JPH031471Y2 - - Google Patents

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Publication number
JPH031471Y2
JPH031471Y2 JP3586686U JP3586686U JPH031471Y2 JP H031471 Y2 JPH031471 Y2 JP H031471Y2 JP 3586686 U JP3586686 U JP 3586686U JP 3586686 U JP3586686 U JP 3586686U JP H031471 Y2 JPH031471 Y2 JP H031471Y2
Authority
JP
Japan
Prior art keywords
coil
metal coil
heat treatment
deformation
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP3586686U
Other languages
Japanese (ja)
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JPS62148558U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP3586686U priority Critical patent/JPH031471Y2/ja
Publication of JPS62148558U publication Critical patent/JPS62148558U/ja
Application granted granted Critical
Publication of JPH031471Y2 publication Critical patent/JPH031471Y2/ja
Expired legal-status Critical Current

Links

Description

【考案の詳細な説明】[Detailed explanation of the idea]

産業上の利用分野 この考案は、金属コイルの熱処理時に自重によ
り生ずるコイルの変形を防止するための、金属コ
イルの熱処理時における変形防止装置に関する。 従来の技術 従来、アルミニウムコイル等の金属コイルを熱
処理する場合には、コイルを横向きすなわち軸方
向が水平となるような向きにし、かつ巻芯部分に
おいてコイルを吊上げ状態にして炉内等へ支持し
熱処理を行つていたため、次のような欠点があつ
た。 考案が解決しようとする問題点 即ち、熱処理中にコイルの自重作用によつて、
第6図の鎖線で示すようにコイルCの上部C1
沈んで径小となる一方、コイル下部C2が下方に
膨出して径大となり、コイル真円度が著しく阻害
されたものとなりやすい。そしてこのような変形
が生じたコイルを次工程の例えば切断、印刷、あ
るいはフイルムや紙との貼合せ工程に供給する
と、コイルの巻戻しの際に張力変動が生じ、しわ
や破断が発生するという欠点があつた。しかもこ
のような変形は、コイルCの外径が内径すなわち
巻芯13の外径の2倍程度以上にも達するような
巻量の多いコイルほど一層顕著に生じるものであ
つた。もつともかかる欠点を解消すべく熱処理時
における金属コイルの変形防止対策として、巻芯
の軸方向が上下となるような縦向きにコイルを配
置して熱処理することも提案されたが、この場合
にはコイルの巻取り各部が幅方向に移動して巻き
ずれ状態を呈する虞れがあり、さらに巻きずれ状
態の発生を防止するためコイル端面を規制支持し
て熱処理を行うとコイル端面にすり疵が発生し、
コイルの巻戻しの際に破断が生じる虞れがあると
いうような新たな欠点を派生するものであつた。 この考案はかかる技術的背景のもとになされた
ものであつて、熱処理時における金属コイルの変
形を防止してコイルの真円度を保持することを目
的とし、このための変形防止装置を提供しようと
するものである。 問題点を解決するための手段 而してこの考案は、第1図及び第2図の実施例
に示すように、2本の吊棒1,1と、両端が各吊
棒1に取着された帯状の支持部材2とからなり、
該支持部材2は金属コイルCの外周に沿つて円弧
状に変形可能な柔軟性を有するとともに、熱処理
時に金属コイルCをその周面C3を支えて吊上げ
状態に支持しうる耐熱性及び強度を有するものに
形成されてなることを特徴とする金属コイルの熱
処理時における変形防止装置を要旨とするもので
ある。 上記吊棒1は、使用時においては例えば第3図
に示すように、炉内に設けられた熱処理枠12を
介して所定間隔で対向配置された支持枠体13,
13間に横架状態で両端部を支持されるものであ
るから、支持枠体13,13間に載置しうるに充
分な長さに形成されている。かつまた金属コイル
を吊上げ状態に保持するものであるから、金属コ
イルの重量に対して充分耐えうる強度を有するよ
うに、その材質あるいは太さが選択されている。 前記支持部材2は、図示実施例においてはその
幅が吊棒1の長さよりも短く、また金属コイルC
の幅と同じかやや大きくなる程度に設定されてい
る。またその長さは、金属コイルの外周よりもや
や短くなる程度に設定されている。そして長さ方
向の両端部が各吊棒1の長さ方向の中間部に巻付
け状態で取着されている。この支持部材2は、熱
処理時においては金属コイルCの周面C3を抱持
状態で支えて吊上げ状態に保持するものであり、
このため金属コイルの外周に沿つて円弧状に変形
可能な柔軟性を有するものに形成されている。ま
た熱処理温度に対する充分な耐熱性と、コイルの
重量に対する充分な強度を備えたものであること
が必要である。このような柔軟性、耐熱性、強度
を備えた支持部材2として、好適にはステンレス
鋼製のネツトとガラスクロスとの組合せからなる
ものを挙げうるが、これに限定されるものではな
く、適用する金属コイルの熱処理温度や重量等を
考慮してこれらに応じて適宜材料や構造の選択が
可能である。なお、金属コイルの熱処理温度は一
般的には200℃程度以上である。 図示実施例の変形防止装置を使用に供するに
は、まず金属コイルCをその軸方向が水平となる
横向き状態にして支持部材2上に置き、次いで適
当な吊上げ手段により吊棒1,1を吊上げて第3
図、第4図に示すように各吊棒の両端を支持枠体
13,13に載置する。支持部材2は柔軟性を有
しているから、第4図に示すように金属コイルC
の周面に沿つて円弧状に変形し該コイルを支える
ことになる。この場合、第4図に示すように、2
本の吊棒1,1の間隔を可及的狭めて支持部材2
と金属コイルC周面との接触範囲を可及的大きく
確保した方が、第5図に示すように吊棒1,1の
間隔が広く、従つて支持部材とコイル周面との接
触範囲が小さい場合よりも、特にコイル上部の変
形をより効果的に防止しうる点で望ましい。 考案の効果 この考案に係る変形防止装置によれば、支持部
材によつて金属コイルの周面を支えて該コイルを
吊上状態に保持するものであるから、支持部材と
接触する金属コイルの周面には該部材からコイル
の円形を維持する方向の力が作用する。従つて、
コイルの巻量が少ない場合は勿論のこと、コイル
外径がコイル内径の2倍以上にも達するような巻
量の多い場合であつても、従来生じていたコイル
の自重による上下部の変形を確実に防止しえて真
円度を維持でき、その結果切断、印刷等の次工程
において巻戻した場合にも張力変動によるしわや
破断等の発生を回避できる。 実施例 次にこの考案の実施例を示す。 厚さ7μmのアルミニウム箔を外径80mmの2本
の鋼管に12000mと24000mの巻付け長さでそれぞ
れ巻付けて2種類のアルミニウムコイルを作製し
た。 次いで、支持部材をステンレス鋼製のネツトと
ガラスクロスとの組合せからなるもので構成した
変形防止装置を用い、第3図及び第4図に示す態
様で上記の各アルミニウムコイルを吊上げ状態に
支持し、350℃×20時間の熱処理を施した。そし
て熱処理後のコイル変形量を測定した。 一方上記と同じアルミニウムコイルについて、
変形防止装置を用いることなく、巻芯部分におい
て吊上げる従来の方法により同一条件の熱処理を
行い、同じく変形量を調べた。それらの結果を下
表に示す。
