JPH0322282B2 - - Google Patents
Info
- Publication number
- JPH0322282B2 JPH0322282B2 JP60135911A JP13591185A JPH0322282B2 JP H0322282 B2 JPH0322282 B2 JP H0322282B2 JP 60135911 A JP60135911 A JP 60135911A JP 13591185 A JP13591185 A JP 13591185A JP H0322282 B2 JPH0322282 B2 JP H0322282B2
- Authority
- JP
- Japan
- Prior art keywords
- concrete
- pallet
- mortar
- water
- sand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004567 concrete Substances 0.000 claims description 38
- 239000004570 mortar (masonry) Substances 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000009415 formwork Methods 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 239000004576 sand Substances 0.000 description 16
- 239000004568 cement Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 239000000047 product Substances 0.000 description 11
- 239000010410 layer Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000015271 coagulation Effects 0.000 description 3
- 238000005345 coagulation Methods 0.000 description 3
- 239000010438 granite Substances 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000011371 regular concrete Substances 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Description
【発明の詳細な説明】
(産業上の利用分野)
この発明は、製品のある一面に露出した砂利、
粗粒砂が、セメントと砂からなるモルタル分よ
り、やゝ突出しているため粗面となつたコンクリ
ート製品の製法に関する。[Detailed Description of the Invention] (Industrial Application Field) This invention provides gravel exposed on one side of a product,
This invention relates to a method for manufacturing concrete products that have a rough surface because coarse-grained sand slightly protrudes from the mortar consisting of cement and sand.
(従来の技術)
従来、コンクリートに粗面を作る方法として一
般に行われているのは、流込み成形型枠の底にセ
メントの凝固を遅らす遅延剤を敷き、その上に化
粧砂利入りコンクリート材、その上に通常のコン
クリート材を投入後、適宜、養生して硬化させ、
型枠を開いて脱型したら、上記遅延剤の滲透によ
り凝固しなかつた表層モルタル分(セメントと
砂)を水とブラシで洗い流す通称、洗出し法であ
る。(Prior art) The conventional method of creating a rough surface in concrete is to spread a retarder to delay the solidification of cement at the bottom of a pour molding form, and then to place a concrete material containing decorative gravel on top of the retarder. After pouring regular concrete material on top of it, let it cure and harden as appropriate.
Once the mold is opened and demolded, the surface mortar (cement and sand) that has not solidified due to the permeation of the retarder is washed away with water and a brush, commonly known as the washing-out method.
遅延剤を直接、型枠の底に敷く代りに、遅延剤
を塗布したシートを敷く方法も発表されている。 Instead of directly laying the retardant on the bottom of the formwork, a method has also been announced in which a sheet coated with the retardant is placed.
(発明が解決しようとする問題点)
この発明は、上の洗出し法などの高低差を要し
ない粗面コンクリート製品を、従来の面到な硬化
遅延処理なしで、即時脱型方式により量産する新
しい製法を開発したものである。(Problems to be solved by the invention) This invention mass-produces rough-surfaced concrete products that do not require height differences such as the washing-out method described above, using an immediate demolding method without the conventional elaborate hardening delay treatment. A new manufacturing method was developed.
(問題点を解決するための手段)
この発明は、硬練のコンクリートを即時脱型式
成形装置の上下反転可能な型枠に詰め、その詰め
たコンクリートの上面に、除去したいモルタル分
の深さまで、ほゞ均一に滲透するよう、酸又は凝
固遅延剤入りの水を吹付け又は、撒布し、その上
にすぐ、コンクリート上面を覆う面パレツトを伏
せ、反転脱型により、面パレツトに載つた成形コ
ンクリートを取出し、これを養生後、該面パレツ
トを剥離して、凝固していない上記上層モルタル
分を成形コンクリート表面から除く事を特徴とす
る粗面コンクリート製品の製法である。(Means for Solving the Problems) This invention packs hardened concrete into a mold that can be turned upside down in an instant demolding molding device, and places a mold on the top surface of the packed concrete up to the depth of the mortar that is to be removed. Water containing acid or a coagulation retardant is sprayed or sprinkled so that it permeates almost uniformly, and then a surface pallet covering the top of the concrete is immediately placed face down, and the formed concrete placed on the surface pallet is removed by inversion and demolding. This is a method for producing a rough surface concrete product, which is characterized in that the surface pallet is removed, and after curing, the surface pallet is peeled to remove the unsolidified upper layer mortar from the surface of the formed concrete.
