JPH031318A - Magnetic recording medium - Google Patents
Magnetic recording mediumInfo
- Publication number
- JPH031318A JPH031318A JP13517689A JP13517689A JPH031318A JP H031318 A JPH031318 A JP H031318A JP 13517689 A JP13517689 A JP 13517689A JP 13517689 A JP13517689 A JP 13517689A JP H031318 A JPH031318 A JP H031318A
- Authority
- JP
- Japan
- Prior art keywords
- magnetic
- coating liquid
- recording medium
- magnetic recording
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000005291 magnetic effect Effects 0.000 title claims abstract description 103
- 239000011248 coating agent Substances 0.000 claims abstract description 73
- 238000000576 coating method Methods 0.000 claims abstract description 73
- 239000007788 liquid Substances 0.000 claims abstract description 34
- 239000011230 binding agent Substances 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 229920001651 Cyanoacrylate Polymers 0.000 claims abstract description 10
- MWCLLHOVUTZFKS-UHFFFAOYSA-N Methyl cyanoacrylate Chemical compound COC(=O)C(=C)C#N MWCLLHOVUTZFKS-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims description 60
- 230000005294 ferromagnetic effect Effects 0.000 claims description 41
- 239000006229 carbon black Substances 0.000 claims description 30
- 239000000654 additive Substances 0.000 claims description 9
- JEHFRMABGJJCPF-UHFFFAOYSA-N 2-methylprop-2-enoyl isocyanate Chemical compound CC(=C)C(=O)N=C=O JEHFRMABGJJCPF-UHFFFAOYSA-N 0.000 claims description 8
- 239000005056 polyisocyanate Substances 0.000 abstract description 19
- 229920001228 polyisocyanate Polymers 0.000 abstract description 19
- 239000012948 isocyanate Substances 0.000 abstract description 15
- 150000002513 isocyanates Chemical class 0.000 abstract description 15
- 238000006243 chemical reaction Methods 0.000 abstract description 12
- 238000004132 cross linking Methods 0.000 abstract description 8
- -1 abrasive Substances 0.000 description 36
- 235000019241 carbon black Nutrition 0.000 description 29
- 239000002609 medium Substances 0.000 description 29
- 229920005989 resin Polymers 0.000 description 24
- 239000011347 resin Substances 0.000 description 24
- 238000000034 method Methods 0.000 description 23
- 239000000243 solution Substances 0.000 description 23
- 229910045601 alloy Inorganic materials 0.000 description 16
- 239000000956 alloy Substances 0.000 description 16
- 239000000314 lubricant Substances 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 229920001577 copolymer Polymers 0.000 description 11
- 235000014113 dietary fatty acids Nutrition 0.000 description 11
- 239000006185 dispersion Substances 0.000 description 11
- 239000000194 fatty acid Substances 0.000 description 11
- 229930195729 fatty acid Natural products 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 239000002245 particle Substances 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical group OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 9
- 239000002270 dispersing agent Substances 0.000 description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- 150000004665 fatty acids Chemical class 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 239000003082 abrasive agent Substances 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 229920002635 polyurethane Polymers 0.000 description 6
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 5
- 239000002216 antistatic agent Substances 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- ZQPPMHVWECSIRJ-MDZDMXLPSA-N elaidic acid Chemical compound CCCCCCCC\C=C\CCCCCCCC(O)=O ZQPPMHVWECSIRJ-MDZDMXLPSA-N 0.000 description 5
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000004094 surface-active agent Substances 0.000 description 5
- 229920001187 thermosetting polymer Polymers 0.000 description 5
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 4
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 4
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- 239000005642 Oleic acid Substances 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000004898 kneading Methods 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 150000003014 phosphoric acid esters Chemical class 0.000 description 4
- 229920006122 polyamide resin Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 229920005992 thermoplastic resin Polymers 0.000 description 4
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical group CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000000020 Nitrocellulose Substances 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 125000005396 acrylic acid ester group Chemical group 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 235000010980 cellulose Nutrition 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 125000004185 ester group Chemical group 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- FGBJXOREULPLGL-UHFFFAOYSA-N ethyl cyanoacrylate Chemical group CCOC(=O)C(=C)C#N FGBJXOREULPLGL-UHFFFAOYSA-N 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 229920001220 nitrocellulos Polymers 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- AJCDFVKYMIUXCR-UHFFFAOYSA-N oxobarium;oxo(oxoferriooxy)iron Chemical compound [Ba]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O AJCDFVKYMIUXCR-UHFFFAOYSA-N 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- 229910052582 BN Inorganic materials 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical group OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229920001747 Cellulose diacetate Polymers 0.000 description 2
- 229920002284 Cellulose triacetate Polymers 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 229910020630 Co Ni Inorganic materials 0.000 description 2
- 229910002440 Co–Ni Inorganic materials 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 229910017061 Fe Co Inorganic materials 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical group P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 150000001413 amino acids Chemical class 0.000 description 2
- 150000001414 amino alcohols Chemical class 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- 229910052788 barium Inorganic materials 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- GLYJVQDYLFAUFC-UHFFFAOYSA-N butyl hexadecanoate Chemical compound CCCCCCCCCCCCCCCC(=O)OCCCC GLYJVQDYLFAUFC-UHFFFAOYSA-N 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical group 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000010431 corundum Substances 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- XIRNKXNNONJFQO-UHFFFAOYSA-N ethyl hexadecanoate Chemical compound CCCCCCCCCCCCCCCC(=O)OCC XIRNKXNNONJFQO-UHFFFAOYSA-N 0.000 description 2
- MMXKVMNBHPAILY-UHFFFAOYSA-N ethyl laurate Chemical compound CCCCCCCCCCCC(=O)OCC MMXKVMNBHPAILY-UHFFFAOYSA-N 0.000 description 2
- MMKRHZKQPFCLLS-UHFFFAOYSA-N ethyl myristate Chemical compound CCCCCCCCCCCCCC(=O)OCC MMKRHZKQPFCLLS-UHFFFAOYSA-N 0.000 description 2
- MVLVMROFTAUDAG-UHFFFAOYSA-N ethyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC MVLVMROFTAUDAG-UHFFFAOYSA-N 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 239000002223 garnet Substances 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 2
- 229910052745 lead Inorganic materials 0.000 description 2
- 239000006247 magnetic powder Substances 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- OQILCOQZDHPEAZ-UHFFFAOYSA-N octyl palmitate Chemical compound CCCCCCCCCCCCCCCC(=O)OCCCCCCCC OQILCOQZDHPEAZ-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 239000013034 phenoxy resin Substances 0.000 description 2
- 229920006287 phenoxy resin Polymers 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- RGTIBVZDHOMOKC-UHFFFAOYSA-N stearolic acid Chemical compound CCCCCCCCC#CCCCCCCCC(O)=O RGTIBVZDHOMOKC-UHFFFAOYSA-N 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229910052712 strontium Inorganic materials 0.000 description 2
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical class NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- LNAZSHAWQACDHT-XIYTZBAFSA-N (2r,3r,4s,5r,6s)-4,5-dimethoxy-2-(methoxymethyl)-3-[(2s,3r,4s,5r,6r)-3,4,5-trimethoxy-6-(methoxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6r)-4,5,6-trimethoxy-2-(methoxymethyl)oxan-3-yl]oxyoxane Chemical compound CO[C@@H]1[C@@H](OC)[C@H](OC)[C@@H](COC)O[C@H]1O[C@H]1[C@H](OC)[C@@H](OC)[C@H](O[C@H]2[C@@H]([C@@H](OC)[C@H](OC)O[C@@H]2COC)OC)O[C@@H]1COC LNAZSHAWQACDHT-XIYTZBAFSA-N 0.000 description 1
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 description 1
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 description 1
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- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
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- 229960002446 octanoic acid Drugs 0.000 description 1
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- 235000021313 oleic acid Nutrition 0.000 description 1
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- 150000003891 oxalate salts Chemical class 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- WMHSAFDEIXKKMV-UHFFFAOYSA-N oxoantimony;oxotin Chemical compound [Sn]=O.[Sb]=O WMHSAFDEIXKKMV-UHFFFAOYSA-N 0.000 description 1
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- 229910052763 palladium Inorganic materials 0.000 description 1
- MOQRZWSWPNIGMP-UHFFFAOYSA-N pentyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCCCC MOQRZWSWPNIGMP-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 description 1
- 125000005496 phosphonium group Chemical group 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920013636 polyphenyl ether polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000001397 quillaja saponaria molina bark Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000007763 reverse roll coating Methods 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010458 rotten stone Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229930182490 saponin Natural products 0.000 description 1
- 150000007949 saponins Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000012279 sodium borohydride Substances 0.000 description 1
- 229910000033 sodium borohydride Inorganic materials 0.000 description 1
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 1
- 235000011078 sorbitan tristearate Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- RVEZZJVBDQCTEF-UHFFFAOYSA-N sulfenic acid Chemical group SO RVEZZJVBDQCTEF-UHFFFAOYSA-N 0.000 description 1
- BUUPQKDIAURBJP-UHFFFAOYSA-N sulfinic acid Chemical group OS=O BUUPQKDIAURBJP-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium group Chemical group [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000011269 tar Substances 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- NVVOIJGOEFSXRM-UHFFFAOYSA-N tert-butyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC(C)(C)C NVVOIJGOEFSXRM-UHFFFAOYSA-N 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
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- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
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- 238000012546 transfer Methods 0.000 description 1
- XTTGYFREQJCEML-UHFFFAOYSA-N tributyl phosphite Chemical compound CCCCOP(OCCCC)OCCCC XTTGYFREQJCEML-UHFFFAOYSA-N 0.000 description 1
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- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
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- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Landscapes
- Magnetic Record Carriers (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、非磁性支持体と磁性層及びバック層よりなる
磁気記録媒体の改良に関し、特に走行耐久性を改良した
磁気記録媒体に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to an improvement in a magnetic recording medium comprising a nonmagnetic support, a magnetic layer, and a back layer, and particularly to a magnetic recording medium with improved running durability.
(従来の技術)
一般にオーディオ用、ビデオ用、コンピューター用(デ
ィスク、メモリーテープ)等の磁気記録媒体として、強
磁性微粉末を結合剤(バインダー)中に分散させた磁性
層を非磁性支持体上に設けた磁気記録媒体が用いられて
いる。(Prior Art) Generally, as a magnetic recording medium for audio, video, computer use (disks, memory tapes), etc., a magnetic layer in which fine ferromagnetic powder is dispersed in a binder is placed on a non-magnetic support. A magnetic recording medium is used.
近年、これらの磁気記録媒体は高密度記録が要求され、
強磁性微粉末の微粒子化、合金粉末化、高充填化、磁気
記録媒体の超平滑表面化などにより信号/雑音の高信号
化や低雑音化が達成されている。又、同一時間で高密度
記録を行うには磁気記録媒体への書き込み速度や呼び込
み速度の短縮化が必要で磁気記録媒体の高速搬送が要求
される。In recent years, these magnetic recording media are required to have high density recording.
Higher signal/noise and lower noise have been achieved by making fine ferromagnetic powders, alloy powders, higher filling, ultra-smooth surfaces of magnetic recording media, etc. Furthermore, in order to perform high-density recording in the same amount of time, it is necessary to shorten the writing speed and reading speed to the magnetic recording medium, and high-speed conveyance of the magnetic recording medium is required.
