JPH03206067A - Quaternization of n,n-dialkylaminoalkyl (meth)acrylates - Google Patents

Quaternization of n,n-dialkylaminoalkyl (meth)acrylates

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Publication number
JPH03206067A
JPH03206067A JP2002067A JP206790A JPH03206067A JP H03206067 A JPH03206067 A JP H03206067A JP 2002067 A JP2002067 A JP 2002067A JP 206790 A JP206790 A JP 206790A JP H03206067 A JPH03206067 A JP H03206067A
Authority
JP
Japan
Prior art keywords
reaction
acrylate
alkylating agent
meth
raw material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002067A
Other languages
Japanese (ja)
Inventor
Eizo Sugano
菅野 栄三
Itaru Tsujiko
辻子 格
Isao Yamamoto
勲 山本
Hiroyuki Hiruko
蛭子 博幸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DKS Co Ltd
Original Assignee
Dai Ichi Kogyo Seiyaku Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Ichi Kogyo Seiyaku Co Ltd filed Critical Dai Ichi Kogyo Seiyaku Co Ltd
Priority to JP2002067A priority Critical patent/JPH03206067A/en
Publication of JPH03206067A publication Critical patent/JPH03206067A/en
Pending legal-status Critical Current

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  • Separation Of Suspended Particles By Flocculating Agents (AREA)
  • Treatment Of Sludge (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

PURPOSE:To readily obtain the title quaternary salt compound useful as polymer flocculant, etc., in a short reaction time in reacting a raw material tertiary acrylate with alkyl halide by specifying addition of alkylating agent and reaction temperature. CONSTITUTION:In quaternizing an N,N dialkylaminoalkyl (meth)acrylate with an alkylating agent in an aqueous medium, the initial concentration of the raw material compound is 70-80%, especially 70-75%, the alkylating agent is rapidly added at <=20 deg.C, preferably 15-20 deg.C of low temperature and the reaction is carried out at 45-70 deg.C, preferably 48-55 deg.C to give the objective compound. Dimethylaminoethyl acrylate or dibutylamioethyl acrylate may be cited as the tertiary acrylate of the raw material. Methyl chloride is preferable as the alkylating agent.

Description

【発明の詳細な説明】[Detailed description of the invention] 【発明の目的】[Purpose of the invention]

