-sectional view showing a molded state of an integrally molded product, and FIGS. 4 to 6 are explanatory cross-sectional views showing conventional integrally molded products, respectively. In the figure, 1... sheet cushion, 2... facing material, 2a, 2b... first and second covering material, 3...
...Pad material, 4...Integrated molded product, 5...Skin material,
6...First bucking material, 7...Second bucking material, 11...Vacuum forming mold.

Claims (1)

【実用新案登録請求の範囲】 (1) 表皮材の裏面側にバツキング材を接合して形
成される表装材を所望形状に成形し、表装材の
バツキング材側に発泡合成樹脂の原液を注入し
てパツド材を発泡成形して形成される表装材と
パツド材との一体成形品において、前記表装材
の表皮材に接合されるバツキング材が平面から
見て形状出しを必要とする部分が合成樹脂シー
トからなる第1のバツキング材により形成さ
れ、軟質の感触を必要とする部分が発泡ウレタ
ンシートからなる第2のバツキング材により形
成されている事を特徴とする表装材とパツド材
との一体成形品。 (2) 一体成形品がシートのシートクツシヨン,シ
ートバツクまたはヘツドレストの何れかの表装
材とパツド材である事を特徴とする実用新案登
録請求の範囲第1項記載の表装材とパツド材と
の一体成形品。
[Scope of Claim for Utility Model Registration] (1) The facing material formed by bonding a backing material to the back side of the facing material is molded into a desired shape, and a stock solution of foamed synthetic resin is injected into the backing material side of the facing material. In an integrally molded product of a facing material and a pad material formed by foam molding the pad material, the backing material joined to the skin material of the facing material is made of synthetic resin in the portion that requires shaping when viewed from the top. An integral molding of a facing material and a padding material, characterized in that the first backing material is made of a sheet, and the part requiring a soft feel is formed of a second backing material made of a foamed urethane sheet. Goods. (2) The combination of the covering material and padding material as set forth in claim 1 of the utility model registration claim, wherein the integrally molded product is the covering material and padding material of any one of the seat cushion, seat back, or headrest of a seat. One-piece molded product.
JP20178784U 1984-12-24 1984-12-24 Expired JPH032238Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20178784U JPH032238Y2 (en) 1984-12-24 1984-12-24

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20178784U JPH032238Y2 (en) 1984-12-24 1984-12-24

Publications (2)

Publication Number Publication Date
JPS61111397U JPS61111397U (en) 1986-07-14
JPH032238Y2 true JPH032238Y2 (en) 1991-01-22

Family

ID=30763901

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20178784U Expired JPH032238Y2 (en) 1984-12-24 1984-12-24

Country Status (1)

Country Link
JP (1) JPH032238Y2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2686613B2 (en) * 1987-12-31 1997-12-08 東京シート株式会社 Skin integrated molding headrest

Also Published As

Publication number Publication date
JPS61111397U (en) 1986-07-14

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