JPH03106939A - Production of integral molding - Google Patents
Production of integral moldingInfo
- Publication number
- JPH03106939A JPH03106939A JP1242934A JP24293489A JPH03106939A JP H03106939 A JPH03106939 A JP H03106939A JP 1242934 A JP1242934 A JP 1242934A JP 24293489 A JP24293489 A JP 24293489A JP H03106939 A JPH03106939 A JP H03106939A
- Authority
- JP
- Japan
- Prior art keywords
- metasense
- molding
- molded product
- polymer
- metathesis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- 238000004519 manufacturing process Methods 0.000 title claims description 7
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- 239000000178 monomer Substances 0.000 claims abstract description 26
- -1 acrylic ester Chemical class 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000002685 polymerization catalyst Substances 0.000 claims abstract description 14
- 229920005601 base polymer Polymers 0.000 claims abstract description 11
- 239000012790 adhesive layer Substances 0.000 claims abstract description 10
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- 230000000379 polymerizing effect Effects 0.000 abstract description 6
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- 230000001105 regulatory effect Effects 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- AFCAKJKUYFLYFK-UHFFFAOYSA-N tetrabutyltin Chemical compound CCCC[Sn](CCCC)(CCCC)CCCC AFCAKJKUYFLYFK-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- DBGVGMSCBYYSLD-UHFFFAOYSA-N tributylstannane Chemical compound CCCC[SnH](CCCC)CCCC DBGVGMSCBYYSLD-UHFFFAOYSA-N 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 239000000341 volatile oil Substances 0.000 description 1
- 230000002747 voluntary effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
a.産業上の利用分野
本発明は、メタセンス重合性モノマーをメタセンス重合
触媒系の存在下で、重合と同時に成型も行なって得る重
合体成型物と他の成型物との1体成型物の工業的に容易
に実施しうる製造方法に関するものである.さらに詳し
くは特定のホットメルト接着剤を塗布した他の戒型物の
塗布面に接してメタセンス重合体成型物を、形威せしめ
、上記の他の成型物との1体戒型物を製造する方法に関
する.
b.従来技術
有歪環状オレフィンが、メタセンス重合触媒系によって
開環重合する事は公知である.それを利用してジシクロ
ベンタジエンの如く安価に得られるメタセンス重合性モ
ノマーを、メタセンス重合触媒系が主触媒成分と活性化
剤成分の二戒分からなり、かかる二つの成分の各々を含
有するモノマーの反応性溶液を、混合後、直ちに鋳型に
流し込み、その中でバルク重合を行ない重合と成型を一
段でおこなう方法が提案された(例えば特開昭58−1
29013号公報参照).
かかる方法によれば、安価な鋳型を用いて、大型の成型
物が得られるため、広範な用途に使用出来る可能性を有
する.
所で、かかる成形品は実用にあたって他素材からの成型
物と1体構造として用いる事が要求される場合が多い.
例えば、フォーム・コアを入れたもの、金属のインサー
ト人成型物や接合部品、樹脂成型物の表面を装飾フィル
ムで、おおったもの等多様である.かかる1体成型品の
製法としては、両者を成型後に接合する方法が一般的で
あるが、手間がかかる事、また形態によっては例えば、
コア形態等成型後の接合は不可能な場合があり、一方を
成型しておき、それを他方の成型時に所定の位置におい
て他方の成型物と接合して戒型してしまう方法が工業的
にはより有利な方法といえる.ところで前記メタセンス
重合体は、一般に環状オレフィンの重合体であるが戒型
後は表面が空気中の酸素によって酸化され極性基が形威
されるため、一般によく使用されるエポキシやポリウレ
タン等の極性接着剤によって良好な接着が得られるが、
成型直後は無極性で、表面エネルギーは非常に小さく、
一般に接着性がよくないという特徴を有している.成型
の場合この性質は、成型物が金属表面やエポキシ等の樹
脂表面が用いられ、いずれの金型とも、難燃性が良好で
ある事につながり、成型物としては、その性質を有利に
利用している事になる.しかし、上記の如く1体成型に
用いようとする場合には、他の成型物との接着性が非常
に悪い事になってしまうわけである.事実、同じメタセ
ンス重合体から得られた成型物と接して、同じ組成のメ
タセンス重合体を成型せしめても、前者が酸化をうけて
いるため全く接着しない事になる.以上の如く、表面エ
ネルギーからみて良好な親和性を有する表面を持つ成型
物は少なく、かつ、上記の如き1体成型の場合、当然メ
タセンス重合性モノマーと接し、やがてそれが硬化して
、重合体成型物による場合には、収縮するため、多少、
親和性はあっても、界面のひずみのために良好な接着性
は得られない事になってしまう.従って、上記の如き1
体成型のためには、先に得た成型物の、後からのメタセ
ンス重合体成型物との接触面に良好な接着性をしめず接
着剤を塗布しておく必要がある事が予想される.
C.発明の構成
そこで、本発明者は、かかる目的の良好に用い得る接着
剤を見出す事により、上記の如き方法により広い範囲の
他成型物と良好な1体成型物を得る事を実現せしめるべ
く鋭意検討の結果、本発明に到達したものである.
即ち、かかる接着剤とて、メタセンス重合性モノマーの
シクロオレフィン類に対し、親和性を有するが、メタセ
ンス重合は、実質的に阻害せず、かつ、成型過程におい
て生じる接着面でのひずみを適度に緩和出来る程度に柔
軟な鎖よりなるベース・ポリマーよりなり、かつ、メタ
センス重合による成型時の発熱によって、軟化接着しう
る構成という要件を満足する必要がある.本発明者はポ
リ(エチレン−酢酸ビニル)共重合体、ポリ〈エチレン
−アクリル酸エステル)共重合体及び低結晶性ポリオレ
フィンより選ばれたベースポリマーと、粘着付与樹脂よ
り構成される接着剤がかかる目的に用い得る事を見出し
たものである.即ち、本発明は、ポリ(エチレン−酢酸
ビニル)共重合体、ポリ(エチレン−アクリル酸エステ
ル)共重合体及び低結晶性ポリオレフィンより選ばれた
ベースポリマーと、炭化水素系の粘着付与剤樹脂より主
としてなる接着層を塗布した別の成型物の塗布面に接し
て、メタセンス重合性モノマーをメタセンス重合触媒の
共存下に重合・硬化せしめ、前記成型物とメタセンス重
合体成型物を1体化せしめた事を特徴とする1体成型物
の製造方法である.
本発明で用いられる接着層を形戒する接着剤のベースポ
リマーとしては、上記の3種類の少なくとも1種が用い
られる.ポリ(エチレン−酢酸ビニル)共重合体として
は、酢酸ビニル含量18〜35重量%、メルトインデッ
クス(MI)3〜300の範囲のものが用いられる.特
に、酢酸ビニル含量が低目で極性の小さいもの例えば、
18〜25wt%のものが好ましく用いられる.(エチ
レン−アクリル酸エステルの共重合体を構成するアクリ
ル酸エステルとしてはエチルアクリレートやインブチル
アクリレートが用いられるが、特にエチルアクリレート
が好ましくは用いられる.