〔産業上の利用分野〕 本発明は、N,N−ジアルキルアミノアルキル(メタ)
アクリレート類の4級化方法の改良に関するものである
. 〔従来の技術〕 (1)背景 N,N−ジアルキルアミノアルキル(メタ)アクリレー
ト類の4級塩(以下、“第4級アミノアクリレート塩”
と総称する.)を、単独で又は他のビニルモノマーと共
重合させると、容易に高分子量の水溶性ポリマーが得ら
れる.このポリマーは、カチオン性の高分子電解質であ
って、コロイドや懸濁粒子に対して優れた凝集性を示す
ため高分子凝集剤として有用であり、特に、下水,R床
及び産業廃水の活性汚泥処理で生じる有機性汚泥の遠心
濾過、圧搾濾過などの脱水促進に優れた効果を発揮する
. (2)従来技術の問題点 上記第4級アミノアクリレート塩の製造法としては、第
3級アミノ(メタ)アクリレート(以下,“第3級アク
リレート”とも云う)と7ルキルハライドを水性媒質中
で反応させる方法が知られているが、この反応では、副
反応として起こるアクリレートの加水分解を避けるため
、可及的低温(50℃以下、好ましくは10〜30℃)
で行なう必要があり、このため反応に長時間(例えば反
応に8時間、熟威16時間)を必要とする(特開昭51
−76216号;「(メタ)アクリロイルオキシエチル
トリアルキルアンモニウム塩の製這法」参照).以上の
欠点は、原料第3級アクリレートの濃度を高めることに
よりある程度解決できるが(初期濃度を80%以上、好
ましくは85%以上、反応時間6時間;特開昭52−3
1017号「4級化方法」参照)、反面、反応液及び生
或物の粘度が高くなり、攪拌及び輪送に問題を生じる他
、生或物が重合する可能性がある. 〔発明が解決しようとする課題〕 本発明は,第3級アクリレートと7ルキルハライドを水
性媒質中で反応させる方法において,アルキル化剤の添
加方法と反応温度を工夫することによって、既知方法に
比べて,反応時間を著しく短縮した、工業的な第4級ア
ミノアクリレート塩の製造法を開発することを目的とす
る.(以下余白)
[Industrial Application Field] The present invention relates to N,N-dialkylaminoalkyl (meth)
This paper relates to improvements in the quaternization method for acrylates. [Prior Art] (1) Background Quaternary salts of N,N-dialkylaminoalkyl (meth)acrylates (hereinafter referred to as "quaternary aminoacrylate salts")
Collectively called. ), alone or copolymerized with other vinyl monomers, can easily yield high molecular weight water-soluble polymers. This polymer is a cationic polymer electrolyte and exhibits excellent flocculating properties for colloids and suspended particles, making it useful as a polymer flocculant, especially for activated sludge in sewage, R-beds, and industrial wastewater. It exhibits excellent effects in promoting dewatering of organic sludge generated during processing, such as centrifugal filtration and press filtration. (2) Problems with the prior art The method for producing the above-mentioned quaternary amino acrylate salt involves reacting tertiary amino (meth)acrylate (hereinafter also referred to as "tertiary acrylate") with 7-alkyl halide in an aqueous medium. However, this reaction is carried out at the lowest possible temperature (50°C or lower, preferably 10 to 30°C) in order to avoid hydrolysis of the acrylate that occurs as a side reaction.
Therefore, the reaction requires a long time (for example, 8 hours for reaction and 16 hours for ripening) (Japanese Patent Laid-Open No. 51
No.-76216; see ``Method for producing (meth)acryloyloxyethyl trialkylammonium salt''). The above drawbacks can be solved to some extent by increasing the concentration of the raw material tertiary acrylate (initial concentration 80% or more, preferably 85% or more, reaction time 6 hours; JP-A-52-3
On the other hand, the viscosity of the reaction solution and the raw material increases, causing problems in stirring and conveyance, and there is a possibility that the raw material may polymerize. [Problems to be Solved by the Invention] The present invention provides a method for reacting tertiary acrylate and 7-alkyl halide in an aqueous medium, which is improved compared to known methods by devising the method of adding an alkylating agent and the reaction temperature. The purpose of this paper is to develop an industrial method for producing quaternary amino acrylate salts that significantly shortens the reaction time. (Margin below)

【発明の構成】[Structure of the invention]