(作用)
この発明も、コンクリート表層モルタル分の硬
化を遅らせる基本原理は従来と変りない。しか
し、その方法は大きく変つた、即ち適用対象がか
つて全く考えられなかつた反転即時脱型式成形装
置の面パレツトが当るコンクリート表面である
事、凝固遅延剤の主材を水とし、これを型枠の底
に敷くのではなく、成形ずみコンクリート表面に
吹付け又は撒布する事、その水を与えた面に直ち
に面パレツトを伏せて反転し、水を含んだ表層セ
メント、細粒砂をその面パレツトに受けて養生
後、面パレツトを剥離して表層モルタル分を脱落
させる事等、この発明はコンクリート粗面作り
に、新しい技法を導入した。(Function) This invention also has the same basic principle of delaying the hardening of the concrete surface layer mortar as the conventional one. However, the method has changed significantly; in other words, the application target is the concrete surface that comes into contact with the surface pallet of the inverted instant demolding molding equipment, which was previously completely unthinkable, and the main ingredient of the solidification retarder is water, and this is applied to the formwork. Instead of laying it on the bottom of the concrete, spray or spread it on the surface of the formed concrete. Immediately turn the surface pallet face down on the watered surface and pour the water-containing surface cement and fine-grained sand onto the surface pallet. This invention introduced a new technique for making concrete rough surfaces, such as peeling off the surface pallets and removing surface mortar after curing.
型枠に詰めた硬練コンクリートは、通常、振動
と加圧により、ほゞ均質になつており、型枠のコ
ンクリート投入口に現れたコンクリート上面はプ
レス板により平滑になつている。その上面に撤か
れた水は、深さ数mm、つまり、除去したいモルタ
ル分の厚みだけ滲透して、これに流動性を与え
る。流動性を得たモルタル分が重力で沈降する前
に、面パレツトを当て反転脱型するから、モルタ
ル分は面パレツト内面に受止められる。この状態
で養生し、適当に硬化した時、従来通り面パレツ
トを剥離すると、その内面の、凝固遅延剤により
硬化し得なかつたモルタル分が製品から離脱する
のである。 The hardened concrete packed into the formwork is usually made almost homogeneous by vibration and pressure, and the upper surface of the concrete that appears at the concrete inlet of the formwork is made smooth by a press plate. The water removed to the top surface permeates to a depth of several millimeters, that is, the thickness of the mortar to be removed, giving it fluidity. Before the mortar that has gained fluidity settles due to gravity, it is applied to a face pallet and inverted to remove the mold, so the mortar is caught on the inner surface of the face pallet. When the pallet is cured in this state and properly cured, when the surface pallet is peeled off as usual, the mortar on the inner surface that could not be cured by the setting retarder is removed from the product.
(実施例)
第1図に硬練コンクリートCを即時脱型式成形
装置の型枠Mに詰めた所の断面略図を示す。砂利
又は粗粒砂1の間にセメント、細粒砂からなるモ
ルタル分2が詰つているが、流込みコンクリート
と違い。硬練コンクリートは空隙が多く残つてい
る。なおコンクリート投入時、これを二層に分
け、下部は通常の配合で、上部だけ特に空隙の多
い化粧砂利を加えた配合のコンクリートを使うと
か、投入後の振動、加圧をやゝ控える等により空
隙を人為的に多くしてもよい。(Example) FIG. 1 shows a schematic cross-sectional view of a place where hardened concrete C is packed into a mold M of an instant demolding molding device. Unlike poured concrete, mortar consisting of cement and fine-grained sand is packed between two layers of gravel or coarse-grained sand. Hard-mixed concrete has many voids remaining. When pouring concrete, divide it into two layers, with the lower part using the normal mix and the upper part using concrete with a mix of decorative gravel with a lot of voids, or by minimizing vibration and pressure after the mix is poured. The number of voids may be increased artificially.
硬練コンクリートCのモルタル分2は水分が少
いため、砂利1相互の間隙に橋をかけたようにな
つて動けないものが多い。従つて、これに水を加
えてやると流動性を得る。 Since the mortar component 2 of the hardened concrete C has a low moisture content, it often acts as a bridge between the gravel 1 and cannot move. Therefore, when water is added to this, fluidity is obtained.
この発明は、凝固遅延作用をもつ水を、型枠内
コンクリートの上面に吹付け、又は撒布するが、
その量は上層数mmの厚みのモルタル分(セメント
と細粒砂)に流動性を与えるに足る小量である。
その上にすぐ面パレツトpを伏せた状態を第2図
に示す。その2′は与えられた水を含んだセメン
ト、細粒砂からなるモルタル分を示す。 In this invention, water that has a solidification retarding effect is sprayed or sprinkled on the upper surface of the concrete in the formwork.
