JPH03154725A - Manufacture of panel - Google Patents
Manufacture of panelInfo
- Publication number
- JPH03154725A JPH03154725A JP29359389A JP29359389A JPH03154725A JP H03154725 A JPH03154725 A JP H03154725A JP 29359389 A JP29359389 A JP 29359389A JP 29359389 A JP29359389 A JP 29359389A JP H03154725 A JPH03154725 A JP H03154725A
- Authority
- JP
- Japan
- Prior art keywords
- sized hollow
- panel
- panels
- dowel
- adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000000853 adhesive Substances 0.000 claims abstract description 17
- 230000001070 adhesive effect Effects 0.000 claims abstract description 17
- 230000001105 regulatory effect Effects 0.000 claims abstract description 10
- 238000005304 joining Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 230000004075 alteration Effects 0.000 abstract 1
- 230000008961 swelling Effects 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 3
- 230000001629 suppression Effects 0.000 description 2
- 229920001651 Cyanoacrylate Polymers 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- MWCLLHOVUTZFKS-UHFFFAOYSA-N Methyl cyanoacrylate Chemical compound COC(=O)C(=C)C#N MWCLLHOVUTZFKS-UHFFFAOYSA-N 0.000 description 1
- 244000171726 Scotch broom Species 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Landscapes
- Panels For Use In Building Construction (AREA)
- Automatic Assembly (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野〉
本発明は、例えば工業生産住宅に使用するパネルの製造
方法に関する。DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to a method for manufacturing panels used, for example, in industrially manufactured housing.
（従来の技術〉
工業生産住宅等の壁、床等に中空パネルを用いることが
多く、又、これらはできるだけ大寸法のものにして施工
現場に持ち込む方か現場工事か少なくなって有利である
。このため、大寸法の壁パネル、床パネルを極力規格化
し、種類を少なく整理して製造する。(Prior Art) Hollow panels are often used for the walls, floors, etc. of industrially manufactured houses, and it is advantageous to make them as large as possible so that they can be brought to the construction site or less work must be done on site. For this reason, large-sized wall panels and floor panels are standardized as much as possible, and the types are kept small and organized.
（発明が解決しようとする課題〉
上述した従来の大寸法パネルの製造には欠点がある。す
なわち、多種類の大寸法パネルを生産性よく製造するに
は、一般に複数台の大型設備を準備しなければならず、
多額の設備費と広い設置而積を要する。又、作業者も多
人数を必要とする。(Problems to be Solved by the Invention) The above-mentioned conventional manufacturing of large-sized panels has a drawback.In other words, in order to manufacture many types of large-sized panels with good productivity, it is generally necessary to prepare multiple large-scale equipment. must,
It requires a large amount of equipment cost and a large space for installation. Also, a large number of workers are required.
本発明は、簡単な設備で製造てき、形状寸法の変更にも
対応か容易て、作業人員も少ないパネルの製造方法を提
供することを目的とする。SUMMARY OF THE INVENTION An object of the present invention is to provide a method for manufacturing a panel that can be manufactured using simple equipment, can easily accommodate changes in shape and dimensions, and requires fewer workers.