〔課題を解決するための手段〕 (1)概念 本発明者は、上記課題の解決を目指して,第3級アクリ
レートの第4級化方法につき系統的な検討を加えた結果
、 ■ 原料第3級アミノアクリレートの反応初期濃度を7
0〜80%好まし〈は70〜75%とすることにより、
多量の重合禁止剤を添加しなくとも事実上重合を防止し
うること. ■ アルキル化剤を20℃以下の低温度下に短時間以内
に添加することにより、反応初期の加水分解を回避でき
ること. ■ 4級化反応を45〜75℃、好ましくは48〜55
℃の比較的高温度下に実施することにより反応所要時間
を大幅に短縮できること. を見出した. (2)概要 本発明は以上の知見に基〈もので、その要旨はN,N−
ジアルキルアミノアルキル(メタ)アクリレート類を水
性媒質中アルキル化剤により4級化するに当り、原料第
3級アミノアクリレートの初期濃度を70〜80%とし
てアルキル化剤を20℃以下低温下に急速に添加すると
共に、反応を45〜70℃で行なわせることを特徴とす
るN,N−ジアルキルアミノアルキル(メタ)アクリレ
ート類の4級化方法に存する. 以下、発明の構或に関連する主要な事項につき項分けし
て説明する. (3)第3級アクリレート類 本発明の原料となる第3級アクリレート類としては,ジ
メチルアミノエチルアクリレート、ジメチルアミノプロ
リルアクリレート、ジメチルアミノブチルアクリレート
、メチルエチルアミノエチルアクリレート,ジエチルア
ミノエチルアクリレート、3−ジメチルアミノ−2−ビ
ドロキシプロビルアクリレート、ジブチルアミノエチル
アクリレート等が挙げられる. 初期反応時の第3級アクリレート類の濃度は、70〜8
0%,殊に70〜75%であるのが好ましい.加木分解
抑制のためには高濃度が望ましいが、85%以上になる
と,4級化反応中に重合等の障害が起こり易い. (4)アルキル化剤 4級化反応を短時間内に完結させるため、アルキル化剤
としては、塩化メチル、塩化エチル、臭化メチル、臭化
エチル、ジメチル硫酸、沃化エチル、塩化ベンジル、モ
ノクロル酢酸エステル等が例示できるが、特に4級化反
応の速度が遅い塩化メチルが好ましい. 以上のアルキル化剤は、15〜20℃の低温度下に反応
系中に急速に添加されることが加水分解抑制ため効果的
である.従って、塩化メチル、塩化エチル、臭化メチル
又は臭化エチルのような揮発性のアルキル化剤は、加圧
下に反応系へ導入されるのがよい. (5)重合禁止剤 メルカブタン等の重合禁止剤の添加は、重合抑制のため
効果的ではあるが、過剰の場合は、4級化反応の進行を
妨げると共に、得られた4級化物を重合させる際、誘導
期間(時間)を長くしたり,未反応のモノマー量を増加
させたりする.好適な重合禁止剤の量は、800〜15
00pp+m ,殊に1000〜1200ppmである
. (8)反応時間 本発明の反応に必要な時間は、既知の方法より著しく短
〈、通常2時間以内,殊に100分以内に完結する. 〔作用〕 第3級アクリレート類を水媒体中でアルキル化剤との反
応において,加水分解反応は反応初期に起こり,反応の
中期及び終期には殆ど起こらない.一般に、反応初期段
階での加水分解を抑制する方法として低温度での反応及
び高濃度溶液中での反応があるが、反応温度が低下し、
反応終了まで極めて長時間を要する.一方、高濃度反応
では、反応液の粘度上昇が問題となる. 本発明は,第3級アクリレート類の濃度を調整すると共
に、低温下にアルキル化剤を急速に加え、かつ反応温度
を一定範囲内の高温に保つことによって、反応所要時間
を2時間以内に短縮するのに戒功したものである. 〔実施例〕 以下実施例により発明実施の態様につき述べるが、例示
は単に説明用のものであって,発明思想の限定又は制限
を意図したものではない・X簾負ユ 攪拌機を備えた容量51のオートクレープ反応槽に,ジ
メチルアミノエチルメタクリレート3000 g、水1
132g及び重合禁止剤120Opp鵬を仕込み(初期
濃度72.6%),回転数250 rp+sで攪拌混合
した.全体を冷水で循環させたジャケット内に入れ、内
温を18℃に保ちながら塩化メチル1012g (第3
級メタクリレートに対し,モル比1.05)を圧力2 
kg/cm2で60秒以内に液体の形で添加した.次い
でジャケットに50℃の温水を通じて内音を48〜52
℃に昇湿させた(内温50℃の時、ゲージ圧5kg/c
m2) .反応中、最高70℃まで昇湿しても重合は起
こらなかった.4級化反応が進行するにつれ、圧力は低
下した, 100分間反応させた後,ジャケットに冷水
を通じて25℃まで冷却し、反応物を取り出した.得ら
れた4級化物の濃度は79%,遊離塩素分14%、4級
塩の濃度は82%であった. 罠菓史ヱ 前例の反応において,重合禁止剤を2000ppmに増
量した以外同様に実施した. 得られた4級化物濃度は78.2%,遊離塩素分13.
6%、4級塩濃度79.5%であった.重合禁止剤の増
量により,4級塩の濃度が前例より2.5%下回った. X簾忽ユ 実施例lにおける重合禁止剤2000ppmに,反応時
間を300分に,夫々変更した以外は同例と同様に実施
した.得られた4級化物の濃度は78.5%遊離塩素分
13.4%、4級塩濃度78.3%であった.
[Means for Solving the Problems] (1) Concept Aiming to solve the above problems, the present inventor conducted a systematic study on a method for quaternizing tertiary acrylates, and found that ■ Raw material 3 The initial reaction concentration of grade aminoacrylate was set to 7.
0 to 80% preferably 70 to 75%,
Polymerization can be virtually prevented without adding a large amount of polymerization inhibitor. ■ By adding the alkylating agent within a short time at a low temperature of 20°C or less, hydrolysis in the early stage of the reaction can be avoided. ■ Quaternization reaction at 45-75℃, preferably 48-55℃
The time required for the reaction can be significantly shortened by carrying out the reaction at a relatively high temperature of ℃. I found out. (2) Overview The present invention is based on the above knowledge, and its gist is
In quaternizing dialkylaminoalkyl (meth)acrylates with an alkylating agent in an aqueous medium, the initial concentration of the raw tertiary aminoacrylate is 70 to 80%, and the alkylating agent is rapidly added at a low temperature of 20°C or lower. A method for quaternizing N,N-dialkylaminoalkyl (meth)acrylates, characterized in that the reaction is carried out at 45 to 70°C. Below, the main matters related to the structure of the invention will be explained in sections. (3) Tertiary acrylates Examples of tertiary acrylates used as raw materials for the present invention include dimethylaminoethyl acrylate, dimethylaminoprolyl acrylate, dimethylaminobutyl acrylate, methylethylaminoethyl acrylate, diethylaminoethyl acrylate, 3- Examples include dimethylamino-2-hydroxypropyl acrylate and dibutylaminoethyl acrylate. The concentration of tertiary acrylates during the initial reaction is 70-8
