JPH027822B2 - - Google Patents
Info
- Publication number
- JPH027822B2 JPH027822B2 JP59231734A JP23173484A JPH027822B2 JP H027822 B2 JPH027822 B2 JP H027822B2 JP 59231734 A JP59231734 A JP 59231734A JP 23173484 A JP23173484 A JP 23173484A JP H027822 B2 JPH027822 B2 JP H027822B2
- Authority
- JP
- Japan
- Prior art keywords
- roll
- film
- heating
- pressure
- laminate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 claims description 57
- 239000002184 metal Substances 0.000 claims description 31
- 238000003475 lamination Methods 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 28
- 239000004840 adhesive resin Substances 0.000 claims description 26
- 229920006223 adhesive resin Polymers 0.000 claims description 26
- 238000010030 laminating Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 6
- 238000007517 polishing process Methods 0.000 claims 1
- 238000005498 polishing Methods 0.000 description 17
- -1 polypropylene Polymers 0.000 description 12
- 238000002788 crimping Methods 0.000 description 11
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 10
- 239000005977 Ethylene Substances 0.000 description 10
- 239000004743 Polypropylene Substances 0.000 description 10
- 229920001155 polypropylene Polymers 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 238000005187 foaming Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 238000003851 corona treatment Methods 0.000 description 7
- 229920001971 elastomer Polymers 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 7
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 7
- 239000005060 rubber Substances 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000002985 plastic film Substances 0.000 description 6
- 229920006255 plastic film Polymers 0.000 description 6
- 238000003825 pressing Methods 0.000 description 6
- 239000012299 nitrogen atmosphere Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical group N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000004711 α-olefin Substances 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 206010057040 Temperature intolerance Diseases 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229920006378 biaxially oriented polypropylene Polymers 0.000 description 1
- 239000011127 biaxially oriented polypropylene Substances 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000004067 bulking agent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 208000028659 discharge Diseases 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229920006226 ethylene-acrylic acid Polymers 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000010559 graft polymerization reaction Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000008543 heat sensitivity Effects 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920005629 polypropylene homopolymer Polymers 0.000 description 1
- 229920001384 propylene homopolymer Polymers 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】
<産業上の利用分野>
本発明は通常の接着剤、有機溶剤等を用いるこ
となく、印刷紙等の表面にプラスチツクフイルム
を簡便な手段でラミネートする方法に関する。DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a method for laminating a plastic film on the surface of printing paper or the like by a simple means without using ordinary adhesives, organic solvents, etc.
<従来の技術>
周知のように紙器、出版物、カード、ポスタ
ー、その他の紙製品等の印刷紙等(以下「印刷物
等」という)には、その印刷面の保護、耐水性、
耐油性の付与、更には艶付け、美麗化等の目的に
よりその表面にプラスチツクフイルムをラミネー
トしたものが多く、このような処理を業界では
「プリントラミ」もしくは「プリントラミネート」
と呼称されている。<Prior art> As is well known, printing paper such as folding cartons, publications, cards, posters, and other paper products (hereinafter referred to as "printed materials, etc.") requires protection of the printed surface, water resistance,
Many products have plastic film laminated on their surfaces for the purpose of imparting oil resistance, gloss, and beautification, and this process is known in the industry as "print lamination" or "print lamination."
It is called.
従来、かかるプリントラミネートはラミネート
機のコーテイング部において有機溶剤に溶解させ
た接着剤をプラスチツクフイルムに塗布し、乾燥
工程を通して有機溶剤を飛散させた後、プラスチ
ツクフイルムの接着剤塗布面と印刷紙等とを熱圧
着することによりなされている。しかるに上記有
機溶剤を使用する方法では火災の危険性等作業の
安全性、作業者の健康管理の面並びに臭気の発
生、大気の汚染等環境保全の面で問題があり、ま
た省資源の観点からも好ましくなく、有機溶剤を
使用しないですむラミネート方法が強く要望され
ていた。また従来法による艶付けは鏡面仕上げさ
れた加熱金属ロールと圧着ロール間で熱圧着ラミ
ネートさせる際、接着剤が熱により軟化し、その
結果加熱金属ロールによりプラスチツクフイルム
表面が平滑化され、艶が出るようになることを利
用したもので、当然温度が高い程艶が良くなるわ
けである。しかし乍ら従来法によるとプラスチツ
クフイルムに塗布された接着剤に含まれる有機溶
剤を完全に除去することが不可能であり、若干の
残留溶剤があるため、これが熱圧着時に熱により
発泡し、見映えが悪くなり、一方発泡を出来るだ
け抑えるためには低温域で熱圧着する必要がある
が、こうすると艶不足になるので、従つて発泡が
なく、艶が出るという両者を満足することは困難
であつた。即ち従来は発泡も若干あり、艶も若干
不足するという不満足なる製品で我慢せざるを得
ず、このことが製品の品質面での重大な欠点とな
つていた。 Conventionally, such print lamination involves applying an adhesive dissolved in an organic solvent to a plastic film in the coating section of a laminating machine, scattering the organic solvent through a drying process, and then bonding the adhesive-coated surface of the plastic film with printing paper, etc. It is made by thermocompression bonding. However, the methods using organic solvents have problems in terms of work safety such as the risk of fire, health management of workers, and environmental protection such as the generation of odors and air pollution. However, there has been a strong demand for a laminating method that does not require the use of organic solvents. In addition, in the conventional method of glazing, when laminating with heat and pressure between a mirror-finished heated metal roll and a pressure roll, the adhesive is softened by heat, and as a result, the heated metal roll smoothes the surface of the plastic film, creating a glossy finish. This takes advantage of the fact that the color becomes like this, and naturally the higher the temperature, the better the gloss. However, with the conventional method, it is impossible to completely remove the organic solvent contained in the adhesive applied to the plastic film, and there is some residual solvent, which foams due to heat during thermocompression bonding. On the other hand, in order to suppress foaming as much as possible, it is necessary to heat and press the product at a low temperature, but this will result in a lack of gloss, so it is difficult to satisfy both of no foaming and gloss. It was hot. That is, in the past, we had to settle for an unsatisfactory product with some foaming and some lack of gloss, which was a serious drawback in terms of product quality.