この高速搬送適性の為走行性や帯電特性、ヘッド・クリ
ーニング特性は不可欠であり、この目的のためカーボン
・ブラックやモース硬度が8以上の研磨剤と称されるフ
ィラーが用いられ、具体的にはUSP3630910号
、USP3B33412号、USP4614685号、
USP4539257号、特開昭59−193533号
等に開示されている。Running properties, charging properties, and head cleaning properties are essential for this high-speed conveyance suitability, and for this purpose fillers called carbon black and abrasives with a Mohs hardness of 8 or higher are used. USP3630910, USP3B33412, USP4614685,
It is disclosed in US Pat.
しかしこれらの技術をもってしてもテープの高速搬送化
に伴う走行耐久性を充分満足することは極めて困難であ
った。この原因は磁気記録媒体のヤング率を太き(する
ことが困難であるところに原因している。この理由は非
磁性支持体上に磁性液及びもしくはバック液を塗設して
なる磁気記録媒体の結合剤のうち、ポリイソシアネート
及びもしくはイソシアネートが調整した塗布液中の水分
と反応し有効に結合剤、樹脂との架橋反応に寄与出来な
くなるためである。この塗布液中の水分を低減すれば有
効な架橋反応を行うことが出来るが、塗布液中の水分は
大半が原材料の粉末や樹脂、有機溶剤に起因し、さらに
塗布液の製造工程中に大気中からも水分が入り2、この
塗布液の水分の制御はきわめて困難であうた。However, even with these techniques, it has been extremely difficult to sufficiently satisfy the running durability associated with high-speed tape conveyance. The reason for this is that the Young's modulus of the magnetic recording medium is large (it is difficult to do so.The reason for this is that the magnetic recording medium is made by coating a magnetic liquid and/or backing liquid on a non-magnetic support. This is because among the binders, polyisocyanate and/or isocyanate reacts with the moisture in the prepared coating liquid and cannot effectively contribute to the crosslinking reaction with the binder and resin.If the moisture in this coating liquid is reduced, Although an effective cross-linking reaction can be carried out, most of the moisture in the coating solution comes from the raw material powder, resin, and organic solvent, and moisture also enters from the atmosphere during the coating solution manufacturing process2. It was extremely difficult to control the water content of the liquid.
すなわち従来水分の調整をしないと得られた磁性層は0
.25〜0.3重量%の水分を含んでいたが、これより
更に湿度を加える試みがなされている。In other words, the magnetic layer conventionally obtained without adjusting the moisture content is 0.
.. It contained 25 to 0.3% by weight of moisture, but attempts have been made to add even more moisture than this.
例えば特開昭59−5424号では磁性粉として含水率
0.5〜1.5%のものを用いることにより塗料の分散
安定性を向上し、高密度でしかも高耐久性の製品を得る
試みや、特開昭59−77623号では磁性層の含水率
が0.35重量%以上でありこれはポリイソシアネート
と水とを反応させて適当な量のウレア結合とビウレット
結合を生成させることにより耐摩耗性が得られるとの提
案である。更に特開昭63−306524号では磁性層
中に200〜2000ppmの水を含有させた磁気記録
媒体により、帯電防止性ミ“耐久性を改良しようとする
ものである。すなわち、従来磁性層中又は強磁性粉末の
水分は未処理のものに対して更に水を付加することによ
り、種々の特性を改良しようとする試みがなされた。確
かに強磁性粉末の分散性が改良され又ポリイソシアネー
トとの反応も進行するが走行耐久性改良の抜本的な解決
には今−歩であった。For example, in JP-A No. 59-5424, an attempt was made to improve the dispersion stability of paint by using magnetic powder with a moisture content of 0.5 to 1.5%, and to obtain a product with high density and high durability. In JP-A No. 59-77623, the water content of the magnetic layer is 0.35% by weight or more, and this is achieved by reacting polyisocyanate with water to form appropriate amounts of urea bonds and biuret bonds. This is a proposal that will give you sex. Furthermore, JP-A-63-306524 attempts to improve antistatic properties and durability by using a magnetic recording medium containing 200 to 2000 ppm of water in the magnetic layer. Attempts have been made to improve the various properties of ferromagnetic powder by adding more water to the untreated powder.It is true that the dispersibility of ferromagnetic powder has been improved, and the dispersibility of ferromagnetic powder has been improved. Although the reaction progressed, it was too early to find a fundamental solution to improving running durability.
本発明者等は磁性塗布液の水分の制御が走行耐久性の基
本的要因であることを見出し、更にこの塗布液の水分の
制御方法を確立し、かつ磁気記録媒体のヤング率を大き
くすることの技術を確立し、走行耐久性を飛躍的に向上
せしめ得ることにより本発明を考案するに至った。The present inventors have discovered that controlling the moisture content of the magnetic coating liquid is a fundamental factor in running durability, and have further established a method for controlling the moisture content of this coating liquid, and have also attempted to increase the Young's modulus of the magnetic recording medium. The present invention has been devised by establishing this technology and dramatically improving running durability.
(発明の目的〕
本発明の目的は磁気記録媒体を構成する強磁性微粉末、
バインダー、添加剤、゛カーボン・ブラック、研磨剤、
潤滑剤等を含む磁性層を非磁性支持体上に設け、バイン
ダー、カーボン・ブラックを含むバック層を磁性層とは
反対面の非磁性支持体上に設けてなる磁気記録媒体にお
いて、高い信頼性のある走行耐久性を得るものである。(Object of the invention) The object of the present invention is to obtain ferromagnetic fine powder constituting a magnetic recording medium,
binders, additives, carbon black, abrasives,
High reliability is achieved in magnetic recording media in which a magnetic layer containing a lubricant etc. is provided on a non-magnetic support, and a back layer containing a binder and carbon black is provided on the non-magnetic support on the opposite side of the magnetic layer. This provides a certain degree of running durability.
(発明の構成)
すなわち本発明の上記目的は非磁性支持体上の一面に強
磁性微粉末1.バインダー、添加剤を含む塗布液を塗布
した磁性層を有し、他面にバインダー、カーボン・ブラ
ックを含む塗布液を塗布したバック層を設けた磁気記録
媒体において前記磁性層の塗布液の含水率がo、ooo
〜0.200重量%であることを特徴とする磁気記録媒
体によって達成でき、好ましくは前記バック層の塗布液
の含水率がo、ooo〜0.200重景%であることを
特徴とする磁気記録媒体によって達成でき、更に好まし
くは前記磁性層及び/又はバック層の塗布液にシアノア
クリレート又はメタアクリロイルイソシアネートを含む
ことを特徴とする磁気記録媒体によって達成できる。(Structure of the Invention) That is, the above object of the present invention is to coat a non-magnetic support with ferromagnetic fine powder 1. In a magnetic recording medium having a magnetic layer coated with a coating solution containing a binder and additives, and a back layer coated with a coating solution containing a binder and carbon black on the other side, the moisture content of the coating solution for the magnetic layer. ga o, ooo
A magnetic recording medium characterized in that the moisture content of the coating liquid of the back layer is preferably o, ooo to 0.200% by weight. This can be achieved by a recording medium, and more preferably by a magnetic recording medium characterized in that the coating liquid for the magnetic layer and/or back layer contains cyanoacrylate or methacryloyl isocyanate.
本発明の磁気記録媒体は強磁性微粉末、バインダー、添
加剤、カーボン・ブラック、研磨剤、潤滑剤等を含む磁
性層を非磁性支持体上に設けて、且つ磁性層を設けた非
磁性支持体上の反対側の面に磁性層あるいは非磁性粉体
とバインダーを含むバック層を設けた基本構造を有する
ものである。The magnetic recording medium of the present invention has a magnetic layer containing ferromagnetic fine powder, a binder, an additive, carbon black, an abrasive, a lubricant, etc. on a non-magnetic support, and a non-magnetic support provided with a magnetic layer. It has a basic structure in which a magnetic layer or a back layer containing non-magnetic powder and a binder is provided on the opposite side of the body.
本発明の磁気記録媒体は当該磁性層を形成せしめる磁性
液及びもしくは当該バック層を形成せしめるバック液の
バインダーにポリイ・ソシアネート及びもしくはイソシ
アネートを含有し、かつ熱硬化系樹脂をすくな(とも含
有する基本構造を有するものである。The magnetic recording medium of the present invention contains polyisocyanate and/or isocyanate in the binder of the magnetic liquid for forming the magnetic layer and/or the backing liquid for forming the back layer, and contains a thermosetting resin (as a base material containing both). It has a structure.
本発明者等は、走行耐久性および信号/雑音に優れた磁
気記録媒体に関し鋭意検討してきた。その結果(1)強
磁性微粉末、バインダー、添加剤(カーボン・ブラック
、研磨剤、潤滑剤等)を含む磁性層を非磁性支持体上に
設け、バインダー、カーボン・ブラックを含むバック層
を磁性層とは反対面の非磁性支持体上に設けてなる磁気
記録媒体において、当該磁性層の塗布液の含水率を0.
000〜0.200重量%に制御することにより、磁性
層塗布膜のヤング率を高めるものである。当該磁性層を
形成せしめる磁性塗布液のバインダーにポリイソシアネ
ート及びもしくはイソシアネートを含有し、かつ熱硬化
系樹脂を含有するとき、該磁性層塗布液中の含水率をo
、ooo〜0.200重量%に制御しないと、ポリイソ
シアネート及びもしくはイソシアネートが塗布液中の水
分と反応し有効な架橋硬化反応に寄与せずヤング率の低
下が生じる。更に、ポリイソシアネート及びもしくはイ
ソシアネートが塗布液中の水分と反応すると炭酸ガスが
発生し塗布膜にピンホール欠陥が生じて好ましくない、
この塗布液中の水分の源は、主に塗布液を構成する原材
料、及び塗布液製造中における大気中からの水分である
。特に塗布液を構成する原材料の強磁性微粉末、バイン
ダー、カーボン・ブラック、研磨剤等には水分が通常0
゜2〜5重量%含まれており、塗布液中の水分を制?1
することは極めて困難であった。また(2)バック層の
塗布液の含水率についても前述した理由によりo、oo
o〜0.200重量%に制御することが好ましい、(3
)これらの磁性層の塗布液の含水率を低減せしめる具体
的な手段は、塗布液にシアノアクリレートを添加し水分
を予めシアノアクリレートと反応させo、ooo〜0.
200重量%に減少せしめたあとポリイソシアネート及
びもしくはイソシアネートを添加、攪拌し非磁性支持体
上に塗設する事により有効な架橋硬化反応を実現できる
。また(4)バック層の塗布液の含水率を低減せしめる
具体的な手段に関しても同様にシアノアクリレートをポ
リイソシアネート及びもしくはイソシアネートの添加に
先立って添加する事により塗布液中の含水率をo、oo
o〜0.200重量%に制御する。(5)また、磁性層
及びもしくはバック層の塗布液の含水率を低減せしめる
別の具体的な手段としては、塗布液にメタアクリロイル
イソシアネートを添加し、塗布液中の含水率を0.00
0〜0.200重量%に低減せしめたあとポリイソシア
ネート及びもしくはイソシアネートを添加、撹拌し非磁
性支持体上に塗設する事により有効な架橋硬化反応を行
う事を特徴とする磁気記録媒体にある#塗布液中の水分
は上述の方法により低減出来、また大気中から入る水分
に関しては、製造工程を密閉化して大気中の水分を遮断
することにより実現できる。また、製造工程を密閉化で
きない場合は製造工程の設備内を乾燥気体(空気、窒素
等)によりパージすることにより大気中の水分を遮断す
ることができる。The present inventors have made extensive studies regarding magnetic recording media that are excellent in running durability and signal/noise. As a result, (1) a magnetic layer containing ferromagnetic fine powder, a binder, and additives (carbon black, abrasive, lubricant, etc.) is provided on a non-magnetic support, and the back layer containing the binder and carbon black is made magnetic. In a magnetic recording medium provided on a non-magnetic support on the opposite side of the layer, the water content of the coating liquid for the magnetic layer is set to 0.
