JPH03179633A - Manufacture of reinforced type cathode-ray tube - Google Patents
Manufacture of reinforced type cathode-ray tubeInfo
- Publication number
- JPH03179633A JPH03179633A JP31531889A JP31531889A JPH03179633A JP H03179633 A JPH03179633 A JP H03179633A JP 31531889 A JP31531889 A JP 31531889A JP 31531889 A JP31531889 A JP 31531889A JP H03179633 A JPH03179633 A JP H03179633A
- Authority
- JP
- Japan
- Prior art keywords
- tube
- metal band
- exhaustion
- heated
- implosion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 239000000463 material Substances 0.000 claims abstract description 25
- 230000001070 adhesive effect Effects 0.000 claims abstract description 15
- 239000000853 adhesive Substances 0.000 claims abstract description 14
- 229910052751 metal Inorganic materials 0.000 claims description 31
- 239000002184 metal Substances 0.000 claims description 31
- 238000010438 heat treatment Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 9
- 230000002265 prevention Effects 0.000 claims description 4
- 239000011521 glass Substances 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 5
- 230000009970 fire resistant effect Effects 0.000 abstract 1
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)
- Vessels, Lead-In Wires, Accessory Apparatuses For Cathode-Ray Tubes (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、管体の前方外周な爆縮防止用金属バンドで緊
締した後に加熱排気作業を行5舗強型ブラウン管の製造
方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for manufacturing a 5-strong cathode ray tube, in which a heating and exhausting operation is performed after the tube body is tightened with a metal band for implosion prevention on the front outer periphery of the tube body.
通常、管体の前方外周を金属バンドで緊締して爆縮を防
止する作業は、ブラウン管の加熱排気後になされている
。しかし、排気作業中に管体の内外に圧力差が生じてガ
ラス製の管体に応力が発生し、また400℃程度の加熱
炉中で行っていた排気作業を終了して加熱炉から取り出
すと管体温度が急激に低下して、やはり管体に応力が生
ずる。Normally, the front outer periphery of the tube body is tightened with a metal band to prevent implosion, which is done after the cathode ray tube is heated and exhausted. However, during the evacuation process, a pressure difference occurs between the inside and outside of the tube, which causes stress in the glass tube.Also, when the evacuation process, which was being carried out in the heating furnace at around 400°C, is completed and the tube is removed from the heating furnace, The temperature of the tube decreases rapidly, which also causes stress in the tube.
従って、加熱排気工程(炉外に取出すことも含めて)で
は、管体に傷があったり、衝撃があったりすると、急激
に破壊し爆縮してガラスが飛散する危険がある。Therefore, during the heating and exhausting process (including taking it out of the furnace), if the tube is damaged or subjected to impact, there is a risk that it will suddenly break, implode, and the glass will scatter.
そこで従来、例えば特開昭62−5533号公報に示す
ように、加熱排気作業前に、管体の前方外周に不燃性緩
衝材を巻設し、この不燃性緩衝材上を金属バンドで緊締
することが提案されている。Conventionally, for example, as shown in Japanese Patent Application Laid-open No. 62-5533, a non-flammable cushioning material is wound around the front outer periphery of the pipe body before heating and exhausting work, and a metal band is tightened over the non-combustible cushioning material. It is proposed that.
上記従来技術は、金属バンドの下に巻装した不燃性緩衝
材が接着性を持たない場合は勿論、不燃性緩衝材に接着
剤を含浸させたり、または、不燃性緩衝材の両面または
片面に接着剤を塗布しておいても、加熱排気工程で接着
剤が燃焼するので、管体と金属バンドの接着性がなくな
り、防爆の効果に疑問があった。The above-mentioned conventional technology is applicable not only when the non-flammable cushioning material wrapped under the metal band does not have adhesive properties, but also when the non-flammable cushioning material is impregnated with adhesive, or when the non-flammable cushioning material is coated on both or one side of the non-flammable cushioning material. Even if an adhesive was applied, the adhesive would burn during the heating and exhaust process, resulting in a loss of adhesion between the tube and the metal band, raising questions about its explosion-proof effectiveness.
