JPH0313013B2 - - Google Patents

Info

Publication number
JPH0313013B2
JPH0313013B2 JP23982383A JP23982383A JPH0313013B2 JP H0313013 B2 JPH0313013 B2 JP H0313013B2 JP 23982383 A JP23982383 A JP 23982383A JP 23982383 A JP23982383 A JP 23982383A JP H0313013 B2 JPH0313013 B2 JP H0313013B2
Authority
JP
Japan
Prior art keywords
electrode
wire
wire electrode
capillary
machining
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP23982383A
Other languages
Japanese (ja)
Other versions
JPS60131122A (en
Inventor
Kyoshi Inoe
Makoto Onoe
Sadao Sano
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inoue Japax Research Inc
Original Assignee
Inoue Japax Research Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inoue Japax Research Inc filed Critical Inoue Japax Research Inc
Priority to JP23982383A priority Critical patent/JPS60131122A/en
Publication of JPS60131122A publication Critical patent/JPS60131122A/en
Publication of JPH0313013B2 publication Critical patent/JPH0313013B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H7/00Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
    • B23H7/02Wire-cutting
    • B23H7/08Wire electrodes
    • B23H7/10Supporting, winding or electrical connection of wire-electrode
    • B23H7/102Automatic wire threading

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Description

【発明の詳細な説明】 本発明はワイヤカツト放電加工装置に於て、加
工スタート孔の加工形成とワイヤ電極の挿通を自
動的に行なつて加工を開始するようにしたワイヤ
カツト放電加工方法及びその装置に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention provides a wire cut electrical discharge machining method and apparatus in which processing is started by automatically forming a processing start hole and inserting a wire electrode into the wire cut electrical discharge machining apparatus. Regarding.

ワイヤカツト放電加工装置は、通常の放電加工
装置の如く加工形状に対応した電極を加工の都度
製作する必要がないこと、数値制御装置(NC装
置)の発達に伴い長時間の無人運転が可能である
こと等の理由により、現在広く利用されるに到つ
ている。
Wire-cut electrical discharge machining equipment does not need to manufacture electrodes corresponding to the machining shape each time it is machined, unlike regular electrical discharge machining equipment, and with the development of numerical control equipment (NC equipment), it is possible to operate unattended for long periods of time. For these reasons, it is now widely used.

ワイヤカツト放電加工装置によつて抜型等の輪
郭加工を行なう場合には、最初に被加工体にワイ
ヤ電極を通すための電極挿通用細孔を形成し、上
記電極挿通用細孔にワイヤ電極を挿通すると共
に、上記ワイヤ電極を通常二本のアームの先端に
設けられた一対の電極ガイド間に適度の張力を持
たせて直線状に張架し、加工中は上記ワイヤ電極
及び被加工体間に加工液を供給すると共に両者間
に間歇的な電圧パルスを印加して放電を生じさ
せ、更に上記ワイヤ電極又は被加工体に数値制御
装置により加工送りを与え、これにより所望の輪
郭加工を行なうものである。
When performing contour processing such as cutting dies using a wire cut electric discharge machining device, first a hole for passing the wire electrode through the workpiece is formed, and the wire electrode is inserted into the hole for passing the electrode. At the same time, the wire electrode is usually stretched in a straight line with an appropriate tension between a pair of electrode guides provided at the ends of two arms, and during processing, there is no tension between the wire electrode and the workpiece. A machine that supplies machining fluid and applies intermittent voltage pulses between the two to generate electrical discharge, and then applies machining feed to the wire electrode or workpiece using a numerical control device, thereby machining the desired contour. It is.

然しながら、厚手の被加工体に真直ぐで曲りの
無い電極挿通用の細孔を形成することは非常に困
難であり、またその加工をワイヤカツト放電加工
装置とは別のボール盤や治具ボーラ等の機械的穿
孔装置や放電又は電解等の電気加工による穿孔装
置によつて行なうようにすると、穿孔加工の際と
ワイヤカツト放電加工の際の2度にわたつて被加
工体の位置決め操作が必要で熟練を要する丈でな
く時間がかかると云う問題点があつた。更にま
た、ワイヤ電極は、その直径が1mm以下、通常
0.05〜0.3mm程度と極めて細い線材であり、これ
を加工開始前に被加工体に形成された上記電極挿
通用細孔に正確に挿通すると共に、一対のガイド
間に直線状に張架することは非常に困難であると
云う問題点もあつた。
However, it is extremely difficult to form a straight and uncurved hole for electrode insertion in a thick workpiece, and the machining process is performed using a machine such as a drill press or jig borer that is separate from the wire cut electric discharge machining equipment. If this is done using a target drilling device or a drilling device using electric discharge or electrolytic machining, the positioning of the workpiece must be performed twice, once during drilling and once during wire cut electrical discharge machining, which requires skill. The problem was that it was not long and it took a long time. Furthermore, the wire electrode has a diameter of 1 mm or less, usually
This is an extremely thin wire of about 0.05 to 0.3 mm, which must be accurately inserted into the electrode insertion hole formed in the workpiece before processing begins, and stretched in a straight line between a pair of guides. There was also the problem that it was extremely difficult.

上記の問題点を解決するために、ワイヤ電極挿
通用細孔の穿孔加工を被加工体をワイヤカツト放
電加工機に位置決め取り付けた状態で機械加工や
電気加工により加工をすることが提案され(例え
ば、特開昭48−33493号公報や実開昭51−31195号
公報等)加工開始前に、ワイヤカツト放電加工の
加工ヘツドに又は退避及び取り出し可能に設けた
穿孔加工ヘツドにその軸方向に移動自在に取付け
られたドリル工具又は電気加工用細管状電極によ
つて被加工体にワイヤ電極を挿通するための電極
挿通用細孔をあけ、然る後、上記工具又は棒状中
空の細管状電極を加工部分から退避させ、次いで
ワイヤ電極供給ヘツドを加工部分へ導きワイヤ電
極を送り出し被加工体に加工した電極挿通用細孔
に挿入貫通させ、貫通ワイヤ電極の先端を回収装
置に係合させて回収し得るようにしてワイヤ電極
が被加工体の両側の一対のガイドにより直線状に
張架されるようになると、ワイヤ電極と被加工体
に相対的な送りを与えて放電加工が開始されるよ
うに構成されたワイヤ電極自動挿通装置を具備し
たワイヤカツト放電加工装置が開発された。
In order to solve the above-mentioned problems, it has been proposed that the hole for inserting the wire electrode be drilled by machining or electrical machining while the workpiece is positioned and attached to a wire cut electric discharge machine (for example, Before starting machining (Japanese Unexamined Patent Publication No. 48-33493, Utility Model Publication No. 51-31195, etc.), it is possible to move freely in the axial direction of the machining head of wire cut electrical discharge machining or to the drilling head provided so that it can be retracted and taken out. A hole for inserting a wire electrode is made in the workpiece using the attached drill tool or a capillary electrode for electric machining, and then the tool or the rod-shaped hollow capillary electrode is inserted into the machined part. Then, the wire electrode supply head is guided to the processing part, and the wire electrode is sent out and inserted into the electrode insertion hole machined in the workpiece, and the tip of the penetrating wire electrode is engaged with a recovery device to recover it. In this way, when the wire electrode is stretched in a straight line by a pair of guides on both sides of the workpiece, a relative feed is applied to the wire electrode and the workpiece to start electrical discharge machining. A wire cut electrical discharge machining device equipped with an automatic wire electrode insertion device was developed.