By controlling the content to 0.000 to 0.200% by weight, the Young's modulus of the magnetic layer coating film is increased. When the binder of the magnetic coating liquid for forming the magnetic layer contains polyisocyanate and/or isocyanate and also contains a thermosetting resin, the water content in the magnetic layer coating liquid is
, ooo to 0.200% by weight, otherwise the polyisocyanate and/or isocyanate will react with moisture in the coating solution and will not contribute to an effective crosslinking and curing reaction, resulting in a decrease in Young's modulus. Furthermore, when the polyisocyanate and/or isocyanate reacts with moisture in the coating solution, carbon dioxide gas is generated and pinhole defects occur in the coating film, which is undesirable.
The sources of moisture in this coating liquid are mainly raw materials constituting the coating liquid and moisture from the atmosphere during manufacturing of the coating liquid. In particular, the raw materials that make up the coating solution, such as ferromagnetic fine powder, binder, carbon black, and abrasives, usually contain no moisture.
Contains 2 to 5% by weight and controls moisture in the coating solution. 1
It was extremely difficult to do so. Also, (2) the water content of the coating liquid for the back layer is o, oo for the reasons mentioned above.
It is preferable to control it to 0 to 0.200% by weight (3
) A specific means for reducing the water content of the coating solution for these magnetic layers is to add cyanoacrylate to the coating solution and react the moisture with the cyanoacrylate in advance.
After reducing the amount to 200% by weight, an effective crosslinking and curing reaction can be achieved by adding polyisocyanate and/or isocyanate, stirring, and coating on a non-magnetic support. Regarding (4) specific means for reducing the water content of the coating solution for the back layer, similarly, by adding cyanoacrylate prior to the addition of polyisocyanate and/or isocyanate, the water content in the coating solution can be reduced to o, oo.
The content is controlled to 0 to 0.200% by weight. (5) Another specific means for reducing the water content of the coating solution for the magnetic layer and/or back layer is to add methacryloyl isocyanate to the coating solution to reduce the water content in the coating solution to 0.00.
A magnetic recording medium characterized in that an effective crosslinking and curing reaction is carried out by adding polyisocyanate and/or isocyanate after reducing it to 0 to 0.200% by weight, stirring, and coating it on a non-magnetic support. #Moisture in the coating liquid can be reduced by the method described above, and moisture entering from the atmosphere can be achieved by sealing the manufacturing process to block moisture from the atmosphere. Furthermore, if the manufacturing process cannot be sealed, moisture in the atmosphere can be blocked by purging the inside of the equipment for the manufacturing process with dry gas (air, nitrogen, etc.).
本発明で用いるシアノアクリレートは、下記−紋穴(1
)で示されるものである。The cyanoacrylate used in the present invention is as follows:
).
N
CH□−C一般式N)
0OR
(R= CHs 、−CHz C)(s 、CH
g CHx CHs 、CH(CHs )t
、CHg CHg CHt CHs 、
−〇H1−CH(CH3)8等の炭素数が1〜8の直鎖
あるいは分岐アルキル基)これら化合物の合成法に関し
ては、米国特許2.467.926号、同特許2,72
1,858号、同特許3,463,804号等を参照す
ることが出来る。N CH□-C General formula N) 0OR (R= CHs , -CHz C) (s , CH
g CHx CHs , CH(CHs )t
, CHg CHg CHt CHs ,
- Straight chain or branched alkyl group having 1 to 8 carbon atoms such as -〇H1-CH(CH3)8) Regarding the synthesis method of these compounds, please refer to U.S. Pat.
No. 1,858, the same patent No. 3,463,804, etc. can be referred to.
本発明で用いるメタアクリロイルイソシアネートは、下
記−紋穴(If)を持つものである。The methacryloyl isocyanate used in the present invention has the following pattern (If).
C(=0)NCO
(R= CHs 、 CHi CHs 、CH
g CHt CHs 、CH(CHs )*
、CHx CHg CHt CHs 、
CHg −CM (CHs )を等の炭素数が1〜8の
直鎖あるいは分岐アルキル基)本発明で用いるシアノア
クリレートあるいはメタアクリロイルイソシアネートは
、結合剤総量の2重量%以下添加せしめる事が好ましい
0本発明で用いるシアノアクリレートあるいはメタアク
リロイルイソシアネートの添加時期は、塗布液を調整す
る前後で構わないが、ポリイソシアネートおよびあるい
はイソシアネートを添加する前が余分な水分を除去する
点で好ましい0本発明で用いるシアノアクリレートある
いはメタアクリロイルイソシアネートは併用しても差し
支えない。C (=0) NCO (R= CHs , CHi CHs , CH
g CHt CHs , CH(CHs ) *
, CHx CHg CHt CHs ,
The cyanoacrylate or methacryloyl isocyanate used in the present invention is preferably added in an amount of 2% by weight or less of the total amount of the binder. The timing of adding the cyanoacrylate or methacryloyl isocyanate used in the present invention may be before or after preparing the coating solution, but it is preferable to add the cyanoacrylate or methacryloyl isocyanate before adding the polyisocyanate and/or isocyanate in order to remove excess water. Acrylate or methacryloyl isocyanate may be used in combination.
本発明に使用する強磁性微粉末としては、y −Fe2
O,、Co含有(被着、変性、ドープ)のr−Fe、
Os 、Fes Oa 、Co含有(被着、変性、ドー
プ)のF e s Oa 、F e Ox −、Co含
有(被着、変性、ドープ)のFeOx (X=1゜33
〜1 、50 ) 、Cr OtやRn、Te、Sb。The ferromagnetic fine powder used in the present invention is y -Fe2
O,, Co-containing (adhered, modified, doped) r-Fe,
Os, Fes Oa, Co-containing (adhered, modified, doped) Fe s Oa, Fe Ox −, Co-containing (adhered, modified, doped) FeOx (X=1°33
~1,50), CrOt, Rn, Te, Sb.
Sr、Fe、TI、V、Mn5Cr= olの少なくと
も一種類を含むCrQ、 、Fe%Co、Ni。CrQ, Fe%Co, Ni containing at least one of Sr, Fe, TI, V, Mn5Cr=ol.
Fe−Co合金、Fe−Ni合金、Fe−Co−Ni合
金、Co−N1−P合金、Co−N1−Fe−B合金、
Fe−Ni−Zn合金、Ni−Co合金、Co−Ni−
Fe合金、Fe−N合金、Fe−Co−Cr合金、Mn
−B1合金など、公知の強磁性微粉末が使用でき、具体
的には、特公昭44−14090号、特公昭45−’1
8372号、特公昭47−22062号、特公昭47−
22513号、特公昭46−28466号、特公昭46
−28466号、特公昭46−38755号、特公昭4
7−4286号、特公昭47−12422号、特公昭4
7−17284号、持分”昭゛47−18509号、特
公昭47−18573号、特公昭39−10307号、
特公昭4B−29280号、特公昭48−39639号
、特公昭58−29605号、特公昭60−44254
号、特開昭59−126605号、米国特許30262
15号、同3031341号、同3100194号、同
3242005号、同3389014号などに記載され
ている。これら強磁性微粉末の粒子サイズは約0.00
5〜1ミクロンの長さで、軸長/軸幅の比は、1/1〜
50/1程度である。又、これらの強磁性微粉末の比表
面積は、lnf/g〜70ポ/g程度である。これらの
強磁性微粉末の含水率は、0.2〜2.0wt%である
。これらの強磁性微粉末を用いた場合の塗布液の含水率
は0.00〜2.00wt%である。これらの強磁性微
粉末の表面に、後で述べる分散剤、潤滑剤、帯電防止剤
等をそれぞれの目的の為に分散に先だって溶剤中で含浸
させて、吸着させてもよい、これらの強磁性微粉末は、
1wt%以内でSr、Pb、Mn、Ni、Cd5Cr5
Al、5i1Ti、Cu、Zn等の重金属を含む事が好
ましい。Fe-Co alloy, Fe-Ni alloy, Fe-Co-Ni alloy, Co-N1-P alloy, Co-N1-Fe-B alloy,
Fe-Ni-Zn alloy, Ni-Co alloy, Co-Ni-
Fe alloy, Fe-N alloy, Fe-Co-Cr alloy, Mn
-B1 alloy and other known ferromagnetic fine powders can be used;
No. 8372, Special Publication No. 1972-22062, Special Publication No. 1972-
No. 22513, Special Publication No. 1977-28466, Special Publication No. 1973
-28466, Special Publication No. 46-38755, Special Publication No. 46
No. 7-4286, Special Publication No. 47-12422, Special Publication No. 4
No. 7-17284, Equity No. 47-18509, Special Publication No. 47-18573, Special Publication No. 10307 of 1977,
Special Publication No. 4B-29280, Special Publication No. 48-39639, Special Publication No. 58-29605, Special Publication No. 60-44254
No., JP 59-126605, U.S. Patent No. 30262
No. 15, No. 3031341, No. 3100194, No. 3242005, No. 3389014, etc. The particle size of these ferromagnetic fine powders is approximately 0.00
The length is 5 to 1 micron, and the ratio of axial length/width is 1/1 to 1.
It is about 50/1. Further, the specific surface area of these ferromagnetic fine powders is about lnf/g to 70 po/g. The moisture content of these ferromagnetic fine powders is 0.2 to 2.0 wt%. When these ferromagnetic fine powders are used, the water content of the coating liquid is 0.00 to 2.00 wt%. The surface of these ferromagnetic fine powders may be impregnated with a dispersant, lubricant, antistatic agent, etc., which will be described later, in a solvent for each purpose prior to dispersion, and then adsorbed. The fine powder is
Sr, Pb, Mn, Ni, Cd5Cr5 within 1wt%
It is preferable that heavy metals such as Al, 5i1Ti, Cu, and Zn are included.
これらの強磁性微粉末にアルミナ等を被着、溶融させて
もよい。Alumina or the like may be applied and melted onto these ferromagnetic fine powders.
また本発明に使用する強磁性微粉末としては、板状六方
晶のバリウムフェライトも使用できる。Further, as the ferromagnetic fine powder used in the present invention, plate-shaped hexagonal barium ferrite can also be used.
バリウムフェライトの粒子サイズは約0.001〜1ミ
クロンの直径で厚みが直径の1/2〜l/20である。The particle size of barium ferrite is about 0.001 to 1 micron in diameter and the thickness is 1/2 to 1/20 of the diameter.
バリウムフェライトの比重は4〜6g/ccで、比表面
積はlnf/g 〜70rrf/gである。これらの強
磁性微粉末の表面には後に述べる分散剤、潤滑剤、帯電
防止剤等をそれぞれの目的の為に分散に先立って溶剤中
で含浸させて、咬着させてもよい。Barium ferrite has a specific gravity of 4 to 6 g/cc and a specific surface area of lnf/g to 70 rrf/g. The surface of these ferromagnetic fine powders may be impregnated with a dispersant, a lubricant, an antistatic agent, etc., which will be described later, in a solvent for each purpose prior to dispersion, and then stuck thereto.
