JPH0320041Y2 - - Google Patents
Info
- Publication number
- JPH0320041Y2 JPH0320041Y2 JP11301786U JP11301786U JPH0320041Y2 JP H0320041 Y2 JPH0320041 Y2 JP H0320041Y2 JP 11301786 U JP11301786 U JP 11301786U JP 11301786 U JP11301786 U JP 11301786U JP H0320041 Y2 JPH0320041 Y2 JP H0320041Y2
- Authority
- JP
- Japan
- Prior art keywords
- refractory
- molten steel
- presser
- fan
- divided
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910000831 Steel Inorganic materials 0.000 claims description 30
- 239000010959 steel Substances 0.000 claims description 30
- 238000003466 welding Methods 0.000 description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000011449 brick Substances 0.000 description 7
- 229910001208 Crucible steel Inorganic materials 0.000 description 5
- 230000008439 repair process Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011823 monolithic refractory Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000700 radioactive tracer Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 210000004761 scalp Anatomy 0.000 description 1
- 230000035936 sexual power Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Description
【考案の詳細な説明】
(産業上の利用分野)
本考案は、転炉で溶製された溶鋼を次工程の連
続鋳造設備、造塊設備に搬造する容器として使用
される溶鋼鍋、あるいはこれと近似形状を有して
いる溶銑鍋等の取鍋の内張り耐火物押え金物の改
良に関する。[Detailed description of the invention] (Industrial application field) The invention is a molten steel ladle used as a container for transporting molten steel produced in a converter to the next process of continuous casting equipment or ingot making equipment. This invention relates to an improvement of a refractory lining for a ladle such as a hot metal ladle having a shape similar to this.
(従来の技術)
上記目的の溶鋼鍋、溶銑鍋は、全体的形状が直
径約2.5〜4.5m、高さ2.5〜4.5mの上方開口、上
拡がりの湯飲み茶碗状で、板厚25〜40mmの本体鉄
皮の内面にロー石系、ジルコン系、アルミナ系等
の耐火れんがを内張りしてつくられている。その
上部開口では鉄皮内周に一体環状の押え金物を取
付けて直接または不定形耐火物を介し耐火れんが
部の上部を押えてその脱落の防止を図る。従来の
押え金物は一体環状の水平部の下側に垂直リブ部
を配設し、溶鋼鍋フランジにボルト取付する構造
である。この構造は内張りれんがの熱膨張により
押え金物の水平部が押上げられる際、補強リブ部
の引張応力で変形に抵抗させることを意図したも
のである。(Prior art) The molten steel ladle and hot metal ladle for the above purpose have an overall shape of approximately 2.5 to 4.5 m in diameter, a height of 2.5 to 4.5 m, an upward opening, an upwardly expanding teacup, and a main body with a plate thickness of 25 to 40 mm. It is made by lining the inner surface of the iron shell with refractory bricks such as low stone, zircon, or alumina. At the upper opening, an integral annular presser is attached to the inner periphery of the steel shell to press the upper part of the refractory brick part either directly or through a monolithic refractory to prevent it from falling off. A conventional presser foot has a structure in which a vertical rib part is provided on the lower side of an integral annular horizontal part, and is bolted to the molten steel ladle flange. This structure is intended to resist deformation by the tensile stress of the reinforcing ribs when the horizontal part of the presser foot is pushed up due to thermal expansion of the lining brick.
(考案が解決しようとする問題点)
従来技術の押え金物は上記の変形抵抗性が乏し
い。また下側の補張リブ部の存在により耐火物内
張りの施工性がよくない。(Problems to be Solved by the Invention) The presser foot of the prior art has poor deformation resistance as described above. Also, the presence of the lower reinforcement ribs makes it difficult to install the refractory lining.
さらに溶鋼鍋を長期間使用すると、押え金物の
熱変形、溶損が起り上部の耐火物の破損、脱落が
しばしば起るようになる。 Furthermore, when a molten steel ladle is used for a long period of time, thermal deformation and melting loss occur in the presser foot, and the upper refractory often breaks or falls off.
損傷した押え金物を補修するには、押え金物が
一体形またはそれに近い大形のため、ガス切断し
て部分的に切継ぎしたり、全体を更新するにもガ
ス切断し軽量にして撤去を実施しフランジ状の金
物を新に取付けるため、補修工事の工数、工期が
多くなる等の問題があつた。 In order to repair a damaged presser foot, since the presser foot is one-piece or nearly so large, it can be gas-cut to partially cut and connect, or to renew the whole thing, gas-cut it to make it lighter and remove it. However, since new flange-shaped hardware was installed, there were problems such as increased repair work and construction time.