なお、上記の場合被加工体の両側に設けられる
一対のガイドは、被加工体に近い位置に設けるこ
とが好ましいもので、従つてワイヤ電極が被加工
体の電極挿通用の細孔を貫通して出て来た側のガ
イドとしては、従来のダイスガイド等をそのまま
使用するかV溝摺接ガイドの場合には該ガイドが
位置的に僅かに退避するとか又は開閉できる構成
であつたり、或いはまたV溝に対する押さえ片が
退避できる構成等であれば一応使用可能なもの
の、電極供給側のガイドは、電極挿通用細孔を穿
孔加工する工具や細管状電極の存在使用を許容す
るために、ダイスガイドやV溝ガイド及びその押
え片等の退避等の距離は位置的に大きく、又はV
溝ガイドや複合ダイスガイドの開閉度を大きく構
成することが必要なため、相当高精度の位置決め
をしてもなお、例えばワイヤ電極の湾曲、癖、切
断端部の形状等の性状等は勿論のこと、該ワイヤ
電極が先端自由の状態で送り出しローラ等により
ガイド等や電極挿通用細孔内周壁、及び例えば接
触通電ピン等のその他の介在物等に接触しつつ送
り出されるものであるから上記ワイヤ電極自動挿
通装置は挿通のため繁雑な作業を必要とするばか
りでなく、電極挿通用細孔にワイヤ電極を挿通す
る操作、或いはさらにガイドに挿通する操作が必
ずしも良好に行なわれないと云う問題点があつ
た。
In the above case, it is preferable that the pair of guides provided on both sides of the workpiece be provided close to the workpiece, so that the wire electrode does not pass through the electrode insertion hole of the workpiece. As the guide on the side that comes out, a conventional die guide etc. can be used as is, or in the case of a V-groove sliding contact guide, the guide can be retracted slightly or can be opened and closed, or Although it can be used if the holding piece against the V-groove can be retracted, the guide on the electrode supply side is designed to allow the use of a tool for drilling a hole for electrode insertion or a thin tubular electrode. The distance for retraction of die guides, V-groove guides, their holding pieces, etc. is large due to their position, or
Because it is necessary to configure the groove guide and the composite die guide to a large degree of opening/closing, even if positioning is performed with a high degree of precision, there are of course problems such as the curvature and curl of the wire electrode, the shape of the cut end, etc. This is because the wire electrode is fed out with its tip free while being in contact with a guide, the inner circumferential wall of the electrode insertion hole, and other inclusions such as a contact energizing pin. The automatic electrode insertion device not only requires complicated work for insertion, but also has the problem that the operation of inserting the wire electrode into the electrode insertion hole or the operation of inserting it through the guide is not always performed well. It was hot.

即ち、上記装置では挿通用細孔の形成とワイヤ
電極の挿通とが二工程に分れており、また上記細
管状電極の外周壁面部分による挿通用細管の内周
壁面の加工が加工面粗さ小さく可成り良好に行な
われるにしても上記挿通用細孔の径は大きくても
1mmφ前後以下の小さいものであり、又被加工体
の板厚も数10mm以上とすると、ワイヤ電極の挿通
は容易ではなく、従つて、電極挿通用細孔が無事
穿孔されたとしてもその内部にワイヤ電極を挿通
し、その先にある小さな案内ダイス又はその他の
ガイド等にワイヤ電極の先端を確実に挿通又は位
置させることは相当に困難であつた。
That is, in the above device, the formation of the insertion hole and the insertion of the wire electrode are divided into two steps, and the processing of the inner circumferential wall surface of the insertion tube by the outer circumferential wall surface portion of the above-mentioned thin tube-shaped electrode is performed to reduce the roughness of the processed surface. Even if the insertion hole is small and can be carried out fairly well, the diameter of the above-mentioned insertion hole is small, around 1 mmφ or less at most, and if the thickness of the workpiece is several tens of mm or more, it is easy to insert the wire electrode. Therefore, even if the electrode insertion hole is successfully drilled, it is necessary to insert the wire electrode inside the hole and ensure that the tip of the wire electrode is inserted or positioned into the small guide die or other guide located beyond the hole. It was quite difficult to do so.

更にまた、上記ドリル工具や細管状電極を上下
に移動させるための装置等が上部アーム又は加工
ヘツドに取り付けられているため、ワイヤカツト
放電加工装置全体の上部構造が大型になつてしま
うと云う問題点があつた。
Furthermore, since the above-mentioned drill tool and device for moving the thin tubular electrode up and down are attached to the upper arm or the machining head, there is a problem that the entire upper structure of the wire-cut electric discharge machining apparatus becomes large. It was hot.

本発明は叙上の観点に立つて成されたものであ
つて、その目的とするところは、厚手の被加工体
であつても、又焼入れ済みや超硬合金等の被加工
体であつても、短時間に電極挿通用細孔を形成す
ることができ、又形成した上記電極挿通用細孔へ
のワイヤ電極の挿通を、上記電極挿通用細孔の加
工形成と実質上同時進行的に行なうようにしたこ
とによつて確実に挿通することが可能であり、且
つ上記電極挿通用細孔を加工形成し、被加工体の
他側に貫通した細管状電極の先端部位から送り出
されるワイヤ電極の先端が、ガイド、通電装置及
び引張り張力付与及び回収手段に対して所定の位
置を通つて達すれば良いものであるから、従来の
電極挿通用細孔を挿通する必要があるものに比べ
て比較的容易であり、従つて、例えば被加工体の
他側のガイドが小さな案内ダイス等のガイドであ
つても上記ワイヤ電極を確実に挿通させることが
できると共に、一対のガイドによりワイヤ電極を
直線状に張架することができるので、精度の高い
自動加工が可能となり、更には装置全体をコンパ
クトに構成し得るワイヤカツト放電加工方法及び
装置を提供しようとするものである。
The present invention has been made based on the above-mentioned viewpoints, and its purpose is to process even thick workpieces, hardened workpieces, cemented carbide workpieces, etc. Also, the electrode insertion hole can be formed in a short time, and the wire electrode can be inserted into the formed electrode insertion hole substantially simultaneously with the processing and formation of the electrode insertion hole. By doing so, it is possible to insert the wire electrode reliably, and the wire electrode is fed out from the tip portion of the thin tubular electrode that has been formed by processing the electrode insertion hole and penetrated to the other side of the workpiece. The tip of the electrode only needs to pass through a predetermined position to the guide, energizing device, and tensile force applying and collecting means, so it is more convenient than the conventional electrode insertion hole that needs to be inserted. Therefore, even if the guide on the other side of the workpiece is a small guide die, the wire electrode can be inserted reliably, and the wire electrode can be inserted in a straight line using a pair of guides. It is an object of the present invention to provide a wire cut electric discharge machining method and apparatus which enables highly accurate automatic machining because the wire can be stretched over the wire, and furthermore, the entire apparatus can be configured compactly.