〈課題を解決するための手段〉
本発明に係るパネル製造方法は、方形の枠体に板材を貼
着した小寸法の中空パネル複数枚を、その側端面同志を
突き合わせ結合して大寸法の中空パネルを得るパネル製
造方法てあって、前記複数枚の小寸法の中空パネルの突
き合わせ結合を行う各側端面にダボ穴を設け、このダボ
穴を設けた複数枚の小寸法の中空パネルを平面状の蔵置
テーブルに予定の大寸法中空パネルを得る配列に並べて
載置し、前記各側端面のダボ穴にダボを、接着剤を塗布
しつつ挿入してダボ結合を行い、このダボ結合を行って
形成した大寸法の中空パネルを前記載置テーブル面に対
して高さ規制を行いつつ、前記ダボ結合をした各側端面
に対して一括締め付けをして、この状態を、前記接着剤
か硬化するまで保持して大寸法の中空パネルを得る構成
とした。<Means for Solving the Problems> The panel manufacturing method according to the present invention is to form a large-sized hollow panel by butting and joining a plurality of small-sized hollow panels each having a plate material attached to a rectangular frame with their side end surfaces facing each other. A panel manufacturing method for obtaining a panel, wherein dowel holes are provided in each side end surface where the plurality of small-sized hollow panels are butt-joined, and the plurality of small-sized hollow panels with the dowel holes are formed into a planar shape. Place the planned large-sized hollow panels on a storage table in the desired arrangement, insert dowels into the dowel holes on each side end surface while applying adhesive, and perform dowel joining. While regulating the height of the formed large-sized hollow panel with respect to the above-mentioned mounting table surface, tighten it all at once to each side end surface where the above-mentioned dowels were connected, and in this state, the above-mentioned adhesive is cured. The structure is such that a large-sized hollow panel can be obtained by holding up to
く作用〉
小寸法の中空パネル複数枚を載置テーブル上で予定の大
寸法中空パネルを得る配列に並べて製造する方法である
ことにより、載置テーブルに載ｌ可能な範囲は製品の形
状、寸法が変っても直ちに対応し製造ができる。Due to the manufacturing method of arranging multiple small-sized hollow panels on a mounting table in an arrangement to obtain a planned large-sized hollow panel, the range that can be placed on the mounting table is limited by the shape and size of the product. Even if the situation changes, we can respond immediately and continue manufacturing.
前記側端面のダボ結合に接着剤併用とすることで結合張
度か安定して向上し、同時に載置テーブル上で高さ規制
をすることにより、各結合部を含んだパネル全面の平面
度が確保される。By using adhesive to join the dowels on the side end faces, the bond tension can be stably improved, and at the same time, by regulating the height on the mounting table, the flatness of the entire panel including each joint can be improved. Secured.
〈実施例〉 図面を参照して本発明の詳細な説明する。<Example> The present invention will be described in detail with reference to the drawings.
第１図に示すように、本実施例に係るパネル製造方法は
、方形の枠体ｌに板材２として合板を貼着した小寸法の
中空パネル３である標準寸法の中空パネルを４枚、長辺
の側端面４同志を突き合わせ結合して壁用の大寸法の中
空パネル５を得るものである。そのため、第２図に示す
ように、各長辺の側端面４の枠部材６にダボ穴７を設け
、これに適合するダボ８を準備する。As shown in FIG. 1, the panel manufacturing method according to this embodiment consists of four standard-sized hollow panels 3, each of which is a small-sized hollow panel 3 made by pasting plywood as a plate material 2 to a rectangular frame l, into a long length. A large-sized hollow panel 5 for a wall is obtained by butting and joining the side end surfaces 4 of the sides. Therefore, as shown in FIG. 2, dowel holes 7 are provided in the frame member 6 on the side end surfaces 4 of each long side, and dowels 8 that fit the holes are prepared.
前記ダボ穴７を設けた小寸法中空パネル３の４枚を第３
図に示すように、平面状の載置テーブル９に予定配列に
並べて載置する。ただしこの時点ては、各側端面４同志
を密着させず若干間をあけておく。載置テーブル９は、
大寸法中空パネル５の予定される最大寸法のものを充分
に蔵置可能に設定した方形の平面状テーブル９をフレー
ムＩＯで支承したものである。テーブル９面には載置パ
ネルの移動を軽快に行うため、自在ロールを多数出没可
能に配設している。そして、高さ規制機構１１と、−括
締め付は機構１２とを付属している。The four small-sized hollow panels 3 provided with the dowel holes 7 are
As shown in the figure, they are placed on a planar placement table 9 in a predetermined arrangement. However, at this point, the side end surfaces 4 are not brought into close contact with each other but are left slightly apart. The mounting table 9 is
A rectangular planar table 9 is supported by a frame IO, and is set to be able to sufficiently store large-sized hollow panels 5 of the expected maximum size. On the surface of the table 9, a large number of flexible rolls are disposed so as to be able to appear and retract in order to easily move the mounting panel. A height regulating mechanism 11 and a clamping mechanism 12 are attached.
