JPH03189056A - Method for controlling dummy bar head for continuous casting - Google Patents
Method for controlling dummy bar head for continuous castingInfo
- Publication number
- JPH03189056A JPH03189056A JP32754589A JP32754589A JPH03189056A JP H03189056 A JPH03189056 A JP H03189056A JP 32754589 A JP32754589 A JP 32754589A JP 32754589 A JP32754589 A JP 32754589A JP H03189056 A JPH03189056 A JP H03189056A
- Authority
- JP
- Japan
- Prior art keywords
- dummy bar
- bar head
- current value
- slab
- cast slab
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims description 12
- 238000009749 continuous casting Methods 0.000 title claims description 9
- 230000002950 deficient Effects 0.000 claims abstract description 6
- 238000000926 separation method Methods 0.000 abstract description 8
- 238000005452 bending Methods 0.000 abstract description 2
- 230000000007 visual effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000005266 casting Methods 0.000 description 4
- 238000007689 inspection Methods 0.000 description 4
- 238000011179 visual inspection Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- NOQGZXFMHARMLW-UHFFFAOYSA-N Daminozide Chemical group CN(C)NC(=O)CCC(O)=O NOQGZXFMHARMLW-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Continuous Casting (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は連続鋳造におけるダミーバーヘッドの管理方法
に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for managing dummy bar heads in continuous casting.
(従来の技術)
連続鋳造においては、ダミーバーヘッドで鋳型内の溶鋼
をシールするとともに、ダミーバーヘッドに凝固鋳片を
結合して鋳片支持装置内を案内する方法が採用されてい
る。(Prior Art) In continuous casting, a method is adopted in which molten steel in a mold is sealed with a dummy bar head, and a solidified slab is coupled to the dummy bar head and guided through a slab support device.
この鋳片とダミーバーヘッドの結合方式も種々の方式が
提案されており、その代表的なものとして、実公昭52
−14736号公報に示されるようにダミーバーヘッド
先端にアリザシ部を設けるとともに、上下動可能な7フ
ツパーと吊り上げ機を用いるものがある。Various methods have been proposed for joining this slab and the dummy bar head, and one of the representative ones is the 52nd Utility Model.
As shown in Japanese Patent No. 14736, there is a dummy bar head which has a dovetail portion at the tip and uses a 7-foot bar that can move up and down and a lifting machine.
また、第4図に示すように鋳片1にアリザシ部2a、2
bを介してダミーバーヘッド3を結合し、鋳片支持装置
内を案内後にクレーンまたは巻ドラムの吊り上げ慨によ
りダミーバーヘッドを切離す方法も行われている。この
方法は設備が簡単で、複雑な手間を要しない。In addition, as shown in FIG. 4, dovetail portions 2a, 2
There is also a method in which the dummy bar head 3 is connected via the dummy bar head 3, and after being guided through the slab supporting device, the dummy bar head is separated by a crane or a hoisting mechanism using a winding drum. This method requires simple equipment and does not require complicated labor.
(発明が解決しようとする課題)
しかしながら、このアリザシ部結合による場合、PIS
4図に示すように切離時の軌跡が符号Oから■に変位し
、鋳片1の7リザシ部2aをダミーバーヘッド3の0部
が抜けるまでの軌跡はA面に沿ったものとなるが、抜け
た後はダミーバーヘッド3のD部が鋳片1のB面に沿っ
て下りていき、軌跡は大きく変化して切離されて%1く
。したがって、当然アリザシ部の形状測定が重要であり
、変形、摩耗等の目視検定および、α検デーノによる測
定を行い、所定値以上のものは再脩埋を行っている。(Problem to be solved by the invention) However, in the case of this combination of alar parts, PIS
As shown in Figure 4, the trajectory at the time of separation shifts from symbol O to ■, and the trajectory until section 0 of the dummy bar head 3 passes through the 7-ribbed section 2a of the slab 1 is along the A plane. , After the dummy bar head 3 has come off, the D part of the dummy bar head 3 moves down along the B side of the slab 1, and the locus changes greatly and is separated and becomes %1. Therefore, it is naturally important to measure the shape of the dovetail portion, and we perform visual inspections of deformation, wear, etc., and measurements using an alpha tester, and those that exceed a predetermined value are buried again.