こうした技術背景に鑑み、本発明者らは新規な
プリントラミネート方法を開発し、先に特願昭57
−208760号(特開昭59−24669号)として出願し
たが、この要旨は「感熱接着性樹脂層が積層され
た複合ポリプロピレン系フイルムの感熱接着性樹
脂層と印刷紙等の印刷面が合わされるように給送
させて、金属ロールとゴムロールにより熱圧着ラ
ミネートさせる方法」であり、かかる方法の実施
により熱圧着時の発泡という従来課題は解決され
たが、艶の面では更に検討をせまられていた。即
ち瞬時に熱圧着するだけではどうしても、艶がも
う一つ不充分であり、プレス機による艶付けも理
論的には可能であるが工程が複雑化し、能率が疎
外される等の問題があつて実用化できず、このた
め熱圧着工程と連続して艶付けを行い得る新規な
方策について検討し、過日特願昭59−41191号
(特開昭60−184826号)として出願した。その要
旨のうちの一つの方法は、「少なくとも基材フイ
ルム層と感熱接着性樹脂層との2層からなるプリ
ントラミ用フイルムと、印刷紙等とをラミネート
するに際し、フイルム移送方向に沿つて設けた加
熱金属ロールと補助ロールの外周に、表面が鏡面
仕上げのなされた金属製無端ベルトを張架し、前
記加熱金属ロールに対向して金属製無端ベルトを
介し圧着ロールを設けた装置を使用し、前記金属
製無端ベルトと圧着ロールの間に、前記基材フイ
ルム層を金属製無端ベルト側へ、印刷紙等を圧着
ロール側に配して、前記プリントラミ用フイルム
と印刷紙等とを給送して熱圧着ラミネートさせ、
引続き該ラミネートされた物を前記金属製無端ベ
ルトに密着した状態のもとで移送させることによ
り艶出しされたプリントラミ製品を得る方法」で
あり、かかる方法により従来からの課題はほぼ解
決された。 In view of this technical background, the present inventors developed a new print laminating method and first filed a patent application in 1983.
The application was filed as No. 208760 (Japanese Unexamined Patent Publication No. 59-24669), but the gist of the application is that ``the heat-sensitive adhesive resin layer of a composite polypropylene film on which a heat-sensitive adhesive resin layer is laminated is brought together with the printed surface of printing paper, etc. This method solves the conventional problem of foaming during thermocompression bonding, but further study is required in terms of gloss. Ta. In other words, instantaneous thermocompression bonding is inevitably insufficient for achieving gloss, and although it is theoretically possible to apply gloss using a press, it complicates the process and reduces efficiency. This could not be put to practical use, so we investigated a new method that would allow the glazing to be carried out continuously with the thermocompression bonding process, and filed an application as Japanese Patent Application No. 59-41191 (Japanese Unexamined Patent Publication No. 60-184826). One of the methods is ``When laminating a print lamination film consisting of at least two layers, a base film layer and a heat-sensitive adhesive resin layer, with printing paper, etc., it is necessary to A device is used in which an endless metallic belt with a mirror-finished surface is stretched around the outer periphery of a heating metal roll and an auxiliary roll, and a pressure roll is provided opposite the heating metal roll via the endless metal belt. , between the metal endless belt and the pressure roll, the base film layer is placed on the metal endless belt side, and the printing paper, etc. is placed on the pressure roll side, and the print lamination film and the printing paper, etc. are fed. Send and heat-press laminate.
A method for obtaining a polished printed laminated product by subsequently transporting the laminated product in close contact with the endless metal belt, and this method has almost solved the conventional problems. .
<発明が解決しようとする問題点>
しかしながら、上記の方法では相対向する加熱
金属ロールと圧着ロールとの間に金属製無端ベル
トが位置し、前記金属製無端ベルトと圧着ロール
の間に、基材フイルム層をベルト側に、印刷紙等
を圧着ロール側に配してあるので、無端ベルトと
フイルム面との接触がどうしても弱くなるため、
より優れた艶出しが得られないという問題点があ
つた。<Problems to be Solved by the Invention> However, in the above method, a metal endless belt is located between a heating metal roll and a pressure roll that face each other, and a base is placed between the metal endless belt and the pressure roll. Since the material film layer is placed on the belt side and the printing paper etc. is placed on the pressure roll side, the contact between the endless belt and the film surface is inevitably weak.
There was a problem that a better polish could not be obtained.
<問題点を解決するための手段>
(手段)
本発明は第1図、第7図に示すように基材フイ
ルム層2と感熱接着性樹脂層3の少なくとも2層
からなるプリントラミ用フイルム1と、印刷紙等
4とをラミネートするに際し、対向状に配置した
加熱ロール7と圧着ロール8間に、前記フイルム
1を加熱ロール7側に、印刷紙等4を圧着ロール
8側に配して熱圧着を施こしてラミネート体6′
を得、次いで前記加熱ロール7と該加熱ロール7
に面接触状に設けられた無端循環部材10間に前
記熱圧着されたラミネート体6′を走行させ、前
記フイルム面1に艶出し加工を施すものである。<Means for Solving the Problems> (Means) The present invention provides a print lamination film 1 comprising at least two layers, a base film layer 2 and a heat-sensitive adhesive resin layer 3, as shown in FIGS. 1 and 7. When laminating the printing paper, etc. 4, the film 1 is placed on the heating roll 7 side, and the printing paper, etc. 4 is placed on the pressing roll 8 side, between the heating roll 7 and the pressure roll 8, which are arranged facing each other. Laminated body 6' by thermocompression bonding
and then the heating roll 7 and the heating roll 7
The thermocompression bonded laminate body 6' is run between endless circulation members 10 provided in surface contact with each other, and the film surface 1 is polished.
(手段)
第6図に示すように、手段()の相対向状に
配置した加熱ロール17と圧着ロール18の、該
加熱ロール17とは別設の加熱金属ロール19を
設け、このロール19に面接触状に無端循環部材
10を設け、該ロール19と無端循環部材10間
に、前記熱圧着されたラミネート体6′を走行さ
せ、前記フイルム面1に艶出し加工も施すもので
ある。又第8図は第6図と相違し、ラミネート体
6′の印刷紙等4側が加熱金属ロール19に接す
るように走行させたものである。(Means) As shown in FIG. 6, a heating roll 17 and a pressure roll 18 are arranged opposite to each other in the means (), and a heating metal roll 19 is provided separately from the heating roll 17. An endless circulation member 10 is provided in surface contact with each other, and the thermocompression bonded laminate 6' is run between the roll 19 and the endless circulation member 10, and the film surface 1 is also polished. Also, FIG. 8 differs from FIG. 6 in that the laminate body 6' is run so that the printing paper side 4 is in contact with the heating metal roll 19.
<作 用>
第1図と第7図において、図示省略の給紙部か
ら1枚単位で印刷面を上にして印刷紙等4(枚葉
紙)が第2図、第3図に示す如く対向する端部が
順次重ね合わされた状態で圧着部11に向けて供
給される。一方プリントラミ用フイルム1はその
感熱接着性樹脂層3が枚葉紙4の印刷面とが含わ
されるようにして圧着部11に向けて供給され
る。そして両者が圧着部11に達すると加熱ロー
ル7と圧着ロール8間で熱圧着されてラミネート
体6′となるが、このラミネート体6′は引き続き
加熱ロール7に面接触状に走行し、この面接触走
行時に加熱ロール7に面接触状に配した無端循環
部材10でラミネート体6′の枚葉紙4から加圧
することにより、ラミネート体6′の各構成要素
はより強力に一体化すると共にフイルム面に艶出
し加工を行なう。<Function> In FIGS. 1 and 7, printing paper, etc. 4 (sheets) are fed one by one from a paper feed unit (not shown) with the printed side facing up, as shown in FIGS. 2 and 3. The opposing ends are sequentially overlapped and supplied toward the crimp section 11 . On the other hand, the print lamination film 1 is supplied toward the pressure bonding section 11 so that its heat-sensitive adhesive resin layer 3 is included in the printed surface of the sheet 4. When both of them reach the pressure bonding part 11, they are thermocompression bonded between the heating roll 7 and the pressure bonding roll 8 to form a laminate body 6', but this laminate body 6' continues to run in surface contact with the heating roll 7, and this surface By pressurizing the sheets 4 of the laminate 6' with the endless circulating member 10 disposed in surface contact with the heating roll 7 during contact running, each component of the laminate 6' is more strongly integrated and the film is Polish the surface.
