JPH03197605A - Manufacture of metallic molded material - Google Patents

Manufacture of metallic molded material

Info

Publication number
JPH03197605A
JPH03197605A JP33738889A JP33738889A JPH03197605A JP H03197605 A JPH03197605 A JP H03197605A JP 33738889 A JP33738889 A JP 33738889A JP 33738889 A JP33738889 A JP 33738889A JP H03197605 A JPH03197605 A JP H03197605A
Authority
JP
Japan
Prior art keywords
molded
metal powder
metal
molding material
molded article
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP33738889A
Other languages
Japanese (ja)
Other versions
JPH0699723B2 (en
Inventor
Koji Torigata
浩司 鳥潟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TEC TAIYO KOGYO KK
Original Assignee
TEC TAIYO KOGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TEC TAIYO KOGYO KK filed Critical TEC TAIYO KOGYO KK
Priority to JP1337388A priority Critical patent/JPH0699723B2/en
Publication of JPH03197605A publication Critical patent/JPH03197605A/en
Publication of JPH0699723B2 publication Critical patent/JPH0699723B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Powder Metallurgy (AREA)

Abstract

PURPOSE:To easily manufacture a metallic molded material with a simple equipment even with the individual by sintering the molded material obtd. by forming a mixed material of metal powder as mutually sinterable and binder under non-oxidizing condition. CONSTITUTION:The metal powder of iron, copper and alloy of brass, etc., as mutually sinterable and powder of cellulose series, etc., as the binder, are mixed and water is added and these are kneaded to obtain clayey molding material holding the desired shape. Successively, by using ceramic art technique or forming mold for this molding material, this is molded to the desired shape. After drying this formed material under leaving as it is in the room temp., this is ground or corrected, and the obtd. molding material 1 is contained into a ceramic closed vessel 2 together with carbon material 5 for preventing oxidation of the metal at the time of sintering and made to closed condition with a cover 3. This vessel 2 is heated in a heating furnace 6 to sinter the metal powder in the molding material 1.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、公園、広場等に設置するパーゴラ、モニュメ
ント等の景観材料及び装飾品に用いる金属造型物の製造
方法に関し、特に、焼結金属から成形された金属造型物
の製造方法に関する。
Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a method for manufacturing metal moldings used for landscape materials and ornaments such as pergolas and monuments installed in parks, plazas, etc. The present invention relates to a method of manufacturing a metal molded article formed from.

(従来の技術) 従来、この種の景観材料等の造型物は、主に、瀬戸物や
焼物の陶磁器、木製品、鋳造、鍛造等によって成形され
た金属製品である。
(Prior Art) Conventionally, molded objects such as landscape materials of this kind are mainly chinaware, pottery ceramics, wooden products, and metal products formed by casting, forging, or the like.

このうち、陶磁器や木製品は、陶芸や木工に、より個人
でも容易に製作することができるが、金属製品にあって
は、専用の設備と技術を必要とし、−aに個人では製作
することが困難である。
Among these, ceramics and wooden products can be manufactured more easily by individuals than pottery and woodworking, but metal products require specialized equipment and techniques, and cannot be manufactured by individuals. Have difficulty.

従って、個人の好みにあった景観材料等の金属造型物は
、設備の整ったところに、製作依願するしかなく、この
ため、これは高価となり、入手することが困難であった
Therefore, metal structures such as landscape materials that meet individual tastes have to be manufactured by a place with well-equipped facilities, which is expensive and difficult to obtain.

(発明が解決しようとする課題) 本発明は、かかる従来の不都合を解消し、個人でも陶芸
と同様にして所望の形状の金属造型物を容易に製造する
ことができる方法を提供することを目的とする。
(Problems to be Solved by the Invention) It is an object of the present invention to provide a method that eliminates such conventional inconveniences and allows even individuals to easily manufacture metal moldings of desired shapes in the same manner as pottery. shall be.

更に、所望の形状の金属造型物を簡易な設備で製造する
ことができる方法を提供することを目的とする。
Furthermore, it is an object of the present invention to provide a method capable of manufacturing a metal molded article of a desired shape using simple equipment.

また、耐候性に優れた金属造型物を容易に製造すること
ができる方法を提供することを目的とする。
Another object of the present invention is to provide a method that can easily produce a metal molded article with excellent weather resistance.

