JPH03133768A - Packing apparatus - Google Patents

Abstract

PURPOSE:To prevent dropping out and positional shifting of respective cushioning materials and load shifting due to dropping and vibrating impulse by external forces on transporting, by applying polygonal buffer members and post buffer members into holes arranged in an upper and a lower buffer members and further, by fixing the product body and its fittings at a specified position inside the external box. CONSTITUTION:Lamp covers 6 are positioned on insertion holes 2b of post buffer members arranged at a lower buffer member 2 and up-folded upper buffer flaps 2a of upper buffer member 2 are placed over the lamp covers. In this time, a polygonal buffer member 3 is inserted into an insertion hole 2d of the member made of folded hole-flaps 2c to fix a product body 5 within an external box 1. Moreover, the lamp covers 6 are fixed at the specified position within the external box 1 by inserting a post buffer material 4 folded along ruled lines 4a so as to pass through the insertion holes 2b for the post buffer members of the lower buffer member 2, lamp fitting holes 6a of the lamp covers 6, and the insertion holes 2b for the post buffer members 4 of the upper buffer members 2 respectively.

Description

[Detailed Description of the Invention] [Industrial Application Field] The present invention provides a product body with a polygonal cushioning material, and a product attachment part with a hole in the center of a glass lamp cover, for example, is made of cardboard or the like. The present invention relates to a packaging device suitable for positioning and fixing in an outer box.

[Prior Art] A conventional packaging device will be explained using a packaging structure disclosed in Japanese Patent Application Laid-Open No. 60-251069.

A molded product 40 made of foamed synthetic resin shown in FIG.
The fixture body C is fitted into the round hole 30 shown in FIG. The instrument body C is housed in the base plate 20 so that the ribs F on the back side of the instrument fit together. At this time, the main body C of the appliance was in an upside down state, and the cylinder 4 was inserted into the lamp body from the top side of the lamp body, and was housed in the outer box 10 from the side. However, when fitting the fixture body C to the base plate 20 to which the molded product 40 made of foamed synthetic resin is glued, and furthermore applying the cylinder 4 to the lamp body and storing it laterally in the exterior box 10, the exterior If the foamed synthetic resin molded product 40 glued to the base plate 20 gets caught at the entrance of the box 10 and falls off, and is stored as is, the instrument body C will not be securely fixed inside the outer box 10. Otherwise, the fixture body C may be strained due to vibration shock, etc., the fixture body C may bottom out and be damaged due to falling impact, etc., and the cylinder 4 attached to the lamp body may be directly Since the lamp body is supported by the lamp body, there is a drawback that the cylinder 4 applies a load to the lamp body in response to a load from the upper surface direction, causing damage, and lacks reliability as a buffer function.

[Problems to be Solved by the Invention] In the above-mentioned prior art, a molded product made of foamed synthetic resin is attached to the fixture body and a base plate is applied, and the lamp body is provided with a cylindrical shape and is housed laterally in an outer box. If the foamed synthetic resin molded product glued to the base plate gets caught at the entrance of the outer box and falls off, and the instrument is stored as is, the instrument body is not securely fixed inside the outer box and may be damaged during transportation. The main body of the fixture may be rubbed due to internal vibration shock, etc., the main body of the fixture may bottom out and be damaged due to impact from falling, and the cylinder attached to the lamp body may directly support the lamp body. Therefore, there were problems such as a load being applied to the lamp body by the cylinder in response to a load from the top, causing damage.

In view of the above-mentioned problems, an object of the present invention is to prevent each cushioning material applied to a product from falling off or shifting its position, and also to prevent the product from shifting due to external forces such as drop impact or vibration impact during transportation, thereby ensuring reliable To provide a packaging device that can prevent product damage and scratches.

[Means for solving the problem] The above purpose is to attach the product main body and product attachments inside the outer box by applying polygonal cushioning material and column cushioning material to the holes made in the upper and lower cushioning materials. This is achieved by fixing it at a specific position.

[Function] The packaging device according to the present invention fits a cushioning material made of, for example, cardboard, styrene, plastic, etc. to the product main body and product accessories such as lamp covers, and connects the bottom cushioning material and the top cushioning material. At the same time, in the packaging device that stores the product in the outer box, - The product body is inserted into the polygonal cushioning material, and the polygonal cushioning material is first inserted into the hole in the lower cushioning material provided inside the outer box and fixed. . In addition, place the product accessories such as the lamp cover on top of the lower cushioning material, apply the upper cushioning material from above, and insert the post cushioning material into the hole provided in the upper cushioning material. By inserting the product inside the box, the product can be fixed in a specific position within the outer box.

This prevents drop shocks, vibration shocks, etc. during transportation.
This prevents damage and scratches caused by shifting of the product due to external force, and also allows storage in warehouses without directly applying weight to the product due to loads from the top.

In addition, in addition to the outer box, the polygonal cushioning material and the pillar cushioning material support the load from the top surface.
Prevents product damage without directly applying weight to the product during warehouse storage or transportation.

[Example] An example of the present invention will be described below with reference to FIGS. 1, 2, 3, 4, 5, 6, and 7.

A packaging device according to an embodiment of the present invention is comprised of an outer box 1, upper and lower cushioning materials 2, polygonal cushioning materials 3, and column cushioning materials 4. The outer box 1 is made of cardboard or the like. Upper part/
The lower cushioning material 2 is formed by punching out cardboard.

The upper and lower cushioning materials 2 are provided with a line 2e for raising the flap 2a, a hole 2b for fitting the polygonal cushioning material 3, and a hole 2b for fitting the post cushioning material 4.