また本発明の強磁性微粉末として用いる合金粉末は、鉄
、コバルトあるいはニッケルを含む強磁性合金粉末であ
って、その比表面積が35rtf/g以上の強磁性合金
粉末を強磁性粉末として使用する際にその効果が顕著に
現れる。Further, the alloy powder used as the ferromagnetic fine powder of the present invention is a ferromagnetic alloy powder containing iron, cobalt, or nickel, and when the ferromagnetic alloy powder whose specific surface area is 35 rtf/g or more is used as the ferromagnetic powder, The effect is noticeable.
この強磁性合金粉末の例としては、強磁性合金粉末中の
金属分が75重景%以上であり″、°そして金属分の8
0重量%以上が少なくともfil類の強磁性金属あるい
は合金(例、Fe、Co%Ni1Fe−Co%Fe−N
i、Co−Ni、Co−N1−Fe)であり、該金属分
の20重量%以上の範囲内で他の成分(例、A I 、
S i % S SS c、Ti、V、CrSMn、C
u、Zn、Y、Mo。An example of this ferromagnetic alloy powder is one in which the metal content in the ferromagnetic alloy powder is 75% or more, and the metal content is 8%.
0% by weight or more of ferromagnetic metals or alloys of at least fil (e.g., Fe, Co%Ni1Fe-Co%Fe-N
i, Co-Ni, Co-N1-Fe), and other components (e.g., A I,
S i % S SS c, Ti, V, CrSMn, C
u, Zn, Y, Mo.
Rh、Pd%Ag、Sn、Sb、Te%Ba。Rh, Pd%Ag, Sn, Sb, Te%Ba.
T a SW s Re % A u 1Hg %P
d 、B 1 s L a sCe5Pr、Nd、B、
P)を含むことのある合金や、窒化鉄等を挙げることが
できる。また、上記強磁性金属が少量の水、水酸化物ま
たは酸化物を含むものなどであってもよい、これらの強
磁性金属粉末の製造方法は既に公知であり、本発明で用
いる強磁性粉末の代表例である強磁性合金粉末について
もこれら公知の方法に従って製造することができる。T a SW s Re % A u 1Hg %P
d, B 1 s L a sCe5Pr, Nd, B,
Examples include alloys that may contain P), iron nitride, and the like. Further, the ferromagnetic metal may contain a small amount of water, hydroxide, or oxide, and methods for producing these ferromagnetic metal powders are already known. Ferromagnetic alloy powder, which is a typical example, can also be manufactured according to these known methods.
すなわち、強磁性合金粉末の製造方法の例としては、下
記の方法を挙げることができる。That is, examples of the method for producing ferromagnetic alloy powder include the following method.
(a)複合有機酸塩(主としてシュウ酸塩)を水素など
の還元性気体で還元する方法:
(b)酸化鉄を水素などの還元性気体で還元してFeあ
るいはFe−Co粒子などを得る方法:(c)金属カル
ボニル化合物を熱分解する方法:(d)強磁性金属の水
溶液に水素化ホウ素ナトリウム、次亜リン酸塩あるいは
ヒドラジンなどの還元剤を添加して還元する方法:
(e)水銀陰極を用い強磁性金属粉末を電解析出させた
のち水銀と分離する方法:
(f)金属を低圧の不活性気体中で蒸発させて微粉末を
得る方法:
本発明の磁性層とバック層に使用されるバインダーとし
ては従来公知の熱可塑性樹脂、熱硬化性樹脂、反応型樹
脂やこれらの混合物が使用される。(a) Method of reducing complex organic acid salts (mainly oxalates) with a reducing gas such as hydrogen: (b) Obtaining Fe or Fe-Co particles by reducing iron oxide with a reducing gas such as hydrogen Method: (c) Method of thermally decomposing a metal carbonyl compound: (d) Method of reducing an aqueous solution of a ferromagnetic metal by adding a reducing agent such as sodium borohydride, hypophosphite or hydrazine: (e) Method for electrolytically depositing ferromagnetic metal powder using a mercury cathode and then separating it from mercury: (f) Method for obtaining fine powder by evaporating the metal in a low-pressure inert gas: Magnetic layer and back layer of the present invention As the binder used for this purpose, conventionally known thermoplastic resins, thermosetting resins, reactive resins, and mixtures thereof are used.
熱可塑性樹脂としては軟化温度が150℃以下、平均分
子量が10,000〜300,000、重合度が約50
〜2,000程度のもので、例えば塩化ビニル酢酸ビニ
ル共重合体、塩化ビニル重合体、塩化ビニル塩化ビニリ
デン共重合体、塩化ビニルアクリロニトリル共重合体、
アクリル酸エステルアクリロニトリル共重合体、アクリ
゛ル酸エステル塩化ビニリデン共重合体、アクリル酸エ
ステルスチレン共重合体、メタクリル酸エステルアクリ
ロニトリル共重合体、メタクリル酸エステル塩化ビニリ
デン共重合体、メタクリル酸エステルスチレン共重合体
、ウレタンエラストマー、ナイロン−シリコン系樹脂、
ニトロセルロースポリアミド樹脂、ポリフッカビニル、
塩化ビニリデンアクリロニトリル共重合体、ブタジェン
アクリロニトリル共重合体、ポリアミド樹脂、ポリビニ
ルブチラール、セルロース誘導体(セルロースアセテー
トブチレート、セルロースダイアセテート、セルロース
トリアセテート、セルロースプロピオネート、ニトロセ
ルロース、エチルセルロース、メチルセルロース、プロ
ピルセルロース、メチルエチルセルロース、カルボキシ
メチルセルロース、アセチルセルロース等)、スチレン
ブタジェン共重合体、ポリエステル樹脂、クロロビニル
エーテルアクリル酸エステル共重合体、アミノ樹脂、各
種の合成ゴム系の熱可塑性樹脂及びこれらの混合物等が
使用される。The thermoplastic resin has a softening temperature of 150°C or less, an average molecular weight of 10,000 to 300,000, and a degree of polymerization of about 50.
~2,000, such as vinyl chloride vinyl acetate copolymer, vinyl chloride polymer, vinyl chloride vinylidene chloride copolymer, vinyl chloride acrylonitrile copolymer,
Acrylic acid ester acrylonitrile copolymer, acrylic acid ester vinylidene chloride copolymer, acrylic acid ester styrene copolymer, methacrylic acid ester acrylonitrile copolymer, methacrylic acid ester vinylidene chloride copolymer, methacrylic acid ester styrene copolymer Combined, urethane elastomer, nylon-silicon resin,
nitrocellulose polyamide resin, polyfukkavinyl,
Vinylidene chloride acrylonitrile copolymer, butadiene acrylonitrile copolymer, polyamide resin, polyvinyl butyral, cellulose derivatives (cellulose acetate butyrate, cellulose diacetate, cellulose triacetate, cellulose propionate, nitrocellulose, ethyl cellulose, methyl cellulose, propyl cellulose, methyl ethyl cellulose, carboxymethyl cellulose, acetyl cellulose, etc.), styrene-butadiene copolymers, polyester resins, chlorovinyl ether acrylate copolymers, amino resins, various synthetic rubber-based thermoplastic resins, and mixtures thereof. Ru.
熱硬化性樹脂又は反応型樹脂としては塗布液の状態では
200.000以下の分子量であり、塗布、乾燥後に加
熱することにより、縮合、付加等の反応により分子量は
無限大のものとなる。又、これらの樹脂のなかで、樹脂
が熱分解するまでの間に軟化又は溶融しないものが好ま
しい、具体的には例えばフェノール樹脂、フェノキシ樹
脂、エポキシ樹脂、ポリウレタン硬化型樹脂、尿素樹脂
、メラミン樹脂、アルキッド樹脂、シリコン樹脂、アク
リル系反応樹脂、エポキシ−ポリアミド樹脂、ニトロセ
ルロースメラミン樹脂、高分子量ポリエステル樹脂とイ
ソシアネートプレポリマーの混合物、メタクリル酸塩共
重合体とジイソシアネートプレポリマーの混合物、ポリ
エステルポリオールとポリイソシアネートとの混合物、
尿素ホルムアルデヒド樹脂、低分子量グリコール/高分
子量ジオール/トリフェニルメタントリイソシアネート
の混合物、ポリアミン樹脂、ポリイミン樹脂及びこれら
の混合物である。The thermosetting resin or reactive resin has a molecular weight of 200,000 or less in the state of a coating liquid, and when heated after coating and drying, the molecular weight becomes infinite due to reactions such as condensation and addition. Also, among these resins, those that do not soften or melt before the resin is thermally decomposed are preferable, such as phenol resins, phenoxy resins, epoxy resins, polyurethane curable resins, urea resins, and melamine resins. , alkyd resins, silicone resins, acrylic reactive resins, epoxy-polyamide resins, nitrocellulose melamine resins, mixtures of high molecular weight polyester resins and isocyanate prepolymers, mixtures of methacrylate copolymers and diisocyanate prepolymers, polyester polyols and polyesters. mixtures with isocyanates,
These include urea formaldehyde resins, mixtures of low molecular weight glycols/high molecular weight diols/triphenylmethane triisocyanate, polyamine resins, polyimine resins, and mixtures thereof.
これらの熱可塑性樹脂、熱硬化性樹脂、反応型樹脂は、
主たる官能基以外に官能基として、カルボン酸、スルフ
ィン酸、スルフェン酸、スルホン酸、燐酸、硫酸、ホス
ホン、ホスフィン、ホウ酸、硫酸エステル基、燐酸エス
テル基、これらのアルキルエステル基等の酸性基(これ
らの酸性基は、Na塩などの形でもよい)、アミノ酸類
;アミノスルホン酸類、アミノアルコールの硫酸または
燐酸エステル類、アルキルベタイン型等の両性類纂、ア
ミノ基、イミノ基、イミド基、アミド基、エポキシ基、
等また、水酸基、アルコシル基、チオール基、ハロゲン
基、シリル基、シロキサン基を通常1種以上6種以内含
み、各々の官能基は樹脂1gあたり1xlO−’eq(
等量)〜lXl0−”eq(当量)含む事が好ましい。These thermoplastic resins, thermosetting resins, and reactive resins are
In addition to the main functional groups, acidic groups such as carboxylic acid, sulfinic acid, sulfenic acid, sulfonic acid, phosphoric acid, sulfuric acid, phosphonic acid, phosphine, boric acid, sulfuric ester group, phosphoric ester group, and their alkyl ester groups ( These acidic groups may be in the form of Na salts, etc.), amino acids; amino sulfonic acids, sulfuric acid or phosphoric acid esters of amino alcohols, amphoteric groups such as alkyl betaine types, amino groups, imino groups, imido groups, amide groups. , epoxy group,
In addition, it usually contains 1 to 6 types of hydroxyl groups, alkosyl groups, thiol groups, halogen groups, silyl groups, and siloxane groups, and each functional group contains 1xlO-'eq (
It is preferable to contain 1X10-''eq (equivalent amount).