(課題を解決するための手段) 本発明は、かかる目的を達成するために、互いに焼結可
能な金属粉末と該金属粉末と混合して該金属粉末を所望
の形状に成形可能な塑性状態に保持する焼却可能な材料
のバインダーとからなる造型材料を所定の形状に成形す
る工程と、成形された造型材料を密閉容器に収納し非酸
化条件の下で加熱して前記金属粉末を焼結して多孔性の
造型物に成形する工程とからなることを特徴とする。
(Means for Solving the Problems) In order to achieve the above object, the present invention mixes a metal powder that can be sintered with each other to bring the metal powder into a plastic state that can be molded into a desired shape. A step of molding a molding material consisting of a binder of an incinerated material to be held into a predetermined shape, and storing the molded molding material in a closed container and heating it under non-oxidizing conditions to sinter the metal powder. The method is characterized in that it consists of a step of molding it into a porous molded article.

そして、本発明は、前記成形された造型材料を、炭素材
を介在させて前記密封容器に収納して、これを加熱炉中
で加熱して前記金属粉末を焼結して多孔性の造型物を成
形することを特徴とする。
The present invention then stores the molded material in the sealed container with a carbon material interposed therebetween, and heats it in a heating furnace to sinter the metal powder to form a porous molded product. It is characterized by molding.

また、前記焼結した造型物に、その表面に露出する空孔
に塗料液を含浸させて全表面を塗装したことを特徴とす
る。
Further, the sintered molded article is characterized in that the pores exposed on the surface of the article are impregnated with a paint solution to coat the entire surface.

更に、詳細には、前記金属粉末は、鉄、銅、真鍮等の合
金等、互いに焼結可能なものであればよ(、また、複数
の種類の金属粉末を併用してもよい。
More specifically, the metal powder may be any metal powder that can be sintered with each other, such as an alloy of iron, copper, brass, etc. (Also, multiple types of metal powder may be used in combination.

前記バインダーは、前記金属粉末を互いに一時的に粘着
して所望形状に成形可能な塑性状態に保持する焼却可能
な材料であればよく、粘性の高い有機物の糊状物が好ま
しい。
The binder may be any combustible material that temporarily adheres the metal powders to each other and holds them in a plastic state that allows them to be molded into a desired shape, and is preferably a highly viscous organic paste.

このバインダーを混合して成形可能な塑性状態に保持さ
れた金属粉末を陶芸の技法及び成形型を用いて、所望の
形状に成形するが、このとき、金属粉末の粒径は、所望
の形状を成形するのに支障とならない範囲で任意に選択
することが可能である。
The metal powder mixed with this binder and held in a moldable plastic state is molded into a desired shape using pottery techniques and a mold. At this time, the particle size of the metal powder is adjusted to form the desired shape. It can be arbitrarily selected within a range that does not interfere with molding.

前記バインダーと金属粉末との混合の割合は、該金属粉
末が焼結するのを阻害しない範囲でバインダーを用いる
ことが必要である。
It is necessary to use the binder in a mixing ratio of the binder and the metal powder within a range that does not inhibit the sintering of the metal powder.

前記金属粉末の種類、該金属粉末とバインダーの混合割
合、金属粉末の粒径等を調整することにより製造される
造型物の多孔性の状態を変化させることが可能である。
By adjusting the type of the metal powder, the mixing ratio of the metal powder and the binder, the particle size of the metal powder, etc., it is possible to change the porosity of the manufactured object.

この前記金属粉末とバインダーとを混合した造型材料を
所望形状に成形したのち、これを非酸化条件下、即ち、
窒素ガス等の不活性ガス雰囲気中、真空中、好ましくは
、分解アンモンニアガス、水素、変成炭化水素ガス等の
還元雰囲気中で焼結する。酸化可能な条件下では、焼結
する際に金属が酸化されて所望の形状に製造することが
できない。
After molding the molding material, which is a mixture of the metal powder and the binder, into a desired shape, it is processed under non-oxidizing conditions, i.e.
Sintering is carried out in an inert gas atmosphere such as nitrogen gas, in vacuum, and preferably in a reducing atmosphere such as decomposed ammonia gas, hydrogen, or modified hydrocarbon gas. Under oxidizable conditions, the metal is oxidized during sintering and cannot be manufactured into the desired shape.

このため、常用の還元焼成炉を用いることが可能である
Therefore, it is possible to use a commonly used reduction firing furnace.

