JPH03199544A - Heat insulating wall - Google Patents

Heat insulating wall

Info

Publication number
JPH03199544A
JPH03199544A JP34157789A JP34157789A JPH03199544A JP H03199544 A JPH03199544 A JP H03199544A JP 34157789 A JP34157789 A JP 34157789A JP 34157789 A JP34157789 A JP 34157789A JP H03199544 A JPH03199544 A JP H03199544A
Authority
JP
Japan
Prior art keywords
heat insulating
nonwoven fabric
insulating wall
sheet
moisture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP34157789A
Other languages
Japanese (ja)
Other versions
JP2790244B2 (en
Inventor
Tatsuya Oe
達也 大江
Takayuki Mende
免出 隆行
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Petrochemical Industries Ltd
Original Assignee
Mitsui Petrochemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Petrochemical Industries Ltd filed Critical Mitsui Petrochemical Industries Ltd
Priority to JP34157789A priority Critical patent/JP2790244B2/en
Publication of JPH03199544A publication Critical patent/JPH03199544A/en
Application granted granted Critical
Publication of JP2790244B2 publication Critical patent/JP2790244B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To prevent the dew condensation inside a wall body by arranging a humidity-permeable water-repelling sheet consisting of a nonwoven fabric of the hydrophobic polar fiber having a prescribed average fiber diameter and a METSUKE (weight per unit area) of a prescribed value or less, outside a heat shielding member. CONSTITUTION:A heat shielding member 3 is installed between an inner decoration plate 1 and an outer decoration plate 2, and a dehumidifying sheet 4 made of polyethylene is interposed between the heat shielding member 3 and the inner decoration plate 1. Further, a humidity permeable water repelling sheet 5 is installed, and the inner decoration plate 1, dehumidifying sheet 4, heat shielding member 3, and a humidity-permeable water-repelling sheet 5 are laminated, and an air-permeable layer 6 is formed between the humidity-permeable water-repelling sheet 5 and the outer decoration plate 2. Then, the humidity- permeable water-repelling sheet 5 is made of the nonwoven fabric consisting of the hydrophobic polar fiber having an average fiber diameter of 0.1-5mum and a METSUKE of 50g/m<2> or less through the integral formation using thermal fusion.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、断熱材の外側に透湿撥水シートを配して内部
結露を防止した断熱壁に関する。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a heat insulating wall in which a moisture permeable water repellent sheet is placed on the outside of a heat insulating material to prevent internal condensation.

従来技術 木造建築物では、寒冷地の場合ことにそうであるが、断
熱工法の一環として壁を、柱間にグラスウール系の断熱
材を敷設し、その両側を外装材と内装材で覆う断熱壁と
して構成することが多い。
Conventional technology In wooden buildings, especially in cold regions, as part of the insulation method, a glass wool insulation material is laid between the pillars of the wall, and both sides of the insulation wall are covered with exterior and interior materials. It is often configured as