アクリレート含量、18〜32重量%が一般に用いられ
メルトインデックスは、2〜100の範囲のものが用い
られる.ポリオレフインとしては、結晶性が大きくない
ものが好ましくアタクチックポリプロピレン.エチレン
−プロピレン共重合体等が用いられる.
これらのベースポリマーは、前記1体成型物において要
求される接着層の性能に応じて、それに適した性質のも
のを選択すればよい事になる.かかるベースポリマーの
異なる種類のものをブレンドするには相溶性等、問題が
生じる場合があり一般的には、1種類のベースポリマー
を用いるが、同じ種類のものの組或,分子量が相違して
いるものをブレンドして性質を調節する事は差支えない
.上記の如きペースポリマー単独では、接着剤としての
粘着性が不足し極く特殊な条件においてのみ接着性を与
える事になるので炭化水素系の粘着性付与樹脂を共存せ
しめる必要がある.かかる粘着性付与樹脂としては、大
別して、炭化水素系のものと含酸素有極性のものに分類
出来る.一般のホルトメルト接着剤の場合は、有極性の
ものが、被着性がよく、それを主成分としたものが賞用
されるが、本発明の目的においては、かかる有極性のも
ので、特に、活性水素を含有するカルボキシル基.ヒド
ロキシル基を多く含有したものは、メタセンス重合を阻
害するために使用が難しくなり、逆に前者の炭化水素系
のものが好ましい.かかる前者の例としてはテルペン系
樹脂,石油系樹脂.スチレン系樹脂,インデン樹脂等を
あげる事が出来る.さらに、詳しく説明すると、テルベ
ン樹脂としては一般に松の精油から、得られるα−ピネ
ン又はβ−ピネンのカチオン重合体で、特にβ−ビネン
系のテルベン樹脂が好ましく本発明において好適に用い
る事が出来る.また、合成テルベン油からのテルペン樹
脂も好適に用いる事が出来る.
石油樹脂としては、脂肪族系石油樹脂,芳香族系石油樹
脂,ジシクロベンタジエン系石油樹脂,水添系石油樹脂
等に大別出来る.
脂肪族系とは別名C!1系石油樹脂とも、呼ばれ1−ベ
ンテン.1.3−ペンタジエン,イソプレン等のC,オ
レフィン類の混合物を重合させたもの、1,3−ペンタ
ジエンやイソグレン等のジェン類を、リッチにして、二
量化t!k重合させたもの等をあげる事が出来る.芳香
族系石油樹脂としては別名C,系石油樹脂とも呼ばれ、
C!l〜Cloの芳香族不飽和炭化水素、例えばインデ
ン,メチルインデン,ビニルトルエン,α−メチルスチ
レン.βーメチルスチレン等の混合物を重合させた樹脂
である.さらにジシクロベンタジエン樹脂とはジシクロ
ペンタジエンを主成分とする脂環族オレフィン混合物を
重合せしたものをいう.
水添系石油樹脂とは、上記の如き石油樹脂類を接触還元
によって、樹脂中の不飽和結合部分を水添して、飽和結
合にかなりかえたもので、見かけが無色透明になる以外
に、ベースポリマーとの相溶性が変化する.従ってベー
スポリマーの選択によっては水添系樹脂は、有利となり
、かつメタセンス重合阻害性基も少なくなる傾向があり
好ましい.
スチレン系樹脂とは、スチレン,α−メチルスチレン.
ビニルトルエン等スチレン又は、スチレンと同様の重合
性を有するスチレン誘導体を単独或は適当な混合物とし
てカチオン重合等によって比較的低重合度の重合体とし
たもので、必要に応じて広範な軟化点のものを利用する
事が出来、好ましく用いる事が出来る.
インデン系の樹脂は、一般にはクマロン・インデン樹脂
としてコールタールから、分留した、クマロン,インデ
ン,スチレン等の混合物を重合させたもので、クマロン
残基が入るため、純粋な炭化水素ではなくなるが極性は
小さく、無極性の炭化水素系の樹脂とみなす事が出来る
.
一方、含酸素一有極性のものとしてはロジン,水添ロジ
ン,エステル化ロジン,ロジン変性キシレン樹脂等のロ
ジン系樹脂と、テルベンフェノール樹脂,アルキルフェ
ノール樹脂,アルキルフェノール変性キシレン樹脂等の
フェノール系樹脂に大別される.これらの有極性は、完
全にエステル化されたエステル化ロジン以外は、ロジン
成分中のカルボン酸,フェノール樹脂中のフェノール性
水酸基と活性水素を有する極性基を有しておりこれらは
メタセンス重合触媒を阻害する作用があり、かつ極性が
大きすぎるので本発明の接着剤には、一般に好ましくな
く用いるにしても限られた含有量で用いる必要がある.
さらに、本発明の接着剤には必須成分としてのベースポ
リマー,粘着付与材樹脂以外に、重要成分としてワック
ス類,酸化防止剤.さらに必要に応じては、フィーラー
,可塑剤,軟化剤等が添加される.
ワックス類は、接着剤塗布時及び接着時の作業性向上の
目的で、多くの場合、添加されるのが好ましい.ただか
かかるワックス類においても、炭化水素系のワックスが
好ましく、バラフィンワックス,マイクロクリスタリン
ワックス等の石油より得られるワックス.ポリエチレン
系ワックスやポリプロビレン系ワックス等の合成ワック
スをあげる事が出来る.添加量は作業性の面から必要量
を選ぶのが好ましく、一般添加しすぎると接着力の低下
をきたすので好ましくない.酸化防止剤としては、ヒン
ダードフェノール類が好ましい.以上の如き、接着剤の
各戒分の配分については、メタセンス重合体の側につい
ては、一般に広範に良好な接着が可能であるが、もう一
方の成型体の表面的性質に応じて、選択する必要があり
、また要求される耐熱性等の性能についても考慮する必
要があり、最適組成についてはその要求条件に応じて選
択する必要がある.
一方本発明に用いられるメタセンス重合性シクロオレフ
イン系化合物としてのメタセンス重合性シクロオレフィ
ンモノマーの好適な具体例としては、ジシクロベンタジ
エン,トリシクロベンタジエン,シクロベンタジエンー
メチルシクロベンタジエン共二量体,5−エチリデンノ
ルボルネン,ノルボルネン.ノルボルナジェン,5−シ
クロヘキセニルネルボルネン, 1,4,5.8−ジメ
タノ−1,4.4a,5, 6,7,8,8,8a−オ
クタヒドロナフタレン,1,4−メタノー1.4,4a
,5, 6,7,8,8,8a−オクタヒドロナフタレ
ン.6−エチリデン−1.4,5.8−ジメタノー1.