しかし、このダミーバーヘッドの変形、摩耗が複雑であ
るため外形およびアリザシ部の点検デージ測定結果が良
好であっても切離し不能を招き、設備の破損および連鋳
作業の中断を生じている。However, since the deformation and wear of this dummy bar head are complicated, even if the inspection data measurement results of the outer shape and dovetail portion are good, the dummy bar head cannot be separated, resulting in damage to the equipment and interruption of continuous casting operations.
また、これらの事態を防止して正常な連続匍逍を行うた
めに、ダミーバーへラドの早期修理あるいは廃棄を行う
ことを余儀なくされている。In addition, in order to prevent these situations and perform normal continuous operation, it is necessary to repair or discard the rad on the dummy bar at an early stage.
(課題を解決するための手段)
本発明は、ダミーバーヘッドの先端にアリザシ部を介し
て鋳片を結合案内し、連鋳機機端部でダミーバーを吊り
上げてダミーバーヘッドを鋳片から切離すに当り、ダミ
ーバーの吊り上げ電流値が通常の最大負荷電流値の2倍
超となった時点を基準としてダミーバーヘッド先端アリ
ザシ部の形状不良を判別することを特徴とする連続鋳造
用ダミーバーヘッドの管理方法である。(Means for Solving the Problems) The present invention provides a method for connecting and guiding a slab to the tip of a dummy bar head via a dovetail portion, lifting the dummy bar at the end of a continuous casting machine, and separating the dummy bar head from the slab. A method for managing a dummy bar head for continuous casting, characterized in that a defective shape of a dovetail portion at the tip of the dummy bar head is determined based on the point in time when the lifting current value of the dummy bar becomes more than twice the normal maximum load current value. be.
(作用)
本発明者等は、ダミーバーヘッドの変形と摩耗を把握す
るために目視判定および点検デージ等による不良品判別
をいかに行っても、その合格品の内いくつかが切離し不
良となること、しかもそれは鋳造品種、ダミーバー冷却
機のかみ込み、鋳片温度等により相異なること、またこ
れらダミーバーヘッドと鋳片を所定以上の力で切離すと
鋳片面りを生じること等の知見を得た。さらに、これら
の知見を基に種々の検討を行った結果、単にダミーバー
ヘッドが形状適合であっても鋳造品種、条件等が影響す
るといった一元管理の困難な実態に反し、吊り上げ機の
電流値の変動がグミ−バーヘッドの良否に極めて近似す
ることを知見した。本発明はこの知見に基づいてなされ
たものである。(Function) The inventors of the present invention found that no matter how much defective products are determined by visual judgment and inspection data in order to understand the deformation and wear of the dummy bar head, some of the passed products become detached and become defective. Furthermore, we have learned that this differs depending on the casting type, the dummy bar cooler's bite, the temperature of the slab, etc., and that if the dummy bar head and slab are separated with more than a predetermined force, the slab surface will warp. Furthermore, as a result of various studies based on these findings, we found that even if the dummy bar head conforms to the shape, it is difficult to centrally manage the casting type, conditions, etc. It has been found that the variation closely approximates the quality of gummy bar heads. The present invention has been made based on this knowledge.
ダミーバーヘッドの切離しは第4図に示したように7リ
ザシ部2bの内外周面A、Bに沿った回転であり、これ
を第1図に示すと、グミ−バーヘッドの切離回転角度に
したがって電流値は順次上昇し、70〜90°にかけて
ピーク値を生ずる。The separation of the dummy bar head involves rotation along the inner and outer circumferential surfaces A and B of the 7-ribbon part 2b as shown in Fig. 4, and when this is shown in Fig. 1, the separation rotation angle of the gummy bar head is Therefore, the current value increases sequentially and reaches a peak value between 70 and 90 degrees.
この負荷電流値は、第2図に示すように通常時の最大負
荷電流値を1.0として、2.0より大きくなると鋳片
が大幅に変形し、急激にトラブルが生ずる。As shown in FIG. 2, if this load current value exceeds 2.0, assuming that the maximum load current value under normal conditions is 1.0, the slab will be significantly deformed and problems will suddenly occur.