The amount is small enough to provide fluidity to the upper layer of mortar (cement and fine sand), which is several mm thick.
FIG. 2 shows the state in which the immediate pallet p is placed face down. 2' indicates the mortar content consisting of cement and fine sand containing the given water.
面パレツトPを伏せたら、従来通り直ちに型枠
Mを反転して、コンクリートを脱型する。第3図
は脱型されたコンクリートCが面パレツトPに載
つて運び出される際の内部の状態を示す。水を充
分含んだ表層モルタル分2′が沈下して、パレツ
トP上に溜つた状態である。そこに砂利、粗粒砂
1の一部が漬かつている。 After the surface pallet P is turned upside down, the formwork M is immediately turned over and the concrete is removed from the mold as usual. FIG. 3 shows the internal state of demolded concrete C when it is carried out on a surface pallet P. The surface mortar portion 2' containing sufficient water has settled and accumulated on the pallet P. Gravel and part of coarse sand 1 are soaked there.
これで養生場その他へ送り、適当に硬化した
時、面パレツトPを製品Cから剥離すると、第4
図のように、凝固していないモルタル分2′はセ
メント、細粒砂のまゝパレツトP上に残り、それ
を失つたコンクリート製品表面側は、その分だけ
砂利、粗粒砂1が表面に突出して、求めた粗面に
なつている。 This is then sent to a curing facility or elsewhere, and when it has properly hardened, the surface pallet P is peeled off from the product C.
As shown in the figure, the unsolidified mortar 2' remains on the pallet P as cement and fine-grained sand, and the surface side of the concrete product that has lost it is covered with gravel and coarse-grained sand 1. It sticks out and has the rough surface I was looking for.
実験では、モルタル分2′は養生中に水分を失
い、面パレツト剥離時、粉末状になつていた。 In the experiment, the mortar component 2' lost moisture during curing and turned into powder when the surface pallet was peeled off.
上記実施例のコンクリートの組成を次に示す。 The composition of the concrete of the above example is shown below.
白色セメント 6.4Kg
普通セメント 0.7Kg
みかげ砂(5mm) 3.6Kg
みかげ砂(2.5mm) 12.0Kg
みかげ砂(2.5mm以下) 9.6Kg
黒カスミ(2mm) 8.4Kg
水 1.7Kg
なお、この発明によつて得られた粗面は、面パ
レツトを剥離したまゝでは粉が付いているが、簡
単にブラシで払い落すか、あるいは水を使つて、
きれいに仕上げてもよい。この段階ではコンクリ
ートの硬化が十分進んでいないので、洗出し法の
ように激しくブラシでこすると、落さなくてもよ
いモルタル分まで落される恐れがある。そのよう
な場合は、上述の凝固遅延剤入りの水を吹付け、
撒布する前に、樹脂を含んだ水をやゝ強く吹付
け、より深く滲透させる一工程を加え、その上に
樹脂とセメントの凝固を妨げる遅延剤入りの水を
撤けばよい。White cement 6.4Kg Ordinary cement 0.7Kg Granite sand (5mm) 3.6Kg Granite sand (2.5mm) 12.0Kg Granite sand (2.5mm or less) 9.6Kg Black mist (2mm) 8.4Kg Water 1.7Kg The resulting rough surface will have powder on it when the surface pallet is removed, but it can be easily brushed off with a brush or washed with water.
It can be finished neatly. At this stage, the concrete has not yet hardened sufficiently, so if you scrub it vigorously with a brush as in the washing method, there is a risk that mortar that does not need to be removed may be removed. In such cases, spray water containing the above-mentioned coagulation retarder,
Before spreading, the resin-containing water is sprayed a little harder to penetrate deeper, and then the water containing the retarder, which prevents the resin and cement from solidifying, is removed.
その他、吹付ける水に着色剤を加え、その幾分
かは製品側に残つて着色粗面を得られるようにす
る等、実施技術者の応用範囲は広い。 In addition, the range of application by engineers is wide, such as adding a coloring agent to the sprayed water and leaving some of it on the product side to obtain a colored rough surface.