4.4a,5,6,7,8,8a−ヘプタヒドローナフ
タレン,6−メチル−1.4,5.8−ジメタノ−1,
4,4a,5, 6,7,8.8a−へグタヒド口ナフ
タレン,1,4,5.8−ジメタノ−1,4,4a,5
,8,8a−ヘキサヒドロナフタレン,エチレンビス(
5−ノルボルネン)などの1〜3個のノルボルネン梢遣
を有する環状オレフィンの一種または二種以上の混合物
をあげることができるが特にジシクロベンタジエン又は
、それを主体とするモノマー混合物が好適に用いられる
.
また、必要に応じて、酸素,窒素等の異種元素を有する
メタセンス重合性環状化合物を用いることもできる.か
かる極性モノマー類は、ジシクロペンタジエン等との共
重合で用いられることが多い
かかる極性モノマーも、ノルボルネン構造単位を有する
ものが好ましく、かつ、極性基としてはエステル基,エ
ーテル基.シアノ基.N一置換イミド等が好ましい.
かかる共重合モノマーの具体例としては、5一メトキシ
カルボニルノルボルネン,5−(2−エチルへキシロキ
シ》カルボニルー5−メチルノルボルネン,5−フェニ
ロキシメチルネルボルネン,5−シアノノルボルネン,
6−シアノー1.4,5.8ージメタノ−1.4,4a
,5,6,7,8,8a−オクタヒドロナフタレン,N
−プチルナディック酸イミド等をあげることができる.
上述した如き、メタセンス重合性モノマーは、メタセン
ス重合触媒を不活性化する如き不純物が極力少ないもの
であることが要求される.本発明で用いるメタセンス重
合触媒系における主触媒成分としてはタングステン.レ
ニウム,タンタル,モリブデン等のハライドなどの塩類
が用いられるが、タングステン及びモリブデンの化合物
が好ましく特にタングステン化合物が好ましい.かかる
タングステン化合物としては、タングステンハライド,
タングステンオキシハライドなどが好ましく、より具体
的には、タングステンへキサクロライド,タングステン
オキシクロライドなどが好ましい.また、有機アンモニ
ウムタングステン酸塩なども用いることが出来る.かか
るタングステン塩化合物は、直接モノマーに添加すると
、ただちにカチオン重合を開始することが判っており好
ましくない.従ってタングステン塩化合物は不活性溶媒
例えはベンゼン,トルエン.クロロベンゼンなどに予め
懸濁し、少量のアルコール系化合物またはフェノール系
化合物を添加することによって可溶化させて使用するの
が好ましい.さらに、上述した如き、好ましくない重合
を予防するためにタングステン化合物1モルに対し、約
1〜5モルのルイス塩基又はキレート化剤を添加するこ
とが好ましい.かかる添加剤としてはアセチルアセトン
,アセト酢酸アルキルエステル類,テトラヒドロフラン
,ペンゾニトリルなどをあげることができる.
かくして、触媒戒分を含むモノマー溶液(溶液A)は、
実用上充分な安定性を有することになる.一方メタセン
ス重合触媒系における活性化剤成分は、周期律表第■〜
第■族の金属のアルキル化物を中心とする有機金属化合
物、特にテトラアルキルスズ,アルキルアルミニウム化
合物,アルキルアルミニウムハライド化合物が好ましく
、具体的には、塩化ジエチルアルミニウム,ジ塩化エチ
ルアルミニウム.トリオクチルアルミニウム,ジオクチ
ルアルミニウムアイオダイド,テトラブチル錫,トリブ
チル錫ハイドライドなどをあげることができる.これら
活性化剤成分としての有機金属化合物を、混合単量体に
溶解することにより、もう一方の溶液(溶液Bと呼ぶ〉
が形成される.本発明においては、前述の如きメタセン
ス重合性モノマーに触媒成分を順次添加して、重合体成
型物を得る事も出来るが好ましい.
基本的に前記溶液A及び溶液Bを混合することによって
、架橋重合体成型物を得る方法をとるのが好ましい.た
だ上記組成のままでは、重合反応が非常に速く開始され
るので、成型用鋳型に充分流れ込まない間に硬化が起る
ことがあり、度々問題となる場合が多く、前述の如くそ
のために活性調節剤を用いることが好ましい.
かかる調節剤としては、ルイス塩基類が一般に用いられ
、就中エーテル類.エステル類,ニトリル類などが用い
られる.具体例としては安息香酸エチル,プチルエーテ
ル,ジグライムなどをあげることができる.かかる調節
剤は両液に加えることができるが一般的に、有機金属化
合物の活性化剤の戒分の溶液の側に添加した方が効果が
大きい場合がある.前述と同様にルイスペース基を有す
るモノマーを使用する場合には、それに調節剤の役目を
かねさせることができる.
メタセンス重合触媒系の使用量は例えば触媒成分として
タングステン化合物を用いる場合は、上記原料単量体に
対するタングステン化合物の比率は、モル基準で、約1
000対1〜15000対1、好ましくは2000対1
の付近でありまた、活性化剤成分はアルキルアルミニウ
ム類を用いる場合には、上記原料単量体に対するアルミ
ニウム化合物の比率はモル基準で約100対1〜約30
00対1、好ましくは約300対1〜約1000対1の
付近が用いられる.更に上述した如き、マスク剤や調節
剤については、実験によって上記触媒系の使用量に応じ
て、適宜、調節して用いることができる.
本発明に用いられるメタセンス重合体には実用に当って
、その特性を改良または維持するために、さらに各種添
加剤を配合することができる.かかる添加剤としては、
充填剤,顔料.酸化防止剤.光安定剤,B燃化剤,高分
子改良剤などがある.このような添加剤においても本発
明における無機充填材と同じく重合と同時に成型物が得
られて後は添加することが不可能であるから、添加する
場合には予め前記した原料溶液に添加しておく必要があ
る.
その最も容易な方法としては、前記溶液Aおよび溶液B
のいずれか又は両方に前もって添加しておく方法をあげ
ることが出来るが、その場合、その液中の反応性の強い
触媒成分や、活性化剤成分と実用上さしつかえある程度
には反応せず、かつ重合を阻害しないものでなくてはな
らない.どうしても、その反応がさけえないが共存して
も、重合は実質的に阻害しないものの場合は、単量体と
混合して、第三液を11整し、重合直前に、混合使用す
ることもできる.
また、本発明に用いるメタセンス重合体は、酸化防止剤
を添加しておくことが好ましく、そのためフェノール系
又はアミン系の酸化防止剤を予め溶液中に加えておくこ
とが望ましい.これら酸化防止剤の具体例としては、2
.6−t−プチルーP一クレゾール,N,N’−ジフエ
ニルーP−フエニレンジアミン.テトラキス[メチレン
(3.5 −ジーt−ブチルー4−ヒドロキシシンナメ
ート)]メタンなどがあげられる.
