JPH03219090A - Formation of calcium phosphate-chitin composite film - Google Patents

Formation of calcium phosphate-chitin composite film

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Publication number
JPH03219090A
JPH03219090A JP1449490A JP1449490A JPH03219090A JP H03219090 A JPH03219090 A JP H03219090A JP 1449490 A JP1449490 A JP 1449490A JP 1449490 A JP1449490 A JP 1449490A JP H03219090 A JPH03219090 A JP H03219090A
Authority
JP
Japan
Prior art keywords
calcium phosphate
film
chitin
slurry
substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1449490A
Other languages
Japanese (ja)
Other versions
JP2847847B2 (en
Inventor
Seiichi Tokura
清一 戸倉
Kenji Saida
健二 才田
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Sumitomo Chemical Co Ltd
Original Assignee
Sumitomo Chemical Co Ltd
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Priority to JP1449490A priority Critical patent/JP2847847B2/en
Publication of JPH03219090A publication Critical patent/JPH03219090A/en
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Publication of JP2847847B2 publication Critical patent/JP2847847B2/en
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Abstract

PURPOSE:To form the calcium phosphate-chitin composite film high in adhesion strength by drying the liq. film of a soln. of calcium phosphate powder and a carboxymethylated chitin-allyl derivative in methanol and irradiating the dried film with light. CONSTITUTION:The carboxymethylated chitin-allyl derivative is dissolved in methanol. The concn. is preferably controlled to about 1-15wt.%. Calcium phosphate powder is mixed into the soln. to obtain a slurry. The grain diameter of the calcium phosphate powder is appropriately controlled to <= about 10mum, and the mixing ratio is changed in accordance with the grain diameter. The slurry is applied on a substrate or the substrate is dipped in the slurry to form a liq. film, and the liq. film is dried preferably at <=100 deg.C. The film is irradiated with visible light or UV during or after the drying. Consequently, a calcium phosphate-chitin composite film high in adhesion strength and excellent in compatibility and adsorptivity is formed without need for calcination process.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、基体の表面にリン酸カルシウム−キチン複合
膜を形成する方法に関するものであり、その優れた生体
適合性によって特にインブラント材の分野に利用される
ものである。
Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a method for forming a calcium phosphate-chitin composite film on the surface of a substrate, and is particularly applicable to the field of implant materials due to its excellent biocompatibility. It is something that is used.

〔従来の技術〕[Conventional technology]

リン酸カルシウム、その中でもハイドロキシアパタイト
は生体適合性に優れ、吸着能も大きいことから種々の応
用が検討されてきた。特に生体硬組織の置換、あるいは
修復用のインブラント材としての利用に関し研究が活発
に進められている。
Calcium phosphate, especially hydroxyapatite, has excellent biocompatibility and high adsorption capacity, so various applications have been investigated. In particular, research is being actively carried out regarding its use as an implant material for the replacement of biological hard tissue or for repair.

インブラント材としては、生体適合性のほかに生体力学
的強度が要求される。しかしながら、リン酸カルシウム
自体は、焼結体では強度の点で不十分である。従って金
属材料、セラミックス、ガラス等を基体あるいは芯材と
して、その表面にリン酸カルシウムの皮膜を形成するこ
とが実用的に最も有望視されている。
Implant materials are required to have biomechanical strength in addition to biocompatibility. However, calcium phosphate itself is insufficient in strength when used as a sintered body. Therefore, forming a film of calcium phosphate on the surface of a substrate or core material made of a metal material, ceramics, glass, etc. is considered to be most promising in practice.

リン酸カルシウムの皮膜を形成する方法としてこれまで
種々の方法が提案されている。
Various methods have been proposed so far for forming calcium phosphate films.

たとえば、特開昭52−82893号公報にはプラズマ
溶射法、特開昭58−109049号公報にはスパッタ
リング法、特開昭59−111753号公報にはPVD
法およびCVD法、特開昭53−128190号公報に
は電気泳動法、特開昭53−118411号公報には塗
布法がそれぞれ開示されている。
For example, JP-A-52-82893 discloses the plasma spraying method, JP-A-58-109049 discloses the sputtering method, and JP-A-59-111753 discloses the PV method.
JP-A-53-128190 discloses an electrophoresis method, and JP-A-53-118411 discloses a coating method.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

ところがプラズマ溶射法、スパッタリング法、PVD法
、CVD法においては、多孔体の内部のような複雑な形
状をした基体表面には皮膜の形成か困難であり、電気泳
動法においては、基体か非導電性のものには皮膜か形成
されないという問題を有している。
However, in the plasma spraying method, sputtering method, PVD method, and CVD method, it is difficult to form a film on the surface of a substrate with a complex shape such as the inside of a porous body, and in the electrophoresis method, it is difficult to form a film on the surface of a substrate with a complex shape such as the inside of a porous body. The problem is that a film is not formed on the non-containing materials.