(発明の効果)
硬練コンクリートのモルタル分は水分不足のた
め、砂利同士の間隙に橋をかけた形になつている
ので、この発明により、その表層数mmの厚みに水
を与え、直ちに面パレツトを伏せて反転すると、
流動性を得たモルタル分が面パレツト上に載つた
形になる。その水には酸又は凝固遅延剤が入つて
いるから、養生中もセメントが凝固せず、面パレ
ツト剥離により製品面から脱落し、その製品面は
砂利、粗粒砂が細かい突起として残つた粗面にな
る。(Effects of the invention) Because the mortar in hardened concrete lacks moisture, it forms a bridge between the gaps between the gravel. According to this invention, water is applied to the surface layer to a thickness of several millimeters, and the surface layer is immediately removed. If you flip the palette face down,
The mortar that has gained fluidity is placed on the surface pallet. Because the water contains acid or a coagulation retarder, the cement does not solidify during curing, and the surface pallet peels off and falls off the product surface, leaving a rough surface with gravel and coarse sand remaining as fine protrusions. Become a face.
このようにして、この発明は、はじめて反転即
時脱型式成形法の面パレツトを伏せた製品表面を
粗面とする道を開いた。それは硬練コンクリート
を使う高生産性の上記成形法の従来工程に、僅に
水を吹付け、撒布する一工程を加えるだけである
から、従来のあらゆる粗面形成法よりも高能率
で、生産原価が低い。 In this way, the present invention has opened the way for the first time to roughen the surface of a product in which the surface pallet of the inverted instant demolding molding method is turned upside down. Since it only adds one step of spraying and sprinkling water to the conventional process of the above-mentioned highly productive forming method using hardened concrete, it is more efficient than all conventional rough surface forming methods. Low cost.
各図はこの発明一実施例の説明図で、第1図は
型枠Mに硬練コンクリートCを詰めた状態、第2
図はその上面に水を吹付け又は撒布し、直ちに面
パレツトPを伏せた状態、第3図は型枠を反転し
て製品を脱型した状態、第4図は適当に養生した
後、面パレツトPを剥離した状態を示す。
1……砂利又は粗粒砂、2……モルタル分、
2′……水を含んだモルタル分。
Each figure is an explanatory view of one embodiment of this invention.
The figure shows the state in which water was sprayed or sprinkled on the top surface and the surface pallet P was immediately turned upside down, Figure 3 shows the state in which the mold was reversed and the product was removed from the mold, and Figure 4 shows the surface pallet P after being properly cured. This figure shows the state in which the pallet P has been peeled off. 1... Gravel or coarse sand, 2... Mortar content,
2'... Mortar containing water.
Claims (1)
上下反転可能な型枠に詰め、その詰めたコンクリ
ートの上面に、除去したいモルタル分の深さま
で、ほゞ均一に滲透するよう、酸又は凝固遅延剤
入りの水を吹付け又は、撒布し、その上にすぐ、
コンクリート上面を覆う面パレツトを伏せ、反転
脱型により、面パレツトに載つた成形コンクリー
トを取出し、これを養生後、該面パレツトを剥離
して、凝固していない上記上層モルタル分を成形
コンクリート表面から除く事を特徴とする粗面コ
ンクリート製品の製法。1. Pack hardened concrete into a formwork that can be turned upside down in an instant demolding molding device, and add acid or a setting retarder to the top surface of the packed concrete so that it penetrates almost uniformly to the depth of the mortar that is to be removed. Spray or sprinkle water on it, and immediately
The surface pallet covering the top surface of the concrete is placed face down, and the molded concrete placed on the surface pallet is removed by inversion demolding. After curing, the surface pallet is peeled off and the unsolidified upper layer mortar is removed from the surface of the molded concrete. A manufacturing method for rough concrete products that is characterized by the removal of
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13591185A JPS6122904A (en) | 1985-06-24 | 1985-06-24 | Manufacture of roughened-surface concrete product |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13591185A JPS6122904A (en) | 1985-06-24 | 1985-06-24 | Manufacture of roughened-surface concrete product |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6122904A JPS6122904A (en) | 1986-01-31 |
JPH0322282B2 true JPH0322282B2 (en) | 1991-03-26 |
Family
ID=15162715
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13591185A Granted JPS6122904A (en) | 1985-06-24 | 1985-06-24 | Manufacture of roughened-surface concrete product |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6122904A (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4842201A (en) * | 1971-09-30 | 1973-06-20 |
-
1985
- 1985-06-24 JP JP13591185A patent/JPS6122904A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4842201A (en) * | 1971-09-30 | 1973-06-20 |
Also Published As
Publication number | Publication date |
---|---|
JPS6122904A (en) | 1986-01-31 |
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