このように、ダミーバーヘッド先端のアリザシ部が鋳片
から切離される際には必ず第1図の電流ピーク値を示し
、この電流ピーク値はダミーバーヘッドと鋳片との真の
切離しの難易性を反映している。すなわち、このピーク
値が所定値以内であれば多少変化しても熱鋳片に大きな
曲げ力を与えず、連続鋳造設備の損傷や舞込み作業の中
断を生じない。この電流ピーク値は、第2図に示すよう
に電流指数値で2.0以ド、好ましくは1.5以下とす
ることでダミーバーヘッドの形状不良だけでなく操業条
件および操業履歴を含めたダミーバーの良否を判別でき
、再現性と精度が極めて^い。In this way, when the dovetail portion at the tip of the dummy bar head is separated from the slab, it always shows the current peak value shown in Figure 1, and this current peak value indicates the true difficulty of separating the dummy bar head from the slab. It reflects. That is, as long as this peak value is within a predetermined value, even if the peak value changes slightly, a large bending force will not be applied to the hot slab, and the continuous casting equipment will not be damaged or the casting operation will be interrupted. As shown in Figure 2, this current peak value should be set to a current index value of 2.0 or less, preferably 1.5 or less, so as to prevent not only the shape of the dummy bar head but also the operating conditions and operation history of the dummy bar. It is possible to determine whether the product is good or bad, and the reproducibility and accuracy are extremely high.
このようにして、グミ−バーヘッドと鋳片の切離し時の
電流値のパターンとそのピーク値を管理することで点検
デージおよび目視検査の手間を省略し、かつ早期修理や
廃棄処分も正常化できる。In this way, by managing the current value pattern and its peak value when the gummy bar head and slab are separated, the effort of inspection and visual inspection can be omitted, and early repair and disposal can be normalized. .
(実施例)
電流値判別による本発明方法の実施例と従来の目視およ
び点検デージによる比較例とを、ダミーバーサイズ88
0〜1475m−のものを13セツト用いて比較した結
果を第3図に示す。第3図から明らかなように、本発明
方法が鋳造トラブルもなく、かつダミーバーヘッドのか
命も約2倍に延長でき、極めて優れていることが分かる
。(Example) An example of the method of the present invention based on current value discrimination and a comparative example based on conventional visual inspection and inspection data were compared using a dummy bar size of 88
Figure 3 shows the results of comparison using 13 sets of 0 to 1475 m-. As is clear from FIG. 3, the method of the present invention is extremely superior in that there is no casting trouble and the life of the dummy bar head can be approximately doubled.
(発明の効果)
以上述べたように、本発明方法によりダミーバーヘッド
の適正管理が可能となり、切離し不良による鋳片面り、
連槃付帯部やクレーン等の設備の破損およびこれらに起
因したi#遺作業の中断を防止できる。また、ダミーバ
ーヘッドの早期修理や廃棄の適正化が可能となり、事故
の減少にも拘わらずダミーバーヘッドの寿命延長も実現
でき、極めて優れている。(Effects of the Invention) As described above, the method of the present invention makes it possible to properly manage the dummy bar head, and prevents the surface of the slab due to poor separation.
It is possible to prevent damage to equipment such as tethering attachments and cranes, and interruption of i# post-work due to these. Furthermore, it is possible to quickly repair and dispose of the dummy bar head properly, and the life of the dummy bar head can be extended while reducing the number of accidents, which is extremely excellent.
第1図はダミーバーヘッド切離しの際の電流変化パター
ンを示す図、
vJ2図は電流値指数と鋳片の変形量とその臨界点を示
す図、
第3図は実施例の結果を示す図、
第4図はグミ−バーヘッドと鋳片の切離し軌跡を示す図
である。
1・・・鋳片、2a、2b・・・アリザン部、3・・・
ダミーバーヘッド。Figure 1 is a diagram showing the current change pattern when separating the dummy bar head, vJ2 diagram is a diagram showing the current value index, the amount of deformation of the slab, and its critical point, Figure 3 is a diagram showing the results of the example, FIG. 4 is a diagram showing the separation locus of the gummy bar head and slab. 1... Slab, 2a, 2b... Arizan part, 3...
dummy bar head.