第6図、第8図は第1図と第7図の場合と同様
であり、無端循環部材10に面接触するのは加熱
金属ロール19であり、このロール19は前者の
加熱ロール7とは別設されたもであり、加熱ロー
ル7及び加熱金属ロール19の二段階加熱によ
り、より円滑にラミネート体6′各構成要素の強
力な一体化と艶出し加工が施こされる。 6 and 8 are the same as in FIGS. 1 and 7, and it is the heating metal roll 19 that is in surface contact with the endless circulation member 10, and this roll 19 is different from the heating roll 7 in the former. The two-stage heating of the heating roll 7 and the heating metal roll 19 allows the laminate body 6' to be strongly integrated and polished more smoothly.
<実施例> 以下、本発明について詳述する。<Example> The present invention will be explained in detail below.
本発明に係るプリントラミ用フイルム1とは、
少なくとも基材フイルム層2と感熱接着性樹脂層
3との二層を有する積層フイルムのことであり、
基材フイルム層2としてはポリプロピレン等のポ
リオレフイン、ポリエステル、ポリアミド、その
他の熱可塑性重合体からなるものであつて、感熱
接着性樹脂層3を形成する重合体より高融点の延
伸もしくは未延伸フイルムを例示でき、好ましく
は2軸に延伸されたポリプロピレン系フイルムを
例示できる。このさい前記した2軸延伸ポリプロ
ピレン系フイルムとは、沸騰n−ヘブタン抽出残
分90%以上のポリプロピレン単独重合体、α−オ
レフイン含有量が5モル%以下のプロピレン−α
−オレフイン共重合体、あるいはトータルのプロ
ピレン含有量が95モル%以上となるような配合の
プロピレン単独重合体とプロピレン−α−オレフ
イン共重合体の混合物からなるものが好ましく、
更には本発明に係るフイルムを製造するさい生じ
るフイルム屑を混合した上記ポリプロピレン系樹
脂からなるものも好ましい。基材フイルム層2の
厚さは特に制限はないが、通常10〜20μ厚程度の
ものが好んで用いられ、また基材フイルム層中に
着色や表面処理を施したものや、滑剤、アンチブ
ロツキング剤、安定剤、紫外線吸収剤、帯電防止
剤等を添加したものも、必要に応じ利用に供し得
る。 The print lamination film 1 according to the present invention is as follows:
A laminated film having at least two layers, a base film layer 2 and a heat-sensitive adhesive resin layer 3,
The base film layer 2 is made of polyolefin such as polypropylene, polyester, polyamide, or other thermoplastic polymer, and is a stretched or unstretched film having a higher melting point than the polymer forming the heat-sensitive adhesive resin layer 3. A preferred example is a biaxially stretched polypropylene film. In this case, the biaxially oriented polypropylene film mentioned above is a polypropylene homopolymer with a boiling n-hbutane extraction residue of 90% or more, a propylene-α with an α-olefin content of 5 mol% or less
- an olefin copolymer, or a mixture of a propylene homopolymer and a propylene-α-olefin copolymer blended such that the total propylene content is 95 mol% or more,
Furthermore, it is also preferable to use the above-mentioned polypropylene resin mixed with film waste generated during the production of the film according to the present invention. There is no particular limit to the thickness of the base film layer 2, but a thickness of about 10 to 20 μm is usually preferred. Products to which a bulking agent, stabilizer, ultraviolet absorber, antistatic agent, etc. are added may also be used as required.
また、以上の基材フイルム層2に積層される感
熱接着性樹脂層3とは基材フイルムより融点が低
い無溶剤タイプのものならば特に制限はないが、
好ましくはエチレンを主成分とする重合体、例え
ばポリエチレンもしくはエチレンを少なくとも70
重量%含む共重合体、またはトータルのエチレン
含有量が70重量%以上となるような重合体の混合
物を例示できる。このさいエチレンと共重合され
る単量体については、特別な制限はなく、エチレ
ンと共重合可能な単量体であれば良い。斯る単量
体とは例えばプロピレン、ブテン−1、ヘキセン
−1、酢酸ビニル、アクリル酸エチル、アクリル
酸等が例示できる。また共重合後加水分解や金属
イオンによる架橋等により変性させたものや、無
水マレイン酸等をグラフト重合させたものも利用
に供し得る。しかしトータルのエチレン含有量が
70重量%未満の場合では、フイルム製造工程やス
リツト工程で発生するフイルム屑を基材フイルム
層の例えば前記したポリプロピレン層にリターン
して再利用することができにくく、省資源の観点
から好ましくない。 Further, the heat-sensitive adhesive resin layer 3 laminated on the base film layer 2 is not particularly limited as long as it is a solvent-free type with a melting point lower than that of the base film.
Preferably an ethylene-based polymer, such as polyethylene or ethylene at least 70%
Examples include a copolymer containing 70% by weight or a mixture of polymers having a total ethylene content of 70% by weight or more. There is no particular restriction on the monomer to be copolymerized with ethylene at this time, and any monomer that can be copolymerized with ethylene may be used. Examples of such monomers include propylene, 1-butene, 1-hexene, vinyl acetate, ethyl acrylate, and acrylic acid. Furthermore, those modified by copolymerization followed by hydrolysis or crosslinking with metal ions, and those modified by graft polymerization with maleic anhydride or the like can also be used. However, the total ethylene content
If it is less than 70% by weight, it is difficult to return the film waste generated in the film manufacturing process or the slitting process to the base film layer, for example, the above-mentioned polypropylene layer, and reuse it, which is undesirable from the viewpoint of resource conservation.
なんとなれば、これらを敢えてリターンした場
合では、透明性、すべり性、寸法安定性等が大幅
に悪化し、ポリプロピレン系フイルムとして実用
に耐えないものが生起されるおそれもあるからで
ある。従つてトータルのエチレン含有量は最低70
重量%、さらにいうと85重量%が望ましい範囲と
して例示できる。勿論前記したリターンを考慮し
ない場合は、かかる範囲から外れても利用に供し
得ることは言うまでもない。また、前記したエチ
レンを主成分とする重合体に更にプロピレンを主
成分とする重合体、例えばポリプロピレン、プロ
ピレンを多く含む(例えば55モル%以上)プロピ
レン−エチレン共重合体やプロピレン−1−ブテ
ン共重合体等を添加せしめてもよい。これらプロ
ピレンを主成分とする重合体を加えると滑性向上
等が図られて便利である。なお、感熱接着性樹脂
層中に滑剤、アンチブロツキング剤、安定剤、着
色剤、紫外線吸収剤、帯電防止剤、他の熱可塑性
重合体等を透明性や熱接着性等の諸々の要求や品
質を損なわない範囲内で添加したものも本発明の
利用に供されることはいうまでもない。 This is because, if these are intentionally returned, the transparency, slipperiness, dimensional stability, etc. may be significantly deteriorated, and there is a risk that a polypropylene film that cannot be put to practical use may be produced. Therefore, the total ethylene content is at least 70
A desirable range is 85% by weight, more specifically, 85% by weight. Of course, if the above-mentioned return is not taken into consideration, it goes without saying that it can be used even outside this range. In addition to the above-mentioned polymers mainly composed of ethylene, polymers mainly composed of propylene, such as polypropylene, propylene-ethylene copolymers containing a large amount of propylene (for example, 55 mol% or more), and propylene-1-butene, can also be used. A polymer or the like may also be added. It is convenient to add these polymers containing propylene as a main component to improve lubricity and the like. In addition, lubricants, anti-blocking agents, stabilizers, colorants, ultraviolet absorbers, antistatic agents, other thermoplastic polymers, etc. may be added to the heat-sensitive adhesive resin layer to meet various requirements such as transparency and thermal adhesiveness. It goes without saying that the present invention can also be applied to substances added within a range that does not impair quality.