而して、上記の目的は、所望の被加工体にワイ
ヤカツト放電加工を施すにあたつて、加工装置の
カラム又はアームに昇降自在に設けたチヤツクに
細管状電極を取り付け、上記細管状電極へワイヤ
電極を挿通し、上記チヤツクを支承する部材に設
けたクランプにより上記細管状電極と共に軸方向
に加工送りされるようワイヤ電極を把持し、然る
後、上記ワイヤ電極の先端を上記細管状電極の先
端部分と略同一平面となるように切断し、上記細
管状電極の中心孔に加工液を供給して上記細管状
電極及びワイヤ電極の先端を被加工体に対向させ
電圧パルスを印加し、上記細管状電極を加工送り
させつつ電極挿通用細孔を加工形成し、上記電極
挿通用細孔の貫通加工が終了した後、上記細管状
電極への給電を停止し、上記ワイヤ電極の把持を
解除すると共に、ワイヤ電極引取り装置へ上記ワ
イヤ電極を送り出して張架した後、上記電極挿通
用細孔から上記細管状電極を引き抜くことによつ
て達成される。
The above purpose is to attach a capillary electrode to a chuck provided on a column or arm of a processing device so as to be able to move up and down, and to apply wire cut electrical discharge machining to a desired workpiece. A wire electrode is inserted through the chuck, and the wire electrode is held by a clamp provided on the member supporting the chuck so that the wire electrode is processed and fed in the axial direction together with the capillary electrode, and then the tip of the wire electrode is attached to the capillary electrode. cutting it so that it is substantially flush with the tip portion of the electrode, supplying machining fluid to the center hole of the capillary electrode, and applying a voltage pulse while the tips of the capillary electrode and the wire electrode face the workpiece, A pore for electrode insertion is formed while processing and feeding the capillary electrode, and after completing the penetrating process of the pore for electrode insertion, the power supply to the capillary electrode is stopped, and the grip of the wire electrode is stopped. This is accomplished by releasing the wire electrode, sending the wire electrode to a wire electrode take-up device and stretching it, and then pulling out the thin tubular electrode from the electrode insertion hole.

上記の目的は、更に、内部にワイヤ電極及び加
工液を通過させるための中心孔を有する細管状電
極を着脱自在に支承するチヤツクと、上記チヤツ
クを昇降自在に支承する保持体と、上記細管状電
極の中心孔にワイヤ電極を挿通させるワイヤ電極
供給装置と、上記保持体を昇降自在に支承する昇
降装置と、上記保持体に設けられ、電極挿通細孔
を加工する際にのみ上記ワイヤ電極が上記細管状
電極と共に軸方向に加工送りされるよう上記ワイ
ヤ電極を把持するクランプと、上記細管状電極の
先端部分から突出したワイヤ電極を上記細管状電
極の先端部分と略同一平面において切断するカツ
タと、電極挿通用細孔加工時には上記細管状電極
に放電加工用電圧パルスを供給し、ワイヤカツト
放電加工時にはワイヤ電極に放電加工用電圧パル
スを供給する電源回路と、被加工体を介して上記
細管状電極と対向する位置に設けられ、上記細管
状電極の先端から加工部分へ送り出された上記ワ
イヤ電極を所望の通路に沿つて引き取るワイヤ電
極引取り装置とを具備する放電加工装置によつて
達成される。
The above object further provides a chuck that removably supports a capillary electrode having a central hole for passing a wire electrode and a machining fluid therein, a holder that supports the chuck in a vertically movable manner, and a wire electrode supply device that inserts the wire electrode into the center hole of the electrode; a lifting device that supports the holder so as to be able to move up and down; A clamp that holds the wire electrode so that it is processed and fed in the axial direction together with the thin tubular electrode, and a cutter that cuts the wire electrode protruding from the tip of the thin tubular electrode in substantially the same plane as the tip of the thin tubular electrode. and a power supply circuit that supplies electrical discharge machining voltage pulses to the thin tubular electrode when machining a small hole for electrode insertion, and supplies electrical discharge machining voltage pulses to the wire electrode during wire cut electrical discharge machining, and Achieved by an electrical discharge machining apparatus equipped with a wire electrode take-up device that is provided at a position facing the thin tube-like electrode and takes the wire electrode sent out from the tip of the thin tube-like electrode to the machining part along a desired path. be done.

以下、図面の実施例により本発明の詳細を具体
的に説明する。
Hereinafter, details of the present invention will be specifically explained with reference to embodiments of the drawings.

第1図は、本発明にかかるワイヤカツト放電加
工装置により、被加工体にワイヤ電極を挿通する
ための電極挿通用細孔を加工している状態を示す
説明図、第2図は、上記電極挿通用細孔が加工さ
れワイヤ電極が挿通された状態を示す説明図、第
3図は、ワイヤカツト放電加工が開始された時の
状態を示す説明図、第4図は開閉用の加工液ノズ
ルユニツト部分の拡大断面図である。
FIG. 1 is an explanatory diagram showing a state in which a wire cut electrical discharge machining apparatus according to the present invention is machining a hole for inserting an electrode into a workpiece, and FIG. An explanatory diagram showing the state in which the general pore has been machined and the wire electrode has been inserted. Figure 3 is an explanatory diagram showing the state when wire cut electric discharge machining has started. Figure 4 is the machining fluid nozzle unit for opening and closing. FIG.

第1図、第2図、第3図及び第4図中、1はそ
の内部に例えば約0.05〜0.4mmφのワイヤ電極2
を挿通、通過させると共に加工液を流通噴射させ
得る孔1aを有し、そして所定の長さを有する細
管状電極、3,4は開閉式の加工液ノズルユニツ
ト、3a,4aは割りノズル、3b,4bはシー
ル部材、4cは加工液供給孔、5,6は図示され
ていないソレノイドで作動するカツタ、7は電極
おさえ、8はV字型電極ガイド、9はスプリン
グ、10及び11は上記開閉式の加工液ノズルユ
ニツト3,4を開閉する油圧シリンダ、12は下
部アーム13に取り付けられたノズル装置、14
はノズル本体、15はノズル、16は袋ナツト、
17はダイスガイド、17aはガイドホルダ、1
8及び19は進退可能な給電ピン、20は必要に
応じて設けられるスプリング、21はゴム弁、2
2はステム23と締付用ナツト24とから成る細
管状電極取付用チヤツク25を保持するステム保
持体、22aは上記ステム保持体22に形成され
た加工液供給孔、26袋ナツト、27はステム保
持体22の上端部に取り付けられたアンビル、2
8は上記アンビル27に相対向して設けられた調
整可能なワイヤ電極固定用クランプねじ、28A
はモータ、29はワイヤカツト放電加工機の上ア
ーム又は上アームに保持された上加工ヘツド等の
所要の固定部に保持されていてステム保持体22
を被加工体取付けテーブル(図示せず)に対して
上下に移動させる油圧シリンダ、30はモータが
停止又は所定速度で回転しているときはブレーキ
ローラとして作用し、モータがシーケンス制御等
の制御の下に停止又は回動しているときはキヤプ
スタンとしての作用をするブレーキローラ兼キヤ
プスタン、31はピンチローラ、32はワイヤ電
極引取り及び張力付与用のキヤプスタン、33は
ピンチローラ、34はゴム弁、35は被加工体、
36は細管状電極1に給電を行なう通電シユー、
37はOリングである。
In FIGS. 1, 2, 3, and 4, 1 has a wire electrode 2 with a diameter of about 0.05 to 0.4 mm inside.
A thin tubular electrode having a predetermined length and having a hole 1a through which the machining fluid can be inserted and passed through and can be flow-injected, 3 and 4 are opening/closing machining fluid nozzle units, 3a and 4a are split nozzles, and 3b , 4b is a sealing member, 4c is a machining fluid supply hole, 5 and 6 are cutters operated by a solenoid (not shown), 7 is an electrode holder, 8 is a V-shaped electrode guide, 9 is a spring, 10 and 11 are the opening/closing holes mentioned above. 12 is a nozzle device attached to the lower arm 13;
is the nozzle body, 15 is the nozzle, 16 is the cap nut,
17 is a die guide, 17a is a guide holder, 1
8 and 19 are power supply pins that can be moved back and forth, 20 is a spring provided as necessary, 21 is a rubber valve, 2
2 is a stem holder that holds a capillary electrode mounting chuck 25 consisting of a stem 23 and a tightening nut 24; 22a is a machining fluid supply hole formed in the stem holder 22; 26 is a bag nut; 27 is a stem an anvil attached to the upper end of the holding body 22;
8 is an adjustable clamp screw for fixing the wire electrode provided opposite to the anvil 27; 28A;
29 is a motor, and 29 is a stem holder 22 which is held at a required fixed part such as the upper arm of the wire cut electric discharge machine or the upper machining head held on the upper arm.
A hydraulic cylinder 30 moves the machine up and down with respect to a workpiece mounting table (not shown), which acts as a brake roller when the motor is stopped or rotating at a predetermined speed, and when the motor is in control such as sequence control. A brake roller and capstan that acts as a capstan when stopped or rotating downward; 31 is a pinch roller; 32 is a capstan for taking up the wire electrode and applying tension; 33 is a pinch roller; 34 is a rubber valve; 35 is a workpiece,
36 is an energizing shoe that supplies power to the capillary electrode 1;
37 is an O-ring.