本考案は、従来技術の上記問題点を解決し、熱
膨脹に対応して耐火物を押える機能がすぐれてお
り、耐火物の施工性が良く、保全性に優れ、延命
対策の実施に有利な溶鋼鍋の耐火物押え金物を提
供することを目的とする。 The present invention solves the above-mentioned problems of the conventional technology, and has an excellent function of suppressing the refractory in response to thermal expansion.The present invention is a molten steel that has an excellent ability to suppress the refractory in response to thermal expansion, has good workability for the refractory, is excellent in maintainability, and is advantageous for implementing life-extension measures. The purpose is to provide a refractory presser for pots.
(問題点を解決するための手段、作用、実施例)
前記目的は、本考案により、溶鋼鍋の耐火物押
え金物を、溶鋼鍋本体鉄皮の昇熱を考慮して周方
向に45〜20等分して中心角8〜18゜の分割体より
なるものとし、各個の分割体は扇形水平部とその
上方に一体に結合された垂直リブ部とにより構成
し、扇形水平部間に相互間隔を与えて扇形水平部
および垂直リブ部の外縁で溶鋼鍋の鉄皮内周に溶
接取付し、不定形の内張耐火物中に埋設されるよ
うにすることにより達成される。(Means, effects, and embodiments for solving the problems) The above object is to provide a refractory presser of a molten steel ladle by 45 to 20 mm in the circumferential direction, taking into account the heat rise of the iron skin of the molten steel ladle body. It shall consist of divided bodies divided into equal parts with a central angle of 8 to 18 degrees, each divided body consisting of a fan-shaped horizontal part and a vertical rib part integrally connected above it, with a mutual interval between the fan-shaped horizontal parts. This is accomplished by welding the outer edges of the fan-shaped horizontal part and the vertical rib part to the inner periphery of the steel shell of the molten steel ladle, and embedding it in the amorphous lining refractory.
すなわち、本考案の溶鋼鍋の耐火物押え金物
は、構成上、溶鋼鍋の上部開口の内周において鉄
皮に取付ける内張耐火物の押え金物として周方向
に弧状に分割された各分割体がそれぞれ中心角8
〜18゜の扇形水平部とその上方に一体結合された
垂直リブ部とでつくられ、隣位分割体と相互間隔
を保つて各個に扇形水平部および垂直リブ部の外
縁で溶鋼鍋の鉄皮内周に溶接取付されて不定形内
張耐火物中に埋設されるよう構成された分割体の
集合からなることを特徴とする。 That is, the structure of the refractory presser for a molten steel ladle of the present invention is such that each segment is divided into arcs in the circumferential direction as a presser for the lining refractory that is attached to the steel shell at the inner periphery of the upper opening of the molten steel ladle. Each center angle 8
It is made of a ~18° fan-shaped horizontal part and a vertical rib part integrally connected above it, and the outer edge of the fan-shaped horizontal part and vertical rib part is attached to the iron skin of the molten steel ladle, keeping a mutual distance from the adjacent divided body. It is characterized by consisting of a set of divided bodies configured to be welded to the inner periphery and embedded in the monolithic lining refractory.
以下、本考案を添付図を参照し実施例とともに
具体的に説明する。第1図は本考案の溶鋼鍋の耐
火物押え金物の分割体の1つを示す斜視図であ
る。 Hereinafter, the present invention will be specifically described with reference to the accompanying drawings and embodiments. FIG. 1 is a perspective view showing one of the divided bodies of the refractory presser of the molten steel ladle of the present invention.