本発明に係る基材フイルム層2と感熱接着性樹
脂層3とからなる積層フイルムであるプリントラ
ミ用フイルム1を製造する方法は、公知の如何な
る手段を用いても良い。感熱接着性樹脂層3の厚
さは、印刷紙表面の平滑度、必要とする接着強度
等により適宜選定すれば良いが、通常1〜5μが
好ましい。5μ以上の厚さのものの使用も妨げな
いが、不必要な層厚となる。 Any known method may be used to manufacture the print lamination film 1, which is a laminated film comprising the base film layer 2 and the heat-sensitive adhesive resin layer 3 according to the present invention. The thickness of the heat-sensitive adhesive resin layer 3 may be appropriately selected depending on the smoothness of the surface of the printed paper, the required adhesive strength, etc., and is usually preferably 1 to 5 microns. Although the use of a layer with a thickness of 5 μm or more is not prohibited, it results in an unnecessary layer thickness.
感熱接着性樹脂層3は、特に制限はないが、印
刷紙等4との熱接着性を付与するため、表面処理
が施こされることが望ましい。かかる処理方法と
しては化学薬品処理、フレーム処理、コロナ放電
処理等の一般的なものが例示できるが、特にコロ
ナ放電処理が効果的で、中でも酸素濃度20.9容積
%未満の窒素雰囲気下でコロナ放電処理を行うこ
とが更に効果的である。この際窒素雰囲気中の残
存酸素濃度は空気中の酸素濃度とされる20.9容積
%に達しない20.9容積%未満で効果が認められ、
残存酸素濃度が低ければ低い程効果は大きく、好
ましくは5容積%以下である。コロナ放電処理強
度及び処理時のフイルム温度等は所望の接着強度
に応じ適宜に選択すれば良いが、通常20〜100W.
分/m2、室温〜90℃程度が好適である。窒素雰囲
気下にする方法は公知のいかなるものでも良く、
例えばコロナ放電処理機構全体をボツクスで囲
み、中の空気を窒素ガスで置換する方法、コロナ
放電部にスリツト等から窒素ガスを吹付ける方法
等が例示できる。また感熱接着性樹脂層3に必要
に応じ施される表面処理は積層前に行われるも、
積層後に行なわれるも特に制限がない。また、本
発明に係るプリントラミ用フイルム1は基材フイ
ルム層2の上に適宜の素材からなるフイルム層を
積層してもよいし、基材フイルム層2と感熱接着
性樹脂層3の間に適宜の熱可塑性重合体層、例え
ばプロピレンを主成分とするプロピレン系共重合
体等からなる中間層を介在させて3層構造もしく
はそれ以上構造としてもよいことは勿論である。
次に本発明方法を図面を参照して説明する。第1
図は第1発明の方法において使用する好ましい装
置の要部を示す側面図である。給紙部(図示略)
から1枚単位で順次連続して送られて来る印刷の
施こされた印刷紙等4本例では印刷枚葉紙が印刷
面を上にしてコンベアー等により圧着部11に供
給されるが、かかる枚葉紙4は第2〜3図の如く
対向する端部が順次重ね合わされた状態として供
給される。この圧着部11は加熱ロール7と圧着
ロール8の圧着部分A及び加熱ロール7と前記加
熱ロール7に面接触して設けられた無端循環部材
10の艶出し部分Bとからなり、無端部材10は
ガイドロール等により無端状にかつ循環走行状に
張架されている。 Although there are no particular restrictions on the heat-sensitive adhesive resin layer 3, it is desirable that the layer be subjected to a surface treatment in order to impart thermal adhesion to the printing paper or the like 4. Examples of such treatment methods include common methods such as chemical treatment, flame treatment, and corona discharge treatment, but corona discharge treatment is particularly effective, and among them, corona discharge treatment in a nitrogen atmosphere with an oxygen concentration of less than 20.9% by volume It is even more effective to do this. At this time, the effect is recognized when the residual oxygen concentration in the nitrogen atmosphere is less than 20.9 volume%, which is lower than the 20.9 volume% that is considered to be the oxygen concentration in air.
The lower the residual oxygen concentration, the greater the effect, and is preferably 5% by volume or less. Corona discharge treatment strength and film temperature during treatment may be selected appropriately depending on the desired adhesive strength, but usually 20 to 100 W.
min/m 2 and room temperature to about 90°C. Any known method may be used to create a nitrogen atmosphere.
Examples include a method in which the entire corona discharge treatment mechanism is surrounded by a box and the air inside is replaced with nitrogen gas, and a method in which nitrogen gas is sprayed onto the corona discharge section through a slit or the like. In addition, although the surface treatment applied to the heat-sensitive adhesive resin layer 3 as necessary is performed before lamination,
There is no particular restriction on whether it is carried out after lamination. Further, in the print lamination film 1 according to the present invention, a film layer made of an appropriate material may be laminated on the base film layer 2, or between the base film layer 2 and the heat-sensitive adhesive resin layer 3. Of course, a three-layer structure or a three-layer structure or more may be formed by interposing an intermediate layer made of a suitable thermoplastic polymer layer, such as a propylene-based copolymer containing propylene as a main component.
Next, the method of the present invention will be explained with reference to the drawings. 1st
The figure is a side view showing the main parts of a preferred apparatus used in the method of the first invention. Paper feed section (not shown)
In this example, the printed sheets are fed to the pressure bonding section 11 by a conveyor or the like with the printed side facing up. The sheets 4 are supplied with opposing ends successively overlapped as shown in FIGS. 2 and 3. This crimping part 11 is made up of a crimping part A of a heating roll 7 and a crimping roll 8, and a polished part B of an endless circulation member 10 provided in surface contact with the heating roll 7 and the heating roll 7. It is stretched endlessly and in a circulating manner using guide rolls and the like.