しかし、市販のこの種の炉は高価であるため、簡易に焼
結する方法としては、耐熱性の密閉容器に成形した造型
材料を収納し、その際、該造型材料を密閉容器内で還元
雰囲気に置くため、炭素材、例えば、木炭、コークス、
骨灰を介在させることにより、単なる加熱炉を用いるこ
とにより焼結することが可能である。そして、この方法
によるときは、焼結した金属造型物は多孔性の状態にあ
り、かつ強度が低いが、このように炭素材を介在して焼
結するときには、その表面に浸炭が生じて硬度が上昇し
て強度を向上させることが可能である。
However, commercially available furnaces of this type are expensive, so a simple method for sintering is to store the molded material in a heat-resistant closed container, and then store the molded material in a reducing atmosphere in the closed container. carbon materials, such as charcoal, coke,
By interposing bone ash, it is possible to sinter by using a simple heating furnace. When using this method, the sintered metal model is porous and has low strength, but when sintered with carbon material interposed in this way, carburization occurs on the surface and hardness increases. can be increased and the strength can be improved.

このようにして製造された金属造型物は、その表面に多
数の空孔が形成されており、金属が露出した状態にある
ので、耐候性に劣るため、耐候性処理を必要とするが、
塗料液を金属造型物の表面の空孔を介してその内面を含
めて全表面を塗装することにより、耐候性を付与するこ
とができる。
Metal molded objects manufactured in this way have many pores formed on their surfaces and the metal is exposed, so they have poor weather resistance and require weather resistance treatment.
Weather resistance can be imparted by applying a coating liquid to the entire surface of a metal molded object, including its inner surface, through the pores on the surface.

金属の地色を生かすときには、透明なりリア塗料、所望
の色に彩色するときには、種々の色の塗料を用いる。
To make the most of the base color of the metal, a transparent rear paint is used, and to paint the metal in a desired color, paints of various colors are used.

(実施例) 本発明の実施の1例を示す第1図及び第2図に従って、
更に詳説する。
(Example) According to FIGS. 1 and 2 showing an example of implementation of the present invention,
I will explain in more detail.

まず、第1図の工程図に従って説明すると、まず、10
μmの鉄粉末とセルローズ系の粉末とを混合して水を添
加して混練して所望の形状を保持する塑性状態、即ち、
粘土状の造型材料を作成する。この際、十分に混練を繰
り返して造型材料中に含まれる空気を排除する。
First, to explain according to the process diagram in Figure 1, first, 10
A plastic state in which μm iron powder and cellulose powder are mixed, water is added and kneaded to maintain the desired shape, i.e.
Create a clay-like modeling material. At this time, sufficient kneading is repeated to eliminate air contained in the molding material.

次に、この造型材料を陶芸の技法または成形型を用いて
、所望の形状に成形する。この成形の際に、中空の形状
に成形するときには、焼結の際の加熱により焼却される
材料、特に低温で燃焼可能なポリスチロール樹脂発泡体
、紙、布等を中空形状に合わせて形成するのが好ましく
、これを詰物として造型材料を盛りつける。
Next, this molding material is molded into a desired shape using a pottery technique or a mold. During this molding, when molding into a hollow shape, materials that are incinerated by heating during sintering, especially polystyrene resin foam, paper, cloth, etc. that can be burned at low temperatures, are formed to fit the hollow shape. It is preferable to use this as a filling and fill the molding material.

この成形した造型材料を室温で放置し、または乾燥炉を
用いて乾燥する。この乾燥は、徐々に乾燥することが好
ましく、急激な乾燥を行うと、ヒビ割れ等が生じて好ま
しくない。
This molded material is left at room temperature or dried using a drying oven. It is preferable that this drying be carried out gradually; rapid drying is not preferable because cracks and the like may occur.

成形され乾燥された造型材料の表面や割れ目等を研磨し
、また、割れ目に造型材料を充填して、修正を施す。
The surface and cracks of the molded and dried molding material are polished, and the cracks are filled with the molding material to make corrections.

次いで、第2図示のように、成形され乾燥された造型材
料1を、セラミックの密封容器2に収納して蓋3により
密封状態とする。この造型材料1を密封容器2に収納す
る際、該造型材料1をセラミックの粒状物4で支持して
固定する。同時に、密封容器1中に、木炭5を収納する
Next, as shown in the second figure, the molded and dried molding material 1 is stored in a sealed ceramic container 2 and sealed with a lid 3. When storing this molding material 1 in a sealed container 2, the molding material 1 is supported and fixed with ceramic granules 4. At the same time, charcoal 5 is stored in the sealed container 1.

