JPH0265642A - Rotor and its manufacture - Google Patents

Rotor and its manufacture

Info

Publication number
JPH0265642A
JPH0265642A JP21334388A JP21334388A JPH0265642A JP H0265642 A JPH0265642 A JP H0265642A JP 21334388 A JP21334388 A JP 21334388A JP 21334388 A JP21334388 A JP 21334388A JP H0265642 A JPH0265642 A JP H0265642A
Authority
JP
Japan
Prior art keywords
rotor
conductor
conductors
manufacturing
short
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP21334388A
Other languages
Japanese (ja)
Inventor
Toshihiko Satake
佐竹 利彦
Yukio Onoki
大野木 幸男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Satake Engineering Co Ltd
Original Assignee
Satake Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Satake Engineering Co Ltd filed Critical Satake Engineering Co Ltd
Priority to JP21334388A priority Critical patent/JPH0265642A/en
Publication of JPH0265642A publication Critical patent/JPH0265642A/en
Pending legal-status Critical Current

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  • Induction Machinery (AREA)

Abstract

PURPOSE:To vary the speed over a wide range in high torque by inserting a conductor with insulating coating into the slots of two rotor cores on the same shaft, by short-circuiting the outside ends of the cores with metal rings and by coupling their inside ends through a resistance material. CONSTITUTION:Two rotor cores 2 and 3 having formed slots are engaged with a common shaft 4. Bar conductors 5 with insulated coating are inserted into the slots to form rotors 2A and 3A. The conductors 5 are short-circuited with metal rings 6 and 7 at the outside ends of iron cores 2 and 3. On the inside of cores 2 and 3 bar conductors 5 are coupled through a resistance material h with conductors 55. A stator 25 corresponding to the rotor 3A is secured to a machine frame 14. It is turnable circumferentially and controls rotating speed. A speed variation mechanism in high frequency and a wide range can thereby be manufactured at low cost.

Description

【発明の詳細な説明】 〔産業上の利用分野) 本発明は、トルク特性および効率が良く速度制御が容易
な可変速誘導雷8懇の回転子およびその製造方法に関す
る。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a variable speed induction lightning rotor having good torque characteristics and efficiency and easy speed control, and a method for manufacturing the rotor.

(従来技術とその問題点〕 誘導雷vJ機の速度を制御する方法として・電源周波数
を変える方法 ・電動機の極数を変える方法 ・電源電圧を変える方法 ・巻線形電動機の二次抵抗を変える方法などがある。し
かし上記方法の実現のためには高価な変換装置が必要で
あったり、変換装置のために更に別の設備が必要となる
ものや、上記方法が実現できたとしても、変速が滑らか
でないものや、変速が滑らかでも低速領域で効率が悪く
トルクが小さいとか、また別なものは消耗品の保守点検
が必要となるもの、更にその方法が限られた構成の誘導
電動機にしか使用できないなど様々な問題点があった。
(Prior art and its problems) Methods for controlling the speed of an induction lightning VJ machine: - How to change the power supply frequency - How to change the number of poles of the motor - How to change the power supply voltage - How to change the secondary resistance of a wound motor However, in order to realize the above method, an expensive conversion device is required, or additional equipment is required for the conversion device, and even if the above method is realized, the speed change is difficult. Some are not smooth, others have smooth gear shifts but are inefficient and have low torque in the low speed range, others require maintenance and inspection of consumables, and are only used for induction motors with limited configurations. There were various problems such as not being able to do so.

上記問題点に対処するものとして、例えば、特開昭54
−29005号公報にその技術が開示してあり、このも
のは、同軸上に設置された2組の回転子鉄心と、2組の
固定子と、かご形導体およびかご形導体の相互間を短絡
する高抵抗体とを備え、始動時には固定子巻線の相互間
の位相を180°ずらせ始動後の運転時には位相を合わ
せて給電する双鉄心かご形電動機である。
To address the above problems, for example,
The technology is disclosed in Publication No. 29005, which shorts two sets of rotor cores installed coaxially, two sets of stators, a squirrel cage conductor, and a squirrel cage conductor. This is a twin-iron core squirrel-cage electric motor that is equipped with a high-resistance element that shifts the phase of the stator windings by 180 degrees during startup, and then feeds power while matching the phases during operation after startup.

さらに、別のものとして特開昭49−86807号公報
に提案されているものは、多層巻線とかご形ロータとを
備えたステータを有する非同期電気モータなどがある。
Furthermore, another example proposed in Japanese Patent Application Laid-Open No. 49-86807 is an asynchronous electric motor having a stator including multilayer windings and a squirrel cage rotor.

しかしながら特開昭54−29005号公報のものは、
始動性の向上は認められるが、無段階に変速を必要とす
る負荷の動力源として使用することはできないものであ
る。また特開昭49−86807号公報の位相差を設け
るものにおいては、2個のステータの位相角が同相のと
きを除いてトルクが小さく、負荷が掛ると直ちに運転が
停止する欠陥を持つ実用に供しないものであった。
However, the one published in Japanese Patent Application Laid-Open No. 54-29005,
Although it is recognized that the startability is improved, it cannot be used as a power source for a load that requires continuously variable speed. Furthermore, in the device that provides a phase difference as disclosed in Japanese Patent Application Laid-open No. 49-86807, the torque is small except when the phase angles of the two stators are in the same phase, and the operation stops immediately when a load is applied. It was not provided.