INDUSTRIAL APPLICATION FIELD This invention relates to a deformation prevention device during heat treatment of a metal coil, which prevents deformation of the coil caused by its own weight during heat treatment of the metal coil. Conventional technology Conventionally, when heat treating a metal coil such as an aluminum coil, the coil is oriented sideways, that is, the axial direction is horizontal, and the coil is suspended at the core and supported in a furnace, etc. Because it was heat treated, it had the following drawbacks. The problem that the invention aims to solve is that during heat treatment, due to the action of the coil's own weight,
As shown by the chain line in Figure 6, the upper part C1 of the coil C sinks and becomes smaller in diameter, while the lower part C2 of the coil bulges downward and becomes larger in diameter, which tends to significantly impair the roundness of the coil. . When a coil with such deformation is fed to the next process, such as cutting, printing, or laminating with film or paper, tension fluctuations occur when the coil is unwound, causing wrinkles and breakage. There were flaws. Furthermore, such deformation occurs more markedly in coils with a large amount of winding, in which the outer diameter of the coil C is about twice or more the inner diameter, that is, the outer diameter of the winding core 13. However, as a measure to prevent the metal coil from deforming during heat treatment in order to eliminate this drawback, it has been proposed to arrange the coil vertically so that the axial direction of the winding core is up and down. There is a risk that each part of the winding of the coil may move in the width direction, causing a winding misalignment condition.Furthermore, if the end face of the coil is restricted and supported and heat treated to prevent the winding misalignment from occurring, scratches may occur on the coil end face. death,
This resulted in new drawbacks such as the risk of breakage occurring during unwinding of the coil. This invention was made based on this technical background, and the purpose is to prevent deformation of a metal coil during heat treatment and maintain the roundness of the coil, and to provide a deformation prevention device for this purpose. This is what I am trying to do. Means for Solving the Problems This invention, as shown in the embodiments of FIGS. It consists of a belt-shaped support member 2,
The support member 2 has the flexibility to be deformed into an arc shape along the outer circumference of the metal coil C, and has heat resistance and strength to support the metal coil C in a suspended state by supporting the circumferential surface C 3 during heat treatment. The object of the present invention is to provide a device for preventing deformation during heat treatment of a metal coil, which is characterized in that it is formed in a device having a metal coil. When the hanging rod 1 is in use, for example, as shown in FIG. 3, support frames 13,
Since both ends are supported in a horizontal state between the support frames 13, the support frame 13 is formed to have a sufficient length to be placed between the support frames 13, 13. Moreover, since the metal coil is held in a suspended state, the material or thickness of the metal coil is selected so as to have enough strength to withstand the weight of the metal coil. In the illustrated embodiment, the support member 2 has a width shorter than the length of the hanging rod 1, and has a metal coil C.
The width is set to be the same as or slightly larger than the width of the . Further, its length is set to be slightly shorter than the outer circumference of the metal coil. Both end portions in the length direction are attached to the intermediate portion of each hanging rod 1 in the length direction in a wrapped state. This support member 2 supports the peripheral surface C 3 of the metal coil C in a holding state and holds it in a suspended state during heat treatment,