こうした断熱壁では寒冷時期に次のような問題を生じ易
い。すなわち寒冷時期において、室内は暖房のため湿気
が著しく多くなるが、こうした湿気が壁体内部に入って
結露し、断熱材や木材を濡らして断熱材の性能を低下さ
せたり、木材を腐食させたりする原因となる。この問題
に対処するため断熱材と内装材の間にポリエチレンシー
トのような防湿性のシートを介在させる等室内側に防湿
層を設けて室内の水蒸気が壁体内部に移動するのを防止
する工法も採用されているが、現在の一般の族ニレベル
では、防湿層に完全な防湿性を持たせることが困難であ
るため壁体内部に水蒸気が入り込むのを避けることがで
きない、特公昭57−45859号に示されるように、
壁体内部に侵入した水蒸気が結露し、蓄積しないように
するため断熱材と外装材との間に通気層を設け、侵入し
た水蒸気を屋外に流出させるようにした工法も提案され
ているが、グラスウールのような通気性の大きな断熱材
の場合ことに通気層内を通る冷気のため断熱材としての
効果が損われがちとなる。
Such insulated walls are prone to the following problems during cold seasons. In other words, during the cold season, indoor humidity increases significantly due to heating, but this moisture enters the walls and condenses, which wets the insulation and wood, reducing the performance of the insulation and causing the wood to rot. cause To deal with this problem, a method of installing a moisture-proof layer on the interior side of the room, such as interposing a moisture-proof sheet such as a polyethylene sheet between the insulation material and the interior material, prevents indoor water vapor from moving inside the wall. However, in the current general Ni-level, it is difficult to make the moisture-proof layer completely moisture-proof, so it is impossible to prevent water vapor from entering the inside of the wall. As shown in the issue,
In order to prevent the water vapor that has entered the inside of the wall from condensing and accumulating, a construction method has been proposed in which a ventilation layer is provided between the insulation material and the exterior material to allow the water vapor that has entered the wall to flow outside. In the case of highly breathable heat insulating materials such as glass wool, the effectiveness as a heat insulating material tends to be impaired due to cold air passing through the breathable layer.

発明が解決しようとする!I[ff 本発明は、上記の問題を解消することを目的としてなさ
れたもので、透湿性と撥水性にすぐれたシートを断熱材
の外側に配することにより断熱性の低下をもたらすこと
なく壁体内部に侵入した水蒸気を速かに流出させること
ができるようにしたものである。
Invention tries to solve! I [ff The present invention was made with the aim of solving the above problems, and by arranging a sheet with excellent moisture permeability and water repellency on the outside of the heat insulating material, it is possible to improve the wall thickness without reducing the heat insulating properties. This allows water vapor that has entered the body to quickly escape.

課題の解決手段 本発明はそのため、平均繊維径が0.1〜5μmの疏水
性極細繊維からなり、目付が50g/ nr以下の不織
布からなる透湿撥水シートを断熱材の外側に配したもの
である。
Means for Solving the Problems The present invention therefore provides a moisture-permeable water-repellent sheet made of a nonwoven fabric with an average fiber diameter of 0.1 to 5 μm and a basis weight of 50 g/nr or less, arranged on the outside of the heat insulating material. It is.

すなわち本発明は、内装材と外装材との間に断熱材を設
けた断熱壁lこおいて、平均繊維径が0.1〜5μ瓢の
疏水性極細繊維からなり、目付が50g/d以下の不織
布からなるis i ta水シートを断熱材の外側に配
したことを特徴とするものである。
That is, the present invention provides a heat insulating wall l in which a heat insulating material is provided between an interior material and an exterior material, which is made of hydrophobic ultrafine fibers with an average fiber diameter of 0.1 to 5 μm, and has a basis weight of 50 g/d or less. It is characterized in that an is ita water sheet made of a non-woven fabric is disposed on the outside of the heat insulating material.

本発明は、壁のみならず、床、天井にも同様に適用する
ことができることから本発明でいう断熱壁は、床、天井
をも含み、これらを代表するものとする。
Since the present invention can be applied not only to walls but also to floors and ceilings, the term "insulating wall" as used in the present invention includes and represents floors and ceilings.

本発明の断熱壁によれば、透湿撥水シートを用いたこと
により室内の水蒸気が内装材を通して壁体内部に入り込
むようなことがあっても外部に速かに流出する。とはい
え室内の水蒸気が壁体内部に入り込む量は極力少なくな
るようにするのが望ましい、そのためには断熱材と内装
材との間にポリエチレン、ポリプロピレン等のポリオレ
フィン、ポリエチレンテレフタレート、ポリブチレンテ
レフタレート等のポリエステル、ナイロン6、ナイロン
66等のポリアミドといった防湿性のシートよりなる防
湿層を設けるか或いは内装材自体を上記合成樹脂で構成
するか、内装材を上記合成樹脂で被覆するとよい。
According to the heat insulating wall of the present invention, even if indoor water vapor enters the inside of the wall through the interior material due to the use of the moisture permeable water repellent sheet, it quickly flows out to the outside. However, it is desirable to minimize the amount of indoor water vapor that enters the interior of the wall.To do this, it is necessary to use polyolefins such as polyethylene, polypropylene, polyethylene terephthalate, polybutylene terephthalate, etc. between the insulation material and the interior material. It is preferable to provide a moisture-proof layer made of a moisture-proof sheet such as polyester, nylon 6, nylon 66, or other polyamide, or to construct the interior material itself from the above-mentioned synthetic resin, or to cover the interior material with the above-mentioned synthetic resin.