いま、例えば第4図に示すような基材フイルム
層2と感熱接着性樹脂層3からなるプリントラミ
用フイルム1と印刷枚葉紙4とをラミネートする
際は、フイルム1の感熱接着性樹脂層3と枚葉紙
4の印刷面とが合わされるように、かつ、基材フ
イルム層2が加熱ロール7側に枚葉紙4が圧着ロ
ール8及び無端循環部材10側になるようにされ
て、先ず圧着部分Aに供給され、ここで熱圧着さ
れて、ラミネート体6′となる。続いて、加熱ロ
ール7面を走行し、更に無端循環部材10の作用
でラミネート体6′は加熱ロール7面に適度に押
圧される。かくして艶出し部分Bを通過して、第
5図の如き艶出しされたプリントラミネートの施
こされた枚葉紙(以下「プリントラミ製品」と云
う)6となるのである。なお、第5図において(5)
は印刷部分を示す。この際、圧着部分Aの温度や
圧力は感熱接着性樹脂層3の熱感受性や印刷紙等
4の性質等を考慮して適宜に定めればよいが、好
ましくは温度80〜160℃、線圧30〜120Kg/cm程度
でよい。また、艶出部分Bの無端循環部材10が
加熱ロール7に及ばず押圧も艶出しの程度により
適宜に定めればよく、単に接しているだけで押圧
がからない状態でもよいが、通常は面圧で0.1〜
10Kg/cm2程度が望ましい。第7図に示したものは
他の実施例の側面図であり、無端循環部材10が
ガイドロール25と圧着ロール8により無端状に
張架されてなるもので、圧着部分Aで圧着と同時
に無端循環部材10による艶出しも行われ、引き
続き無端循環部材10の作用で艶出しが連続して
行われるので艶出しの面で有利である。この場合
の圧着部分Aの温度、圧力も適宜でよく前例と同
程度で十分で引き続く無端循環部材10が加熱ロ
ール7に及ぼす押圧も適宜でよく、前例と同程度
で十分である。 For example, when laminating a print lamination film 1 consisting of a base film layer 2 and a heat-sensitive adhesive resin layer 3 as shown in FIG. 4 and a printing sheet 4, the heat-sensitive adhesive resin layer of the film 1 is 3 and the printing surface of the sheet 4 are aligned, and the base film layer 2 is placed on the heating roll 7 side and the sheet 4 is placed on the pressure roll 8 and endless circulation member 10 side, First, it is supplied to the crimping section A, where it is thermocompression bonded to form a laminate 6'. Subsequently, the laminate body 6' is run on the surface of the heating roll 7, and further, by the action of the endless circulation member 10, the laminate body 6' is appropriately pressed against the surface of the heating roll 7. Thus, it passes through the glazing section B and becomes a sheet 6 with a glazed print laminate (hereinafter referred to as "print laminate product") as shown in FIG. In addition, in Figure 5 (5)
indicates the printed part. At this time, the temperature and pressure of the crimped portion A may be determined appropriately taking into consideration the heat sensitivity of the thermosensitive adhesive resin layer 3 and the properties of the printing paper 4, etc., but preferably the temperature and pressure are 80 to 160°C, and the linear pressure is Approximately 30-120Kg/cm is sufficient. Further, the endless circulation member 10 of the polished portion B does not reach the heating roll 7 and the pressing force may be determined appropriately depending on the degree of polishing, and it may be in a state where the endless circulation member 10 of the polished portion B is simply in contact and no pressure is applied. 0.1~ in pressure
Approximately 10Kg/cm2 is desirable. What is shown in FIG. 7 is a side view of another embodiment, in which an endless circulation member 10 is stretched in an endless manner by a guide roll 25 and a pressure bonding roll 8, and the endless circulation member 10 is endlessly stretched at the pressure bonding portion A at the same time as crimping. Polishing is also performed by the circulating member 10, and subsequently, polishing is performed continuously by the action of the endless circulating member 10, which is advantageous in terms of polishing. In this case, the temperature and pressure of the crimped portion A may be set as appropriate, and the same level as in the previous example is sufficient, and the subsequent pressing force exerted on the heating roll 7 by the endless circulation member 10 may also be set as appropriate, and the same level as in the previous example is sufficient.
次に第2発明の好ましい例を第6図と共に述べ
ることにする。給紙部(図示略)から第1図に示
す実施例と同様に送られて来た印刷枚葉紙4は、
前例と同様の状態で圧着部11に供給される。こ
の圧着部11も加熱ロール17と圧着ロール18
から構成されており、続いて設けられた艶出し部
分21は鏡面仕上された加熱金属ロール19とガ
イドロールにより無端状に張架された無端循環部
材10からなつている。 Next, a preferred example of the second invention will be described with reference to FIG. The printing sheets 4 sent from a paper feed section (not shown) in the same manner as in the embodiment shown in FIG.
It is supplied to the crimp section 11 in the same state as in the previous example. This pressure bonding part 11 also includes a heating roll 17 and a pressure bonding roll 18.
The polished portion 21 provided next is made up of a mirror-finished heating metal roll 19 and an endless circulation member 10 stretched in an endless manner by a guide roll.
いま、前例と同様のプリントラミ用フイルム1
と印刷枚葉紙4とをラミネートするに際し、先ず
フイルム1の感熱接着性樹脂層3と枚葉紙4の印
刷面とが合わされるように、かつ、フイルム1の
基材フイルム層2が加熱ロール17及び鏡面仕上
された加熱金属ロール19側に、枚葉紙4が圧着
ロール18及び無端循環部材10側になるように
配されて圧着部11で圧着ラミネートされ、続い
て斯る圧着されたラミネート体6′は艶出し部2
1を通過する際無端循環部材10に押圧されて、
艶出し効果が発揮され、プリントラミ製品6とな
るのである。この際、圧着部分11の温度圧力は
前例と同じ程度が望ましいが適宜でよく、また艶
出し部21における加熱金属ロール19の温度条
件は適宜でよいが、好ましくは80〜160℃程度で
あり、また無端循環部材10が鏡面加工された加
熱金属ロール19に及ぼす押圧も艶出し程度によ
り適宜に定めればよく、単に接している程度で押
圧がかからない状態でもよいが、通常は面圧で
0.1〜10Kg/cm2程度が望ましく、こうして押圧を
かけることにより、ラミネート体6が加熱金属ロ
ール19面に程よく接触して走行することになる
ため、艶出し効果が一層発揮される。 Now, print lamination film 1 similar to the previous example.
When laminating the sheet 4 and the printed sheet 4, first, the heat-sensitive adhesive resin layer 3 of the film 1 and the printed surface of the sheet 4 are brought together, and the base film layer 2 of the film 1 is laminated with a heating roll. 17 and mirror-finished heating metal roll 19 side, sheets 4 are arranged so as to be on the crimping roll 18 and endless circulation member 10 side, and are crimped and laminated in the crimping section 11, and then the crimped laminate is Body 6' is the polishing part 2
When passing through 1, it is pressed by the endless circulation member 10,
The polishing effect is exhibited, resulting in a printed laminated product 6. At this time, the temperature and pressure of the crimped portion 11 is desirably the same as in the previous example, but may be set as appropriate, and the temperature conditions of the heating metal roll 19 in the polished portion 21 may be set as appropriate, but are preferably about 80 to 160°C. Further, the pressure exerted by the endless circulating member 10 on the mirror-finished heating metal roll 19 may be determined as appropriate depending on the degree of polishing, and may be in a state where the endless circulation member 10 is merely in contact with no pressure, but usually the surface pressure
A pressure of about 0.1 to 10 Kg/cm 2 is desirable, and by applying pressure in this manner, the laminate body 6 runs in moderate contact with the surface of the heated metal roll 19, so that the polishing effect is further exhibited.