For this reason, it is formed to have flexibility so that it can be deformed into an arc shape along the outer periphery of the metal coil. It is also necessary to have sufficient heat resistance against the heat treatment temperature and sufficient strength against the weight of the coil. The support member 2 having such flexibility, heat resistance, and strength may preferably be made of a combination of stainless steel net and glass cloth, but is not limited to this, and may be used depending on the application. The material and structure can be appropriately selected in consideration of the heat treatment temperature, weight, etc. of the metal coil to be used. Note that the heat treatment temperature for the metal coil is generally about 200°C or higher. To put the deformation prevention device of the illustrated embodiment into use, first place the metal coil C in a horizontal state with its axial direction horizontal on the support member 2, and then lift the hanging rods 1, 1 using a suitable lifting means. Third
As shown in FIG. 4, both ends of each hanging rod are placed on support frames 13, 13. Since the support member 2 has flexibility, the metal coil C
It deforms into an arc shape along the circumferential surface of the coil to support the coil. In this case, as shown in Figure 4, 2
The space between the book hanging rods 1 and 1 is narrowed as much as possible and the support member 2
If the contact range between the support member and the circumferential surface of the metal coil C is secured as large as possible, the distance between the hanging rods 1 and 1 will be wide, as shown in FIG. This is preferable in that it can prevent deformation of the upper part of the coil more effectively than a case where it is small. Effects of the invention According to the deformation prevention device according to the invention, since the supporting member supports the peripheral surface of the metal coil and holds the coil in a suspended state, the peripheral surface of the metal coil in contact with the supporting member is A force from the member acts on the surface in a direction to maintain the circular shape of the coil. Therefore,
Not only when the amount of turns of the coil is small, but even when the amount of turns is large, where the outer diameter of the coil is more than twice the inner diameter of the coil, deformation of the top and bottom due to the coil's own weight, which conventionally occurs, can be avoided. This can be reliably prevented and the roundness can be maintained, and as a result, even when unwinding in the next process such as cutting or printing, wrinkles and breaks due to tension fluctuations can be avoided. Example Next, an example of this invention will be shown. Two types of aluminum coils were produced by wrapping aluminum foil with a thickness of 7 μm around two steel pipes with an outer diameter of 80 mm at winding lengths of 12,000 m and 24,000 m, respectively. Next, each of the above aluminum coils was supported in a suspended state in the manner shown in FIGS. 3 and 4 using a deformation prevention device whose supporting member was a combination of a stainless steel net and a glass cloth. , heat treatment was performed at 350°C for 20 hours. The amount of coil deformation after heat treatment was then measured. On the other hand, regarding the same aluminum coil as above,
Heat treatment was performed under the same conditions using the conventional method of lifting the core portion without using a deformation prevention device, and the amount of deformation was also examined. The results are shown in the table below.