また、本発明に用いるメタセンス重合体には他の重合体
を単量体溶液状態の時に添加しておくことができる.か
かる重合体添加剤としてはエラストマーの添加が戒型物
の耐衝撃性を強めること及び溶液の粘度を調節する上で
効果があるのは前述の如くである.かかる目的に用いら
れるエラストマーとしては、スチレンーブタジエンゴム
,スチレンーブタジエンースチレントリブロックゴム,
スチレンーイソプレンースチレントリブロックゴム,ポ
リブタジエン.ポリイソグレン,プチルゴム.エチレン
プロビレンージエンターポリマ一二トリルゴムなど広範
なエラストマーをあげることができる.また本発明に用
いられる重合体において残留モノマーが多く残ると特有
の臭が発せられることがある.かかる残留モノマー減少
剤としてα,α,α一トリクロルトルエン.トリクロル
酢酸エステル,フタル酸クロライド,安息香酸無水物,
オキシ塩化リン,ベンゼンスルホン酸クロライド等を挙
げることができる.
本発明に用いられる重合体は、前記した如く、重合と成
型とを同時に行うことによって製造される.
かかる成型法としては前述の如く、触媒と原料単量体と
をスタテックミキサー等の簡単なミキサーで混合するか
、前もって混合したプレミックスを型の中に流入せしめ
るレジンインジェクション方式,触媒系を二つに分けた
溶液Aと溶液Bをヘッド部で衝突混合せしめてそのまま
型に流し込むRIM方式が採用することが出来る.特に
RIM方式が一般に用いられる.
いずれの場合も鋳型(モールド)への注入圧力は比較的
低圧であることができ、従って安価な鋳型を使用するこ
とが可能である.tた、型内の重合反応が開始されると
反応熱によって型内の温度は急速に上昇し、短時間に重
合反応が終了する.ポリウレタンーRIMの場合と興な
り、モールドから離脱は容易であり、特別の離形剤を必
要としない場合が多い.
本発明においては、上述の如き、重合体を形成せしめる
際に、別の成型物に前述の如き特定の接着剤を塗布した
面に接せしめ、この別の成型物とメタセンス重合体成型
物との1体成型物を得るものである.
かかる別の成型物としては、メタセンス重合体戒型物と
1体成型物を得るための、プラスチック成型物や金属成
型物をあげる事が出来る.大型の成型物同志をかなりの
寸法で接着する場合には、両方の或型物を形戒する材料
の熱膨脹係数の相違や吸湿時の寸法変化の相違等によっ
て使用条件下で生じるストレスは、すべて接着面にかか
る事になるので、それを大きくしすぎない、或は大きく
ても耐えられる形態的な工夫必要である.従って、本発
明の1体成型物は、かかるストレスがあまり大きくなら
ない形態で有利に、利用する事が出来る.かかる形式と
しては
(1)別の成型物が、フイルム状物でメタセンス重合体
の半面や全面或は一部の面をおおう形式のもの
■ 別の成型物がフォーム状物で特に7ォームコアとし
てメタセンス重合体に全面、或は一部の面を残しておお
われる形式のもの.車 別の成型物が、好ましくは円柱
状でメタセンス重合体中にインサートした形で用いられ
る形式のもの
等をあげる事が出来る.
0)はかかるフイルム皮覆によってメタセンス重合体成
型物の表面を保護したり、そのフイルムの性質によって
別の機能例えば、印刷フイルムの使用によるパターン付
与や導電層利用による導電性付与等の機能を有するよう
にする事が可能となる.■の場合には、成型物の剛性を
維持しながら軽量化をはかりうる楕造を与えるものであ
る.(1)は、メタセンス重合体成型物中に他のプラス
チックや金属のねじや、棒等をインサートする事によっ
て、実際の使用に対し、有利な構造としうる.
上記の(1)〜(1)は、容易に推測しうるように組合
される両方の材料の上記の如き性質が異なっても、大き
な界面のストレスがかかりにくい形態をしており、良好
な接着面の保持が可能であり、本発明の1体成型物とし
て特に有利である.
本発明において1体化成型をおこなうには、般にメタセ
ンス重合体成型物を得るための金型内に接着剤を塗布し
た別の成型物も設置しておき、金型内で1体成型物を得
る事になる.
この場合、別の成型物は、収縮しないがメタセンス重合
体成型物の側は、重合の進行に応じて熱が発生するが、
重合体に変換するに従って収縮が起こり、特に該成型物
の冷却とともにそれが発現する.その時に、かかる収縮
が接着層をひきはがす方向に起らないように形態的な配
慮が必要である.
上記の如き、1体成型物は一般にメタセンス重合体成型
物を成型後とり出すのと同時に接着した形で得られてい
るのを特徴としており、極めて生産性のたかい形で得ら
れる.
d.発明の効果
かくして、本発明による1体成型物は、大型成型物を得
るのに適したメタセンス重合体成型物の特長に加えてそ
の成型と同時に他の成型物と1体化接着した1体或型物
が得られるため、極めて広範な用途例えば、陸上,水上
,雪上,空中等の各種運搬器の部材,建築土木資材.工
場内機械部材,エレクトロニクス機器類のハウジング等
の部材等に用いる事が出来る.
e.実施例
以下に実施例比較例を掲げて本発明を詳述する.なお、
実施例は説明のためであってそれに限定されるものでは
ない.
実施例1〜3
く接着剤塗布ポリ塩化ビニルシ一トの作成〉0.3m厚
さのポリ塩化ビニルシ一トに下表の如き、接着剤を熔融
塗布し、厚さ0.2 cmの接着剤層を片面にするシー
トを作成した.
くメタセンス重合用液の作成〉
(1)[触媒成分溶液の調製]
六塩化タングステン20重量部を乾燥トルエン70容量
部に窒素気流中下で添加し、次いでノニルフェノール2
1重量部及びトルエン16容量部よりなる溶液を添加し
て0,5Mのタングステン含有触媒溶液を調製し、この
溶液に対し、窒素ガスを一晩パージして、六塩化タング
ステンとノニルフェノールとの反応によって生成された
塩化水素ガスを除去して、さらにかかる溶液10容量部
に対し、1容量部のアセチルアセトンを加えた重合用触
媒溶液とした.
精製ジシクロペンタジエン95重量部.精製エチリデン
ノルボルネン5重量部よりなるモノマー混合物に対し、
エチレン含量70モル%のエチレン−プロビレンーエチ
リデンノルボルネン共重合ゴム3重量部.酸化安定剤と
して、エタノックス7022重量部を加えた溶液に、上
記重合用触媒溶液をタングステン含量がO.OQI M
になるように加えて、触媒成分溶液《溶液A》を調製し
た.
+2] [活性化剤成分溶液の調製]トリオクチルア
ルミニウム85.ジオクチルアルミニウムアイオダイド
15,ジグライム100のモル割合で混合調製した重合
用活性化剤混合溶液を精製ジシクロペンタジエン95重
量部,精製エチリデンノルボルネン5重量部、上記と同
じエチレン−プロピレンーエチリデンノルボルネン共重
合ゴム3重量部よりなる混合物に、アルミニウム含量が
0.003 Mになる割合で混合し、活性化剤成分溶液
(溶液B)を調製した,
[1体成型物の作成]
上記で作或した接着層付シートを水平においた3園厚の
カンターゲート型のプラーク金型の下面に接着層を上向
きにしてはりつめた.