而して、細管状電極1はステム23と締付用ナ
ツト24から構成された細管状電極取付用チヤツ
ク25に着脱自在に取り付けられており、電極挿
通用細孔の加工によつて細管状電極1が消耗した
場合には、締付用ナツト24をゆるめることによ
つて消耗した細管状電極1を取り付け直したり、
新しい細管状電極1と交換し得るように、好まし
くは電極自動交換型の装置に構成されている。
The capillary electrode 1 is detachably attached to a capillary electrode mounting chuck 25 composed of a stem 23 and a tightening nut 24, and the capillary electrode 1 is worn out, the worn out tubular electrode 1 can be reattached by loosening the tightening nut 24,
Preferably, the device is configured to be an automatic electrode exchange type so that it can be replaced with a new capillary electrode 1.

ステム23はステム保持体22に取り付けられ
ており、上記ステム保持体22を支承する油圧シ
リンダ29の作用によつて固定被加工体35に対
して上下に移動せしめられるように構成されてい
る。
The stem 23 is attached to a stem holder 22 and is configured to be moved up and down with respect to a fixed workpiece 35 by the action of a hydraulic cylinder 29 that supports the stem holder 22.

開閉式の加工液ノズルユニツト3,4には、割
りノズル3a,4a、シール部材3b,4b及び
加工液供給孔4c等が形成されており、油圧シリ
ンダ10及び11の作用によつて、直径方向に開
閉が行なわれるように構成さている。また、上記
ノズルユニツト3の内部の中央部分には、スプリ
ング9の弾性力が作用するように構成された電極
おさえ7が、他方のノズルユニツト4の電極おさ
え7と相対向する部分には、横断面がV字型の電
極ガイドが取り付けられており、ワイヤカツト放
電加工時にワイヤ電極1の被加工体35上部に於
ける位置を決定位置決めし、ワイヤ電極1を直線
状に保持する。
The opening/closing machining fluid nozzle units 3 and 4 are formed with split nozzles 3a and 4a, seal members 3b and 4b, and machining fluid supply holes 4c, etc., and are diametrically controlled by the action of hydraulic cylinders 10 and 11. It is configured so that it can be opened and closed. Further, an electrode holder 7 configured to be acted on by the elastic force of a spring 9 is placed in the central part of the interior of the nozzle unit 3, and a transverse electrode holder 7 is provided in a portion of the other nozzle unit 4 that faces the electrode holder 7. An electrode guide with a V-shaped surface is attached to determine the position of the wire electrode 1 above the workpiece 35 during wire cut electrical discharge machining, and to hold the wire electrode 1 in a straight line.

ノズル本体14は取付けフランジ14a、液溜
室14b及び加工液供給孔14cを有し、上記ノ
ズル本体14内にノズル15がワイヤ電極軸方向
に摺動移動自在に嵌め込まれ、更にスプリング2
0と袋ナツト16が順次取り付けられる。然る
後、このノズル装置12は取付けフランジ14a
と図示されていない取付けボルト等により下部ア
ーム13に取り付けられる。
The nozzle body 14 has a mounting flange 14a, a liquid reservoir chamber 14b, and a machining fluid supply hole 14c, and a nozzle 15 is fitted into the nozzle body 14 so as to be able to slide freely in the axial direction of the wire electrode.
0 and the cap nut 16 are installed in sequence. Thereafter, this nozzle device 12 is attached to the mounting flange 14a.
It is attached to the lower arm 13 with a mounting bolt or the like (not shown).

而して、本発明にかかるワイヤカツト放電加工
装置に於て、被加工体35にワイヤ電極2を挿通
させるための電極挿通用細孔を形成する工程及び
細孔形成後ワイヤ電極を引取り装置に到達係合さ
せ、然る後、ワイヤカツト放電加工によつて被加
工体35に加工が施されるまでの行程を説明す
る。
In the wire-cut electrical discharge machining apparatus according to the present invention, the process of forming the electrode insertion hole through which the wire electrode 2 is inserted into the workpiece 35 and the process of passing the wire electrode into the take-off device after forming the hole are performed. The process from reaching engagement to machining the workpiece 35 by wire cut electrical discharge machining will be described.

第1図に示す如く、被加工体35にワイヤ電極
2を挿通させるための電極挿通用細孔を形成する
際には、ブレキローラ兼キヤプスタン30がキヤ
プスタンとして作動し、細管状電極1の孔1a内
へワイヤ電極2が挿通される。
As shown in FIG. 1, when forming an electrode insertion hole through which the wire electrode 2 is inserted into the workpiece 35, the brake roller/capstan 30 operates as a capstan, and the hole 1a of the thin tubular electrode 1 is filled with the brake roller/capstan 30. A wire electrode 2 is inserted therethrough.