本発明によるi3湿to水シートは、i3!性と18水
性を備えた外装材に積層してもよいが、好ましくは断熱
材と外装材との間に通気層を設けた断熱壁の断熱材の外
側に配される。これによりシートを通過した水蒸気が外
部に速かに排出されるようになり、しかも暖気がシート
で蕗断され、断熱性の低下を少なくする。
The i3 wet to water sheet according to the present invention is the i3! Although it may be laminated on an exterior material having water-based properties and 18 water-based properties, it is preferably placed on the outside of the insulation material in an insulating wall with a ventilation layer provided between the insulation material and the exterior material. As a result, the water vapor that has passed through the sheet is quickly discharged to the outside, and warm air is filtered through the sheet, reducing the reduction in insulation properties.

透湿ta水シートを構成する不織布は、前述の合成樹脂
からなる繊維によって作られ、その製法には、メルトブ
ロー法、スパンボンド法、フラッシュ紡止法、繊維分割
法などが例示されるが、なかでもメルトブロー法によっ
て得られる極細不織布が緻密度、絡合、自己融着、疏水
性の点で優れ、しかも経済的である点で好ましい、メル
トブロー法は、上述の合成樹脂からなるポリマーを熱熔
融させてダイに設けた多数の紡糸口より吐出し、高速気
流で延伸する方法よりなるもので、平均繊維径が5μm
以下で、絡合、自己融着した目開きの少ない不織布を容
易に得ることができる。
The nonwoven fabric constituting the moisture-permeable TA water sheet is made from fibers made of the synthetic resin mentioned above, and manufacturing methods include melt blowing, spunbonding, flash spinning, and fiber splitting. However, the melt-blowing method is preferable because the ultra-fine nonwoven fabric obtained by the melt-blowing method has excellent density, entanglement, self-fusion, and hydrophobicity, and is also economical. This method involves discharging the fibers from a number of spinnerets installed in a die and drawing them with high-speed airflow, and the average fiber diameter is 5 μm.
In the following, an entangled, self-fused nonwoven fabric with small openings can be easily obtained.

不織布の線維の平均繊維径は、0.1〜5μ園好ましく
は0.5〜5μmの範囲にあることが必要である。平均
w4維径が5μmを越えると、目開きが大きくなってI
a水性が低下するようになり、また平均繊維径が0.1
μm以下になると、透湿性が著しく低下する。撥水性を
満足させるにはまた、不織布の最大ボアサイズを30μ
m以下とするのが望ましい、不織布の最大ボアサイズは
、不織布の目付、繊維径、圧密度、その油熱処理の製造
技術、加工技術などにより左右される。一方、不織布の
通気度は20cc/alI/sec以上であることが望
ましいが、通気度も同様、繊維径、圧密度に影響され、
その間係はボアサイズの場合と逆となるため両者のバラ
ンスをとることが必要である。
The average fiber diameter of the fibers of the nonwoven fabric needs to be in the range of 0.1 to 5 μm, preferably 0.5 to 5 μm. When the average w4 fiber diameter exceeds 5 μm, the opening becomes larger and I
a The aqueous property has decreased and the average fiber diameter has decreased to 0.1
When the thickness is less than μm, the moisture permeability decreases significantly. In order to satisfy water repellency, the maximum bore size of the nonwoven fabric must be 30μ.
The maximum bore size of the nonwoven fabric, which is preferably less than m, depends on the basis weight of the nonwoven fabric, the fiber diameter, the degree of compaction, its oil heat treatment manufacturing technology, processing technology, etc. On the other hand, the air permeability of the nonwoven fabric is preferably 20 cc/alI/sec or more, but the air permeability is also affected by the fiber diameter and compaction density.
The relationship between them is the opposite of that for bore size, so it is necessary to balance the two.