この金型のゲートに反応射出成形機のミックス・ヘット
をとりつけ上記で調製した溶液A.溶液Bを射出し、1
ラーク金型内で重合せしめ、塩ビシートをメタセンス重
合体の1体成型物を得た.射出時の液温30℃金型は下
l!185℃上側60℃でおこなった.
塩ビシートは、メタセンス重合体に非常によく固着して
いる.接着の程度を測定するために、上記プラークを巾
25閣の短冊状に切断し、引張り試験機で、毎分50m
の引強り速度でT型剥離強度を測定した.
実施例1 12St+r / 25m ,実施例2
11.5kg/25m実腫例3 12.5kg/2
5mと良好な接着強度をしめし、剥離面はいずれも凝集
破壊である事が観測された.
実施例4〜6
実施例1〜3で用いた接着層付、塩ビシートを真空或型
法によって、接着層を内面にした、一面があいている箱
型に成型した.この箱型をT度尚じ、寸法を持つショウ
サイドを持ち、厚さ3一厚の同様な箱型を成型出来るサ
イドゲート金型のシヲウサイド側に上記箱型塩ビシート
を装着し、実施例1〜3の場合と同じ反応液A,Bを該
金型内に衝突混合射出し硬化せしめた.外面が塩ビシー
トにおおわれた箱型の1体成型物が得られた.塩ビシー
トとメタセンス重合体は非常に強固に接着している様子
が確認された.なおこの場合液温は30℃金型は、ショ
ウサイド90℃.コアサイド60℃で成型をおこなった
.
手続補正書〈自発)
1.事件の表示
特願平 1
242934号
2.発明の名称
(1)明細書第4頁1行の「難燃性が良好」を「離型性
が良好」と訂正する。[Detailed Description of the Invention] a. Industrial Application Field The present invention is directed to the industrial application of a monolithic molded product of a polymer molded product obtained by simultaneously polymerizing and molding a metasense polymerizable monomer in the presence of a metasense polymerization catalyst system and another molded product. It concerns a manufacturing method that can be easily implemented. More specifically, the metasense polymer molded product is brought into contact with the coated surface of another molded product coated with a specific hot melt adhesive to produce a molded product that is integrated with the other molded product. Regarding the method. b. Prior Art It is known that strained cyclic olefins undergo ring-opening polymerization using a metasense polymerization catalyst system. The metasense polymerization catalyst system consists of two components, a main catalyst component and an activator component, and a monomer containing each of these two components A method has been proposed in which a reactive solution of 100% is poured into a mold immediately after mixing, and bulk polymerization is performed therein to perform polymerization and molding in one step (for example, Japanese Patent Laid-Open No. 58-1
(See Publication No. 29013). According to this method, large molded products can be obtained using inexpensive molds, so it has the potential to be used for a wide range of applications. However, in practical use, such molded products are often required to be used as an integral structure with molded products made from other materials.
For example, there are a wide variety of products, including those with a foam core, metal insert moldings and joint parts, and resin moldings whose surfaces are covered with a decorative film. A common method for manufacturing such a one-piece molded product is to join the two after molding, but this is time-consuming and depending on the form, for example,
In some cases, it is impossible to join the core shape after molding, so the industrial method is to mold one side and then join it to the other molded product at a predetermined position when molding the other. can be said to be a more advantageous method. By the way, the metasense polymer is generally a polymer of cyclic olefin, but after molding, the surface is oxidized by oxygen in the air and polar groups are formed, so it cannot be used with commonly used polar adhesives such as epoxy and polyurethane. Although good adhesion can be obtained depending on the agent,
Immediately after molding, it is non-polar and has very low surface energy.
Generally, it is characterized by poor adhesion. In the case of molding, this property means that the molded product has a metal surface or a resin surface such as epoxy, and both types of molds have good flame retardancy, and this property can be used to advantage for molded products. That means you are doing it. However, when it is used for one-piece molding as described above, the adhesion with other molded products is extremely poor. In fact, even if a metasense polymer with the same composition is molded in contact with a molded product obtained from the same metasense polymer, the former will be oxidized and will not adhere at all. As mentioned above, there are few molded products that have a surface with good affinity in terms of surface energy, and in the case of one-piece molding as described above, it naturally comes into contact with the metasense polymerizable monomer, which eventually hardens and forms a polymer. In the case of molded products, there will be some shrinkage due to shrinkage.
Even if there is affinity, good adhesion cannot be obtained due to the strain at the interface. Therefore, the above 1
For body molding, it is expected that it is necessary to apply an adhesive to the contact surface of the previously obtained molded product with the later metasense polymer molded product to ensure good adhesion. .. C. SUMMARY OF THE INVENTION Therefore, the inventors of the present invention have endeavored to find an adhesive that can be satisfactorily used for this purpose, thereby realizing the ability to obtain a good integral molded product with a wide range of other molded products by the method described above. As a result of our studies, we have arrived at the present invention. In other words, although such an adhesive has an affinity for cycloolefins of metasense polymerizable monomers, it does not substantially inhibit metasense polymerization and moderately reduces the strain on the adhesive surface that occurs during the molding process. It is necessary to satisfy the requirements that the base polymer is composed of chains that are flexible enough to be relaxed, and that it can be softened and bonded by the heat generated during molding due to metasense polymerization. The present inventor has proposed that an adhesive composed of a base polymer selected from poly(ethylene-vinyl acetate) copolymer, poly(ethylene-acrylic acid ester) copolymer, and low-crystalline polyolefin, and a tackifying resin is applied. We have discovered that it can be used for this purpose. That is, the present invention provides a base polymer selected from poly(ethylene-vinyl acetate) copolymer, poly(ethylene-acrylic acid ester) copolymer, and low-crystalline polyolefin, and a hydrocarbon-based tackifier resin. A metasense polymerizable monomer was polymerized and cured in the coexistence of a metasense polymerization catalyst in contact with the coated surface of another molded product coated with the main adhesive layer, thereby integrating the molded product and the metasense polymer molded product. This is a method for producing a one-piece molded product. At least one of the above three types is used as the base polymer of the adhesive forming the adhesive layer used in the present invention. As the poly(ethylene-vinyl acetate) copolymer, one having a vinyl acetate content of 18 to 35% by weight and a melt index (MI) of 3 to 300 is used. In particular, those with low vinyl acetate content and low polarity, such as
18 to 25 wt% is preferably used. (Ethyl acrylate and imbutyl acrylate are used as the acrylic ester constituting the ethylene-acrylic ester copolymer, but ethyl acrylate is particularly preferably used.Acrylate content is generally 18 to 32% by weight. The melt index used is one in the range of 2 to 100.As the polyolefin, polyolefins that do not have large crystallinity are preferably used, such as atactic polypropylene, ethylene-propylene copolymer, etc. Depending on the performance of the adhesive layer required for the body molded product, it is only necessary to select a material with properties suitable for it. Problems such as compatibility arise when blending different types of such base polymers. Generally, one type of base polymer is used, but there is no problem in adjusting the properties by blending the same type of polymer or those with different molecular weights.The above-mentioned pace polymer alone In this case, it is necessary to coexist with a hydrocarbon-based tackifying resin because the tackiness as an adhesive is insufficient and adhesiveness can only be imparted under extremely special conditions.As such tackifying resin, there are They can be classified into hydrocarbon-based adhesives and oxygen-containing polar adhesives.In the case of general hot-melt adhesives, polar adhesives have good adhesion, and those with polar adhesives as their main ingredients are prized. However, for the purposes of the present invention, such polar compounds, especially those containing a large number of carboxyl groups containing active hydrogen and hydroxyl groups, are difficult to use because they inhibit metasense polymerization; The former hydrocarbon-based ones are preferred. Examples of the former include terpene resins, petroleum-based resins, styrene resins, indene resins, etc. To explain in more detail, terbene resins generally include pine resin. Among the cationic polymers of α-pinene or β-pinene obtained from essential oils, β-pinene-based terbene resins are particularly preferred and can be suitably used in the present invention. Terpene resins obtained from synthetic terbene oils are also suitable. Petroleum resins can be broadly classified into aliphatic petroleum resins, aromatic petroleum resins, dicyclobentadiene petroleum resins, hydrogenated petroleum resins, etc. Aliphatic petroleum resins are also known as C!1. Also called petroleum resin, it is made by polymerizing a mixture of C and olefins such as 1-bentene, 1,3-pentadiene and isoprene, and is made by enriching dienes such as 1,3-pentadiene and isogrene. Quantification t! K-polymerized products can be mentioned. Aromatic petroleum resin is also called C, petroleum resin.