塗布法は操作か簡便であり、前記特開昭53−1184
11号公報ではアパタイトの微粉末を水に懸濁させ、こ
の懸濁液を基体の表面に塗布し、焼成する方法が開示さ
れているが、微粉末をより細かい粒子にすることか一般
には難しく、凝集粒が存在し易いこと、ならびに分散し
ている粒子が一般に0.5μmより大きいことなとのた
めに、基体表面へのアパタイトの付着強度が弱く、剥離
し易いという問題を有している。
The coating method is simple and easy to operate, and is described in Japanese Patent Application Laid-Open No. 53-1184.
Publication No. 11 discloses a method of suspending fine apatite powder in water, applying this suspension to the surface of a substrate, and firing it, but it is generally difficult to make the fine powder into finer particles. , because aggregated particles tend to exist and the dispersed particles are generally larger than 0.5 μm, the adhesion strength of apatite to the substrate surface is weak and it is easy to peel off. .

また塗布法において、アパタイトの微粉末の懸濁液に水
溶性高分子を共存させ、基体の表面に塗布し、焼成して
水溶性高分子を焼失せしめる方法かある。これは付着を
改善するが、チタンなど焼成温度にて変質する材料には
適用することができない。
Further, as a coating method, there is a method in which a suspension of fine apatite powder is made to coexist with a water-soluble polymer, and the suspension is coated on the surface of a substrate, followed by firing to burn off the water-soluble polymer. Although this improves adhesion, it cannot be applied to materials that deteriorate at firing temperatures, such as titanium.

〔課題を解決するための手段〕[Means to solve the problem]

かかる実情に鑑み、本発明者らは焼成工程を経ずに基体
に付着強度の高い皮膜を形成する方法につき鋭意検討を
重ねた結果、メタノール可溶のカルボキシメチル化キチ
ン−アリル誘導体(以下ACMCキーンと略記する)の
共存下に皮膜を形成し、しかるのちにこれを不溶化せし
めることにより良好なリン酸カルシウムを含有する皮膜
を形成することを見い出し、本発明を完成させるに至っ
た。
In view of these circumstances, the present inventors have conducted intensive studies on a method of forming a film with high adhesion strength on a substrate without going through a firing process. They have discovered that a film containing good calcium phosphate can be formed by forming a film in the coexistence of calcium phosphate (hereinafter referred to as "calcium phosphate") and then insolubilizing the film, thereby completing the present invention.

すなわち、本発明はリン酸カルシウム粉末とACM−キ
チンのメタノール溶液とを混合したスラリーにより基体
表面に液膜を付与し、これを乾燥中または乾燥後に光照
射することからなるリン酸カルシウム−キチン複合膜の
形成方法を提供するものである。
That is, the present invention provides a method for forming a calcium phosphate-chitin composite film, which comprises applying a liquid film to the surface of a substrate using a slurry of a mixture of calcium phosphate powder and a methanol solution of ACM-chitin, and irradiating this with light during or after drying. It provides:

本発明において用いられるリン酸カルシウムとしてはリ
ン酸二カルシウム、リン酸三カルシウム、リン酸テトラ
カルシウム、リン酸オクタカルシウム、ハイドロキシア
パタイトおよびこれらの混合物である。これらは乾式法
、湿式法なと周知の方法により製造される。粒径は皮膜
の性状に影響するために、粗大な凝集粒を含有しない方
が望ましく、粒径10μm以下のものか好適である。
Calcium phosphates used in the present invention include dicalcium phosphate, tricalcium phosphate, tetracalcium phosphate, octacalcium phosphate, hydroxyapatite, and mixtures thereof. These are manufactured by well-known methods such as dry and wet methods. Since the particle size affects the properties of the film, it is preferable that the particles do not contain coarse agglomerated particles, and particles with a particle size of 10 μm or less are preferable.