本発明の目的は、上記従来技術の爆縮防止のための補強
作業の問題点を解決し、加熱排気作業中及びその後の実
使用期間を通じて、管体が爆縮する恐れを大幅に抑制す
ることができる補強型ブラウン管の製造方法を提供する
ことにある。The purpose of the present invention is to solve the above-mentioned problems of the reinforcement work for preventing implosion in the prior art, and to significantly suppress the risk of implosion of the pipe body during the heating exhaust work and throughout the subsequent period of actual use. The purpose of the present invention is to provide a method for manufacturing a reinforced cathode ray tube that can achieve the following.
上記目的を達成するために、加熱排気作業前に、管体の
前方外周に不燃性緩衝材を巻装し、この不燃性緩衝材上
を該不燃性緩衝材より幅広の金属バンドで緊締し、加勢
排気後に、前記管体と前記金属バンドの隙間に接着剤を
注入したものである。In order to achieve the above object, before heating and exhausting work, a non-flammable cushioning material is wrapped around the front outer periphery of the pipe body, and a metal band wider than the non-flammable cushioning material is tightened over the non-flammable cushioning material, After energizing exhaust, adhesive is injected into the gap between the tube and the metal band.
加熱排気工程中でも、または加熱排気工程後の冷却放置
状態においても、管体の前方外周な金属バンドで緊締し
ているので、管体が爆縮してガラスが飛散する危険が防
止される。Even during the heating and exhausting process or when the tube is left to cool after the heating and exhausting process, the metal band on the front outer periphery of the tube is tightened to prevent the tube from imploding and causing the glass to scatter.
また金属バンドは不燃性緩衝材より幅広に形成されてい
るので、不燃性緩衝材上に金属バンドを緊締した場合、
管体と金属バンドとの間に隙間ができる。加熱排気後に
前記隙間に接着剤を注入するので、加熱排気後はそれ以
後の実使用中も金属バンドが管体の外周に接着し、爆縮
防止効果が更に増強される。Also, since the metal band is wider than the non-flammable cushioning material, when the metal band is tightened on the non-flammable cushioning material,
A gap is created between the tube body and the metal band. Since the adhesive is injected into the gap after heating and evacuation, the metal band adheres to the outer periphery of the tube even during actual use after heating and evacuation, further enhancing the implosion prevention effect.
以下、本発明の一実施例を図により説明する。 Hereinafter, one embodiment of the present invention will be described with reference to the drawings.
第1図に示すように、まず、内面にカラー蛍光面が形成
されたパネル部1を、ネック部2と一体になったファン
ネル部3に低融点ガラス4で封着して管体5を形成する
。次にガラスステム6に支持された電子銃構体7をネッ
ク部2内に挿入し、ステム6をネック部2の端部に溶着
封止する。As shown in FIG. 1, first, a panel part 1 with a color phosphor screen formed on its inner surface is sealed to a funnel part 3 integrated with a neck part 2 with a low-melting glass 4 to form a tube body 5. do. Next, the electron gun assembly 7 supported by the glass stem 6 is inserted into the neck portion 2, and the stem 6 is welded and sealed to the end of the neck portion 2.
その後、パネル部1のスカートの周囲、またはパネルs
1とファンネル部2との低融点ガラス到着部4上の全周
をめぐって、不燃性緩衝材8、例えばアルミテープを巻
装する。この不燃性緩衝材8だげでは巻装した後その状
態を保つことが困難であるが、接着剤を付けた補助部材
を用いることによってこの困難を克服できる。この場合
、接着剤が加勢排気炉内の高温で燃焼すると、排気炉内
やブラウン管自体を汚染するなどの問題を生ずるので、
前記補助部材は加熱排気工程の前に除去しておく。Then, around the skirt of panel part 1 or panel s
A nonflammable cushioning material 8, for example, aluminum tape, is wrapped around the entire circumference of the low melting point glass arrival part 4 of the funnel part 1 and the funnel part 2. Although it is difficult to maintain the state after wrapping with this non-combustible cushioning material 8 alone, this difficulty can be overcome by using an auxiliary member attached with adhesive. In this case, if the adhesive burns at high temperatures inside the exhaust furnace, it will cause problems such as contaminating the inside of the exhaust furnace and the cathode ray tube itself.