高さ規制機構１１は、フレームｌＯの対向辺に装着位置
変更と高さ調整とを可１１な構造のブラケットＩ３を装
着し、このブラケット１３に架設するようにした梁部材
１４である。これをダボ結合する側端面４に直角に２組
準備した。−括締め付は機構！２はダボ結合する各側端
面４を両側の外に面した側端面４から一括締め付けとす
るもので、抑圧部材１５と、受は部材１６で構成する。The height regulating mechanism 11 is a beam member 14 that is mounted on the opposing side of the frame IO with a bracket I3 having a structure that allows the mounting position to be changed and the height to be adjusted. Two sets of these were prepared perpendicularly to the side end surface 4 to be joined with dowels. - Clamp tightening is a mechanism! 2 is a type in which each side end surface 4 to be joined with a dowel is tightened all at once from both side end surfaces 4 facing outside, and is comprised of a suppressing member 15 and a member 16 as a receiver.
抑圧部材１５は、フレーム１０の、側端面４に直交する
対向２辺に装着位置を変更可能に架設した梁１７．これ
に直角にねじ込んだ２本の抑圧ねし１Ｂ、その先端に架
設した抑圧片１９からなる。受は部材１６はフレーム１
０の、梁１７に対向する辺側に突設した梁部材てあり、
外に面した側端面４の一方を受ける。The suppressing member 15 is a beam 17. which is installed on two opposite sides of the frame 10 perpendicular to the side end surface 4 so that the mounting position can be changed. It consists of two suppression screws 1B screwed into this at right angles, and a suppression piece 19 installed at the tips of the screws. The receiver member 16 is the frame 1
0, there is a beam member protruding from the side opposite to the beam 17,
One of the side end surfaces 4 facing outward is received.
前記載置テーブル９上にａｉされた小寸法中空パネル３
の各ダボ穴７に、ダボ８を接着剤を塗布しながら挿入し
、ハンマーで打ち込み、ダボ結合を行う。これで形成さ
れた大寸法の中空パネル５の上面２０に対し、前記高さ
規制機構１１の梁部材１４を軽く押圧状態に当て、上面
２０の浮き上がりを抑制し高さを規制して、大寸法の中
空パネル５全面の平面度を保持する。同時に一括締め付
は機構１２の２木の押圧ねじ１８を均等に回して抑圧片
Ｉ９を外側に面する側端面４に当てて締め付ける。これ
で前記タボ結合部が更に強固に平均化して結合される。A small-sized hollow panel 3 placed on the above-mentioned installation table 9
A dowel 8 is inserted into each dowel hole 7 while applying adhesive, and is driven in with a hammer to connect the dowels. The beam member 14 of the height regulating mechanism 11 is lightly pressed against the upper surface 20 of the large-sized hollow panel 5 thus formed to suppress the lifting of the upper surface 20 and regulate the height. The flatness of the entire surface of the hollow panel 5 is maintained. At the same time, for batch tightening, the two pressing screws 18 of the mechanism 12 are turned evenly, and the suppressing piece I9 is brought into contact with the side end surface 4 facing outside and tightened. This allows the tab joints to be evenly and more firmly joined.
この状態を接着剤が硬化するまで保持し、接着剤硬化後
取出すと第４図に示すように大寸法の中空パネル５が得
られる。This state is maintained until the adhesive hardens, and when the adhesive is taken out after hardening, a large-sized hollow panel 5 is obtained as shown in FIG.