C! Aromatic unsaturated hydrocarbons of l to Clo, such as indene, methylindene, vinyltoluene, α-methylstyrene. It is a resin made by polymerizing a mixture of β-methylstyrene, etc. Furthermore, dicyclobentadiene resin refers to a product obtained by polymerizing an alicyclic olefin mixture whose main component is dicyclopentadiene. Hydrogenated petroleum resin is made by hydrogenating the unsaturated bonds in the resin by catalytic reduction of the petroleum resins mentioned above, and changing them to saturated bonds.In addition to being colorless and transparent in appearance, The compatibility with the base polymer changes. Therefore, depending on the selection of the base polymer, hydrogenated resins are preferred because they are advantageous and tend to have fewer metasense polymerization-inhibiting groups. Styrenic resins include styrene and α-methylstyrene.
Styrene such as vinyltoluene or styrene derivatives with similar polymerizability to styrene are made into polymers with a relatively low degree of polymerization by cationic polymerization, etc., singly or as a suitable mixture. Able to use things and use them favorably. Indene-based resin is generally produced by polymerizing a mixture of coumaron, indene, styrene, etc. that has been fractionally distilled from coal tar as coumaron-indene resin, and because it contains coumaron residues, it is no longer a pure hydrocarbon. It has low polarity and can be considered a non-polar hydrocarbon resin. On the other hand, oxygen-containing monopolar resins include rosin resins such as rosin, hydrogenated rosin, esterified rosin, and rosin-modified xylene resin, and phenolic resins such as terbenphenol resin, alkylphenol resin, and alkylphenol-modified xylene resin. Broadly divided. These polar types, except for completely esterified esterified rosin, have carboxylic acid in the rosin component, a phenolic hydroxyl group in the phenolic resin, and a polar group with active hydrogen, which can be used as a metasense polymerization catalyst. Since it has an inhibiting effect and is too polar, it is generally not desirable to use it in the adhesive of the present invention, but it must be used in a limited amount. Furthermore, in addition to the base polymer and tackifier resin as essential components, the adhesive of the present invention also contains waxes and antioxidants as important components. Furthermore, if necessary, feelers, plasticizers, softeners, etc. are added. Waxes are often preferably added for the purpose of improving workability during adhesive application and bonding. However, among such waxes, hydrocarbon waxes are preferred, and waxes obtained from petroleum such as paraffin wax and microcrystalline wax. Examples include synthetic waxes such as polyethylene wax and polypropylene wax. It is preferable to select the necessary amount from the viewpoint of workability; in general, adding too much is not preferable as it will reduce the adhesive strength. As the antioxidant, hindered phenols are preferred. Regarding the distribution of each precept of the adhesive as described above, good adhesion is generally possible over a wide range on the metasense polymer side, but the selection should be made depending on the surface properties of the other molded product. It is also necessary to consider the required performance such as heat resistance, and the optimal composition must be selected according to the required conditions. On the other hand, preferred specific examples of the metasense polymerizable cycloolefin monomer as the metasense polymerizable cycloolefin compound used in the present invention include dicyclobentadiene, tricyclobentadiene, cyclobentadiene-methylcyclobentadiene codimer. body, 5-ethylidenenorbornene, norbornene. norbornadiene, 5-cyclohexenylnerbornene, 1,4,5.8-dimethano-1,4.4a,5, 6,7,8,8,8a-octahydronaphthalene, 1,4-methanol 1.4 ,4a
,5, 6,7,8,8,8a-octahydronaphthalene. 6-ethylidene-1.4,5.8-dimethanol 1.
4.4a,5,6,7,8,8a-heptahydronaphthalene, 6-methyl-1.4,5.8-dimethano-1,
4,4a,5,6,7,8.8a-hegutahyde-naphthalene,1,4,5.8-dimethano-1,4,4a,5
,8,8a-hexahydronaphthalene, ethylenebis(
Examples include one or a mixture of two or more of cyclic olefins having 1 to 3 norbornene groups, such as (5-norbornene), but dicyclobentadiene or a monomer mixture mainly composed of dicyclobentadiene is particularly preferably used. It will be done. Furthermore, if necessary, a metasense polymerizable cyclic compound containing a different element such as oxygen or nitrogen can also be used. Such polar monomers, which are often used in copolymerization with dicyclopentadiene and the like, preferably have a norbornene structural unit, and the polar groups include ester groups, ether groups, etc. Cyano group. N-substituted imides and the like are preferred. Specific examples of such copolymerizable monomers include 5-methoxycarbonylnorbornene, 5-(2-ethylhexyloxy)carbonyl-5-methylnorbornene, 5-phenyloxymethylnerbornene, 5-cyanonorbornene,
6-cyano-1.4,5.8-dimethano-1.4,4a
,5,6,7,8,8a-octahydronaphthalene,N
-butylnadic acid imide, etc. As mentioned above, the metasense polymerizable monomer is required to contain as few impurities as possible that would inactivate the metasense polymerization catalyst. Tungsten is the main catalyst component in the metasense polymerization catalyst system used in the present invention. Salts such as halides such as rhenium, tantalum, and molybdenum are used, but compounds of tungsten and molybdenum are preferred, and tungsten compounds are particularly preferred. Such tungsten compounds include tungsten halide,
Tungsten oxyhalide and the like are preferred, and more specifically tungsten hexachloride, tungsten oxychloride and the like are preferred. Additionally, organic ammonium tungstate and the like can also be used. Such tungsten salt compounds are known to immediately start cationic polymerization when added directly to monomers, which is not preferable. Therefore, tungsten salt compounds are used in inert solvents such as benzene and toluene. It is preferable to use it by suspending it in advance in chlorobenzene, etc., and solubilizing it by adding a small amount of an alcoholic compound or phenolic compound. Further, in order to prevent undesirable polymerization as described above, it is preferable to add about 1 to 5 moles of Lewis base or chelating agent per mole of the tungsten compound. Examples of such additives include acetylacetone, acetoacetic acid alkyl esters, tetrahydrofuran, and penzonitrile. Thus, the monomer solution containing the catalyst component (solution A) is
It has sufficient stability for practical use. On the other hand, the activator component in the metasense polymerization catalyst system is
Preferred are organometallic compounds mainly consisting of alkylated metals of group Ⅰ, especially tetraalkyl tin, alkylaluminum compounds, and alkylaluminum halide compounds, specifically diethylaluminum chloride, ethylaluminum dichloride. Examples include trioctylaluminum, dioctylaluminum iodide, tetrabutyltin, and tributyltin hydride. By dissolving these organometallic compounds as activator components in the mixed monomer, the other solution (referred to as solution B) is prepared.