【表】 上記結果から明らかなように、この考案に係る
変形防止装置によれば、熱処理時のコイルの変形
が著しく抑制されることを確認しえた。また巻戻
しの際にしわが生じないコイル変形量を調べたと
ころ、概ね2mm以下であれば良く、本装置によれ
ばこの条件も満足しうるものであることもわか
る。
[Table] As is clear from the above results, it was confirmed that the deformation prevention device according to this invention significantly suppresses the deformation of the coil during heat treatment. Further, when we investigated the amount of coil deformation that does not cause wrinkles during unwinding, it was found that the amount of deformation of the coil should be approximately 2 mm or less, and this condition can be satisfied with the present device.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は変形防止装置の使用状態を示す斜視
図、第2図は変形防止装置の斜視図、第3図は変
形防止装置の使用状態の側面図、第4図は第3図
における−線断面図、第5図は使用状態の変
形例を示すもので、第4図と同一方向からみた断
面図、第6図は従来技術の問題点を説明するため
のコイル正面図である。 1……吊棒、2……支持部材、C……金属コイ
ル、C3……周面。
Figure 1 is a perspective view of the deformation prevention device in use, Figure 2 is a perspective view of the deformation prevention device, Figure 3 is a side view of the deformation prevention device in use, and Figure 4 is the - line in Figure 3. The cross-sectional view, FIG. 5, shows a modified example of the usage state, and the cross-sectional view seen from the same direction as FIG. 4, and FIG. 6 is a front view of the coil for explaining the problems of the prior art. 1...Hanging rod, 2...Supporting member, C...Metal coil, C3 ...Surrounding surface.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 2本の吊棒と、両端が各吊棒に取着された帯状
の支持部材とからなり、該支持部材は金属コイル
の外周に沿つて円弧状に変形可能な柔軟性を有す
るとともに、熱処理時に金属コイルをその周面を
支えて吊上げ状態に支持しうる耐熱性及び強度を
有するものに形成されてなることを特徴とする金
属コイルの熱処理時における変形防止装置。
It consists of two hanging rods and a band-shaped support member with both ends attached to each hanging rod. 1. A device for preventing deformation during heat treatment of a metal coil, characterized in that the device is made of a material having heat resistance and strength capable of supporting the circumference of the metal coil and supporting the metal coil in a suspended state.
JP3586686U 1986-03-11 1986-03-11 Expired JPH031471Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3586686U JPH031471Y2 (en) 1986-03-11 1986-03-11

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3586686U JPH031471Y2 (en) 1986-03-11 1986-03-11

Publications (2)

Publication Number Publication Date
JPS62148558U JPS62148558U (en) 1987-09-19
JPH031471Y2 true JPH031471Y2 (en) 1991-01-17

Family

ID=30845744

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3586686U Expired JPH031471Y2 (en) 1986-03-11 1986-03-11

Country Status (1)

Country Link
JP (1) JPH031471Y2 (en)

Also Published As

Publication number Publication date
JPS62148558U (en) 1987-09-19

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