これらのバインダーの単独又は組合わされたものが使わ
れ、ほかに添加剤が加えられる。磁性層の強磁性微粉末
と結合剤との混合割合は重量比で強磁性微粉末100重
量部に対して結合剤5〜300重量部の範囲で使用され
る。バック層の微粉末と結合剤の混合割合は重量比で微
粉末100重量部に対して結合11130〜300重量
部の範囲で使用される。添加剤は分散剤、潤滑剤、研磨
剤、帯電防止剤、酸化防止剤、溶剤等がくわえられる。These binders may be used alone or in combination, and other additives may be added. The mixing ratio of the ferromagnetic fine powder and the binder in the magnetic layer is in the range of 5 to 300 parts by weight based on 100 parts by weight of the ferromagnetic fine powder. The mixing ratio of the fine powder and the binder in the back layer is in the range of 11,130 to 300 parts by weight of the binder per 100 parts by weight of the fine powder. Additives include dispersants, lubricants, abrasives, antistatic agents, antioxidants, solvents, and the like.
本発明にもちいるポリイソシアネートとしては、トリレ
ンジイソシアネート、4.4’−ジフェニルメタンジイ
ソシアネート、ヘキサメチレンジイソシアネート、キシ
リレンジイソシアネート、ナフチレン−1,5−ジイソ
シアネート、o−)ルイジンジイソシアネート、イソホ
ロンジイソシアネート、トリフェニルメタントリイソシ
アネート、イソホロンジイソシアネート等のイソシアネ
ート類、又等量インシアネート類とポリアルコールとの
生成物、又イソシアネート類の縮合に依って生成した2
〜15量体のポリイソシアネート等を使用することがで
きる。これらポリイソシアネート類の平均分子量は、1
00〜20000のものが好適である。これらポリイソ
シアネートの市販されている商品名としては、コロネー
トHL5コロネート2030.コロネート2031、ミ
リオネー)MR、ミリオネートMTL(日本ポリウレタ
ン■製)、タケネートD−102、タケネートD−II
ON、タケネートD−200、タケネートD−202、
タケネー)3003.タケネート500(武田薬品■製
)、スミジェールT−80、スミフェール44S、スミ
ジエールPF、スミジェールし、スミジュールN1デス
モジユールL1デスモジエールIL、デスモジエールN
、デスモジエールHL、デスモジエールT65、デスモ
ジエール15、デスモジュールR1デス上エールRF、
デスモジエールSL、デスモジュールz4273(住友
バイエル社製)等があり、これらを単独若しくは硬化反
応性の差を利用して二つ若しくはそれ以上の組み合わせ
によって使用することができる。又、硬化反応を促進す
る目的で、水酸基(ブタンジオール、ヘキサンジオール
、分子量が1000〜1ooooのポリウレタン、水
等)、アミノ基(モノメチルアミン、ジメチルアミン、
トリメチルアミン等)を有する化合物や金属酸化物の触
媒を併用する事も出来る。これらの水酸基やアミノ基を
有する化合物は多官能である事が望ましい、これらのポ
リイソシアネートはバインダー総量の5〜40wt%で
用いることが好ましい。Examples of the polyisocyanate used in the present invention include tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, hexamethylene diisocyanate, xylylene diisocyanate, naphthylene-1,5-diisocyanate, o-)luidine diisocyanate, isophorone diisocyanate, and triphenyl diisocyanate. Isocyanates such as methane triisocyanate and isophorone diisocyanate, or products of equivalent incyanates and polyalcohols, or 2 produced by condensation of isocyanates.
~15-mer polyisocyanate, etc. can be used. The average molecular weight of these polyisocyanates is 1
00 to 20,000 is suitable. Commercially available trade names of these polyisocyanates include Coronate HL5 Coronate 2030. Coronate 2031, Millione) MR, Millionate MTL (manufactured by Nippon Polyurethane), Takenate D-102, Takenate D-II
ON, Takenate D-200, Takenate D-202,
Takene) 3003. Takenate 500 (manufactured by Takeda Pharmaceutical ■), Sumijel T-80, Sumifer 44S, Sumijel PF, Sumijel, Sumijel N1 Desmodille L1 Desmosier IL, Desmosier N
, Desmosier HL, Desmosier T65, Desmosier 15, Desmodur R1 Desmosier RF,
There are Desmodier SL, Desmodur Z4273 (manufactured by Sumitomo Bayer), and these can be used alone or in combination of two or more by taking advantage of the difference in curing reactivity. In addition, for the purpose of promoting the curing reaction, hydroxyl groups (butanediol, hexanediol, polyurethane with a molecular weight of 1000 to 1000, water
etc.), amino groups (monomethylamine, dimethylamine,
It is also possible to use a compound containing trimethylamine (such as trimethylamine) or a metal oxide catalyst. It is desirable that these compounds having hydroxyl groups or amino groups are polyfunctional, and these polyisocyanates are preferably used in an amount of 5 to 40 wt% of the total amount of the binder.
本発明に使用する分散剤としては、カプリル酸、カプリ
ン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステ
アリン酸、ベヘン酸、オレイン酸、エライジン酸、リノ
ール酸、リルン酸、ステアロール酸等の炭素数10〜2
6個の脂肪酸(R+C0OH%R1は炭素数9〜25個
のアルキル基)、前記の脂肪酸のアルカリ金属(L i
sN a 、 K、 N Ha”等)またはアルカリ土
類金属(Mg、Ca、Ba等)、Cu、Pb等から成る
金属石鹸、上記脂肪酸の脂肪酸アミド;レシチン等が使
用される。この他に炭素数4以上の高級アルコール、(
ブタノール、オクチルアルコール、ミリスチルアルコー
ル、ステアリルアルコール)及びこれらの硫酸エステル
、燐酸エステル、アミン化合物等も使用可能である。ま
た、ポリアルキレンオキサイド及びこれらの硫酸エステ
ル、燐酸エステル、アミン化合物等やスルホ琥珀酸、ス
ルホ琥珀酸エステル等も使用可能である。′これらの化
合物にはバインダーとの相溶性や特性を変えることから
5tSFの置換基を導入することも可能である。これら
の分散剤は通常一種類以上で用いられ、一種類の分散剤
は結合剤100重量部に対してo、oos〜20重量部
の範囲で添加される。Dispersants used in the present invention include caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, behenic acid, oleic acid, elaidic acid, linoleic acid, lylunic acid, stearolic acid, etc. 10-2
6 fatty acids (R+C0OH%R1 is an alkyl group having 9 to 25 carbon atoms), alkali metals (L i
Metal soaps made of alkaline earth metals (Mg, Ca, Ba, etc.), Cu, Pb, etc., fatty acid amides of the above fatty acids; lecithin, etc. are used. Higher alcohol with number 4 or more, (
butanol, octyl alcohol, myristyl alcohol, stearyl alcohol) and their sulfuric acid esters, phosphoric acid esters, amine compounds, etc. can also be used. Further, polyalkylene oxides and their sulfuric acid esters, phosphoric acid esters, amine compounds, etc., sulfosuccinic acid, sulfosuccinic acid esters, etc. can also be used. 'It is also possible to introduce a 5tSF substituent into these compounds in order to change their compatibility with the binder and their properties. These dispersants are usually used in one or more types, and one type of dispersant is added in an amount of o, oos to 20 parts by weight per 100 parts by weight of the binder.
これら分散剤の使用方法は、強磁性微粉末や非磁性微粉
末の表面に予め被着させても良(、また分散途中で添加
してもよい、このようなものは、例えば特公昭39−2
8369号、特公昭43−23889号、特公昭44−
17945号、特公昭44−18221、特公昭49−
39402、特公昭48−15001号、米国特許33
87993号、同3470021号等に於いて示されて
いる。These dispersants can be used by applying them to the surface of the ferromagnetic fine powder or non-magnetic fine powder in advance (or adding them during the dispersion process, for example). 2
No. 8369, Special Publication No. 23889, Special Publication No. 1977-
No. 17945, Special Publication No. 18221, Special Publication No. 18221, Special Publication No. 1977-
39402, Japanese Patent Publication No. 48-15001, U.S. Patent No. 33
No. 87993, No. 3470021, etc.
このほかに分散剤として好ましい化合物としては、カル
ボン酸、燐酸エステル等の界面活性剤やフッ素系界面活
性剤フロラードFC95、FCl29、Fe230、F
e231を用いる事ができる。In addition, preferred compounds as dispersants include surfactants such as carboxylic acids and phosphoric esters, and fluorosurfactants such as Florard FC95, FCl29, Fe230, and FCl29.
e231 can be used.
本発明の磁性層とバック層に使用される潤滑剤、酸化防
止剤としては、二硫化モリブデン、窒化硼素、弗化黒鉛
、炭酸カルシウム、硫酸バリウム、酸化ケイン、酸化チ
タン、酸化亜鉛、酸化錫、二硫化タングステン等の無機
微粉末、アクリルスチレン系樹脂微粉末、ベンゾグアナ
ミン系樹脂微粉末、メラミン系樹脂微粉末、ポリオレフ
ィン系樹脂微粉末、ポリエステル系樹脂微粉末、ポリア
ミド系樹脂微粉末、ポリイミド系樹脂微粉末、ポリフッ
カエチレン系樹脂微粉末等の樹脂微粉末、シリコンオイ
ル、脂肪酸変性シリコンオイル、グラファイト、フッ素
アルコール、ポリオレフィン(ポリエチレンワックス等
)、ポリグリコール(ポリエチレンオキシドワックス等
)、テトラフルオロエチレンオキシドワックス、ポリテ
トラフルオログリコール、パーフルオロ脂肪酸、パーフ
ルオロ脂肪酸エステル、パーフルオロアルキル硫酸エス
テル、パーフルオロアルキル燐酸エステル、アルキル燐
酸エステル、ポリフェニルエーテル、炭素数10〜20
の一塩基性脂肪酸と炭素数3〜12個のm個アルコール
もしくは二価の゛ア゛ルコール、三価のアルコール、四
価のアルコール、六価のアルコールのいずれか1つもし
くは2つ以上とから成る脂肪酸エステル類、炭素数10
個以上の一塩基性脂肪酸と該脂肪酸の炭素数と合計して
炭素数が11〜28個と成る一価〜六価のアルコールか
ら成る脂肪酸エステル類等の有機化合物潤滑剤が使用で
きる。又、炭素数8〜22の脂肪酸或いは脂肪酸アミド
、脂肪族アルコールも使用できる。これら有機化合物潤
滑剤の具体的な例としては、カプリル酸ブチル、カプリ
ル酸オクチル、ラウリン酸エチル、ラウリン酸ブチル、
ラウリン酸オクチル、ミリスチン酸エチル、ミリスチン
酸ブチル、ミリスチン酸オクチル、パルミチン酸エチル
、パルミチン酸ブチル、パルミチン酸オクチル、ステア
リン酸エチル、ステアリン酸ブチル、ステアリン酸オク
チル、ステアリン酸アミル、アンヒドロソルビタンモノ
ステアレート、アンヒドロソルビタンジステアレート、
アンヒドロソルビタントリステアレート、アンヒドロソ
ルビタンテトラステアレート、アンヒドロソルビタンエ
チレンオキシドモノステアレート、オレイルオレート、
オレイルアルコール、ラウリルアルコール等が有り単独
若しくはくみあわせ使用出来る。また本発明に使用され
る潤滑剤としては所謂潤滑油添加剤も単独若しくはくみ
あわせて使用出来、酸化防止剤(アルキルフェノール等
)、錆どめ剤(ナフテン酸、アルケニルコハク酸、ジラ
ウリルフォスフェート等)、油剤性(ナタネ油、ラウリ
ルアルコール等)、極圧剤(ジベンジルスルフィド、ト
リクレジルフォスフェート、トリブチルホスファイト等
)等がある。Examples of lubricants and antioxidants used in the magnetic layer and back layer of the present invention include molybdenum disulfide, boron nitride, graphite fluoride, calcium carbonate, barium sulfate, cane oxide, titanium oxide, zinc oxide, tin oxide, Fine inorganic powder such as tungsten disulfide, fine acrylic styrene resin powder, fine benzoguanamine resin powder, fine melamine resin powder, fine polyolefin resin powder, fine polyester resin powder, fine polyamide resin powder, fine polyimide resin powder. Powder, fine resin powder such as polyfluoroethylene resin fine powder, silicone oil, fatty acid-modified silicone oil, graphite, fluorine alcohol, polyolefin (polyethylene wax, etc.), polyglycol (polyethylene oxide wax, etc.), tetrafluoroethylene oxide wax, poly Tetrafluoroglycol, perfluoro fatty acid, perfluoro fatty acid ester, perfluoroalkyl sulfate, perfluoroalkyl phosphate, alkyl phosphate, polyphenyl ether, carbon number 10-20
From a monobasic fatty acid and one or more of m alcohols having 3 to 12 carbon atoms, dihydric alcohols, trihydric alcohols, tetrahydric alcohols, hexahydric alcohols Fatty acid esters consisting of 10 carbon atoms
Organic compound lubricants such as fatty acid esters made of monobasic fatty acids and monovalent to hexavalent alcohols having a total of 11 to 28 carbon atoms can be used. Furthermore, fatty acids or fatty acid amides and aliphatic alcohols having 8 to 22 carbon atoms can also be used. Specific examples of these organic compound lubricants include butyl caprylate, octyl caprylate, ethyl laurate, butyl laurate,
Octyl laurate, ethyl myristate, butyl myristate, octyl myristate, ethyl palmitate, butyl palmitate, octyl palmitate, ethyl stearate, butyl stearate, octyl stearate, amyl stearate, anhydrosorbitan monostearate , anhydrosorbitan distearate,
Anhydrosorbitan tristearate, anhydrosorbitan tetrastearate, anhydrosorbitan ethylene oxide monostearate, oleyl oleate,
Oleyl alcohol, lauryl alcohol, etc. are available and can be used alone or in combination. In addition, as the lubricant used in the present invention, so-called lubricating oil additives can be used alone or in combination, such as antioxidants (alkylphenols, etc.), rust inhibitors (naphthenic acid, alkenylsuccinic acid, dilauryl phosphate, etc.). ), oil agents (rapeseed oil, lauryl alcohol, etc.), extreme pressure agents (dibenzyl sulfide, tricresyl phosphate, tributyl phosphite, etc.), etc.