It is preferably 0%, especially 70 to 75%. A high concentration is desirable in order to suppress the decomposition of oxidation, but if it exceeds 85%, problems such as polymerization are likely to occur during the quaternization reaction. (4) Alkylating agent In order to complete the quaternization reaction within a short time, the alkylating agent is methyl chloride, ethyl chloride, methyl bromide, ethyl bromide, dimethyl sulfate, ethyl iodide, benzyl chloride, monochloride, etc. Examples include acetic acid ester, but methyl chloride is particularly preferred because of its slow quaternization reaction rate. It is effective for the above alkylating agents to be rapidly added to the reaction system at a low temperature of 15 to 20°C to suppress hydrolysis. Therefore, volatile alkylating agents such as methyl chloride, ethyl chloride, methyl bromide or ethyl bromide are preferably introduced into the reaction system under pressure. (5) Polymerization inhibitor Addition of a polymerization inhibitor such as mercabutane is effective for inhibiting polymerization, but if it is in excess, it will hinder the progress of the quaternization reaction and cause the resulting quaternized product to polymerize. In this case, the induction period (time) may be lengthened or the amount of unreacted monomer may be increased. A suitable amount of polymerization inhibitor is 800 to 15
00pp+m, especially 1000-1200ppm. (8) Reaction time The time required for the reaction of the present invention is significantly shorter than that of known methods, and is usually completed within 2 hours, particularly within 100 minutes. [Function] When tertiary acrylates are reacted with an alkylating agent in an aqueous medium, hydrolysis reaction occurs at the beginning of the reaction and hardly occurs during the middle and final stages of the reaction. Generally, methods for suppressing hydrolysis in the initial stage of the reaction include reactions at low temperatures and reactions in high concentration solutions;
It takes an extremely long time to complete the reaction. On the other hand, in high-concentration reactions, increased viscosity of the reaction solution becomes a problem. The present invention reduces the reaction time to less than 2 hours by adjusting the concentration of tertiary acrylates, rapidly adding an alkylating agent at low temperature, and maintaining the reaction temperature within a certain range. It is something that I practiced practice to do. [Example] The mode of carrying out the invention will be described below with reference to Examples, but the examples are merely for illustration purposes and are not intended to limit or restrict the idea of the invention. Into an autoclave reactor, 3000 g of dimethylaminoethyl methacrylate and 1 portion of water were added.
132g of polymerization inhibitor and 120g of polymerization inhibitor were added (initial concentration 72.6%), and the mixture was stirred and mixed at a rotational speed of 250 rpm+s. The whole was placed in a jacket circulated with cold water, and while maintaining the internal temperature at 18℃, 1012g of methyl chloride (3.
methacrylate, molar ratio 1.05) at a pressure of 2
kg/cm2 within 60 seconds in liquid form. Next, heat the jacket with warm water at 50℃ to reduce the internal sound to 48~52℃.
The humidity was raised to ℃ (when the internal temperature was 50℃, the gauge pressure was 5kg/c)
m2). During the reaction, no polymerization occurred even when the humidity was raised to a maximum of 70°C. As the quaternization reaction progressed, the pressure decreased. After reacting for 100 minutes, the reactant was cooled to 25°C by passing cold water through the jacket, and the reactant was taken out. The concentration of the obtained quaternary product was 79%, the free chlorine content was 14%, and the concentration of quaternary salt was 82%. Trakkashi: The reaction was carried out in the same manner as in the previous example except that the amount of polymerization inhibitor was increased to 2000 ppm. The resulting quaternized product concentration was 78.2%, and the free chlorine content was 13.
6%, and the quaternary salt concentration was 79.5%. Due to the increased amount of polymerization inhibitor, the concentration of quaternary salt was 2.5% lower than in the previous example. The same procedure as in Example 1 was carried out except that the polymerization inhibitor in Example 1 was changed to 2000 ppm and the reaction time was changed to 300 minutes. The concentration of the obtained quaternized product was 78.5%, the free chlorine content was 13.4%, and the quaternary salt concentration was 78.3%.