The polygonal shock absorbing material 3 and the pillar shock absorbing material 4 are formed by punching corrugated cardboard in the same way as the upper and lower shock absorbing materials 2. The polygonal cushioning material 3 is provided with a fixing groove 3a into which the support arm 5a of the product body 5 is fitted, and a ruled line 3b for bending it into a polygonal shape. The post cushioning material 4 is provided with ruled lines 4a for bending the flat cardboard onto the post.

Next, the packaging device will be explained. Secure the bottom with tape, etc.
The lower cushioning material 2 is stored in the assembled outer box 1 with the lower cushioning material flap 2a bent downward, and the hole flap 2
Insert the polygonal cushioning material 3, which has become a polygonal column by bending the ruled lines 3b, into the polygonal cushioning material insertion hole 2d created by bending c. It is stored in the polygonal cushioning material 3 so as to pass through the fixing groove 3a provided in the polygonal cushioning material 3. As a result, the product main body 5 and the outer box 1
fixed at a specific position within the

Next, the three lamp covers 6 for Jump rear were placed on the post cushioning material insertion holes 2b provided in the lower cushioning material 2, and the upper cushioning material flap 2a of the upper cushioning material 2 was bent upward on top of this. At this time, the product body 5 is fixed in the outer box 1 by passing the polygonal cushioning material 3 through the polygonal cushioning material insertion hole 2d created by bending the hole flap 2c.

Furthermore, a post cushioning material insertion hole 2b of the lower cushioning material 2,
By bending the ruled line 4a to form a columnar shape and passing through the pillar cushioning material 4 through the lamp mounting hole 6a7- of the lamp cover 6 and the pillar cushioning material insertion hole 2b of the upper cushioning material 2, the lamp cover 6 can also be inserted into the outer box. It is fixed at a specific position within 1.

At this time, as shown in FIG. 6, the height dimension Z of the lamp cover 6 and the dimension Y between the upper and lower cushioning materials 2 are almost the same dimension, and the lamp cover 6 housed in the outer box 1 upon·
Downward movement can be prevented. In addition, since the support arm 5a of the product body 5 housed in the polygonal cushioning material 3 is in contact with the upper cushioning material 2, it will not come out of the fixing groove 3a of the polygonal cushioning material 3, and it will not move upwardly or downwardly. The storage operation can be completed by closing the outer box flap 1a of the outer box 1 so that movement can be prevented. Note that the upper and lower cushioning materials 2, polygonal cushioning materials 3, and column cushioning materials 4 may be made of foamed cushioning materials, plastic, plastic cardboard, steel plates, wood, etc., in addition to cardboard. .

[Effects of the Invention] According to the present invention, the polygonal cushioning material containing the product body is inserted into the holes provided in the upper cushioning material and the lower cushioning material 8-, and the lamp cover is further placed on top of the lower cushioning material. Place the product body and lamp cover in the outer box by inserting the upper cushioning material into the hole provided in the lower part cushioning material and the upper cushioning material from the top surface so that it passes through the lamp cover. A packaging device that can be fixed at a specific position, does not require the use of cushioning material to protect the product or increase the clearance of the outer box, and can reduce packaging dimensions.

[Brief explanation of the drawing]

The drawings show one embodiment of the present invention; FIG. 1 is an overall exploded perspective view, FIG. 2 is a perspective view showing the combination of main parts of the cushioning material, and FIG. 3 is a diagram showing the lower and upper parts of the cushioning material. The plan view and Figure 4 are as follows:
FIG. 5 is a developed plan view of the polygonal cushioning material, FIG. 6 is a developed plan view of the pillar cushioning material, FIG. 6 is a sectional view of the main part, and FIG. 7 is a developed plan view of the outer box. 1... Outer box, 2... Upper/lower cushioning material, 3...
Polygonal cushioning material, 4... Pillar cushioning material, Death... Product body. 6...Lamp cover, la...Outer box flap. 2a...Top and bottom cushioning flaps, 2b...
Post cushioning material insertion hole, 2c...hole flap. 2d...Polygonal cushioning material insertion hole, 3a...Fixing groove, 3b/4a...Ruled line, 5a...Support arm 6a...Lamp mounting hole. 11- Figure 2 JP-A-3-133768 (6)

Claims (5)

[Claims] 1. In a packaging device that applies a polygonal cushioning material to the main body of the product and stores it in a cardboard outer box, the polygonal cushioning material is stored in the holes made in the upper and lower cushioning materials, so that the product can be packaged. A packaging device characterized by fixing the main body. 2. 2. The packaging apparatus according to claim 1, wherein the polygonal cushioning material is provided with a cut groove, and the product body is accommodated and fixed in the cut groove. 3. In the packaging device according to claim 1 or 2, the glass lamp cover, which is a product accessory, can be attached by inserting the post cushioning material into the holes provided in the upper cushioning material and the lower cushioning material. A packaging device characterized by positioning and fixing inside an outer box such as a cardboard box. 4. In the packaging device according to claim 1, 2, or 3, the upper surface of the outer box is A packaging device characterized by not directly applying a load to a product in response to a load from any direction. 5. In the packaging device according to claim 1, 2, 3, or 4, the gap formed by the upper cushioning material and the lower cushioning material stored in the outer box is used for products such as lamp covers. By positioning the accessory so that it is sandwiched between the upper cushioning material and the lower cushioning material, the vertical movement is stopped. A packaging device characterized by stopping left and right movement by passing through a hole in an accessory and a round hole in a lower cushioning material.