目付に関しては、50g/cd以下で、通気性とta水
性のバランスを保つことが可能となる。
Regarding the basis weight, it is possible to maintain a balance between air permeability and TA aqueous property by setting it to 50 g/cd or less.

上述するような不織布だけでは、透湿性及び10水性は
満足するものの強度と耐摩耗性に劣る。そのためその補
強として強度のある不織布を積層し、一体化するのが望
ましく、更にこれらを一体化して積層した不織布に合成
樹脂のネットを積層するのがより望ましい。
A nonwoven fabric as described above alone has satisfactory moisture permeability and water resistance, but is inferior in strength and abrasion resistance. Therefore, as reinforcement, it is desirable to laminate and integrate strong nonwoven fabrics, and it is more desirable to laminate a synthetic resin net on the nonwoven fabrics that have been integrated and laminated.

補強用の不織布としては、平均繊維径が5μm以上、5
0μm以下の繊維よりなり、引張強度が1kg / 5
 C@巾以上、目付が50/♂以下で、薄くて柔軟性に
冨むものが望ましい。
As a reinforcing nonwoven fabric, the average fiber diameter is 5 μm or more, 5
Made of fibers of 0μm or less, tensile strength is 1kg/5
It is desirable to have a width of C@ or more, a basis weight of 50/♂ or less, and be thin and flexible.

実施例 図示する断熱壁は、内装板lと外装板2との間に断熱材
3を設け、更に断熱材と内装板lとの間にポリエチレン
よりなる防湿シート4を介在させるとともに、断熱材3
の外側に13Wtθ水シート5を設けて内装板l、防湿
シート4、断熱材3及び透湿j0水シート5を積層し、
透湿撥水シート5と外装板との間に通気層6を設けたも
ので、i3湿撥水シート5は、平均繊維径2μm1目付
10g/nf、最大ボアサイズ30mμのメルトブロー
法によるポリプロピレンの不織布5aと、平均繊維径1
5μm1目付10g/rrr、引張強度2kg15cl
I巾のスパンボンド法によるポリプロピレン製の不織布
5bとをエンボス面10.5書會×0.5璽謳、ピッチ
1.5 m會でヒートエンボスにより部分的に熱融着し
て一体化したものなっている。この複合不織布は、通気
度が35ce / aJ / see 、最大ボアサイ
ズ23μm、目付20g/d、引張強度1.2 kg/
 5 cs巾である。
Embodiment The illustrated heat insulating wall has a heat insulating material 3 provided between an interior board 1 and an exterior board 2, and a moisture-proof sheet 4 made of polyethylene interposed between the heat insulating material and the interior board 1.
13Wtθ water sheet 5 is provided on the outside of
A ventilation layer 6 is provided between the moisture-permeable water-repellent sheet 5 and the exterior plate, and the i3 moisture-repellent sheet 5 is made of a melt-blown polypropylene nonwoven fabric 5a with an average fiber diameter of 2 μm, a fabric weight of 10 g/nf, and a maximum bore size of 30 mμ. and the average fiber diameter 1
5μm weight 10g/rrr, tensile strength 2kg 15cl
I-width spunbond polypropylene nonwoven fabric 5b is partially heat-sealed and integrated by heat embossing with an embossed surface of 10.5 squares x 0.5 squares and a pitch of 1.5 m. It has become. This composite nonwoven fabric has an air permeability of 35 ce/aJ/see, a maximum bore size of 23 μm, a basis weight of 20 g/d, and a tensile strength of 1.2 kg/d.
It is 5 cs wide.