本発明に用いる帯電防止剤としてはグラファイト、カー
ボンブラック、カーボンブラックグラフトポリマー、酸
化錫−酸化アンチモン、酸化錫、酸化チタン−酸化錫−
酸化アンチモン、等の導電性粉末;サポニン等の天然界
面活性剤;アルキレンオキサイド系、グリセリン系、グ
リシドール系、多価アルコール、多価アルコールエステ
ル、アルキルフェノールEO付加体等のノニオン界面活
性剤;高級アルキルアミン類、環状アミン、“ヒダント
イン誘導体、アミドアミン、エステルアミド、第四級ア
ンモニウム塩類、ピリジンそのほかの複素環類、ホスホ
ニウムまたはスルホニウム類、等のカチオン界面活性剤
;カルボン酸、スルホン酸、燐酸、硫酸エステル基、燐
酸エステル基などの酸性基を含むアニオン界面活性剤;
アミノ酸類;アミノスルホン酸類、アミノアルコールの
硫酸または燐酸エステル類、アルキルベタイン等の両性
界面活性剤等が使用される。これらの界面活性剤は単独
または混合して添加しても良い、また、これらの界面活
性剤は磁気記録媒体の表面に1■/イ〜5501g/イ
オーバーコートしても良い、in磁気記録媒体おける、
これらの界面活性剤の使用量は、強磁性微粉末100重
量部当たり0.01〜10重量部である。これらは帯電
防止剤として用いられるものであるが、時としてそのほ
かの目的、例えば分散、磁気特性の改良、潤滑性の改良
、塗布助剤として適用される場合もある。The antistatic agents used in the present invention include graphite, carbon black, carbon black graft polymer, tin oxide-antimony oxide, tin oxide, titanium oxide-tin oxide-
Conductive powders such as antimony oxide; natural surfactants such as saponin; nonionic surfactants such as alkylene oxides, glycerin, glycidol, polyhydric alcohols, polyhydric alcohol esters, and alkylphenol EO adducts; higher alkyl amines Cationic surfactants such as cyclic amines, hydantoin derivatives, amidoamines, ester amides, quaternary ammonium salts, pyridine and other heterocycles, phosphoniums or sulfoniums; carboxylic acid, sulfonic acid, phosphoric acid, sulfuric acid ester groups , anionic surfactants containing acidic groups such as phosphate ester groups;
Amino acids; aminosulfonic acids, sulfuric acid or phosphoric acid esters of amino alcohols, amphoteric surfactants such as alkyl betaines, etc. are used. These surfactants may be added alone or in combination, and these surfactants may be overcoated on the surface of the magnetic recording medium from 1 g/I to 5501 g/I. I can put it on,
The amount of these surfactants used is 0.01 to 10 parts by weight per 100 parts by weight of the ferromagnetic fine powder. Although these are used as antistatic agents, they are sometimes used for other purposes, such as dispersion, improving magnetic properties, improving lubricity, and as coating aids.
本発明に使用されるカーボンブラックはゴム用ファーネ
ス、ゴム用サーマル、カラー用ブラック、アセチレンブ
ラック等を用いる事ができる。これらカーボンブラック
の米国における略称の具体例をしめすとSAF、l5A
F% I l5AF%T。As the carbon black used in the present invention, furnace black for rubber, thermal black for rubber, black for color, acetylene black, etc. can be used. Specific examples of carbon black abbreviations in the United States include SAF, l5A
F%I15AF%T.
HAF%5PFSFF%FEF、HMFSGPF。HAF%5PFSFF%FEF, HMFSGPF.
APF、SRF%MPFSECF、SCF、、CF。APF, SRF%MPFSECF, SCF, CF.
FT、 MT、 HCC,I(CF%MCF、、RCF
等があり、米国のASTM規格のD−1765−82a
に分類されているものを使用することができる0本発明
に使用されるこれらカーボンブラックの平均粒子サイズ
は、5〜1000ミリミクロン(電子顕微鏡)、窒素吸
着法比表面積は1〜1500nf/g%pHは2〜13
(JIS規格に−6221−1982法)、ジブチルフ
タレート(DBP)吸油量は、5〜2000m/100
g(JIS規格に−6221−1982法)である。FT, MT, HCC,I(CF%MCF,,RCF
etc., and the US ASTM standard D-1765-82a
The average particle size of these carbon blacks used in the present invention is 5 to 1000 millimicrons (electron microscope), and the specific surface area by nitrogen adsorption method is 1 to 1500 nf/g%. pH is 2-13
(JIS standard -6221-1982 method), dibutyl phthalate (DBP) oil absorption is 5 to 2000 m/100
g (JIS standard -6221-1982 method).
本発明に使用されるこれらカーボンブラックの含水率は
、0.00〜20wt%である0本発明に使用されるカ
ーボンブラックのサイズは、塗布膜の表面電気抵抗を下
げる目的で、5〜100ミリミクロンのカーボンブラッ
クを、また塗布膜の強度を制御するときに50〜100
0ミリミクロンのカーボンブラックをもちいる。また塗
布膜の表面粗さを制御する目的でスペーシングロス減少
のための平滑化のためにより微粒子のカーボンブラック
(100ミリミクロン以下)を、粗面化して摩擦系数を
下げる目的で粗粒子のカーボンブラック(50ミリミク
ロン以上)を用いる。このようにカーボンブラックの種
類と添加量は磁気記録媒体に要求される目的に応じて使
い分けられる。The water content of these carbon blacks used in the present invention is 0.00 to 20 wt%. The size of the carbon black used in the present invention is 5 to 100 mm for the purpose of lowering the surface electrical resistance of the coating film. Micron carbon black, and 50 to 100 micron carbon black when controlling the strength of the coating film.
Uses 0 millimicron carbon black. In addition, in order to control the surface roughness of the coating film, finer particles of carbon black (100 mm or less) are used for smoothing to reduce spacing loss, and coarser particles of carbon are used to roughen the surface and lower the friction coefficient. Use black (50 mm or more). In this way, the type and amount of carbon black to be added can be selected depending on the purpose required for the magnetic recording medium.
また、これらのカーボンブラックを、分散剤などで表面
処理したり樹脂でグラフト化して使用してもよい、また
、カーボンブラックを製造するときの炉の温度を200
0℃以上で処理して表面の一部をグラファイト化したも
のも使用できる。また、特殊なカーボンブラックとして
空中カーボンブラックを使用することもできる。In addition, these carbon blacks may be used after being surface-treated with a dispersant or grafted with a resin.
It is also possible to use a material whose surface is partially graphitized by treatment at 0° C. or higher. It is also possible to use airborne carbon black as a special carbon black.
これらのカーボンブラックは磁性層の場合強磁性微粉末
100重量部に対して0.1〜20重量部で用いること
が望ましい0本発明に使用出来るカーボンブラック及び
カーボンブラックの動性値は例えばrカーボンブラック
便覧1、カーボンブラック協会線、(昭和46年発行)
を参考にすることが出来る。In the case of a magnetic layer, these carbon blacks are desirably used in an amount of 0.1 to 20 parts by weight per 100 parts by weight of ferromagnetic fine powder. Black Handbook 1, Carbon Black Association Line, (published in 1972)
can be used as a reference.
本発明に用いる磁性層とバック層の研磨剤としては一般
に使用される研磨作用若しくは琢磨作用をもつ材料で、
α−アルミナ、T−アルミナ、α−T−アルミナ、溶融
アルミナ、炭化ケイ素、酸化クロム、酸化セリウム、コ
ランダム、人造ダイヤモンド、α−酸化鉄、ザクロ石、
エメリー(主成分:コランダムと磁鉄鉱)、ガーネット
、ケイ石、窒化ケイ素、窒化硼素、炭化モリブデン、炭
化硼素、炭化タングステン、チタンカーバイド、クォー
ツ、トリポリ、ケイソウ土、ドロマイト等で、主として
モース硬度6以上より好ましくはモース硬度8以上の材
料が1乃至4種迄の組合わせで使用される、これらの研
磨剤は平均粒子サイズがo、oos〜5ミクロンの大き
さのものが使用され、特に好ましくは0.01〜2ミク
ロンである。これらの研磨剤は結合剤100重量部に対
して0.01〜20重量部の範囲で添加さ゛れ“る。The abrasive for the magnetic layer and back layer used in the present invention is a commonly used material with an abrasive or polishing effect.
α-alumina, T-alumina, α-T-alumina, fused alumina, silicon carbide, chromium oxide, cerium oxide, corundum, artificial diamond, α-iron oxide, garnet,
Emery (main components: corundum and magnetite), garnet, silica, silicon nitride, boron nitride, molybdenum carbide, boron carbide, tungsten carbide, titanium carbide, quartz, tripoli, diatomaceous earth, dolomite, etc., mainly with a Mohs hardness of 6 or higher. Preferably, one to four materials having a Mohs hardness of 8 or more are used in combination. These abrasives have an average particle size of 0,000 to 5 microns, particularly preferably 0 to 5 microns. .01-2 microns. These abrasives are added in an amount of 0.01 to 20 parts by weight per 100 parts by weight of the binder.