この密封容器2を加熱炉6により加熱して造型材料l中
の金属粉末を焼結する。この場合、木炭5を密封容器2
の蓋3の密閉位置に介在させておくことにより、焼結後
の冷却の際に、焼結された金属が酸化されることを阻止
する。
This sealed container 2 is heated in a heating furnace 6 to sinter the metal powder in the molding material 1. In this case, charcoal 5 is placed in a sealed container 2.
By interposing the lid 3 in a closed position, the sintered metal is prevented from being oxidized during cooling after sintering.

焼結するために加熱すると、造型材料1は収縮するため
、徐々に昇温させて、焼結中に、急激な収縮により割れ
が生じるの避け、焼結温度で一定時間、保持して、次い
で、徐々に冷却する。
When heated for sintering, the molding material 1 shrinks, so the temperature is gradually raised to avoid cracking caused by rapid shrinkage during sintering, and the molding material 1 is held at the sintering temperature for a certain period of time. , gradually cool.

冷却が完了した後、密封容器2から取り出してその表面
をワイヤーブラシ等により研磨して表面を整える。
After cooling is completed, it is taken out from the sealed container 2 and its surface is polished with a wire brush or the like to prepare the surface.

このようにして、表面に多数の空孔を有する焼結された
造型物を製造する。
In this way, a sintered molded article having a large number of pores on its surface is manufactured.

その後、焼結された造型物に塗料液を十分に表面の空孔
から含浸させて塗布する。この際、空孔内に十分に塗料
液を含浸させないと、空孔に水分が浸透した時に、その
部分から腐食が進行する。
Thereafter, the sintered molded object is sufficiently impregnated with a coating solution through the pores on the surface and applied. At this time, if the pores are not sufficiently impregnated with the paint liquid, when moisture penetrates into the pores, corrosion will progress from that part.

(発明の効果) 本発明は、前記のことから明らかなように、互いに焼結
可能な金属粉末と該金属粉末と混合して該金属粉末を成
形可能な塑性状態に保持する焼却可能な材料のバインダ
ーとからなる造型材料を用いて陶芸の技法等により容易
に所望の形状に造型するとかでき、これに含まれる金属
粉末を焼結するだけで、所望の形状の金属造型物を製造
することができる。
(Effects of the Invention) As is clear from the foregoing, the present invention provides a method for producing a metal powder that can be sintered with each other, and a material that can be incinerated and mixed with the metal powder to maintain the metal powder in a moldable plastic state. A molding material consisting of a binder can be easily molded into a desired shape using pottery techniques, etc., and a metal molded object of a desired shape can be manufactured simply by sintering the metal powder contained in this material. can.

この焼結の作業も、成形された造型材料を、炭素材を介
在させて前記密封容器に収納して、これを加熱炉中で加
熱することにより、前記金属粉末を焼結して金属造型物
を製造することができるので、特殊な還元炉等の設備が
なくとも容易に製造することができ、その際に、炭素材
を介在させて焼結するので、同時に浸炭作用により、焼
結された造型物の強度を向上させることができる。
This sintering process also involves storing the molded molding material in the sealed container with a carbon material interposed therebetween and heating it in a heating furnace to sinter the metal powder and create the metal molded material. It can be easily manufactured without the need for special reducing furnace or other equipment, and at that time, since the carbon material is interposed and sintered, at the same time, the sintered The strength of the molded object can be improved.

更に、焼結して製造した金属造型物にその表面に形成さ
れる多数の空孔から含浸させて塗布することにより、容
易に耐候性に優れた金属造型物を得ることができる。
Further, by impregnating and coating a metal molded article manufactured by sintering through the large number of pores formed on the surface, a metal molded article with excellent weather resistance can be easily obtained.

従って、本発明によるときには、所望の形状の金属造型
物を個人でも容易に製造することができ、その好みにあ
った景観材料等を得ることができるの効果がある。
Therefore, according to the present invention, even an individual can easily manufacture a metal molded object of a desired shape, and has the advantage of being able to obtain landscape materials and the like that suit his/her preference.