この分割体1は溶鋼鍋の周方向に分割された弧
状体で、分割長さの扇形の水平部2と一体にその
上位に垂直リブ部3がこの例では2つ形成されて
いる。水平部2の扇形の両縁が溶鋼鍋中心に対し
てなす中心角(θ)は8〜18゜である。扇形水平
部2の矢印aで指摘する側すなわち長い円弧部側
の外縁および垂直リブ部の外縁にはそれぞれ溶鋼
鍋の本体鉄皮に溶接するための溶接開先4および
5が形成されている。溶接結果を良好とするため
溶接開先4,5の端部はくりぬいてスカラツプ6
を設けるとよい。水平部2と垂直部3とが連接す
る直交部にはすみ肉7を設けるとよい。このよう
な分割体1は例えばSC42鋳鋼でつくり、上記各
部は使用する木型により同時に形成されるように
することができる。 This divided body 1 is an arc-shaped body divided in the circumferential direction of the molten steel ladle, and in this example, two vertical rib portions 3 are formed integrally with a fan-shaped horizontal portion 2 having a divided length and above the horizontal portion 2. The central angle (θ) formed by both edges of the sector of the horizontal portion 2 with respect to the center of the molten steel ladle is 8 to 18 degrees. Welding grooves 4 and 5 for welding to the main body skin of the molten steel ladle are formed on the outer edge of the sector-shaped horizontal portion 2 on the side indicated by arrow a, that is, on the long arc portion side, and on the outer edge of the vertical rib portion, respectively. In order to obtain good welding results, the ends of welding grooves 4 and 5 are hollowed out and scalloped 6.
It is a good idea to provide It is preferable to provide a fillet 7 at the orthogonal portion where the horizontal portion 2 and the vertical portion 3 connect. Such a divided body 1 can be made of, for example, SC42 cast steel, and the above-mentioned parts can be formed simultaneously using a wooden mold to be used.
この押え金物分割体1は第2図に示すように、
溶鋼鍋の本体鉄皮8の上部内周に対し開先4,5
で溶接9,10して取付ける。第3図は耐火物押
え金物の全体を示す平面図で、分割数の分割体1
が扇形水平部2間に相互間隔11を設けてならべ
て配置される。取付後に、鉄皮内側に内張する耐
火れんが12の上部で不定形耐火物13中に埋設
される。ただし第3図には垂直リブ部が1つの分
割体が図示されている。第2および3図中に図示
されている14は本体鉄皮上縁のフランジで、矢
印13および14は鉄皮膨脹および収縮の方向を
示す。 As shown in FIG. 2, this presser foot divided body 1 is
Grooves 4 and 5 are made on the upper inner circumference of the main body shell 8 of the molten steel ladle.
Attach by welding 9 and 10. Figure 3 is a plan view showing the entire refractory presser, and the number of divisions is 1.
are arranged side by side with mutual spacing 11 between the fan-shaped horizontal parts 2. After installation, it is buried in the monolithic refractory 13 above the refractory bricks 12 lining the inside of the steel shell. However, FIG. 3 shows a divided body having one vertical rib portion. Reference numeral 14 shown in FIGS. 2 and 3 is a flange on the upper edge of the main shell, and arrows 13 and 14 indicate directions of expansion and contraction of the shell.
溶鋼鍋本体鉄皮の昇温による膨脹代lは、鉄皮
直径D、温度差δt、線膨脹係数αによりl=
πDδtαで与えられる。400℃まで昇温し得るとし
てδtを130℃〜400℃と見込めば、直径D4500mmと
し、線膨脹係数α12×10-6から膨脹代l≒22〜70
mmとなる。この膨脹代を間隔11が0.5〜3.5mmで
周方向に等配分されるとすると、本考案の耐火物
押え金物の分割数は45〜20となり、分割体1の中
心角θは8゜〜18゜となる。分割体1として中心角
が18゜を越えて大きくすると変形を小さくするこ
とが実際上できなくなり、また8゜未満に小さくす
るとその製作、取付の作業工数が多くなりその負
担の割に性能が向上しない。 Expansion allowance l due to temperature rise of the steel shell of the molten steel ladle body is determined by the shell diameter D, temperature difference δt, and linear expansion coefficient α, as follows: l=
It is given by πDδtα. Assuming that the temperature can be raised to 400°C, and assuming that δt is 130°C to 400°C, the diameter D is 4500 mm, and the linear expansion coefficient α12×10 -6 means that the expansion margin l≒22 to 70.
mm. Assuming that this expansion allowance is equally distributed in the circumferential direction with an interval 11 of 0.5 to 3.5 mm, the number of divisions of the refractory presser of the present invention will be 45 to 20, and the central angle θ of the division body 1 will be 8° to 18°. It becomes ゜. If the center angle of the split body 1 is larger than 18 degrees, it becomes practically impossible to reduce the deformation, and if it is made smaller than 8 degrees, the number of man-hours for manufacturing and installation will increase, and the performance will improve despite the burden. do not.