別の実施例では、i3湿ta水シートとして平均繊維径
3μ鏑、目付5g/m2、最大ボアサイズ40μmのメ
ルトブロー法によるポリプロピレン製不織布を二枚重ね
、ついで平均繊維径15μm、目付lOg/m2、引張
強度2 kg / 5 cm巾のスパンボンド法による
ポリプロピレン製不織布を重ねてこれらをエンボス面積
0.5 mmXQ、5 ms、ピンチ1.5mでヒート
エンボスにより部分的に熱融着して一体化したものが使
用される。この複合不織布の最大ボアサイズは25μm
、通気度は50cc / cd / seeあった。
In another example, two sheets of melt-blown polypropylene nonwoven fabric with an average fiber diameter of 3 μm, a fabric weight of 5 g/m2, and a maximum bore size of 40 μm were stacked together as an i3 wet ta water sheet, and then an average fiber diameter of 15 μm, a fabric weight of 1 Og/m2, and a tensile strength of 2 kg / 5 cm wide spunbond polypropylene non-woven fabrics are stacked, and these are partially heat-sealed by heat embossing with an embossing area of 0.5 mm x Q, 5 ms, and a pinch of 1.5 m to integrate them. be done. The maximum bore size of this composite nonwoven fabric is 25μm
, the air permeability was 50cc/cd/see.

なお、上記実施例の不織布において、引張強度、ボアサ
イズ及び通気度は、それぞれJIS L 1085、A
ST?I F 316−86、JIS L 1096 
 (フラジール法)により測定した。
In addition, in the nonwoven fabric of the above example, the tensile strength, bore size, and air permeability are in accordance with JIS L 1085 and A, respectively.
ST? IF 316-86, JIS L 1096
(Flagir method).

発明の効果 本発明は以上のように構成され、次のような効果を奏す
る。
Effects of the Invention The present invention is configured as described above, and has the following effects.

請求項1記載の断熱壁によれば、室内の水蒸気が内装材
を通して壁体内部に入り込むようなことがあっても外部
に速やかに流出させることができ、その結果、結露現象
が防止され、断熱材の性能低下や木材の腐食を防止でき
ること、i3湿撥水シートによって暖気の流出が8断さ
れ、断熱性が向上することなどの効果を有する。
According to the heat insulating wall according to claim 1, even if indoor water vapor enters the inside of the wall through the interior material, it can quickly flow out to the outside, and as a result, condensation is prevented and the heat insulation is improved. It has the following effects: it can prevent a decline in the performance of the wood and the corrosion of the wood, and the i3 wet and water-repellent sheet blocks the outflow of warm air, improving its insulation properties.

請求項2記載の断熱壁によれば、防湿層を設けたことに
より室内の水蒸気が壁体内部に入り込むのを防止するこ
とことができる。
According to the heat insulating wall according to the second aspect of the present invention, by providing the moisture-proof layer, indoor water vapor can be prevented from entering the inside of the wall.

請求項3記戦の断熱壁においては、壁体内部に入り込ん
だ水蒸気が13ita水シート及び通気層を経て排出さ
れるようになり、結露現象をより一層確実に防止するこ
とができる。
In the heat insulating wall according to claim 3, water vapor that has entered the inside of the wall is discharged through the 13ita water sheet and the ventilation layer, making it possible to more reliably prevent dew condensation.

請求項5或いは6記載の透湿18水シートは、不織布に
補強用の不織布、更にはこれにネットを積層したことに
より強度と耐摩耗性が向上する。
The moisture permeable 18 water sheet according to claim 5 or 6 has improved strength and abrasion resistance by laminating a reinforcing nonwoven fabric and a net thereon.