第8図に示すは他の実施例の側面図で、本例で
はプリントラミネート装置本体は第6図のものと
基本的には変りはないが、艶出し部21における
熱圧着されたラミネート体6′の通し方が前例と
逆になつている。即ち、艶出し部21において熱
圧着されたラミネート体6′のフイルム1側が無
端循環部材10側に枚葉紙4が加熱金属ロール1
9側になるようにされて艶出し部21を通過する
ことにより艶出し効果がでるものである。本例に
おける艶出し部21の温度・圧力条件は適宜でよ
く、例えば前例と同程度でよい。 FIG. 8 is a side view of another embodiment. In this embodiment, the main body of the print laminating apparatus is basically the same as that shown in FIG. ’ is passed in the opposite way from the previous example. That is, the film 1 side of the laminate body 6' bonded under heat and pressure in the polishing section 21 is placed on the endless circulation member 10 side, and the sheet 4 is placed on the heating metal roll 1 side.
9 side and passes through the polishing section 21 to produce a polishing effect. The temperature and pressure conditions of the polishing section 21 in this example may be arbitrary, and may be, for example, comparable to those of the previous example.
以上の実施例における加熱ロール17,17は
金属が好適であるが、材質、加熱手段等には特別
な制限はなく適宜でよい。しかし乍ら好ましくは
鏡面仕上された表面を有するものが望ましく、特
に、第1発明に係る第1図の実施例のものは、艶
出し効果の関係で鏡面仕上が望ましい。また、加
熱金属ロール19は材質、加熱手段等は適宜でよ
いが、好ましくは表面が鏡面加工の施こされたも
のが艶出し効果に好適である。圧着ロール8,1
8についても特別な制限はなく、例えばゴム硬度
70〜95度のゴムロールで十分である。更に、無端
循環部材10とは金属、ゴム、布製等のベルト状
のもので十分であるが、特に制限を受けるもので
なく、適宜の材質のものでよい。 The heating rolls 17, 17 in the above embodiments are preferably made of metal, but there are no particular restrictions on the material, heating means, etc., and any appropriate material may be used. However, it is preferable to have a mirror-finished surface, and in particular, for the embodiment of FIG. 1 according to the first invention, a mirror-finished surface is desirable in view of the polishing effect. Further, the heating metal roll 19 may be made of any suitable material, heating means, etc., but preferably one having a mirror-finished surface is suitable for the polishing effect. Crimping roll 8,1
There are no special restrictions on 8, for example, rubber hardness.
A rubber roll of 70-95 degrees is sufficient. Further, the endless circulation member 10 may be a belt-shaped member made of metal, rubber, cloth, etc., but is not particularly limited and may be made of any suitable material.
こうして作成されたプリントラミ製品は必要な
らば冷却部を経て、各枚葉紙単位にカツテングさ
れ使用に供されるのが通常である。 The printed laminated product thus produced is normally passed through a cooling section if necessary, and then cut into individual sheets for use.
以上は本願の好ましい1.2の実施例を述べたま
でで本願は斯る実施例に制限を受けることなく、
適宜の実施態様を取ることも可能であることは勿
論である。 The above describes preferred embodiments 1.2 of the present application, and the present application is not limited to such embodiments.
Of course, it is also possible to adopt an appropriate embodiment.
次に本発明の具体的な実施例を記載する。 Next, specific examples of the present invention will be described.
実施例
結晶性ポリプロピレン溶融押出フイルム(厚さ
750μ)を130℃においてロール延伸機により縦方
向に5倍に延伸し、次いで該一軸延伸フイルム上
にエチレン含有量90重量%のエチレン−酢酸ビニ
ル共重合体70重量%とエチレン含有量90モル%の
低結晶性エチレン−1−ブテンランダム共重合体
30重量%からなる配合物を厚さ30μになるように
溶融押出ラミネートさせ、しかる後160℃にて横
方向に10倍に延伸して2軸延伸ポリプロピレン層
(基材フイルム層2)15μ、前記エチレン−酢酸
ビニル共重合体配合層(感熱接着性樹脂層3)
3μの積層フイルムを得、感熱接着性樹脂面を残
存酸素濃度1.0容積%の窒素雰囲気下でフイルム
温度60℃、処理強度25w.分/m2でコロナ放電処
理することにより、プリントラミ用フイルム1を
得た。この得られたフイルムをスリツターにより
巾780mm、長さ2000mにスリツトし、3インチ紙
管に巻き上げた。Example Crystalline polypropylene melt extruded film (thickness
750μ) was stretched 5 times in the machine direction at 130°C using a roll stretching machine, and then 70% by weight of an ethylene-vinyl acetate copolymer containing 90% by weight of ethylene and 90% by mole of ethylene were placed on the uniaxially stretched film. low crystalline ethylene-1-butene random copolymer of
A blend consisting of 30% by weight was laminated by melt extrusion to a thickness of 30μ, and then stretched 10 times in the transverse direction at 160°C to form a biaxially stretched polypropylene layer (base film layer 2) of 15μ, as described above. Ethylene-vinyl acetate copolymer blend layer (heat-sensitive adhesive resin layer 3)
A 3μ thick laminated film was obtained, and the heat-sensitive adhesive resin surface was subjected to corona discharge treatment in a nitrogen atmosphere with a residual oxygen concentration of 1.0% by volume at a film temperature of 60°C and a treatment intensity of 25w.min/m 2 to produce print lamination film 1. I got it. The obtained film was slit into a width of 780 mm and a length of 2000 m using a slitter, and wound into a 3-inch paper tube.
かかる紙管にロールアツプされたロール状フイ
ルムを第1図に示す装置の給紙部(図示略)から
長さ540mm、巾760mmの印刷紙片4を印刷面を上に
して供給し、他方上部から繰出されるプリントラ
ミ用フイルム1の感熱接着性樹脂層3と枚葉紙4
の印刷面が合致され、かつ基材フイルム層2が加
熱ロール7側に、枚葉紙4が圧着ロール8及び無
端循環部材10側になるようにして供給されるこ
とにより、圧着部11により熱圧着ラミネートさ
れた。この際、無端循環部材10はステンレスス
チールベルトで加熱ロール7は金属製の表面に鏡
面仕上の施こされた直径450mmであり、温度は120
℃、圧着ロール8はゴム硬度90度の直径250mmの
ゴムロールを用い、圧着圧力は線圧100Kg/cmで
あつた。また、無端循環部材10が加熱ロール7
を押す圧力、即ち、ラミネート体6′を押圧する
力は面圧0.5Kg/cm2程度であり、これにより艶の
ある美しいプリントラミ製品6を得ることができ
た。以上に示すラミネート装置のスピードは15〜
20m/cm2であり、かなりの高速で連続してプリン
トラミ製品6を得ることができ、艶出しされた後
は必要に応じ冷却工程を通つて各印刷紙片単位に
カツトされる。 The rolled film rolled up in the paper tube is fed with a printing paper strip 4 having a length of 540 mm and a width of 760 mm from the paper feeding section (not shown) of the apparatus shown in FIG. Heat-sensitive adhesive resin layer 3 and sheet paper 4 of printed lamination film 1
The printed surfaces of Crimp laminated. At this time, the endless circulation member 10 is a stainless steel belt, the heating roll 7 is a metal surface with a mirror finish and a diameter of 450 mm, and the temperature is 120 mm.