is formed. In the present invention, it is also possible, but preferred, to obtain a polymer molded product by sequentially adding catalyst components to the metasense polymerizable monomers as described above. Basically, it is preferable to take a method of obtaining a crosslinked polymer molded product by mixing the solutions A and B. However, if the above composition is used as it is, the polymerization reaction will start very quickly, so hardening may occur before it has sufficiently flowed into the mold, which often causes problems. It is preferable to use an agent. As such regulators, Lewis bases are generally used, especially ethers. Esters, nitriles, etc. are used. Specific examples include ethyl benzoate, butyl ether, and diglyme. Such regulators can be added to both solutions, but generally the effect may be greater if added to the side of the solution containing the organometallic compound activator. As mentioned above, when a monomer having a Lewis space group is used, it can also serve as a regulator. The amount of the metasense polymerization catalyst system to be used is, for example, when a tungsten compound is used as a catalyst component, the ratio of the tungsten compound to the raw material monomer is about 1 on a molar basis.
000:1 to 15000:1, preferably 2000:1
In addition, when an alkyl aluminum is used as the activator component, the ratio of the aluminum compound to the raw material monomer is about 100:1 to about 30 on a molar basis.
00:1, preferably around 300:1 to about 1000:1. Furthermore, as described above, the masking agent and regulating agent can be appropriately adjusted and used depending on the amount of the catalyst system to be used through experiments. In practical use, various additives can be added to the metasense polymer used in the present invention in order to improve or maintain its properties. Such additives include:
Fillers, pigments. Antioxidant. These include light stabilizers, B-burning agents, and polymer modifiers. Similar to the inorganic filler in the present invention, it is impossible to add such additives after a molded product is obtained at the same time as polymerization, so when adding them, they must be added to the raw material solution described above in advance. It is necessary to keep it. The easiest method is to use the solution A and solution B.
One method is to add it to either or both of the above in advance, but in that case, it is necessary to add the compound to either or both of the liquids, but in this case, it does not react with the highly reactive catalyst component or activator component in the liquid to a practical extent, and It must not inhibit polymerization. If the reaction cannot be avoided, but coexistence does not substantially inhibit polymerization, it is possible to mix it with the monomer, condition the third liquid, and use it immediately before polymerization. can. Further, it is preferable to add an antioxidant to the metasense polymer used in the present invention, and therefore it is desirable to add a phenol-based or amine-based antioxidant to the solution in advance. Specific examples of these antioxidants include 2
.. 6-t-butyl-P-cresol, N,N'-diphenyl-P-phenylenediamine. Examples include tetrakis[methylene(3.5-di-t-butyl-4-hydroxycinnamate)]methane. Further, other polymers can be added to the metasense polymer used in the present invention when it is in the monomer solution state. As mentioned above, the addition of an elastomer as such a polymer additive is effective in increasing the impact resistance of the molded product and controlling the viscosity of the solution. Elastomers used for this purpose include styrene-butadiene rubber, styrene-butadiene-styrene triblock rubber,
Styrene-isoprene-styrene triblock rubber, polybutadiene. Polyisograin, butyl rubber. A wide range of elastomers can be mentioned, including ethylene propylene dienterpolymer and mononitrile rubber. Furthermore, if a large amount of residual monomer remains in the polymer used in the present invention, a characteristic odor may be emitted. α,α,α-trichlorotoluene is used as such a residual monomer reducing agent. Trichloroacetic acid ester, phthalic acid chloride, benzoic anhydride,
Examples include phosphorus oxychloride and benzenesulfonic acid chloride. The polymer used in the present invention is produced by simultaneously performing polymerization and molding, as described above. As mentioned above, such molding methods include mixing the catalyst and raw material monomer with a simple mixer such as a static mixer, a resin injection method in which a pre-mixed premix is flowed into a mold, and a two-way catalyst system. The RIM method can be used, in which solution A and solution B, which are separated into two, are collided and mixed in the head and poured directly into the mold. In particular, the RIM method is commonly used. In either case, the injection pressure into the mold can be relatively low, making it possible to use inexpensive molds. Furthermore, once the polymerization reaction inside the mold starts, the temperature inside the mold rises rapidly due to the reaction heat, and the polymerization reaction ends in a short time. As with polyurethane-RIM, it is easy to release from the mold and often does not require a special mold release agent. In the present invention, when forming a polymer as described above, another molded product is brought into contact with a surface coated with a specific adhesive as described above, and this other molded product and the metasense polymer molded product are bonded together. A one-piece molded product is obtained. Examples of such other molded products include plastic molded products and metal molded products for obtaining metasense polymer molded products and integral molded products. When bonding large molded items together with considerable dimensions, the stresses that occur under usage conditions due to differences in the coefficients of thermal expansion of the materials used to form the two molded items, differences in dimensional changes upon moisture absorption, etc. Since it will touch the adhesive surface, it is necessary not to make it too large, or to devise a form that can withstand even if it is large. Therefore, the one-piece molded product of the present invention can be advantageously used in a form where such stress does not become too large. Such formats include (1) Another molded product is a film-like material that covers half, all, or a part of the surface of the metasense polymer; ■ Another molded product is a foam-like material that covers the metasense polymer, especially as a 7-form core. It is covered entirely or with only a portion of the surface covered with polymer. Another example is a molded product, preferably cylindrical, inserted into a metasense polymer. 0) protects the surface of the metasense polymer molded product by covering it with such a film, and has other functions depending on the properties of the film, such as imparting a pattern by using a printed film or imparting conductivity by using a conductive layer. It is possible to do this. In the case of (2), an elliptical shape is provided that allows weight reduction while maintaining the rigidity of the molded product. (1) can be made into an advantageous structure for actual use by inserting other plastic or metal screws, rods, etc. into the metasense polymer molding. As can be easily surmised, in (1) to (1) above, even if the properties of the two materials combined are different as described above, the structure is such that large interfacial stress is not likely to be applied, and good adhesion is achieved. It is possible to maintain the surface and is particularly advantageous as a one-piece molded product of the present invention. In order to carry out integral molding in the present invention, another molded article coated with an adhesive is generally installed in the mold for obtaining the metasense polymer molded article, and the integral molded article is then placed in the mold. You will get In this case, the other molded product does not shrink, but the metasense polymer molded product generates heat as polymerization progresses.