A−CM−キチンは本発明者らの1人によって合成法か
見いだされたものであり、キチンの誘導体である。キチ
ンはムコ多糖類の1種で、天然には甲殻類、昆虫類、貝
類などの外骨格組織の成分として豊富に存在している。
A-CM-chitin was synthesized by one of the inventors and is a derivative of chitin. Chitin is a type of mucopolysaccharide that exists in abundance in nature as a component of the exoskeletal tissues of crustaceans, insects, shellfish, etc.

しかし溶解性、反応性に乏しく、はとんどが廃棄されて
いるのが現状である。そこで化学修飾によって溶解性を
もたらすなど、機能化することを目的に種々の検討がな
されている。
However, due to its poor solubility and reactivity, most of it is currently discarded. Therefore, various studies have been conducted with the aim of making it functional, such as by making it more soluble through chemical modification.

カルボキシメチル化キチンは本発明者らの1人によって
合成法が見いだされたものであって、Polymer 
Journal誌、15巻、485〜489頁(198
3)に記載されている。これは、C−6位の水酸基が部
分的にカルボキンメチル化された構造を有し、この置換
の程度によって水不溶性から水膨張性、水溶性へと変化
し、高置換度のものは高分子電解質的挙動を示し、低置
換度のものは陽イオン交換樹脂として作用することが明
らかとなっている。また、Ca’+イオンに対して特に
高い吸着能を有すること(Polymer Journ
al誌、15巻、597〜602頁(1983)) 、
アミノ酸の吸着特性を有すること(Journal M
acromolecular 5cience、 Ch
emistryA2510巻、11巻、1427〜14
41頁(1986)) 、が明らかとなっている。
The synthesis method for carboxymethylated chitin was discovered by one of the present inventors, and Polymer
Journal, vol. 15, pp. 485-489 (198
3). It has a structure in which the hydroxyl group at the C-6 position is partially carboxine methylated, and depending on the degree of this substitution, it changes from water-insoluble to water-swellable to water-soluble. It has been shown that they exhibit molecular electrolyte behavior and those with a low degree of substitution act as cation exchange resins. In addition, it has a particularly high adsorption capacity for Ca'+ ions (Polymer Jour
al magazine, vol. 15, pp. 597-602 (1983)),
Having adsorption properties for amino acids (Journal M
acromolecular 5science, Ch.
emistryA vol. 2510, vol. 11, 1427-14
41 (1986)).

カルボキシメチル化キチンに更にアリル基を導入する方
法が本発明者らの1人によって見いだされたものである
。このA−CM−キチンは、C−6位、C−3位の水酸
基にアリル基が置換されたもので、これによってメタノ
ールに可溶となる。また、カルボキシメチル化キチンの
有する生体内消化性はアリル化によって消失したが、毒
性は全く見いだされていない。構造式は次の通りである
One of the present inventors has discovered a method for further introducing allyl groups into carboxymethylated chitin. This A-CM-chitin has allyl groups substituted for the hydroxyl groups at the C-6 and C-3 positions, which makes it soluble in methanol. Further, although the in vivo digestibility of carboxymethylated chitin was abolished by allylation, no toxicity was found at all. The structural formula is as follows.

アリル基が導入されたものも、2価金属イオン吸着能を
有することが明らかにされている。A−CM−キチンの
メタノール溶液の濃度は、カルボキノメチル化の程度と
アリル化の程度によってメタノール溶解性か異なるため
に一部に示すことは難しいか、1−15重量%程度が操
作し易いので好ましい。
It has been revealed that those into which an allyl group has been introduced also have the ability to adsorb divalent metal ions. The concentration of A-CM-chitin in methanol solution is difficult to indicate because the solubility in methanol varies depending on the degree of carboquinomethylation and the degree of allylation, or it is easy to operate at around 1-15% by weight. Therefore, it is preferable.