ワイヤ電極2が細管状電極1の孔1a中を前進
して行つて通過し、その先端部が上記細管状電極
1の先端部分から所定長さ突出したならば、ブレ
キローラ兼キヤプスタン30によるワイヤ電極2
の給送が停止されると共に、ステム保持体22の
上端部に設けられたクランプねじ28がモータ2
8Aによつて作動して上記ワイヤ電極2を上記細
管状電極1と共に保持体22の移動によつて軸方
向に送られるように把持し、この時細管状電極1
の先端がカツタ5及び6の位置よりも上方にある
等不一致の場合には、油圧シリンダ29を作動さ
せて調整一致せしめ、然る後、カツタ5及び6が
図示されていないソレノイドによつて動作せしめ
られ、上記ワイヤ電極2を細管状電極1の先端部
分と略同一平面となるように切断した後、ノズル
ユニツト3,4は図示の如く開らかれ、電極1の
下降送りによりスタート孔加工を可能とする。そ
して他方に於て被加工体35は罫書き等によつて
予め定められた加工開始用の電極挿通用細孔の位
置が細管状電極1に対して所定の位置を含めるよ
うに図示しない数値制御装置等により加工テーブ
ルを介して送られ、位置決め設置される。
When the wire electrode 2 advances through the hole 1a of the capillary electrode 1 and its tip protrudes a predetermined length from the tip of the capillary electrode 1, the wire electrode 2 is removed by the brake roller/capstan 30.
At the same time, the clamp screw 28 provided at the upper end of the stem holder 22 is
8A, the wire electrode 2 is held so as to be sent in the axial direction by the movement of the holder 22 together with the capillary electrode 1, and at this time, the capillary electrode 1
If there is a discrepancy, such as the tip of the cutters being above the positions of the cutters 5 and 6, the hydraulic cylinder 29 is operated to adjust them to match, and then the cutters 5 and 6 are operated by solenoids (not shown). After the wire electrode 2 is cut so as to be approximately flush with the tip of the thin tubular electrode 1, the nozzle units 3 and 4 are opened as shown in the figure, and the start hole is machined by lowering the electrode 1. possible. On the other hand, the workpiece 35 is subjected to numerical control (not shown) so that the position of the electrode insertion hole for starting machining includes a predetermined position with respect to the capillary electrode 1, which is predetermined by scribing or the like. It is sent via a processing table by a device, etc., and is positioned and installed.

以上は、細管状電極1を消耗等のために交換又
は新たにチヤツク25に取り付けた時に、ワイヤ
電極2の先端が電極1基部位置迄達していない状
態から作動をスタートさせた場合であつて、上記
電極1の交換等の際に、ワイヤ電極2をこの電極
1に手動操作で挿通させて後、該電極1をチヤツ
ク25に取り付けるようにも操作し得るものであ
り、又多くの場合には、前のワイヤカツト放電加
工の終了に際に、カツタ5及び6によりワイヤ電
極2をその供給側である電極1側先端の位置で切
断した状態で、次の加工操作に対する一種の待機
状態にあるから、かかる場合には前述のワイヤ電
極2を電極1に挿通させる操作、工程は済んでい
ると言うことになるものである。
The above is a case where when the thin tubular electrode 1 is replaced due to wear or the like or is newly attached to the chuck 25, the operation is started with the tip of the wire electrode 2 not reaching the base position of the electrode 1. When replacing the electrode 1, etc., the wire electrode 2 can be manually inserted into the electrode 1, and then the electrode 1 can be attached to the chuck 25, and in many cases, , at the end of the previous wire cut electric discharge machining, the wire electrode 2 is cut at the tip position on the electrode 1 side, which is the supply side, and the wire electrode 2 is in a kind of standby state for the next machining operation. In such a case, the operation and process of inserting the wire electrode 2 into the electrode 1 has been completed.

而して、細管状電極1には通電シユー36を介
して、またワイヤ電極2には必要に応じてクラン
プねじ28を介して図示されていない電源回路か
ら放電加工用電圧パルスが供給され、これと同時
に油圧シリンダ29による下方への移動運動がス
テム保持体22及びステム23を介して与えら
れ、そして、通常ワイヤカツト放電加工用と同一
の加工液が細管状電極1の孔1aから被加工体3
5の加工部分に供給されつつ電極挿通用細孔の加
工が行なわれる。
Voltage pulses for electric discharge machining are supplied from a power supply circuit (not shown) to the capillary electrode 1 via the current supply shoe 36 and to the wire electrode 2 via the clamp screw 28 as necessary. At the same time, a downward moving motion is applied by the hydraulic cylinder 29 via the stem holder 22 and the stem 23, and the same machining fluid as that for normal wire cut electric discharge machining is applied from the hole 1a of the thin tubular electrode 1 to the workpiece 3.
While being supplied to the processing section 5, the electrode insertion hole is processed.

細管状電極1による被加工体35への電極挿通
用細孔の加工は、電極1にワイヤ電極2が挿通さ
れていると言う以外は、例えば特開昭56−69033
号公報に詳細に記載されている深細孔の放電加工
による高速加工により行なわれるもので、前記供
給孔22aから少なくとも10〜20Kg/cm2又はそれ
以上で加工液が加圧供給され、そして好ましくは
図示してないが、細管状電極1に上記公報記載の
如く超音波振動を付与しつつシリンダ29により
定速又はサーボ送りを与えて加工するものであ
り、このように高圧加工液の噴射と、更には振動
付与により、従来加工が円滑に行なわれなかつた
深細孔の加工が、焼入鋼や超硬合金等に対しても
円滑かつ高速で行なわれ、厚手の被加工体35で
あつても真直ぐで曲りの無い電極挿通用細孔を短
時間で形成することができる。
Processing of a hole for electrode insertion into the workpiece 35 using the thin tubular electrode 1 is described in, for example, JP-A-56-69033, except that the wire electrode 2 is inserted through the electrode 1.
This is performed by high-speed machining using deep hole electric discharge machining as described in detail in the above publication, and machining fluid is supplied under pressure from the supply hole 22a at least 10 to 20 kg/cm 2 or more, and is preferably Although not shown in the figure, the process is performed by applying ultrasonic vibration to the thin tubular electrode 1 as described in the above-mentioned publication and by applying constant speed or servo feed from the cylinder 29. In this way, the injection of high pressure machining fluid and Furthermore, by applying vibration, machining of deep holes, which could not be machined smoothly in the past, can be performed smoothly and at high speed even in hardened steel, cemented carbide, etc., and even on thick workpieces 35. A straight and unbent pore for electrode insertion can be formed in a short time.

なお、この電極挿通用細孔の加工の際に、ワイ
ヤ電極2に何等かの放電加工電源が接続されてい
る場合に勿論のこと、電源が接続されていなくて
も、ワイヤ電極2は細管状電極1と何等かの接触
状態にあることにより、その先端が消耗すること
があるから、細管状電極1の先端にたいするワイ
ヤ電極2先端の消耗後退長さが、例えば数mm前後
又はそれ以上に達したならば、穿孔加工の途中ク
ランプねじ28によるクランプを一時的に解除し
てキヤプスタン30及びピンチローラ31により
ワイヤ電極1を送り出し、その先端が細管状電極
1の先端近くにあるように補正しておくほうが、
以後のガイド等に対するワイヤ電極2の挿通セツ
トが確実となるので望ましいものである。
Note that when machining this electrode insertion hole, the wire electrode 2 is formed into a thin tubular shape, not only when the wire electrode 2 is connected to some kind of electric discharge machining power source, but even when the power source is not connected. Since the tip of the wire electrode 2 may be worn out due to being in some kind of contact with the electrode 1, the length of wear and retreat of the tip of the wire electrode 2 relative to the tip of the capillary electrode 1 may reach, for example, approximately several mm or more. Then, during the drilling process, the clamp by the clamp screw 28 is temporarily released and the wire electrode 1 is sent out by the capstan 30 and the pinch roller 31, and the tip is corrected so that it is near the tip of the tubular electrode 1. It is better to leave
This is desirable because the subsequent insertion and setting of the wire electrode 2 into the guide etc. becomes reliable.