【発明の効果】【Effect of the invention】

以上説明し、かつ実証した通り,本発明は,第3級アク
リレートと7ルキルハライドを水性媒質中で反応させる
方法において、反応時間を著し〈短縮した、 工業的な第4級アミノアクリレート塩 の製造法を開発できたことにより、 関連産業界に 対し貢献しうる.
As explained and demonstrated above, the present invention provides an industrial method for producing quaternary amino acrylate salts by significantly shortening the reaction time in a method of reacting a tertiary acrylate and a 7-alkyl halide in an aqueous medium. By developing this method, we can contribute to related industries.

Claims (1)

【特許請求の範囲】[Claims] 1 N,N−ジアルキルアミノアルキル(メタ)アクリ
レート類を水性媒質中アルキル化剤により4級化するに
当り、原料第3級アミノアクリレートの初期濃度を70
〜80%としてアルキル化剤を20℃以下低温下に急速
に添加すると共に、反応を45〜70℃で行なわせるこ
とを特徴とするN,N−ジアルキルアミノアルキル(メ
タ)アクリレート類の4級化方法。
1 When quaternizing N,N-dialkylaminoalkyl (meth)acrylates with an alkylating agent in an aqueous medium, the initial concentration of the raw material tertiary aminoacrylate was set to 70%
Quaternization of N,N-dialkylaminoalkyl (meth)acrylates characterized by rapidly adding an alkylating agent at a concentration of ~80% at a low temperature of 20°C or lower and carrying out the reaction at 45 to 70°C. Method.
JP2002067A 1990-01-08 1990-01-08 Quaternization of n,n-dialkylaminoalkyl (meth)acrylates Pending JPH03206067A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002067A JPH03206067A (en) 1990-01-08 1990-01-08 Quaternization of n,n-dialkylaminoalkyl (meth)acrylates

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002067A JPH03206067A (en) 1990-01-08 1990-01-08 Quaternization of n,n-dialkylaminoalkyl (meth)acrylates

Publications (1)

Publication Number Publication Date
JPH03206067A true JPH03206067A (en) 1991-09-09

Family

ID=11519002

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002067A Pending JPH03206067A (en) 1990-01-08 1990-01-08 Quaternization of n,n-dialkylaminoalkyl (meth)acrylates

Country Status (1)

Country Link
JP (1) JPH03206067A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011091197A3 (en) * 2010-01-21 2011-12-29 Nalco Company Continuous production of quaternary salts

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5143712A (en) * 1974-08-23 1976-04-14 Rhone Poulenc Ind

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5143712A (en) * 1974-08-23 1976-04-14 Rhone Poulenc Ind

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011091197A3 (en) * 2010-01-21 2011-12-29 Nalco Company Continuous production of quaternary salts
JP2013518047A (en) * 2010-01-21 2013-05-20 ナルコ カンパニー Continuous production of quaternary salt

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