本発明の分散、混線、塗布の際に使用する有機溶媒とし
ては、任意の比率でアセトン、メチルエチルケトン、メ
チルイソブチルケトン、シクロヘキサノン、イソホロン
、テトラヒドロフラン等のケトン系;メタノール、エタ
ノール、プロパツール、ブタノール、イソブチルアルコ
ール、イソプロピルアルコール、メチルシクロヘキサノ
ールなどのアルコール系;酢酸メチル、酢酸エチル、酢
酸ブチル、酢酸イソブチル、酢酸イソプロピル、乳酸エ
チル、酢酸グリコールモノエチルエーテル等のエステル
系;ジエチルエーテル、テトラヒドロフラン、グリコー
ルジメチルエーテル、グリコールモノエチルエーテル、
ジオキサンなどのエーテル系;ベンゼン、トルエン、キ
シレン、クレゾール、クロルベンゼン、スチレンなどの
タール系(芳香族炭化水素);メチレンクロライド、エ
チレンクロライド、四塩化炭素、クロロホルム、エチレ
ンクロルヒドリン、ジクロルベンゼン等の塩素化炭化水
素、N、N、−ジメチルホルムアルデヒド、ヘキサン等
のものが使用できる。The organic solvents used in the dispersion, crosstalk, and coating of the present invention include ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, isophorone, and tetrahydrofuran; methanol, ethanol, propatool, butanol, and isobutyl; Alcohols such as alcohol, isopropyl alcohol, methylcyclohexanol; esters such as methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, isopropyl acetate, ethyl lactate, glycol acetate monoethyl ether; diethyl ether, tetrahydrofuran, glycol dimethyl ether, glycols monoethyl ether,
Ethers such as dioxane; tars (aromatic hydrocarbons) such as benzene, toluene, xylene, cresol, chlorobenzene, and styrene; methylene chloride, ethylene chloride, carbon tetrachloride, chloroform, ethylene chlorohydrin, dichlorobenzene, etc. chlorinated hydrocarbons, N,N,-dimethylformaldehyde, hexane, and the like can be used.
分散・混練の方法には特に制限はなく、また各成分の添
加順序などは適宜設定することができる。There are no particular restrictions on the dispersion/kneading method, and the order of addition of each component can be set as appropriate.
磁性塗料およびバック層塗料の調製には通常の混練機、
例えば、二本ロールミル、三本ロールミル、ボールミル
、ペブルミル、トロンミル、サンドグラインダー、ツェ
グバリ(Szegvari) 、アトライター、高速イ
ンペラー、分散機、高速ストーンミル、高速度衝撃ミル
、デイスパー、ニーグー、高速ミキサー、リボンブレン
ダー、コニーグー、インテンシブミキサー、タンブラ−
、ブレンダーディスバーザー、ホモジナイザー、単軸ス
クリュー押し出し機、二輪スクリュー押し出し機、及び
超音波分散機などを用いることができる。混線分散に関
する技術の詳細は、T、 C,FATTON著(チー・
シー・バラトン)“Pa1nt Flow and P
igmentDisρ−ersion (ペイント
フロー アンド ピグメント ディスバージョン)19
64年John1+1iley & 5ons社発行(
ジゴン ウィリー アンドサンズ))や田中信−著r工
業材料J25巻37(1977)などや当該書籍の引用
文献に記載されており、連続処理の為これらの混線分散
機を適宜組み合わせ送液し塗布する。また、米国特許第
2581414号及び同第2855256号などの明細
書にも記載がある0本発明においても上記の書籍や当該
書籍の引用文献などに記載された方法に準じて混線分散
を行い磁性塗料およびバック層塗料を調製することがで
きる。For preparing magnetic paints and back layer paints, ordinary kneading machines,
For example, two-roll mill, three-roll mill, ball mill, pebble mill, thoron mill, sand grinder, Szegvari, attritor, high-speed impeller, dispersion machine, high-speed stone mill, high-speed impact mill, disper, nygu, high-speed mixer, ribbon. blender, coney goo, intensive mixer, tumbler
, a blender disperser, a homogenizer, a single screw extruder, a two-wheel screw extruder, an ultrasonic disperser, and the like can be used. For details on crosstalk dispersion techniques, see T. C. FATTON (Chi.
Sea Balaton) “Pa1nt Flow and P
igmentDisρ-version (Paint
Flow and Pigment Disversion) 19
Published by John 1+1iley & 5ons in 1964 (
It is described in the literature cited in the book, such as Digon Willey & Sons), Makoto Tanaka, Industrial Materials J25, Vol. 37 (1977), and for continuous processing, these crosstalk dispersion machines are appropriately combined to feed and apply the liquid. . In addition, it is also described in specifications such as U.S. Pat. and back layer paints can be prepared.
磁性層の形成は上記の組成などを任意に組合わせて有機
溶媒に溶解し、塗布溶液として支持体上に塗布・乾燥す
る。テープとして使用する場合には支持体の厚み2.5
〜100ミクロン程度、好ましくは3〜70ミクロン程
度が良い、ディスクもしくはカード状の場合は厚みが0
.03〜10■程度であり、ドラムの場合は円筒状で用
いる事も出来る。素材としてはポリエチレンテレフタレ
ート、ポリエチレンナフタレート等のポリエステル類、
ポリプロピレン、ポリエチレン等ポリオレフィン類、セ
ルローストリアセテート、セルロースダイアセテート等
のセルロース誘導体、ポリ塩化ビニル、ポリ塩化ビニリ
デン等のビニル系樹脂類、ポリカーボネート、ポリアミ
ド、ポリスルホン等のプラスチックのほかにアルミニウ
ム、銅等の金属、ガラス等のセラミックス等も使用出来
る。To form the magnetic layer, the above-mentioned compositions are arbitrarily combined and dissolved in an organic solvent, and a coating solution is coated on the support and dried. When used as a tape, the thickness of the support is 2.5
The thickness is about ~100 microns, preferably about 3 to 70 microns, and the thickness is 0 if it is in the form of a disk or card.
.. It is about 0.03 to 10.0 mm, and in the case of a drum, it can also be used in a cylindrical shape. Materials include polyesters such as polyethylene terephthalate and polyethylene naphthalate,
Polyolefins such as polypropylene and polyethylene, cellulose derivatives such as cellulose triacetate and cellulose diacetate, vinyl resins such as polyvinyl chloride and polyvinylidene chloride, plastics such as polycarbonate, polyamide, and polysulfone, as well as metals such as aluminum and copper, Ceramics such as glass can also be used.
これらの支持体は塗布に先立って、コロナ放電処理、プ
ラズマ処理、下塗処理、熱処理、除塵埃処理、金属蒸着
処理、アルカリ処理をおこなってもよい。Prior to coating, these supports may be subjected to corona discharge treatment, plasma treatment, undercoating treatment, heat treatment, dust removal treatment, metal vapor deposition treatment, and alkali treatment.
支持体上へ前記の磁性層ならびにバック層を塗布する方
法としてはエアードクターコート、ブレードコート、エ
アナイフコート、スクイズコート、含浸コート、リバー
スロールコート、トランスファーロールコート、クラビ
アコート、キスコート、キャストコート、スプレィコー
ト、バーコード、等が利用出来、その他の方法も可能で
あり、これらの具体的説明は朝食書店発行のrコーティ
ング工学」253頁〜277頁(昭和46.3.20゜
発行)に詳細に記載されている。Methods for coating the magnetic layer and back layer on the support include air doctor coating, blade coating, air knife coating, squeeze coating, impregnation coating, reverse roll coating, transfer roll coating, clavier coating, kiss coating, cast coating, and spray coating. Coating, barcode, etc. can be used, and other methods are also possible, and detailed explanations of these can be found in "R Coating Engineering" published by Shokusen Shoten, pages 253 to 277 (published March 20, 1977). Are listed.
このような方法により、支持体上に塗布された磁性層は
必要により層中の強磁性微粉末を直ちに乾燥しながら所
望の方向へ配向させる処理を施したのち、形成した磁性
層を乾燥する。このときの支持体の搬送速度は、通常1
0m/分〜1000m/分でおこなわれ、乾燥温度が2
0℃〜130゜で制mされる。又必要により表面平滑化
加工を施したり、所望の形状に裁断したりして、本発明
の磁気記録媒体を製造する。これらの製造方法はフィラ
ーの表面処理、混練・分散、塗布、熱処理、カレンダー
、EB処理、表面研磨処理、裁断の工程を連続して行う
事が好ましい、また必要に応じて幾つかに工程を分ける
事ができる。By such a method, the magnetic layer coated on the support is subjected to a treatment to orient the ferromagnetic fine powder in the layer in a desired direction while immediately drying, if necessary, and then the formed magnetic layer is dried. The conveying speed of the support at this time is usually 1
The drying speed is 0 m/min to 1000 m/min, and the drying temperature is 2.
The temperature is controlled between 0°C and 130°. Further, the magnetic recording medium of the present invention is manufactured by subjecting it to surface smoothing processing and cutting it into a desired shape, if necessary. In these manufacturing methods, it is preferable to perform the steps of surface treatment, kneading/dispersion, coating, heat treatment, calendering, EB treatment, surface polishing treatment, and cutting of the filler continuously, or the steps may be divided into several steps as necessary. I can do things.
これらの工程においては、温度、湿度が制御され、温度
は10℃〜130”、湿度は空気中の水分量で表すと、
5■/ITr〜20■/イである。これらは、例えば、
特公昭40−23625号公報、特公昭39−2836
8号公報、米国特許第3473960号明細書、等にし
めされている。又、特公昭41−13181号公報に示
される方法はこの分野における基本的、且つ重要な技術
と考えられている。In these processes, temperature and humidity are controlled, and the temperature is 10℃ to 130'', and the humidity is expressed as the amount of moisture in the air.
5■/ITr to 20■/I. These are, for example,
Special Publication No. 40-23625, Special Publication No. 39-2836
No. 8, US Pat. No. 3,473,960, and the like. Furthermore, the method disclosed in Japanese Patent Publication No. 41-13181 is considered to be a fundamental and important technique in this field.
(発明の効果)
本発明の磁気記録媒体は、強磁性微粉末、バインダー、
添加剤(カーボン・ブランク、研磨剤、潤滑剤等)を含
む磁性層を非磁性支持体上に設け、バインダー、カーボ
ン・ブラックを含むバック層を磁性層とは反対面の非磁
性支持体上に設けてなる磁気記録媒体において、当該磁
性層及びもしくはバック層を形成せしめる塗布液の含水
率を0゜000〜0.200重量%にせしめ、磁性層及
びもしくはバック層のバインダーのイソシアネートによ
る硬化反応を効率よく進行せしめ、磁気記録媒体のヤン
グ率を高くし耐久性を著しく向上せしめるものである。(Effects of the Invention) The magnetic recording medium of the present invention includes a ferromagnetic fine powder, a binder,
A magnetic layer containing additives (carbon blank, abrasive, lubricant, etc.) is provided on a non-magnetic support, and a back layer containing a binder and carbon black is placed on the non-magnetic support on the opposite side from the magnetic layer. In the magnetic recording medium provided, the water content of the coating liquid for forming the magnetic layer and/or back layer is made to be 0.000 to 0.200% by weight, and the curing reaction by the isocyanate of the binder of the magnetic layer and/or back layer is caused. This allows for efficient progress, increases the Young's modulus of the magnetic recording medium, and significantly improves the durability.