The pressure roll 8 was a 250 mm diameter rubber roll with a rubber hardness of 90 degrees, and the pressure was 100 kg/cm. In addition, the endless circulation member 10 is connected to the heating roll 7.
The pressing pressure, that is, the pressing force against the laminate body 6' was about 0.5 kg/cm 2 , and as a result, a glossy and beautiful printed laminate product 6 could be obtained. The speed of the laminating machine shown above is 15~
20 m/cm 2 , and the printed laminated products 6 can be obtained continuously at a fairly high speed, and after being polished, they are cut into printed paper strips after passing through a cooling process if necessary.
実施例
結晶性ポリプロピレンの溶融押出フイルム(厚
さ750μ)を130℃においてロール延伸機により縦
方向に5倍に延伸し、次いで該一軸延伸フイルム
上にアクリル酸含有量5重量%のエチレン−アク
リル酸共重合体を厚さ30μになるように溶融押出
ラミネートさせ、しかる後160℃にて横方向に10
倍に延伸して2軸延伸ポリプロピレン層(基材フ
イルム層2)15μ、エチレン−アクリル酸共重合
体層(感熱接着性樹脂層3)3μの積層フイルム
を得、エチレン−アクリル酸共重合体面を残存酸
素濃度0.5容積%の窒素雰囲気下で、フイルム温
度40℃、処理強度40w.分/m2でコロナ放電処理
することにより、プリントラミ用フイルム1を得
た。得られたフイルムをスリツターにより巾780
mm、長さ2000mにスリツトし、3インチ紙管に巻
き上げた。Example A melt-extruded crystalline polypropylene film (thickness 750μ) was stretched 5 times in the longitudinal direction using a roll stretching machine at 130°C, and then ethylene-acrylic acid with an acrylic acid content of 5% by weight was placed on the uniaxially stretched film. The copolymer was laminated by melt extrusion to a thickness of 30μ, and then laminated in the transverse direction at 160℃ for 10 minutes.
A laminated film with a biaxially stretched polypropylene layer (base film layer 2) of 15 μm and an ethylene-acrylic acid copolymer layer (heat-sensitive adhesive resin layer 3) of 3 μm was obtained by stretching the film twice, and the ethylene-acrylic acid copolymer side was Film 1 for print lamination was obtained by corona discharge treatment at a film temperature of 40° C. and a treatment intensity of 40 w.min/m 2 in a nitrogen atmosphere with a residual oxygen concentration of 0.5% by volume. The obtained film is slittered to a width of 780 mm.
The material was slit to a length of 2,000 m and rolled up into a 3-inch paper tube.
かかる紙管にロールアツプされたロール状フイ
ルムを第6図に示す装置の給紙部(図示略)から
長さ450mm巾786mmの印刷紙片4を印刷面を上にし
て供紙させ、他方上部から繰り出されたプリント
ラミ用フイルム1の感熱接着性樹脂層3と枚葉紙
4の印刷面が合致され、かつ基材フイルム層2が
加熱ロール17及び加熱金属ロール19側に、枚
葉紙4が圧着ロール18及び無端循環部材10側
になるようにして供給されることにより、圧着部
11により熱圧着ラミネートされた。この際使用
した前記無端循環部材10はステンレススチール
ベルトである。又、加熱ロール17は金属製で直
径450mmで温度は130℃、圧着ロール18はゴム硬
度90度、直径250mmのゴムロールを用い、圧着圧
力は線圧100Kg/cmであつた。続いて熱圧着され
たラミネート体6′は艶出し部21に進んだ。こ
の加熱金属ロール19は表面に鏡面仕上の施こさ
れた直径450mmのものであり、温度は130℃であ
り、無端循環部材10は面圧1Kg/cm2の押出がか
かるように張架されていた。こうした艶出し部2
1を前記ラミネート体6′が通過することにより
艶のある美しいプリントラミ製品6を得ることが
できた。尚、本例のラミネート装置は30〜40m/
minというかなりの高速で運転されたものであ
る。 The rolled film rolled up on the paper tube is fed from the paper feeding section (not shown) of the apparatus shown in FIG. 6 with a printing paper strip 4 of length 450 mm and width 786 mm with the printing side facing up, and the other paper is fed out from the top. The heat-sensitive adhesive resin layer 3 of the printed lamination film 1 and the printed surface of the sheet 4 are aligned, and the sheet 4 is pressed onto the base film layer 2 on the heating roll 17 and heating metal roll 19 side. By being supplied so as to be on the roll 18 and endless circulation member 10 side, thermocompression bonding and lamination were performed by the compression bonding section 11. The endless circulation member 10 used at this time was a stainless steel belt. The heating roll 17 was made of metal, had a diameter of 450 mm, and had a temperature of 130°C. The pressure roll 18 was a rubber roll with a rubber hardness of 90 degrees and a diameter of 250 mm, and the pressure for pressure was 100 kg/cm. Subsequently, the thermocompression bonded laminate body 6' advanced to the polishing section 21. This heating metal roll 19 has a diameter of 450 mm and has a mirror finish on its surface, and the temperature is 130 °C. Ta. This kind of polishing part 2
By passing the laminate body 6' through 1, a glossy and beautiful printed laminate product 6 could be obtained. In addition, the laminating equipment in this example is 30 to 40 m/
It was driven at a fairly high speed of min.
比較例
比較のため、従来の溶剤タイプの接着剤を塗布
し乾燥工程を経たプリントラミネート用フイルム
1と枚葉紙4を実施例と同条件で第6図に示す
装置にかけたところ、艶は実施例とほぼ同等で
あつたが、発泡がひどく、とても製品とはなり得
ないものであつた。このさい発泡を抑えるため
種々圧着条件を変えてテストしたところ、圧着部
11の温度100℃、線圧70Kg/cm、艶出し部21
を温度100℃、面圧1Kg/cm2付近で最も好ましい
ものが得られたが、このものは発泡も少しあり、
艶も実施例より劣るものであり、艶・発泡共に
良好な実施例と同様のものが出来る条件は見当
らなかつた。Comparative Example For comparison, print laminating film 1 and sheet paper 4, which had been coated with a conventional solvent-type adhesive and subjected to a drying process, were applied to the apparatus shown in Fig. 6 under the same conditions as in the example. Although it was almost the same as the example, foaming was severe and it could hardly be used as a product. In order to suppress foaming, tests were carried out under various crimping conditions.