接着剤はシアノアクリレート系のいわゆるＩＥ間接着剤
か、速硬型のエポキシ樹脂系接着剤か、ホットメルト型
接着剤等をダボ結合の個所数に応じて使い分けるか、本
実施例では木工用の瞬間接着剤を用いた。そして、硬化
時間が早いため、ダボ結合を接着剤未塗布状態で途中ま
で行い、各側端面４の相互間を１〜２ｃｍ開いておき、
高さ規制機構１１を効かせた状態で、ダボ８の表面付近
に接着剤を素早く塗布し、直ちに一括締め付は機構１２
を作動する。これて開いている各側端面４間を閉じてダ
ボ結合を行い、更に抑圧保持して接着を完了する。なお
、この場合のダボ８は外周面の一部に縦溝を入れて、接
着剤がダボ８の両端付近に行き渡りやすくした。Depending on the number of dowel joints, use a cyanoacrylate-based so-called IE adhesive, a fast-curing epoxy resin adhesive, or a hot-melt adhesive depending on the number of dowel connections. I used instant adhesive. Then, since the curing time is quick, dowel joining is performed halfway without applying adhesive, leaving 1 to 2 cm between each side end surface 4,
With the height regulating mechanism 11 activated, quickly apply adhesive near the surface of the dowel 8, and immediately tighten the dowel 8 using the mechanism 12.
operate. This closes the open side end surfaces 4 to perform dowel connection, and further presses and holds to complete the adhesion. Note that the dowel 8 in this case had a vertical groove formed in a part of its outer circumferential surface to make it easier for the adhesive to spread around both ends of the dowel 8.
本発明に係るパネル製造方法は上述のように行われるた
め、大寸法の中空パネルの形状、寸法が変更されても、
ａ装置テーブルにのる範囲内であれか直ちに対応して製
造できる。準備作業はわずかに、前記高さ規制機構と一
括締め付は機構との位置合えを行うだけである。又、小
寸法の中空パネルの種類を増せば対応して大寸法の中空
パネルにも多種類のものが得られる。設備もごく簡単な
構造であり、設置面積も小さくて済み、設備費が安い。Since the panel manufacturing method according to the present invention is performed as described above, even if the shape and dimensions of the large-sized hollow panel are changed,
(a) It can be manufactured immediately within the range that can fit on the equipment table. The preparatory work is minimal, and only the height regulating mechanism and collective tightening are performed to align the mechanism. Furthermore, if the types of small-sized hollow panels are increased, a corresponding variety of large-sized hollow panels can be obtained. The equipment has a very simple structure, requires a small installation area, and has low equipment costs.
作業者も小人数で足り、吊り上げ運搬機械があれば一人
作業もある程度まで可能である。そして、各側端部の結
合強度も、ダボ結合と接着とを併用しているため非常に
高く、当初から一枚物で製造した大寸法の中空パネルと
比べて実用上は変らない。Only a small number of workers are required, and if there is a lifting and transporting machine, it is possible for one person to work to some extent. The bonding strength of each side edge portion is also very high due to the combination of dowel bonding and adhesion, and is practically no different from that of a large-sized hollow panel manufactured from the beginning as a single piece.
なお、ａａｔテーブルに付属する高さ規制機構と一括締
め付は機構とを、共にＸ、Ｙ２軸方向に設ければ、更に
複雑なパネル配列に対応することができる。In addition, if the height regulating mechanism and the collective tightening mechanism attached to the AAT table are both provided in the X and Y directions, it is possible to cope with a more complicated panel arrangement.
〈発明の効果）
本発明によれば、ごく簡単な構造の設備で大寸法の中空
パネルが得られる。又、その寸法、形状の変更にも素早
く対応できて、作業人員も少なくて済む。<Effects of the Invention> According to the present invention, large-sized hollow panels can be obtained with equipment having a very simple structure. In addition, changes in size and shape can be quickly accommodated, and the number of workers required can be reduced.