リン酸カルシウム粉末とA、−CM−キチンのメタノー
ル溶液とを混合する割合は、用いられるリン酸カルシウ
ム粉末の粒径によって異なる。粒径数μmのものを用い
る場合は、リン酸カルシウム粉末とA−CM−キチンの
比率は3:Iないし0.011の範囲が望ましい。粉末
か3:lより多くなるとスラリーの流動性が損なわれる
ために好ましくす< 、0.01: 1より少ないとリ
ン酸カルシウムの存在する効果が失われる。粒径が1μ
m以下の微細なものを用いる場合は、リン酸カルシウム
粉末とA−CM−キチンノ比率は0.2:1ないし0.
01:1の範囲か望ましい。粉末が0.2:lより多く
なるとキチンか粉末に吸着され、凝集粒となって沈降す
るのて好ましくない。0.01・1より少ないとリン酸
カルシウムの存在する効果が失われる。
The mixing ratio of the calcium phosphate powder and the methanol solution of A, -CM-chitin varies depending on the particle size of the calcium phosphate powder used. When using particles with a particle size of several μm, the ratio of calcium phosphate powder to A-CM-chitin is preferably in the range of 3:I to 0.011. If the powder ratio exceeds 3:1, the fluidity of the slurry will be impaired, so it is preferable.If the ratio is less than 0.01:1, the effect of the presence of calcium phosphate will be lost. Particle size is 1μ
When using fine particles of less than m, the ratio of calcium phosphate powder to A-CM-chitin is between 0.2:1 and 0.2:1.
A range of 01:1 is desirable. If the amount of powder exceeds 0.2:l, chitin will be adsorbed to the powder, forming aggregates and settling, which is not preferable. If it is less than 0.01.1, the effect of the presence of calcium phosphate will be lost.

本発明に用いられる基体としては、金属、セラミックス
、ガラスなどいずれも可能であるが、油脂などの汚れを
溶剤で除去しておく方が好ましい。
The substrate used in the present invention may be made of metal, ceramics, glass, etc., but it is preferable to remove dirt such as oil and fat with a solvent.

基体に液膜を付与する方法としては、塗布法、浸漬法、
噴霧法など周知の方法を利用することができる。
Methods for applying a liquid film to the substrate include coating method, dipping method,
Well-known methods such as spraying methods can be used.

液膜を乾燥する方法としては自然乾燥、通風乾燥、加熱
乾燥など周知の方法を利用することが出来るが、キチン
質の熱による変質を避けるために通常は100°C以下
、好ましくは40℃以下の温度が適している。
Well-known methods such as natural drying, ventilation drying, and heat drying can be used to dry the liquid film, but in order to avoid deterioration of chitin due to heat, the temperature is usually below 100°C, preferably below 40°C. temperature is suitable.

乾燥中または乾燥後の光照射は可視光または紫外光を照
射すればよく、照射光の照度は室内灯の明るさ以上であ
れば十分であり、好ましくは紫外線ランプ照射が好適で
ある。この光照射によってキチン質の不溶化がもたらさ
れる。
Visible light or ultraviolet light may be used for light irradiation during or after drying, and it is sufficient that the illuminance of the irradiation light is equal to or higher than the brightness of an indoor light, and preferably ultraviolet lamp irradiation is suitable. This light irradiation brings about insolubilization of chitin.

〔実施例〕〔Example〕

以下、本発明を実施例により説明するが、本発明はこれ
らに限定されるものではない。
EXAMPLES The present invention will be explained below with reference to Examples, but the present invention is not limited thereto.

なお、実施例において用いる「%」は「重量%」を意味
する。
Note that "%" used in Examples means "% by weight".

実施例1 直径IO闘のガラス管にA−CM−キチン0.049g
メタノール1.1566gを入れ、よく振盪して溶解さ
せた。A−CM−キチンの濃度は4.0%に相当する。
Example 1 0.049 g of A-CM-chitin in a glass tube with a diameter of IO
1.1566 g of methanol was added and shaken well to dissolve it. The concentration of A-CM-chitin corresponds to 4.0%.

これにα型リン酸三カルシウム粉末(平均粒径5μm)
 0.095gを入れ、さらによく振盪し、スラリーを
調製した。
Add to this α-type tricalcium phosphate powder (average particle size 5 μm)
0.095 g was added and further shaken to prepare a slurry.

ガラスプレートの上にこのスラリーの一部を滴下し、3
日間自然乾燥したのち、紫外線ランプで2時間光照射し
た。生成した皮膜の重量は0.0008g、厚みは21
μmであった。
Drop some of this slurry onto a glass plate and
After air drying for a day, it was irradiated with an ultraviolet lamp for 2 hours. The weight of the produced film is 0.0008g and the thickness is 21
It was μm.

塩化カルシウム3.3XIO−’モル水溶液40m1中
に上記の皮膜付きガラスプレートを浸漬し、2日後の観
察では皮膜に全く変化はなかった。
The glass plate with the film was immersed in 40 ml of a 3.3XIO-' molar calcium chloride aqueous solution, and observation two days later showed no change in the film.