The most preferable product was obtained at a temperature of 100℃ and a surface pressure of around 1Kg/ cm2 , but this product also had some foaming.
The gloss was also inferior to the examples, and no conditions were found that would produce a product similar to the examples, which had both good gloss and foaming.
<発明の効果>
以上の通り本発明によると、高速運転が可能な
上に発泡がなく艶のある美麗なプリントラミ製品
の作成が可能となり、従来の溶剤タイプ接着剤を
用いるプリントラミ方法で得られる製品に比し
て、その製品の出来栄えに格段の差があり、この
ことからも本発明が優れており、かつ格別なる効
果がうかがえる。<Effects of the Invention> As described above, according to the present invention, high-speed operation is possible, and it is possible to create glossy and beautiful printed lamination products without foaming, which is superior to the conventional printed lamination method using solvent-type adhesives. There is a marked difference in the quality of the product compared to other products, and this also shows that the present invention is superior and has exceptional effects.
特に本発明では、加熱ロールと圧着ロール間
で、プリントラミ用フイルムを加熱ロール側に、
印刷紙等を圧着ロール側に配して熱圧着させてラ
ミネート体となし、これを引続き前記加熱ロール
又は別設の加熱金属ロールとこれらロールに面接
触状に設けた無端循環部材間を走行させたので、
前記ラミネート体に対し無端循環部材が効果的に
作用し、従つてラミネート体の構成要素は相互に
一体化が強化し、より優れた艶出しが達成できた
のである。 In particular, in the present invention, between the heating roll and the pressure roll, the print lamination film is placed on the heating roll side.
Printed paper or the like is placed on the pressure roll side and bonded under heat to form a laminate, which is then run between the heating roll or a separate heating metal roll and an endless circulation member provided in surface contact with these rolls. So,
The endless circulating member effectively acts on the laminate, and therefore the components of the laminate are more closely integrated with each other, and better polishing can be achieved.
第1図は本発明方法のうち第1発明の方法にお
いて使用する好ましい装置の要部の側面図であ
り、第2図は印刷紙等の給送状態を示す平面図で
あり、第3図はプリントラミ製品を説明するため
の側面図であり、第4図は本発明に係るプリント
ラミ用フイルムの1例を示す断面図であり、第5
図は、本発明に係るプリントラミ製品の断面図で
あり、第6図は本発明方法のうち第2発明の方法
において使用する好ましい装置の要部の側面図、
第7図は第1図の別の実施例装置を、第8図は第
6図の別の実施例装置を示す図面である。
1……プリントラミ用フイルム、2……基材フ
イルム層、3……感熱接着性樹脂層、4……印刷
紙等(材葉紙)、6……ラミネート体、6……プ
リントラミ製品、7,17……加熱ロール、8,
18……圧着ロール、10……無端循環部材、1
1……圧着部、19……加熱金属ロール。
FIG. 1 is a side view of the main parts of a preferred apparatus used in the first method of the present invention, FIG. 2 is a plan view showing the feeding state of printing paper, etc., and FIG. FIG. 4 is a side view for explaining a printed lamination product; FIG. 4 is a sectional view showing an example of a film for printed lamination according to the present invention;
The figure is a cross-sectional view of a printed laminated product according to the present invention, and FIG.
7 is a drawing showing another embodiment of the apparatus shown in FIG. 1, and FIG. 8 is a drawing showing another embodiment of the apparatus shown in FIG. 1... Film for printed lamination, 2... Base film layer, 3... Heat sensitive adhesive resin layer, 4... Printing paper etc. (leaf paper), 6... Laminate body, 6... Print laminated product, 7,17... heating roll, 8,
18...Crimping roll, 10...Endless circulation member, 1
1...Crimping part, 19...Heating metal roll.
Claims (1)
とも2層からなるプリントラミ用フイルムと、印
刷紙等とをラミネートするに際し、対向状に配置
した加熱ロールと圧着ロール間に、前記フイルム
を加熱ロール側に、印刷紙等を圧着ロール側に配
して熱圧着を施してラミネート体を得、次いで前
記加熱ロールと該加熱ロールに面接触状に設けら
れた無端循環部材間に前記熱圧着されたラミネー
ト体を走行させ、前記フイルム面に艶出し加工が
施こされた艶出しされたプリントラミ製品を得る
ことを特徴とするプリントラミネート方法。 2 基材フイルム層と感熱接着性樹脂層の少なく
とも2層からなるプリントラミ用フイルムと、印
刷紙等とをラミネートするに際し、対向状に配置
した加熱ロールと圧着ロール間に、前記フイルム
を加熱ロール側に、印刷紙等を圧着ロール側に配
して熱圧着を施してラミネート体を得、次いで前
記加熱ロールとは別設の加熱金属ロールと該ロー
ルに面接触状に設けられた無端循環部材間に前記
熱圧着されたラミネート体を走行させ、前記フイ
ルム面に艶出し加工が施こされた艶出しされたプ
リントラミ製品を得ることを特徴とするプリント
ラミネート方法。[Claims] 1. When laminating a print lamination film consisting of at least two layers, a base film layer and a heat-sensitive adhesive resin layer, with a printing paper, etc., there is a process between a heating roll and a pressure roll arranged oppositely. , the film is placed on the heating roll side and the printing paper or the like is placed on the pressure roll side, and thermocompression bonding is performed to obtain a laminate, and then between the heating roll and an endless circulation member provided in surface contact with the heating roll. A print lamination method characterized in that the thermocompression-bonded laminate body is run on a laminate body to obtain a polished print laminate product in which the film surface is subjected to a polishing process. 2. When laminating a print lamination film consisting of at least two layers, a base film layer and a heat-sensitive adhesive resin layer, with a printing paper, etc., the film is placed between a heating roll and a pressure roll arranged opposite to each other. A laminate is obtained by placing printing paper or the like on the pressure roll side and subjecting it to thermocompression bonding, and then a heating metal roll separate from the heating roll and an endless circulation member provided in surface contact with the roll. A print lamination method characterized in that the thermocompression-bonded laminate body is run between the layers to obtain a polished print laminate product in which the film surface is polished.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59231734A JPS61108552A (en) | 1984-11-01 | 1984-11-01 | Method of laminating print |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59231734A JPS61108552A (en) | 1984-11-01 | 1984-11-01 | Method of laminating print |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61108552A JPS61108552A (en) | 1986-05-27 |
JPH027822B2 true JPH027822B2 (en) | 1990-02-21 |
Family
ID=16928195
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP59231734A Granted JPS61108552A (en) | 1984-11-01 | 1984-11-01 | Method of laminating print |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61108552A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04129499U (en) * | 1991-05-20 | 1992-11-26 | 株式会社小糸製作所 | display button device |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007116886A1 (en) * | 2006-04-03 | 2007-10-18 | J-Film Corporation | Process for producing print laminate, print laminating machine and print laminate |
-
1984
- 1984-11-01 JP JP59231734A patent/JPS61108552A/en active Granted
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04129499U (en) * | 1991-05-20 | 1992-11-26 | 株式会社小糸製作所 | display button device |
Also Published As
Publication number | Publication date |
---|---|
JPS61108552A (en) | 1986-05-27 |
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