Shrinkage occurs as the molded product is converted into a polymer, especially as the molded product cools. At this time, consideration must be given to the form so that such shrinkage does not occur in the direction of peeling off the adhesive layer. The above-mentioned one-piece molded product is characterized in that it is generally obtained in a form in which the metasense polymer molded product is taken out after molding and adhered at the same time, and can be obtained with extremely high productivity. d. Effects of the Invention Thus, the one-piece molded product according to the present invention has the features of a metasense polymer molded product suitable for obtaining large-sized molded products, as well as the ability to form a one-piece molded product that is integrated and bonded with other molded products at the same time as the molding. Since molded products can be obtained, it can be used in a wide range of applications, such as components for various transportation vehicles on land, on water, on snow, in the air, and as construction and civil engineering materials. It can be used for mechanical parts in factories, housings for electronic equipment, etc. e. EXAMPLES The present invention will be described in detail with reference to Examples and Comparative Examples. In addition,
The examples are intended to be illustrative and not limiting. Examples 1 to 3 Preparation of adhesive-coated polyvinyl chloride sheet> An adhesive as shown in the table below was melt-coated onto a 0.3 m thick polyvinyl chloride sheet to form a 0.2 cm thick adhesive. I created a sheet with one layer on one side. Preparation of liquid for metasense polymerization> (1) [Preparation of catalyst component solution] 20 parts by weight of tungsten hexachloride was added to 70 parts by volume of dry toluene under a nitrogen stream, and then nonylphenol 2
A 0.5 M tungsten-containing catalyst solution was prepared by adding a solution consisting of 1 part by weight and 16 parts by volume of toluene, and the solution was purged with nitrogen gas overnight to react with tungsten hexachloride and nonylphenol. The generated hydrogen chloride gas was removed, and 1 part by volume of acetylacetone was added to 10 parts by volume of the solution to prepare a polymerization catalyst solution. 95 parts by weight of purified dicyclopentadiene. For a monomer mixture consisting of 5 parts by weight of purified ethylidene norbornene,
3 parts by weight of ethylene-propylene-ethylidenenorbornene copolymer rubber with an ethylene content of 70 mol%. The above polymerization catalyst solution was added to a solution containing 7022 parts by weight of Ethanox 702 as an oxidation stabilizer until the tungsten content was O. OQI M
A catalyst component solution (solution A) was prepared. +2] [Preparation of activator component solution] trioctyl aluminum 85. A mixed solution of a polymerization activator prepared by mixing 15 parts of dioctyl aluminum iodide and 100 parts of diglyme in a molar ratio was mixed with 95 parts by weight of purified dicyclopentadiene, 5 parts by weight of purified ethylidene norbornene, and the same ethylene-propylene-ethylidene norbornene copolymer rubber as above. An activator component solution (solution B) was prepared by mixing the activator component solution (solution B) with a mixture consisting of 3 parts by weight at a ratio such that the aluminum content was 0.003 M. [Creation of one-piece molded product] The adhesive layer created above The attached sheet was placed horizontally and attached to the bottom of a cantergate-type plaque mold with a thickness of 3 mm, with the adhesive layer facing upward. A mix head of a reaction injection molding machine was attached to the gate of this mold, and solution A. Inject solution B, 1
Polymerization was carried out in a large mold to obtain a molded product consisting of a PVC sheet and a metasense polymer. The liquid temperature at the time of injection is 30℃, and the mold is below! The test was carried out at 185°C and 60°C above. The PVC sheet adheres very well to the metasense polymer. In order to measure the degree of adhesion, the above plaque was cut into strips with a width of 25 mm and tested using a tensile tester at a rate of 50 m/min.
The T-peel strength was measured at a tensile speed of . Example 1 12St+r/25m, Example 2
11.5kg/25m solid tumor case 3 12.5kg/2
It showed a good adhesive strength of 5 m, and cohesive failure was observed on all peeled surfaces. Examples 4 to 6 The adhesive layer-attached PVC sheet used in Examples 1 to 3 was molded by vacuum molding into a box shape with the adhesive layer on the inside and one side open. This box shape was modified by T degrees, and the above box-shaped PVC sheet was attached to the side gate side of a side gate mold that had a side with dimensions and was capable of molding a similar box shape with a thickness of 31 mm. The same reaction solutions A and B as in cases 3 to 3 were mixed and injected into the mold and hardened. A box-shaped one-piece molded product whose outer surface was covered with a PVC sheet was obtained. It was confirmed that the PVC sheet and metasense polymer were bonded very strongly. In this case, the liquid temperature is 30℃, and the mold is 90℃ on the show side. Molding was carried out at 60°C on the core side. Written amendment (voluntary) 1. Case Indication Patent Application No. 1 242934 2. Title of the invention (1) "Good flame retardancy" on page 4, line 1 of the specification is corrected to "good releasability."
(2}同第11頁14行の「ただかかかる」を「ただか
かる」と訂正する。(2) On page 11, line 14 of the same text, ``takaka kake'' is corrected to ``tada kake''.
(3)同第27頁10〜11行の「ミックス・ヘット」
を「ミキシング・ヘッド」と訂正する。(3) “Mixed head” on page 27, lines 10-11.
is corrected as "mixing head".
以上 1体戒型物の製造方法that's all Method for manufacturing one-taikai type objects
Claims (1)
レン−アクリル酸エステル)共重合体及び低結晶性ポリ
オレフィンより選ばれたベースポリマーと、炭化水素系
の粘着付与材樹脂より主としてなる接着層を塗布した別
の成型物の塗布面に接して、メタセンス重合性モノマー
をメタセンス重合触媒の共存下に重合・硬化せしめ、前
記成型物とメタセンス重合体成型物を1体化せしめた事
を特徴とする1体成型物の製造方法。Apply an adhesive layer consisting mainly of a base polymer selected from poly(ethylene-vinyl acetate) copolymer, poly(ethylene-acrylic acid ester) copolymer, and low-crystalline polyolefin, and a hydrocarbon-based tackifier resin. A metasense polymerizable monomer is polymerized and cured in the coexistence of a metasense polymerization catalyst in contact with the coated surface of another molded product, and the molded product and the metasense polymer molded product are integrated. A method for manufacturing a body molding.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1242934A JPH03106939A (en) | 1989-09-19 | 1989-09-19 | Production of integral molding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1242934A JPH03106939A (en) | 1989-09-19 | 1989-09-19 | Production of integral molding |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH03106939A true JPH03106939A (en) | 1991-05-07 |
Family
ID=17096392
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1242934A Pending JPH03106939A (en) | 1989-09-19 | 1989-09-19 | Production of integral molding |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH03106939A (en) |
-
1989
- 1989-09-19 JP JP1242934A patent/JPH03106939A/en active Pending
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