すなわち本発明の磁気記録媒体は塗布液の含水率を非常
に減少することによりポリイソシアネートが塗布液中の
水分と反応することなく、すべてバインダーとの架橋反
応に有効に利用されるため磁性層及びもしくはバック層
のヤング率が上昇し、耐久性をあげることができた。That is, in the magnetic recording medium of the present invention, by greatly reducing the water content of the coating solution, the polyisocyanate does not react with the moisture in the coating solution, and all of the polyisocyanate is effectively used for the crosslinking reaction with the binder. Alternatively, the Young's modulus of the back layer increased and the durability was improved.
(実施例)
以下に本発明を実施例により更に具体的に説明する。こ
こに示す成分、割合、操作順序等は本発明の精神から逸
脱しない範囲において変更しうるちのであることは本業
界に携わるものにとっては容易に理解されることである
。(Examples) The present invention will be explained in more detail below using examples. It will be readily understood by those skilled in the art that the components, proportions, order of operations, etc. herein may be modified without departing from the spirit of the invention.
従って、本発明は下記の実施例に制限されるべきではな
い、なお、実施例中の1部」は「重量部」をしめす。Therefore, the present invention should not be limited to the following examples; in the examples, "part" means "part by weight".
(実施例1)
下記実施例組成物の(1)をニーダ−に入れ充分混練し
たあと(II)を追加投入し充分混練し、塗布前に〔■
〕、続いて(fV)を入れ混合分散して磁性塗料を作成
した。(Example 1) After putting (1) of the following example composition into a kneader and thoroughly kneading, (II) was added and kneaded thoroughly, and before application, [■
], then (fV) was added and mixed and dispersed to prepare a magnetic paint.
■ユI岨底隻
(1)Co含有1−Fe、0.粉末 300部(窒素
吸着比表面積:35nf/g。■YuI Azoko (1) Co-containing 1-Fe, 0. 300 parts of powder (nitrogen adsorption specific surface area: 35nf/g.
Fe”−4ats%
粉末Hc ニア000e)
塩化ビニル酢酸ビニル樹脂 33部(COOH,
400X100A。Fe''-4ats% Powder Hc Near 000e) Vinyl chloride Vinyl acetate resin 33 parts (COOH,
400X100A.
日本ゼオン社製)
ポリウレタン樹脂 15部(クリスポン
7209、
大日本インキ社製)
カーボン・ブラック 12部(コンダグテ
ックスS01コロンビフフ社製、平均粒子サイズ20m
、u)
研磨剤:α−AItos 24部(住友化学
社製、HIT5G
オレイン酸 3部シクロヘキ
サノン 150部(II)ポリウレタン樹
脂 8部にツボランN2304、日本
ポリウレタン社製)
酢酸ブチル 850部ステアリン酸
tertブチル 3部(III)エチル 2−シ
アノアクリレート X部(fV)ポリイソシアネート
24部(コロネート3040、バイエル
社製)ステアリン酸 3部酢酸ブ
チル °100部この磁性塗料を粘度
調整した後19μmの非磁性支持体のポリエチレンテレ
フタレート上に乾燥膜厚5.0μmで塗布し、その促3
000ガウスの磁石で磁場配向したあと乾燥し、引き続
きカレンダーをかけて磁性層を作成した。引き続き磁性
層を設けた非磁性支持体の裏側面に、下記バック組成物
(1)をボール・ミルで混線分散しくII)続いて(I
I)を加えて混合攪拌してバック液を調整し乾燥膜厚み
2.0μmに塗布してバック層を設けた。Nippon Zeon Co., Ltd.) Polyurethane resin 15 parts (Crispon 7209, Dainippon Ink Co., Ltd.) Carbon black 12 parts (Condagtex S01 Colombifufu Co., Ltd., average particle size 20 m
, u) Abrasive: α-AItos 24 parts (Sumitomo Chemical Co., Ltd., HIT5G Oleic acid 3 parts Cyclohexanone 150 parts (II) Polyurethane resin 8 parts Tuboran N2304, Nippon Polyurethane Co., Ltd.) Butyl acetate 850 parts Tert-butyl stearate 3 Part (III) Ethyl 2-cyanoacrylate Part Coated on polyethylene terephthalate with a dry film thickness of 5.0 μm, and
After magnetic field orientation using a magnet of 000 gauss, the film was dried and then calendered to form a magnetic layer. Subsequently, on the back side of the non-magnetic support on which the magnetic layer was provided, the following backing composition (1) was mixed and dispersed using a ball mill.
I) was mixed and stirred to prepare a backing solution, which was coated to a dry film thickness of 2.0 μm to form a backing layer.
、ベユノJIJ友批
(1)カーボン・ブラック 50部(レー
ベンMTP+
窒素吸着比表面積:1027g
平均粒子サイズ250mμ
キャボット社製)
カーボン・ブラック 50部(パルカンX
C? 2
窒素吸着比表面積:160イ/g
平均粒子サイズ30mμ
キャボット社製)
ポリウレタンポリカーボネート樹脂 33部(FJ2、
大日精化社製)
フェノキシ樹脂−15部
(PKHH。, Beyuno JIJ Friendship (1) Carbon black 50 parts (Leben MTP+ Nitrogen adsorption specific surface area: 1027g Average particle size 250mμ Cabot Corporation) Carbon black 50 parts (Palcan X
C? 2 Nitrogen adsorption specific surface area: 160 i/g Average particle size 30 mμ (manufactured by Cabot) Polyurethane polycarbonate resin 33 parts (FJ2,
Dainichiseika Chemical Co., Ltd.) Phenoxy resin - 15 parts (PKHH.
ユニオンカーバイド社製)
オレイン酸1 0.1部メチルエチ
ルケトン 700部シクロへキサノン
300部(n)エチル 2−シアノアクリレー
ト Y部(11)ポリイソシアネート
8部(コロネー)2061、日本ポリウレタン社製
)
潤滑剤 0.1部(シリコーン
、KF69、信越化学社製)潤滑剤
1部(オレイン酸)
メチルエチルケトン 100部この後、1イ
ンチ幅にスリットして、ビデオ・テープを製造した。Union Carbide) Oleic acid 1 0.1 parts Methyl ethyl ketone 700 parts Cyclohexanone
300 parts (n) Ethyl 2-cyanoacrylate Part Y (11) Polyisocyanate
8 parts (Coronet 2061, manufactured by Nippon Polyurethane Co., Ltd.) Lubricant 0.1 part (Silicone, KF69, manufactured by Shin-Etsu Chemical Co., Ltd.) Lubricant
1 part (oleic acid) 100 parts methyl ethyl ketone This was then slit into 1 inch width to produce a video tape.
(実施例、比較例)
実施例1において、エチル 2−シアノアクリレートの
添加量 X部、Y部を第1表、第2表のように変更して
テープを作成し他は実施例1と同様にサンプルを作成し
た。(Example, Comparative Example) In Example 1, the addition amount of ethyl 2-cyanoacrylate, X part, Y part was changed as shown in Tables 1 and 2 to create a tape, and the rest was the same as Example 1. A sample was created.
(評価方法)
皇丘r久性(D、 O,)
室温(23℃、50%RH)に於いて、ソニー製のBV
H2180のVTRでド′ロップ・アウトを測定(初期
値)した後、繰り返し走行100パスし、ビデオ・テー
プを40℃、80%RH(相対湿度)で1週間保存後室
部に戻し、再びドロップ・アウトを測定(経時値)し、
1分間あたりのドロップ・アウトの経時値とドロップ・
アウトの初期値との差の個数を求めた。(Evaluation method) Durability (D, O,) At room temperature (23°C, 50% RH), Sony's BV
After measuring the dropout (initial value) with the H2180 VTR, it was repeatedly run 100 passes, and the video tape was stored at 40°C and 80% RH (relative humidity) for one week, then returned to the room and dropped again.・Measure out (value over time),
Dropout value over time and dropout per minute
The number of out differences from the initial value was calculated.
走行1人性(静止画像)
室温(23℃、60%RH)に於いて、アンペックス製
のVTR3のVTRで走行加重を2倍にして静止画像モ
ードで再生し、出力の一16dPとなる迄の時間を調べ
た。Single-person driving (still image) At room temperature (23℃, 60% RH), playback in still image mode with double the driving weight on an Ampex VTR3 VTR until the output was -16 dP. I checked the time.
本発明の磁気記録媒体は第1表および第2表の実施例か
ら明らかなように、ドロップ・アウト、静止画像特性が
優れた性能を示している。比較例1〜9の場合は、塗布
液中の水分が過剰で、硬化剤の有効な架橋が阻害されて
いると考えられ塗布膜のヤング率が非常に低下しており
磁気記録媒体として不適切であるとみとめられる。As is clear from the examples shown in Tables 1 and 2, the magnetic recording medium of the present invention exhibits excellent performance in terms of drop-out and still image characteristics. In the case of Comparative Examples 1 to 9, it is thought that the water content in the coating solution was excessive and the effective crosslinking of the curing agent was inhibited, and the Young's modulus of the coating film was extremely low, making it unsuitable for use as a magnetic recording medium. It is recognized that
特許出願人 富士写真フィルム株式会社手続補正書 4、補正の対象 明細書の「発明の詳細な説明」の欄 5、 補正の内容 事件の表示 平成 年特願第131174号 発明の名称 磁気記録媒体 補正をする者 事件との関係Patent Applicant: Fuji Photo Film Co., Ltd. Procedural Amendment 4. Subject of amendment: "Detailed description of the invention" column of the specification 5. Contents of amendment Display of incidents Heisei Japanese Patent Application No. 131174 name of invention magnetic recording medium person who makes corrections Relationship with the incident
Claims (3)
ー、添加剤を含む塗布液を塗布した磁性層を有し、他面
にバインダー、カーボンブラックを含む塗布液を塗布し
たバック層を設けた磁気記録媒体において前記磁性層の
塗布液の含水率が0.000〜0.200重量%である
ことを特徴とする磁気記録媒体。(1) A magnetic layer coated with a coating liquid containing ferromagnetic fine powder, a binder, and additives on one side of a nonmagnetic support, and a back layer coated with a coating liquid containing a binder and carbon black on the other side. A magnetic recording medium provided therein, wherein the coating liquid for the magnetic layer has a moisture content of 0.000 to 0.200% by weight.
.200重量%であることを特徴とする請求項1記載の
磁気記録媒体。(2) The water content of the coating liquid for the back layer is 0.000 to 0.
.. 2. The magnetic recording medium according to claim 1, wherein the content is 200% by weight.
アクリレート又はメタアクリロイルイソシアネートを含
むことを特徴とする磁気記録媒体。(3) A magnetic recording medium characterized in that the coating liquid for the magnetic layer and/or back layer contains cyanoacrylate or methacryloyl isocyanate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13517689A JPH031318A (en) | 1989-05-29 | 1989-05-29 | Magnetic recording medium |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13517689A JPH031318A (en) | 1989-05-29 | 1989-05-29 | Magnetic recording medium |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH031318A true JPH031318A (en) | 1991-01-08 |
Family
ID=15145613
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13517689A Pending JPH031318A (en) | 1989-05-29 | 1989-05-29 | Magnetic recording medium |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH031318A (en) |
-
1989
- 1989-05-29 JP JP13517689A patent/JPH031318A/en active Pending
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