被加工体35にワイヤ電極2を挿通させるため
の電極挿通用細孔が形成されると、モータ28A
が作動してクランプねじ28によるワイヤ電極の
把持が解除されると共に、細管状電極1の先端近
くにあつて、電極1の先端と共に既に電極挿通用
細孔を挿通しているワイヤ電極2の先端は、ブレ
キローラ兼キヤプスタン30のキヤプスタン作用
によつてノズル装置12に向かつて送り出され、
ダイスガイド17に挿通捉えられた後、ガイドホ
ルダ17aの孔17bを通過し、ゴム弁21を通
り、ピンチローラ33が接離するキヤプスタン3
2及びその他から成るワイヤ電極引取り装置に達
してから係合するとワイヤ電極2の先端から強制
的に引き取られるようになり、そしてワイヤカツ
ト放電加工装置本体のベツド等に設けられた図示
されていないワイヤ電極回収箱等に回収される。
When the electrode insertion hole through which the wire electrode 2 is inserted is formed in the workpiece 35, the motor 28A
actuates, the grip of the wire electrode by the clamp screw 28 is released, and the tip of the wire electrode 2, which is near the tip of the tubular electrode 1 and has already been inserted through the electrode insertion hole together with the tip of the electrode 1, is released. is sent toward the nozzle device 12 by the capstan action of the brake roller and capstan 30,
After being inserted and captured by the die guide 17, the capstan 3 passes through the hole 17b of the guide holder 17a, passes through the rubber valve 21, and the pinch roller 33 approaches and separates the capstan 3.
When the wire electrode 2 reaches and engages the wire electrode pulling device consisting of the wire electrode 2 and others, the wire electrode 2 is forcibly pulled from the tip, and the wire (not shown) installed in the bed etc. of the wire cut electric discharge machining apparatus main body is removed. Collected in an electrode collection box, etc.

ワイヤ電極2が上記の如く引取り装置によつて
引き取られるようになると、油圧シリンダ29が
動作してステム保持体22を上方に移動させて細
管状電極1を上方へ上げ、これに伴い開閉式の加
工液ノズルユニツト3,4が油圧シリンダ10及
び11の作用によつて閉じられ、ワイヤ電極2は
上記開閉式の加工液ノズルユニツト3,4内部の
V字型電極ガイド8の電極おさえ7によつて移動
自在に押え付けられる。そして、ノズル本体14
内のワイヤ電極2に当接した給電ピン18及び1
9から放電加工用電圧パルスが供給されると共
に、開閉式の加工液ノズルユニツト4の加工液供
給孔4cから供給された加工液が被加工体35の
加工部分に供給されつつワイヤカツト放電加工が
行なわれる。
When the wire electrode 2 is taken up by the take-up device as described above, the hydraulic cylinder 29 operates to move the stem holder 22 upward and raise the thin tubular electrode 1 upward, and accordingly, the opening/closing type The machining fluid nozzle units 3 and 4 are closed by the action of the hydraulic cylinders 10 and 11, and the wire electrode 2 is attached to the electrode retainer 7 of the V-shaped electrode guide 8 inside the open/close type machining fluid nozzle units 3 and 4. This allows it to be moved freely. And the nozzle body 14
Power supply pins 18 and 1 in contact with wire electrodes 2 in
Wire-cut electrical discharge machining is performed while a voltage pulse for electrical discharge machining is supplied from 9, and machining fluid supplied from the machining fluid supply hole 4c of the open/close type machining fluid nozzle unit 4 is supplied to the machining portion of the workpiece 35. It will be done.

なお、通常加工時に通電ピン及び案内ガイド等
は、放電加工電流や摩擦等により相当の温度とな
る。然しながら、本発明にかかるワイヤカツト放
電加工装置に於ては、ノズル本体14内の給電ピ
ン18,19及びダイスガイド17等は、液溜室
14b内を通過する加工液によつて充分に冷却さ
れるので、長時間の運転にも耐えられるのであ
る。
Note that during normal machining, the current-carrying pins, guides, etc. reach a considerable temperature due to electrical discharge machining current, friction, and the like. However, in the wire cut electrical discharge machining apparatus according to the present invention, the power supply pins 18, 19, the die guide 17, etc. in the nozzle body 14 are sufficiently cooled by the machining fluid passing through the liquid reservoir chamber 14b. Therefore, it can withstand long-term driving.

又、細管状電極1が消耗して、その長さが加工
する被加工体35と同等以下になつた場合には、
ワイヤ電極2を電極1の先端で切断して交換する
ことになるが、電極1の交換を手動操作により行
なう場合には、チヤツク25先迄吊れ下つている
ワイヤ電極2を新しい電極1に通してやれば良い
が、電極1が、自動交換されるものの場合にはそ
れが極めて難しいから、かかる場合には、吊れ下
つているワイヤ電極2をキヤプスタン30を逆転
させてステム23,23の基部近く迄戻し、然る
後新しい細管状電極1を取り付けて、ワイヤ電極
2を送り出し、電極1先端迄挿通させるような手
段が採られること勿論である。
In addition, when the tubular electrode 1 is worn out and its length becomes equal to or less than the workpiece 35 to be processed,
Wire electrode 2 will be replaced by cutting it at the tip of electrode 1, but if replacing electrode 1 manually, thread the wire electrode 2 hanging down to the tip of chuck 25 through the new electrode 1. However, this is extremely difficult if the electrode 1 is replaced automatically, so in such a case, the hanging wire electrode 2 should be returned to near the base of the stems 23 by reversing the capstan 30. Of course, after that, a new capillary electrode 1 is attached, and the wire electrode 2 is sent out and inserted up to the tip of the electrode 1.

尚、ワイヤ電極2をガイド17、給電ピン1
8,19、ゴム弁21、キヤプスタン32及びピ
ンチローラ33、又は更に先の電極引取り装置等
の部位で挿通又はセツトに失敗した場合には、例
えば細管状電極1を一旦第3図の位置迄引き上げ
てワイヤ電極2を電極1先端の位置で切断し、次
いで、被加体迄に挿通しているワイヤ電極2を人
手又はロボツトハンド等で抜き取り廃棄し、そし
てワイヤ電極2を保持体22にクランプし、第2
図の位置迄下降セツトして、ワイヤ電極2のクラ
ンプ解除、そして送り出しによるワイヤ電極2の
挿通セツトが再び試みられるよう操作するもので
ある。
Note that the wire electrode 2 is connected to the guide 17 and the power supply pin 1.
8, 19, if the insertion or setting fails at the rubber valve 21, capstan 32, pinch roller 33, or further ahead electrode pulling device, etc., for example, once the capillary electrode 1 is moved to the position shown in FIG. The wire electrode 2 is pulled up and cut at the tip of the electrode 1, and then the wire electrode 2 that has been inserted to the object to be applied is pulled out manually or with a robot hand, etc. and discarded, and the wire electrode 2 is clamped to the holder 22. And the second
The operation is performed so that the wire electrode 2 is set downward to the position shown in the figure, the clamp of the wire electrode 2 is released, and the insertion and setting of the wire electrode 2 by feeding is attempted again.