ｆｔ５１図〜第４図は、一実施例に係るパネル製造方法
の各段階を示す説明である。
ｌ・・・枠体、 ２・・・板材。
３・・・小寸法の中空パネル、 ４・・・側端面。
５・・・大寸法の中空パネル９７・・・ダボ穴。
８・・・タボ、 ９・・・載置テーブル。
箒１図ft51 to 4 are explanations showing each stage of a panel manufacturing method according to one embodiment. l...frame body, 2...board material. 3...Small-sized hollow panel, 4...Side end surface. 5...Large size hollow panel 97...Dowel holes. 8...Taboo, 9...Placement table. Broom 1 diagram
Claims (1)
枚を、その側端面同志を突き合わせ結合して大寸法の中
空パネルを得るパネル製造方法であって、 前記複数枚の小寸法の中空パネルの突き合わせ結合を行
う各側端面にダボ穴を設け、 このダボ穴を設けた複数枚の小寸法の中空パネルを平面
状の載置テーブルに、予定の大寸法中空パネルを得る配
列に並べて載置し、 前記各側端面のダボ穴にダボを、接着剤を塗布しつつ挿
入してダボ結合を行い、 このダボ結合を行って形成した大寸法の中空パネルを前
記載置テーブル面に対して高さ規制を行いつつ、前記ダ
ボ結合をした各側端面に対して一括締め付けをして、 この状態を、前記接着剤が硬化するまで保持して大寸法
の中空パネルを得ることを特徴とするパネル製造方法。[Scope of Claims] A panel manufacturing method for obtaining a large-sized hollow panel by butting and joining a plurality of small-sized hollow panels each having a plate material attached to a rectangular frame body by butting their side end surfaces together, the method comprising: Dowel holes are provided on each side end surface where multiple small-sized hollow panels are butt-joined, and the multiple small-sized hollow panels with these dowel holes are placed on a flat mounting table to connect the planned large-sized hollow panels. Place the panels in the desired arrangement, insert dowels into the dowel holes on each side edge surface while applying adhesive, and connect the large-sized hollow panels with the dowels in front. While regulating the height relative to the surface of the table on which the information is placed, tighten the dowels together on each side end surface, and hold this state until the adhesive hardens to form a large-sized hollow panel. A panel manufacturing method characterized by obtaining.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1293593A JP2542441B2 (en) | 1989-11-10 | 1989-11-10 | Panel manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1293593A JP2542441B2 (en) | 1989-11-10 | 1989-11-10 | Panel manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03154725A true JPH03154725A (en) | 1991-07-02 |
| JP2542441B2 JP2542441B2 (en) | 1996-10-09 |
Family
ID=17796730
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1293593A Expired - Fee Related JP2542441B2 (en) | 1989-11-10 | 1989-11-10 | Panel manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2542441B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009006518A (en) * | 2007-06-26 | 2009-01-15 | Net Eagle Kk | Apparatus and method for producing precut material for wood-frame construction |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101405553B1 (en) | 2013-03-06 | 2014-06-10 | 노원훈 | Plate for construction |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56151505A (en) * | 1980-04-26 | 1981-11-24 | Taihei Seisakusho Kk | Method and device for manufacturing laminar body |
| JPS61131835A (en) * | 1984-11-27 | 1986-06-19 | Misawa Homes Co Ltd | Press device for panel core material frame |
| JPS61173658U (en) * | 1985-04-18 | 1986-10-29 |
-
1989
- 1989-11-10 JP JP1293593A patent/JP2542441B2/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56151505A (en) * | 1980-04-26 | 1981-11-24 | Taihei Seisakusho Kk | Method and device for manufacturing laminar body |
| JPS61131835A (en) * | 1984-11-27 | 1986-06-19 | Misawa Homes Co Ltd | Press device for panel core material frame |
| JPS61173658U (en) * | 1985-04-18 | 1986-10-29 |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009006518A (en) * | 2007-06-26 | 2009-01-15 | Net Eagle Kk | Apparatus and method for producing precut material for wood-frame construction |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2542441B2 (en) | 1996-10-09 |
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