The auxiliary member is removed before the heating and exhausting step.
次に不燃性緩衝材8上を核不燃性緩伽材8より幅広の金
属バンド9で緊締する。この作業は次のようにして行う
。金属バンド9は金属帯の両端を予め溶接等により固定
して枠状に形成する。この場合、第2図に示すように、
不燃性緩衝材8上に対応する部分9aの内周長は、緊締
する部分の管体5の外周形状、大きさに応じたものとし
、不燃性緩衝材8外の部分9bの内周長は、管体4の全
周にわたって0.5〜5111の範囲で一定の隙間でき
ろように太きく形成しておく。このように形成した枠状
の金属バンド9を加熱膨張させて、不燃性緩衝材8上に
嵌め込み、冷却して緊締する。ff1jち、金属バンド
9の材料(その熱膨張係数)と枠状に形成した時の内側
の内周長とを適当に選定、設定しておくことによって、
加熱排気中に金属バンド9に過大tl引っ張り応力が作
用して降伏して伸び過ぎろことや逆に加熱排気中に金属
バンド9が熱膨張して緊締作用をした<t、Hつたり、
脱落したりするkどの事態を防止することができる。Next, the noncombustible cushioning material 8 is tightened with a metal band 9 that is wider than the nuclear noncombustible loosening material 8. This work is done as follows. The metal band 9 is formed into a frame shape by fixing both ends of the metal band in advance by welding or the like. In this case, as shown in Figure 2,
The inner circumferential length of the portion 9a corresponding to the non-combustible cushioning material 8 is determined according to the outer circumferential shape and size of the tube body 5 of the portion to be tightened, and the inner circumferential length of the portion 9b outside the non-combustible cushioning material 8 is , is formed to be thick enough to allow a constant gap in the range of 0.5 to 5111 mm over the entire circumference of the tube body 4. The frame-shaped metal band 9 thus formed is heated and expanded, fitted onto the nonflammable cushioning material 8, cooled, and tightened. ff1j By appropriately selecting and setting the material of the metal band 9 (its coefficient of thermal expansion) and the inner circumference length when formed into a frame shape,
During heating and exhausting, an excessive tl tensile stress acts on the metal band 9, causing it to yield and stretch too much, or conversely, during heating and exhausting, the metal band 9 thermally expands and acts as a tightening force.
It is possible to prevent situations such as falling off.
その後、加熱排気作業を行う。この排気作業はガラスス
テム6に貫通して設けられた排気管10を通して行い、
排気後に排気管10をチップオフすることによって気密
的に封止する。この排気作業は通常の場合と同様に管体
5を加熱炉内に入れた状態で、例えば管体5を400℃
にして行う。After that, heating and exhausting work is performed. This exhaust work is performed through an exhaust pipe 10 provided through the glass stem 6,
After exhausting, the exhaust pipe 10 is tipped off to airtightly seal it. This exhaust work is performed with the tube body 5 placed in the heating furnace as in the normal case, for example, heated to 400°C.
Do it.
排気後、管体5を加熱炉から取り出す。その後、第2図
に示すように、金属バンド9と管体5との隙間にエポキ
シ樹脂等の接着剤11を注入し、硬化、接着させる。After evacuation, the tubular body 5 is taken out from the heating furnace. Thereafter, as shown in FIG. 2, an adhesive 11 such as epoxy resin is injected into the gap between the metal band 9 and the tube body 5, and is cured and bonded.