【図面の簡単な説明】[Brief explanation of drawings]

図示するものは本発明の実施例の一例を示すもので、第
1図はその工程図、第2図は焼結工程における説明的断
面図である。 1・・・造型材料 2・・・密封容器 3・・・蓋    5・・・炭素材
What is shown in the drawings is an example of an embodiment of the present invention, and FIG. 1 is a process diagram thereof, and FIG. 2 is an explanatory cross-sectional view of the sintering process. 1... Molding material 2... Sealed container 3... Lid 5... Carbon material

Claims (1)

【特許請求の範囲】 1、互いに焼結可能な金属粉末と該金属粉末と混合して
該金属粉末を所望の形状に成形可能な塑性状態に保持す
る焼却可能な材料のバインダーとからなる造型材料を所
定の形状に成形する工程と、成形された造型材料を密閉
容器に収納し非酸化条件の下で加熱して前記金属粉末を
焼結して多孔性の造型物に成形する工程とからなること
を特徴とする金属造型物の製造方法 2、前記成形された造型材料を、炭素材を介在させて前
記密封容器に収納して、これを加熱炉中で加熱して前記
金属粉末を焼結して多孔性の造型物を成形することを特
徴とする請求項1記載の金属造型物の製造方法。 3、前記焼結した造型物の表面に露出する空孔に塗料液
を含浸させて全表面を塗装したことを特徴とする請求項
1記載の金属造型物の製造方法
[Claims] 1. A molding material consisting of a metal powder that can be sintered with each other and a binder of an incinerated material that is mixed with the metal powder and holds the metal powder in a plastic state that allows it to be molded into a desired shape. The molded material is stored in a sealed container and heated under non-oxidizing conditions to sinter the metal powder and form it into a porous molded object. 2, a method for manufacturing a metal molded article characterized in that the molded molding material is stored in the sealed container with a carbon material interposed therebetween, and the molded material is heated in a heating furnace to sinter the metal powder; 2. The method of manufacturing a metal molded article according to claim 1, wherein the porous molded article is formed by using a porous molded article. 3. The method for manufacturing a metal molded article according to claim 1, characterized in that the pores exposed on the surface of the sintered molded article are impregnated with a paint solution to coat the entire surface.
JP1337388A 1989-12-26 1989-12-26 Manufacturing method of metal molding Expired - Fee Related JPH0699723B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1337388A JPH0699723B2 (en) 1989-12-26 1989-12-26 Manufacturing method of metal molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1337388A JPH0699723B2 (en) 1989-12-26 1989-12-26 Manufacturing method of metal molding

Publications (2)

Publication Number Publication Date
JPH03197605A true JPH03197605A (en) 1991-08-29
JPH0699723B2 JPH0699723B2 (en) 1994-12-07

Family

ID=18308162

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1337388A Expired - Fee Related JPH0699723B2 (en) 1989-12-26 1989-12-26 Manufacturing method of metal molding

Country Status (1)

Country Link
JP (1) JPH0699723B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011021656A1 (en) * 2009-08-19 2011-02-24 相田化学工業株式会社 Method for producing decorative metallic article, and decorative metallic article
JP2014189871A (en) * 2013-03-28 2014-10-06 Susumu Yoshida Method of producing sintered body of metal and/or alloy

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5978979A (en) * 1982-10-28 1984-05-08 トヨタ自動車株式会社 Method of degreaing sintered powder formed body containing organic binder
JPS60224703A (en) * 1984-04-24 1985-11-09 Honda Motor Co Ltd Production of metallic sintered body
JPS60238402A (en) * 1984-05-10 1985-11-27 Teikoku Carbon Kogyo Kk Production of sliding material for current collection

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5978979A (en) * 1982-10-28 1984-05-08 トヨタ自動車株式会社 Method of degreaing sintered powder formed body containing organic binder
JPS60224703A (en) * 1984-04-24 1985-11-09 Honda Motor Co Ltd Production of metallic sintered body
JPS60238402A (en) * 1984-05-10 1985-11-27 Teikoku Carbon Kogyo Kk Production of sliding material for current collection

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011021656A1 (en) * 2009-08-19 2011-02-24 相田化学工業株式会社 Method for producing decorative metallic article, and decorative metallic article
JP2014189871A (en) * 2013-03-28 2014-10-06 Susumu Yoshida Method of producing sintered body of metal and/or alloy

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