【図面の簡単な説明】[Brief explanation of drawings]

図は本発明に係る断熱壁の断面図を示す。 l・・内装板 2・・外装板 3・・断熱材4・・防湿
シート 5・・透湿IB水シート6・・通気層
The figure shows a sectional view of a heat insulating wall according to the invention. l... Interior board 2... Exterior board 3... Insulating material 4... Moisture-proof sheet 5... Moisture-permeable IB water sheet 6... Ventilation layer

Claims (6)

【特許請求の範囲】[Claims] (1)内装材と外装材との間に断熱材を設けた断熱壁に
おいて、平均繊維径が0.1〜5μmの疏水性極細繊維
からなり、目付が50g/m^2以下の不織布からなる
透湿撥水シートを断熱材の外側に配したことを特徴とす
る断熱壁。
(1) A heat insulating wall with a heat insulating material between the interior material and the exterior material is made of hydrophobic ultrafine fibers with an average fiber diameter of 0.1 to 5 μm and a nonwoven fabric with a basis weight of 50 g/m^2 or less A heat insulating wall characterized by a moisture permeable water repellent sheet placed on the outside of the heat insulating material.
(2)内装材と断熱材との間に防湿層を設けるか或いは
内装材自体を防湿性とした請求項1記載の断熱壁。
(2) The heat-insulating wall according to claim 1, wherein a moisture-proof layer is provided between the interior material and the heat-insulating material, or the interior material itself is moisture-proof.
(3)透湿撥水シートと外装材との間には通気層が設け
られる請求項1又は2記載の断熱壁。
(3) The heat insulating wall according to claim 1 or 2, wherein a ventilation layer is provided between the moisture permeable water repellent sheet and the exterior material.
(4)不織布はメルトブロー法による不織布である請求
項1記載の断熱壁。
(4) The heat insulating wall according to claim 1, wherein the nonwoven fabric is a nonwoven fabric produced by a melt blowing method.
(5)上記不織布に平均繊維径が5μm以上50μm以
下の繊維からなり、引張強度が1kg/5cm巾以上、
目付が50g/m^2以下の不織布を積層し、両者を部
分的熱融着により一体化し、この複合不織布の通気度を
20cc/cm^2/sec以上、最大ボアサイズを3
0μm以下とした請求項1記載の断熱壁。
(5) The nonwoven fabric is made of fibers with an average fiber diameter of 5 μm or more and 50 μm or less, and has a tensile strength of 1 kg/5 cm or more,
Nonwoven fabrics with a basis weight of 50g/m^2 or less are laminated, and both are integrated by partial heat fusion, and the air permeability of this composite nonwoven fabric is 20cc/cm^2/sec or more, and the maximum bore size is 3.
The heat insulating wall according to claim 1, having a thickness of 0 μm or less.
(6)上記複合不織布には更に合成樹脂製のネットを積
層した請求項5記載の断熱壁。
(6) The heat insulating wall according to claim 5, wherein a synthetic resin net is further laminated on the composite nonwoven fabric.
JP34157789A 1989-12-27 1989-12-27 Insulation wall Expired - Lifetime JP2790244B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP34157789A JP2790244B2 (en) 1989-12-27 1989-12-27 Insulation wall

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP34157789A JP2790244B2 (en) 1989-12-27 1989-12-27 Insulation wall

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JPH03199544A true JPH03199544A (en) 1991-08-30
JP2790244B2 JP2790244B2 (en) 1998-08-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1038662A2 (en) * 1999-03-25 2000-09-27 Deutsche Rockwool Mineralwoll-GmbH Insulation element for floors
CN113802759A (en) * 2021-09-27 2021-12-17 苏州兹安材料科技有限公司 Prefabricated heat preservation and decoration integrated plate containing moisture management system and assembly type wall system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1038662A2 (en) * 1999-03-25 2000-09-27 Deutsche Rockwool Mineralwoll-GmbH Insulation element for floors
EP1038662A3 (en) * 1999-03-25 2002-03-20 Deutsche Rockwool Mineralwoll GmbH & Co. OHG Insulation element for floors
CN113802759A (en) * 2021-09-27 2021-12-17 苏州兹安材料科技有限公司 Prefabricated heat preservation and decoration integrated plate containing moisture management system and assembly type wall system

Also Published As

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