耐火れんが12の縦方向の膨脹は一次的に扇形
水平部2で押えられるが、その反力は主として垂
直リブ部3の圧縮により受けられるので、扇形水
平部2の根本の溶接部9に作用する曲げ応力は非
常に小さく、また垂直リブ部3は従来技術のよう
に引張部材でないので溶接効率による強度低下の
影響なく、全体が高強度で長寿命であり、また耐
火物に対しては押え金物の変形により誘発される
破損、脱落を効果的に抑制する。そして補強リブ
3が上部にあるため、不定形耐火物13は施工が
容易で健全である。これらの結果として押え金物
の損傷は起り難くなる。また分割体1の溶接取付
後にその表面にセラミツク溶射を施す等すればさ
らに長寿命化が図れる。仮に溶損等が起つても、
個々の分割体1につき補修を実施すればよく、分
割体1の単重量が人力取扱可能な程度に軽量であ
るので、補修工事の工数、工期、工費は従来のそ
れより大幅に低減される。 The vertical expansion of the refractory bricks 12 is primarily suppressed by the fan-shaped horizontal portion 2, but the reaction force is mainly received by the compression of the vertical rib portion 3, and therefore acts on the welded portion 9 at the base of the fan-shaped horizontal portion 2. The bending stress is very small, and since the vertical rib portion 3 is not a tensile member unlike the conventional technology, there is no influence of strength reduction due to welding efficiency, and the whole has high strength and long life. Effectively suppresses breakage and falling off caused by deformation. Since the reinforcing ribs 3 are located on the upper part, the monolithic refractory 13 is easy to construct and is sound. As a result of these, damage to the presser foot is less likely to occur. Furthermore, if the surface of the divided body 1 is subjected to ceramic spraying after welding and attachment, the life can be further extended. Even if melting damage etc. occurs,
It is only necessary to repair each divided body 1, and since the unit weight of the divided body 1 is light enough to be handled by hand, the number of man-hours, construction period, and cost of repair work are significantly reduced compared to those of the conventional method.
分割体1の材質は鋳鋼を例示したがそのC量を
0.35〜0.45%とし、また製缶溶接組立技術によつ
てもつくることができ低合金鋼をを使用すれば、
耐力向上に有効である。 The material of the split body 1 is cast steel as an example, but the C content
0.35 to 0.45%, and can also be made by can manufacturing welding assembly technology, if low alloy steel is used.
Effective for improving strength.
第4図は本考案の抑え金物の分割体の変形実施
例を示し、前実施例と均等の各部は同符号により
指摘し説明の重複を省略する。主として軽量化の
ため、マウスホール15、抜穴16、円弧状切欠
縁17等を設けたものである。これらの肉抜きは
鋳鋼製とする場合には鋳造時に形成できるが、溶
接構造とする場合もNC、アイトレーサ等による
自動ガス溶断で容易に形成できる。溶接開先4,
5の形成も同様である。 FIG. 4 shows a modified embodiment of the divided body of the holding hardware of the present invention, and parts equivalent to those of the previous embodiment are indicated by the same reference numerals and redundant explanation will be omitted. Mainly to reduce weight, a mouse hole 15, a punch hole 16, an arcuate notch edge 17, etc. are provided. These hollows can be formed during casting when using cast steel, but when using a welded structure, they can also be easily formed by automatic gas cutting using NC, eye tracer, etc. Welding groove 4,
The formation of 5 is also similar.
次に本考案の実施例数値を示す。250トン溶鋼
鍋の耐火物押え金物を24分割の第1図形状の分割
体として鋳鋼で製作した。その中心角13゜、厚さ
25mm、水平部の半径方向幅200mm、垂直リブ部高
さ73mm、半径方向幅180mmとし、その単重量は24
Kgであつた。 Next, numerical values of an example of the present invention will be shown. A refractory presser for a 250-ton molten steel ladle was made of cast steel into 24 divisions in the shape shown in Figure 1. Its central angle is 13°, thickness
25mm, horizontal part radial width 200mm, vertical rib part height 73mm, radial width 180mm, and its single weight is 24
It was Kg.
第4図の分割体は28分割、中心角12゜で鋳鋼製
とし単重量20Kgに軽量化できた。しかも56分割に
匹敵する応力緩和作用があることが確認された。 The divided body shown in Figure 4 is made of cast steel and has 28 sections with a center angle of 12 degrees, reducing the unit weight to 20 kg. Moreover, it was confirmed that it had a stress relaxation effect comparable to that of 56 divisions.