Claims (1)
片を結合案内し、連鋳機機端部でダミーバーを吊り上げ
てダミーバーヘッドを鋳片から切離すに当り、ダミーバ
ーの吊り上げ電流値が通常の最大負荷電流値の2倍超と
なった時点を基準としてダミーバーヘッド先端アリザシ
部の形状不良を判別することを特徴とする連続鋳造用ダ
ミーバーヘッドの管理方法。(1) When connecting and guiding the slab to the tip of the dummy bar head via the dovetail part, lifting the dummy bar at the end of the continuous casting machine, and separating the dummy bar head from the slab, the lifting current value of the dummy bar should be lower than the normal value. A method for managing a dummy bar head for continuous casting, characterized in that a defective shape of a dovetail portion at the tip of the dummy bar head is determined based on the point in time when the current value exceeds twice the maximum load current value.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32754589A JPH03189056A (en) | 1989-12-18 | 1989-12-18 | Method for controlling dummy bar head for continuous casting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32754589A JPH03189056A (en) | 1989-12-18 | 1989-12-18 | Method for controlling dummy bar head for continuous casting |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH03189056A true JPH03189056A (en) | 1991-08-19 |
Family
ID=18200271
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP32754589A Pending JPH03189056A (en) | 1989-12-18 | 1989-12-18 | Method for controlling dummy bar head for continuous casting |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH03189056A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1249287A1 (en) * | 2001-04-11 | 2002-10-16 | SMS Demag AG | Process and device for starting a continuous casting installation |
-
1989
- 1989-12-18 JP JP32754589A patent/JPH03189056A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1249287A1 (en) * | 2001-04-11 | 2002-10-16 | SMS Demag AG | Process and device for starting a continuous casting installation |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN209778095U (en) | Overhead traveling crane hook safety detection system under complicated industrial environment based on image | |
RU2361968C2 (en) | Method and equipment for anode installation at anode replacement in electrolytic bath | |
JPH03189056A (en) | Method for controlling dummy bar head for continuous casting | |
CN107351542A (en) | A kind of third generation hub bearing automatic laser marking label machine | |
CN101625237B (en) | Method for measuring width of steel billet by utilizing hoisting pincers | |
EP1327352B1 (en) | Digital electrode observation | |
CN113894259B (en) | Online centering adjustment method for slab continuous casting crystallizer | |
JP6905648B1 (en) | Furnace wall wear measuring device and furnace wall wear measuring method | |
JP2856024B2 (en) | Lifting device for turbine rotor | |
JP2003193122A (en) | Method for repairing converter and method for carrying new iron shell | |
JP5817677B2 (en) | Detection device and detection method for setting state of continuous casting machine | |
CN207577376U (en) | A kind of ladle lining fireproof material deteriorates situation on-line measuring device | |
JPH08159883A (en) | Normality and abnormality judging method for thermocouple for mold in continuous casting facility and break-out detecting method utilizing the same thermocouple | |
KR100895070B1 (en) | Diagnosis method of segment roll in continuous casting | |
CN219900196U (en) | Automatic inlay circle couple quick change mechanism | |
EP1504830A1 (en) | Method and apparatus for the early detection of a breakthrough in the refractory lining of a melt containing vessel | |
CN214059697U (en) | Crane with a movable crane | |
JP2002211883A (en) | Ladle hook abnormality detecting device | |
CN207275694U (en) | Third generation hub bearing automatic laser marking label machine | |
CN210269472U (en) | Hardness measuring device for large-scale casting and forging | |
Mairy et al. | Mold lubrication and oscillation monitoring for optimizing continuous casting | |
CN219031551U (en) | Crown block reel wire rope groove detection device | |
Wans et al. | HD mold-Caster assistance system to increase product quality | |
CN208840497U (en) | It is a kind of for handling the grasp of steel ladle edge dry slag | |
CN209043141U (en) | Measurement of curved surface vernier caliper |