本発明は叙上の如く構成されるので、本発明に
かかるワイヤカツト放電加工方法及びその装置に
よるときは、厚手の被加工体や焼の入つた被加工
体であつても、ワイヤ電極を容易に通すことので
きる真直ぐな電極挿通用細孔を短時間で加工形成
することができると共に、上記電極挿通用細孔へ
のワイヤ電極の挿通は、上記電極挿通用細孔の加
工形成と同時に既に行なわれているものであるか
ら、以後のガイドや電極引取り装置等へワイヤ電
極先端が位置決め挿通、係合行なわれるように操
作すれば足り、ワイヤ電極の自動挿通の成功確率
が高くなる。また、被加工体の他側にあるガイド
が小さな案内ダイス等のガイドであつても上記ワ
イヤ電極を高い確率で挿通させることができ、一
対のガイドによつて上記ワイヤ電極を直線状に張
架することができるので、精度の高い自動加工が
可能となり、更には装置全体をコンパクトに構成
することができるのである。
Since the present invention is constructed as described above, when the wire cut electric discharge machining method and apparatus according to the present invention are used, the wire electrode can be easily cut even when the workpiece is thick or hardened. A straight pore for electrode insertion that can be passed through can be formed in a short time, and the insertion of the wire electrode into the pore for electrode insertion is already performed at the same time as the formation of the pore for electrode insertion. Therefore, it is sufficient to perform operations such that the tip of the wire electrode is positioned, inserted, and engaged with the guide, electrode pulling device, etc. thereafter, and the probability of success in automatic insertion of the wire electrode is increased. In addition, even if the guide on the other side of the workpiece is a small guide die or the like, the wire electrode can be inserted with high probability, and the wire electrode is stretched in a straight line by the pair of guides. Therefore, highly accurate automatic processing is possible, and furthermore, the entire device can be configured compactly.

なお、本発明は叙上の実施例に限定されるもの
ではない。即ち、例えば、本実施例に於ては、細
管状電極をステム保持体を介して油圧シリンダに
よつて上下させるように構成したが、モータによ
りギアを介して上下させるように構成しても良
く、また、細管状電極及びワイヤ電極への給電の
仕方も公知の給電方法を利用することができる。
更にまた、電極挿通用細孔加工時に細管状電極に
回転運動を与えつつ加工するように構成すれば、
電極挿通用細孔の加工時間がより短縮され、且つ
確実に行なえるものである。また開閉式の加工液
ノズルユニツトへのワイヤカツト放電加工時の加
工液の供給を、孔4cを用いることなく細管状電
極1の先端をシール部材3b,4bにより挾着シ
ールさせて電極1を介して供給するようにすると
か、ワイヤ電極への給電ピン又は給電ローラは被
加工体の上部側へ設けるようにしても良く、ガイ
ド8,17や給電ピン18,19等をノズルユニ
ツトやノズル本体外部に設けて開閉や進退退避等
の容易な構成にすることができ、またガイド8,
17として例えば特願昭58−181234号、同58−
194952号、又は同58−210374号等に記載のガイド
孔が拡大縮小、又は開閉可能な複合ガイドを構成
使用し得るだけでなく、加工液噴射ノズルとして
も、例えば特願昭58−40949号、同58−40950号又
は同58−70506号等に記載の各種の構成のものを
使用し得るものであり、又細管状電極による加工
スタート孔としての電極挿通用細孔の加工の際に
被加工体の上面又は上面近くで上記細管状電極を
位置案内する案内を進退退避可能に設けて厚い被
加工体に形成する細孔の曲りを防止する等各種の
変更構成が可能であり、また更に本発明は図示実
施例の上下を逆としたようなワイヤ電極を下から
上へと更新のために送り供給するタイプのワイヤ
カツト放電加工機にも適用できるものである。又
その他ダイスの取り付け位置及びその取り付け方
法、加工液の供給方法及びワイヤ電極の回収方法
等は本発明の目的の範囲内で自由に設計変更でき
るものであつて、本発明はそれらの総てを包摂す
るものである。
Note that the present invention is not limited to the embodiments described above. That is, for example, in this embodiment, the tubular electrode was configured to be moved up and down by a hydraulic cylinder via a stem holder, but it may also be configured to be moved up and down by a motor via a gear. Furthermore, a known power supply method can be used to supply power to the capillary electrode and the wire electrode.
Furthermore, if the structure is such that rotational motion is applied to the tubular electrode while processing the fine hole for electrode insertion,
The processing time for forming the electrode insertion holes can be further shortened and the processing can be carried out reliably. In addition, machining fluid is supplied to the open/close type machining fluid nozzle unit during wire cut electrical discharge machining by clamping and sealing the tip of the tubular electrode 1 with seal members 3b and 4b, without using the hole 4c, through the electrode 1. Alternatively, the power supply pin or power supply roller to the wire electrode may be provided on the upper side of the workpiece, and the guides 8, 17, power supply pins 18, 19, etc. may be provided outside the nozzle unit or nozzle body. The guide 8,
17, for example, Japanese Patent Application No. 58-181234;
194952 or 58-210374, etc., in which the guide hole can be enlarged/reduced or opened/closed, it can also be used as a machining fluid injection nozzle, for example, in Japanese Patent Application No. 58-40949, Various configurations described in 58-40950, 58-70506, etc. can be used, and when machining a small hole for electrode insertion as a machining start hole with a capillary electrode Various modifications are possible, such as providing a guide that guides the position of the tubular electrode on or near the upper surface of the body so that it can move forward and backward to prevent bending of the pores formed in a thick workpiece. The invention can also be applied to a wire-cut electrical discharge machine of a type in which the wire electrode of the illustrated embodiment is turned upside down and fed from the bottom to the top for renewal. In addition, the mounting position of the die, the mounting method thereof, the method of supplying machining fluid, the method of recovering the wire electrode, etc. can be freely changed within the scope of the purpose of the present invention, and the present invention covers all of them. It is inclusive.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本発明にかかるワイヤカツト放電加
工装置に於ける自動線通し装置により、被加工体
にワイヤ電極を挿通するための電極挿通用細孔を
加工している状態を示す説明図、第2図は、上記
電極挿通用細孔が加工されワイヤ電極が挿通され
た状態を示す説明図、第3図は、ワイヤカツト放
電加工が開始された時の状態を示す説明図、第4
図は開閉用の加工液ノズルユニツト部分の拡大断
面図である。 1……細管状電極、1a……内孔、2……ワイ
ヤ電極、3,4……開閉式の加工液ノズルユニツ
ト、5,6……カツタ、7……電極おさえ、8…
…V字型電極ガイド、9,20……スプリング、
10,11……油圧シリンダ、14……ノズル本
体、15……ノズル、16,26……袋ナツト、
21,34……ゴム弁、25……細管状電極取付
用チヤツク、27……アンビル、28……クラン
プねじ、28A……モータ、29……油圧シリン
ダ、30……ブレーキローラ兼キヤプスタン、3
1,33……ピンチローラ、32……キヤプスタ
ン、35……被加工体、36……通電シユー、3
7……Oリング。
FIG. 1 is an explanatory diagram showing a state in which an electrode insertion hole for inserting a wire electrode into a workpiece is being machined by an automatic wire threading device in a wire cut electric discharge machining apparatus according to the present invention; FIG. 2 is an explanatory diagram showing the state in which the electrode insertion hole has been machined and a wire electrode has been inserted, FIG. 3 is an explanatory diagram showing the state when wire cut electrical discharge machining is started, and FIG.
The figure is an enlarged sectional view of the machining liquid nozzle unit for opening and closing. DESCRIPTION OF SYMBOLS 1... Tubular electrode, 1a... Inner hole, 2... Wire electrode, 3, 4... Open/close type machining liquid nozzle unit, 5, 6... Cutter, 7... Electrode press, 8...
...V-shaped electrode guide, 9,20...spring,
10, 11... Hydraulic cylinder, 14... Nozzle body, 15... Nozzle, 16, 26... Cap nut,
21, 34... Rubber valve, 25... Capillary electrode mounting chuck, 27... Anvil, 28... Clamp screw, 28A... Motor, 29... Hydraulic cylinder, 30... Brake roller and capstan, 3
1, 33... pinch roller, 32... capstan, 35... workpiece, 36... energizing shoe, 3
7...O-ring.