(考案の効果)
本考案によると、溶鋼鍋、溶銑鍋等の耐火物押
え金物として、鍋の角変形、収縮変形、膨脹変
形、坐屈変形、亀裂、溶接部破断等の変形、損傷
が減少し、耐火れんが、キヤスタブルの亀裂、割
損、脱落等の損傷が減少し、また補修のメンテナ
ンス性が向上し、工数、工期、工費の低減が可能
で省力化が実現でき、鉄鋼生産ラインの生産性が
向上する等の効果がある。(Effects of the invention) According to the invention, deformation and damage such as angular deformation, contraction deformation, expansion deformation, buckling deformation, cracks, and weld breakage of the ladle are reduced when used as a refractory presser for molten steel ladle, hot metal ladle, etc. This reduces damage such as cracks, breakage, and falling off of refractory bricks and castables, improves the maintainability of repairs, and reduces man-hours, construction period, and construction costs, resulting in labor savings and improved production on steel production lines. It has the effect of improving sexual performance.
第1図は本考案の溶鋼鍋の耐火物押え金物の分
割体の1つを示す斜視図、第2図は溶鋼鍋におけ
るその取付状態を示す部分の縦断側面図、第3図
は耐火物押え金物の全体の集合状態を示す溶鋼鍋
の下視部分図、第4図イは本考案の押え金物の分
割体の変形実施例の1つを示す平面図、第4図ロ
はその縦断側面図である。
1……分割体、2……扇形水平部、3……垂直
リブ部、4,5……溶接開先、6……スカラツ
プ、7……すみ肉、8……本体鉄皮、9,10…
…溶接、11……相互間隔、12……耐火れん
が、13……不定形耐火物、14……フランジ、
15……マウスホール、16……抜孔、17……
切欠縁、θ……中心角、a……指摘矢印。
Fig. 1 is a perspective view showing one of the divided bodies of the refractory presser of the molten steel ladle of the present invention, Fig. 2 is a longitudinal cross-sectional side view of a portion showing the installation state of the refractory presser in the molten steel ladle, and Fig. 3 is the refractory presser. FIG. 4A is a plan view showing one modified embodiment of the divided body of the presser foot of the present invention, and FIG. 4B is a vertical side view thereof. It is. 1... Divided body, 2... Fan-shaped horizontal part, 3... Vertical rib part, 4, 5... Welding groove, 6... Scalp, 7... Fillet, 8... Main body iron skin, 9, 10 …
...Welding, 11... Mutual spacing, 12... Refractory brick, 13... Monolithic refractory, 14... Flange,
15... Mouse hole, 16... Extraction hole, 17...
Notch edge, θ...center angle, a...pointed arrow.
Claims (1)
付ける内張耐火物の押え金物として、周方向に弧
状に分割された各分割体がそれぞれ中心角8〜
18゜の扇形水平部とその上方に一体結合された垂
直リブ部とでつくられ、隣位分割体と相互間隔を
保つて各個に扇形水平部および垂直リブ部の外縁
で溶鋼鍋の鉄皮内周に溶接取付されて不定形内張
耐火物中に埋設されるよう構成された分割体の集
合からなることを特徴とする溶鋼鍋の耐火物押え
金物。 As a presser for the inner refractory lining to be attached to the main body shell on the inner periphery of the upper opening of the molten steel ladle, each divided body divided in an arc shape in the circumferential direction has a center angle of 8~
It is made of an 18° fan-shaped horizontal part and a vertical rib part integrally connected above it, and the outer edges of the fan-shaped horizontal part and the vertical rib part are separated from each other by the outer edges of the fan-shaped horizontal part and the vertical rib part, keeping a mutual distance from the adjacent divided parts. 1. A refractory presser for a molten steel ladle, comprising a set of divided bodies welded to the periphery and embedded in a monolithic lining refractory.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11301786U JPH0320041Y2 (en) | 1986-07-22 | 1986-07-22 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11301786U JPH0320041Y2 (en) | 1986-07-22 | 1986-07-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6319963U JPS6319963U (en) | 1988-02-09 |
JPH0320041Y2 true JPH0320041Y2 (en) | 1991-04-30 |
Family
ID=30994420
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11301786U Expired JPH0320041Y2 (en) | 1986-07-22 | 1986-07-22 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0320041Y2 (en) |
-
1986
- 1986-07-22 JP JP11301786U patent/JPH0320041Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS6319963U (en) | 1988-02-09 |
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