実施例2 直径10mmのガラス管にA−CM−キチン0.106
6g、メタノール1.3123gを入れ、よく振盪して
溶解させた。A −CM−キチンの濃度は7.51%に
相当する。これにハイドロキンアパタイト粉末(平均粒
径0.3μm) 0.0044gを入れ、さらによく振
盪し、スラリーを調製した。
Example 2 A-CM-chitin 0.106 in a glass tube with a diameter of 10 mm
6g of methanol and 1.3123g of methanol were added thereto, and the mixture was thoroughly shaken to dissolve. The concentration of A-CM-chitin corresponds to 7.51%. 0.0044 g of hydroquine apatite powder (average particle size: 0.3 μm) was added to this, and the mixture was further shaken to prepare a slurry.

ガラスプレートの上にこのスラリーの一部を滴下し、3
日間自然乾燥したのち、紫外線ランプで2時間光照射し
た。生成した皮膜の重量は0.0007g1厚みは18
μmであった。
Drop some of this slurry onto a glass plate and
After air drying for a day, it was irradiated with an ultraviolet lamp for 2 hours. The weight of the produced film is 0.0007g 1 thickness is 18
It was μm.

塩化カルシウム3.3 X 10−’モル水溶液40m
1中に上記の皮膜付きガラスプレートを浸漬し、2日後
の観察では皮膜に全く変化はなかった。
Calcium chloride 3.3 x 10-' molar aqueous solution 40ml
The above-mentioned coated glass plate was immersed in No. 1, and observation after 2 days showed that there was no change in the coating at all.

比較例1 A−CM−キチンを全く使用しなかったこと以外は実施
例1と全く同様に操作して、スラリーを調製し、ガラス
プレートの上にこのスラリーの一部を滴下した。乾燥後
には皮膜は形成されず、塩化カルシウム3.3X10−
’モル水溶液40m1中に浸漬するとすべて剥離した。
Comparative Example 1 A slurry was prepared in the same manner as in Example 1 except that A-CM-chitin was not used at all, and a portion of this slurry was dropped onto a glass plate. No film was formed after drying, and calcium chloride 3.3X10-
When immersed in 40 ml of a molar aqueous solution, all of the material peeled off.

〔発明の効果〕〔Effect of the invention〕

本発明によれば皮膜の付着強度が強く、しかも焼成工程
を必要としないので高温における変質のある基体に対し
ても皮膜を形成することか可能となった。得られた皮膜
は種々の用途に使用でき、特にインブラント材、吸着分
離材なとに有用である。
According to the present invention, the adhesion strength of the film is strong, and since a baking process is not required, it has become possible to form a film even on a substrate that undergoes deterioration at high temperatures. The obtained film can be used for various purposes, and is particularly useful as an implant material and an adsorption/separation material.

手 続 補 正 書 (自 発) 平成2年3月22日 ■、事件の表示 平成2年 特許願 第14494号 2、発明の名称 リン酸カルシウム キチン複合膜の形成方法 3゜ 補正をする者 事件との関係  特許出願人 住 所 大阪市中央区北浜四丁目5番33号名 称 (
209)住友化学工業株式会社代表者    森  英
 雄 4゜
Procedural amendment (spontaneous) March 22, 1990■, Indication of case 1990 Patent application No. 14494 2, Title of invention Method for forming calcium phosphate chitin composite membrane 3゜ Person making the amendment Relationship to the case Patent application Address 4-5-33 Kitahama, Chuo-ku, Osaka Name (
209) Sumitomo Chemical Co., Ltd. Representative Hideo Mori 4゜

Claims (1)

【特許請求の範囲】[Claims] リン酸カルシウム粉末とカルボキシメチル化キチン−ア
リル誘導体のメタノール溶液とを混合したスラリーによ
り基体表面に液膜を付与し、これを乾燥中または乾燥後
に光照射することからなるリン酸カルシウム−キチン複
合膜の形成方法。
A method for forming a calcium phosphate-chitin composite film, which comprises applying a liquid film to the surface of a substrate using a slurry of a mixture of calcium phosphate powder and a methanol solution of a carboxymethylated chitin-allyl derivative, and irradiating the film with light during or after drying.
JP1449490A 1990-01-23 1990-01-23 Method for forming calcium phosphate-chitin composite film Expired - Fee Related JP2847847B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1449490A JP2847847B2 (en) 1990-01-23 1990-01-23 Method for forming calcium phosphate-chitin composite film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1449490A JP2847847B2 (en) 1990-01-23 1990-01-23 Method for forming calcium phosphate-chitin composite film

Publications (2)

Publication Number Publication Date
JPH03219090A true JPH03219090A (en) 1991-09-26
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