なお、上記実施例においては、金属バンド90部分9b
を部分9aより大きく形成したが、同じ大きさでもよい
。しかし、本実施例のように段差を設けると、管体5と
金属バンド9との隙間が大きくなり、接着剤11の注入
が容易となる。また上記実施例では、電子銃7を封止し
た後に金属バンド9で緊締したが、電子銃7を封止する
前に金属バンド9で緊締しても良い。また上記実施例で
は、パネル部1をファンネル部3に封着してから金属バ
ンド9で緊締したが、場合によっては、ノく4
ネル部1の周囲な予め金属バンド9で緊締してから、パ
ネル部1をファンネル部3に低融点ガラス4で封着する
こともできる。Note that in the above embodiment, the metal band 90 portion 9b
is formed to be larger than portion 9a, but may be the same size. However, when a step is provided as in this embodiment, the gap between the tubular body 5 and the metal band 9 becomes larger, making it easier to inject the adhesive 11. Further, in the above embodiment, the electron gun 7 is sealed and then tightened with the metal band 9, but the metal band 9 may be tightened before the electron gun 7 is sealed. Further, in the above embodiment, the panel part 1 is sealed to the funnel part 3 and then tightened with the metal band 9. However, in some cases, the panel part 1 is tightened with the metal band 9 around the funnel part 1 in advance, and then It is also possible to seal the panel section 1 to the funnel section 3 with a low melting point glass 4.
本発明によれば、加熱排気作業に先立って金属バンドで
管体の前方外周を緊締するので、加勢作業中やその直後
の急冷時における爆縮を防止できる。また加熱排気後に
金属バンドと管仏な接着剤により接着させるσ)で、加
熱排気後、実使用時を含めて弾縮防止効果が増強される
。According to the present invention, since the front outer periphery of the tube body is tightened with a metal band prior to the heating and exhausting operation, implosion can be prevented during the auxiliary operation and during rapid cooling immediately thereafter. In addition, by bonding the metal band with a suitable adhesive after heating and exhausting, the elastic shrinkage prevention effect is enhanced after heating and exhausting, including during actual use.
第1Mは本発明の一実施例を示す一部切欠き断面側(2
)図、第2図は第1図の要部払大断面図である。
1・・・パネル部、 3・・・ファンネル部、5・
・・管体、 8・・・不燃性緩衝材、9・・・金属
バンド、 11・・・接着剤。1M is a partially cutaway cross-sectional side (2
) and FIG. 2 are large-scale cross-sectional views of the main parts of FIG. 1. 1...Panel part, 3...Funnel part, 5.
... tube body, 8 ... nonflammable cushioning material, 9 ... metal band, 11 ... adhesive.
Claims (1)
を巻装し、この不燃性緩衝材上を該不燃性緩衝材より幅
広の爆縮防止用金属バンドで緊締し、加熱排気後に、前
記管体と前記金属バンドの隙間に接着剤を注入したこと
を特徴とする補強型ブラウン管の製造方法。1. Before heating and exhausting work, wrap a nonflammable cushioning material around the front outer circumference of the pipe body, tighten an implosion prevention metal band that is wider than the noncombustible cushioning material, and then heat and exhaust the pipe. A method for manufacturing a reinforced cathode ray tube, characterized in that an adhesive is subsequently injected into the gap between the tube body and the metal band.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31531889A JPH03179633A (en) | 1989-12-06 | 1989-12-06 | Manufacture of reinforced type cathode-ray tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31531889A JPH03179633A (en) | 1989-12-06 | 1989-12-06 | Manufacture of reinforced type cathode-ray tube |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH03179633A true JPH03179633A (en) | 1991-08-05 |
Family
ID=18063960
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP31531889A Pending JPH03179633A (en) | 1989-12-06 | 1989-12-06 | Manufacture of reinforced type cathode-ray tube |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH03179633A (en) |
-
1989
- 1989-12-06 JP JP31531889A patent/JPH03179633A/en active Pending
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