Claims (1)

【特許請求の範囲】 1 ワイヤカツト放電加工に於いて、被加工体に
電極挿通用細孔を形成すると共に、該電極挿通用
細孔に自動的にワイヤ電極を挿通させて放電加工
を開始させる方法に於いて、 下記(a)項乃至(g)項記載の工程から成ることを特
徴とするワイヤカツト放電加工方法。 (a) 昇降自在に設けたチヤツクに細管状電極を取
り付ける工程。 (b) 上記細管状電極へワイヤ電極を挿通する工
程。 (c) 上記チヤツクを支承する部材に設けたクラン
プにより上記細管状電極と共に軸方向に移動さ
れるようワイヤ電極を把持し、細管状電極先端
から突出したワイヤ電極先端部分を切断する工
程。 (d) 上記細管状電極の中心孔に加工液を供給し、
上記細管状電極及びワイヤ電極の先端を被加工
体に対向させ電圧パルスを印加し、加工送りを
させながら電極挿通用細孔を加工する工程。 (e) 上記電極挿通用細孔の加工が終了した後、上
記細管状電極への給電を停止する工程。 (f) 上記ワイヤ電極の把持を解除すると共に、ワ
イヤ電極引取り装置へ上記ワイヤ電極を送り出
す工程。 (g) 上記電極挿通用細孔から上記細管状電極を引
き抜く工程。 2 下記(h)項乃至(p)項記載の構成要素から成
ることを特徴とするワイヤカツト放電装置。 (h) 内部にワイヤ電極及び加工液を通過させるた
めの中心孔を有する細管状電極。 (i) 上記細管状電極を着脱自在に支承するチヤツ
ク。 (j) 上記チヤツクを昇降自在に支承する保持体。 (k) 上記細管状電極の中心孔にワイヤ電極を挿通
させるワイヤ電極供給装置。 (l) 上記保持体を昇降自在に支承する昇降装置。 (m) 上記保持体に設けられ、電極挿通用細孔を
加工する際にのみ上記ワイヤ電極が上記細管状
電極と共に軸方向に加工送りさせるよう上記ワ
イヤ電極を把持するクランプ。 (n) 上記細管状電極の先端部分から突出したワ
イヤ電極を上記細管状電極の先端部分と略同一
平面において切断するカツタ。 (o) 電極挿通用細孔加工時には上記細管状電極
に放電加工用電圧バルスを供給し、ワイヤカツ
ト放電加工時にはワイヤ電極に放電加工用電圧
パルスを供給する電源回路。 (p) 被加工体を介して上記細管状電極と対向す
る位置に設けられ、上記細管状電極の先端から
加工部分へ送り出された上記ワイヤ電極を所望
の通路に沿つて引き取るワイヤ電極引取り装
置。
[Claims] 1. In wire cut electrical discharge machining, a method of forming a fine hole for electrode insertion in a workpiece and automatically inserting a wire electrode into the fine hole for electrode insertion to start electric discharge machining. A wire cut electric discharge machining method comprising the steps described in items (a) to (g) below. (a) The process of attaching a capillary electrode to a chuck that can be raised and lowered. (b) A step of inserting a wire electrode into the capillary electrode. (c) A step of grasping the wire electrode so that it can be moved in the axial direction together with the capillary electrode using a clamp provided on the member supporting the chuck, and cutting the tip portion of the wire electrode protruding from the tip of the capillary electrode. (d) supplying machining fluid to the center hole of the capillary electrode;
A step of machining a pore for electrode insertion while applying a voltage pulse to the tip of the thin tubular electrode and the wire electrode to face the workpiece and feeding the machining process. (e) A step of stopping power supply to the capillary electrode after completing the processing of the electrode insertion hole. (f) A step of releasing the grip on the wire electrode and feeding the wire electrode to a wire electrode take-up device. (g) A step of pulling out the tubular electrode from the electrode insertion hole. 2. A wire cut discharge device characterized by comprising the components described in items (h) to (p) below. (h) A thin tubular electrode with a central hole for passing the wire electrode and processing fluid inside. (i) A chuck that removably supports the capillary electrode. (j) A holder that supports the chuck so that it can be raised and lowered. (k) A wire electrode supply device for inserting a wire electrode into the center hole of the capillary electrode. (l) A lifting device that supports the above-mentioned holding body so that it can be raised and lowered. (m) A clamp that is provided on the holder and grips the wire electrode so that the wire electrode is processed and fed in the axial direction together with the thin tubular electrode only when processing the electrode insertion hole. (n) A cutter for cutting the wire electrode protruding from the tip of the capillary electrode in substantially the same plane as the tip of the capillary electrode. (o) A power supply circuit that supplies a voltage pulse for electric discharge machining to the thin tubular electrode when machining a small hole for electrode insertion, and supplies a voltage pulse for electric discharge machining to the wire electrode during wire cut electric discharge machining. (p) A wire electrode pulling device, which is provided at a position facing the capillary electrode through the workpiece and pulls the wire electrode sent out from the tip of the capillary electrode to the processing part along a desired path. .
JP23982383A 1983-12-21 1983-12-21 Method and device for wire-cut electric discharge machining Granted JPS60131122A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23982383A JPS60131122A (en) 1983-12-21 1983-12-21 Method and device for wire-cut electric discharge machining

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23982383A JPS60131122A (en) 1983-12-21 1983-12-21 Method and device for wire-cut electric discharge machining

Publications (2)

Publication Number Publication Date
JPS60131122A JPS60131122A (en) 1985-07-12
JPH0313013B2 true JPH0313013B2 (en) 1991-02-21

Family

ID=17050377

Family Applications (1)

Application Number Title Priority Date Filing Date
JP23982383A Granted JPS60131122A (en) 1983-12-21 1983-12-21 Method and device for wire-cut electric discharge machining

Country Status (1)

Country Link
JP (1) JPS60131122A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5006692A (en) * 1989-05-18 1991-04-09 Mitsubishi Denki K.K. Wire electrode supplying device for use in a wire cut electric discharge machining apparatus
EP4389334A1 (en) * 2022-12-23 2024-06-26 Agie Charmilles SA Method and device for wire electrical discharge machining

Also Published As

Publication number Publication date
JPS60131122A (en) 1985-07-12

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