以上多くの問題点を解決するために本出願人は先願の特
開昭62−260590及び特開昭63−177792
により、2個の固定子間に回転磁界の位相のずれを設け
て、トルクの多様化を計り、可変速あるいは始動性を改
善する誘導電動機の製造に関し、低コスト、高能率、高
強度である回転子の製造方法により前記回転子に係る可
変速誘導電動機は広範囲の可変と広範囲の速度において
高トルクを得ることが可能となった。
In order to solve many of the problems mentioned above, the present applicant has applied for the prior application of Japanese Patent Application Laid-Open No. 62-260590 and Japanese Patent Application Laid-open No. 63-177790.
This method provides a low-cost, high-efficiency, and high-strength induction motor for producing an induction motor that provides a phase shift in the rotating magnetic field between two stators to diversify torque and improve variable speed or starting performance. The rotor manufacturing method has made it possible for the variable speed induction motor related to the rotor to obtain high torque over a wide range of variable speeds and a wide range of speeds.

ところが、一般的に汎用電動機の回転子は、板端面をカ
ーライト等の燐酸絶縁処理した珪素鋼板の複数個を重合
連結して一体的な回転子に形成されたものであり、回転
子に導体を挿入する導体挿入孔に絶縁処理を施さなくて
も、導体に流れる電流がコアに流れる割合は少なく、格
別の処置を施さなくてもよかったが、複数固定子構成の
一体的な回転子は、始動時に固定子巻線の相互間の位相
差を大きく、たとえば180゛ずらせて給電するために
、導体に還流して流れる電流が導体挿入孔から回転子鉄
心に漏れて吸収されるため始動トルクの効率を低下する
欠点があり、起動時から最高回転までの全回転速度に亘
り、任意の速度に変速制御できる実用の電動機として使
用するためには、具体的に容易に実施できる回転子鉄心
と回転子導体との絶縁を回転子の製造に施す必要がある
。とくに可変速誘導電動機の回転子の製造は、その複雑
さと強度面と先の絶縁の必要から、一体的に能率良く低
コストで生産することを困難とした。
However, the rotor of a general-purpose electric motor is generally formed into an integral rotor by polymerizing and connecting multiple silicon steel plates whose end surfaces have been treated with phosphoric acid insulation such as Carlite. Even if the conductor insertion holes were not insulated, the proportion of the current flowing through the conductors flowing through the core was small, and no special treatment was required. However, the integrated rotor with multiple stators In order to supply power with a large phase difference between the stator windings at the time of starting, for example, by 180°, the current that flows back through the conductors leaks from the conductor insertion holes to the rotor core and is absorbed, which reduces the starting torque. However, in order to use it as a practical electric motor that can control the speed at any speed over the entire rotation speed from startup to maximum rotation, it is necessary to use a rotor core and rotation that can be easily implemented. It is necessary to provide insulation from the child conductor during rotor manufacturing. In particular, manufacturing the rotor of a variable speed induction motor is difficult due to its complexity, strength, and need for insulation, making it difficult to manufacture the rotor in an integrated manner efficiently and at low cost.

(発明の目的) 本発明は、上記問題点を解決するためのもので、前記時
開1[(54−29005号公報および特開昭49−8
6807号公報のそれぞれの総和では奏することのでき
ない特異のトルク特性を求めるものであり、前記製造方
法の問題点を解決することで、速度制御l領域を広範囲
に且つその速度制御を無段階的として任意の所望速度に
;p定できると共に、任意のトルクで起動させることが
でき、また起動点から最高回転速度までの全速度領域に
渡り、トルク特性と効率の優れた可変速誘導電動機を特
開昭62−26059および特開昭63−188599
号として提案している。
(Object of the Invention) The present invention is intended to solve the above-mentioned problems,
The objective is to obtain a unique torque characteristic that cannot be achieved by the sum of each of the components disclosed in Publication No. 6807, and by solving the problems of the manufacturing method described above, the speed control region can be widened and the speed control can be made stepless. We have developed a variable speed induction motor that can be set to any desired speed, can be started with any torque, and has excellent torque characteristics and efficiency over the entire speed range from the starting point to the maximum rotational speed. 1986-26059 and JP-A-63-188599
It is proposed as a number.

本発明は上記の提案の技術を更に改善するためのもので
あり、回転子コアに挿入する導体に絶縁処理を施し導体
から回転子コアに漏れる電流を防止、始動時および任意
変速回転時におけるトルク特性と効率を向上する技術を
提供することを目的とする。
The present invention is intended to further improve the above-mentioned proposed technology, by insulating the conductor inserted into the rotor core to prevent current from leaking from the conductor to the rotor core, and to reduce torque during startup and arbitrary speed rotation. The purpose is to provide technology that improves characteristics and efficiency.

c問題を解決するための手段) 複数個の孔を開設した2個の回転子コアのそれぞれの孔
にアルミニウムを母材とする中空又は中実軸のアルマイ
ト等による絶縁処理した導体を装設し、回転子コアの両
側端または一方で前記導体をかしめ、前記導体を装設し
た回転子コアのそれぞれにダイカスト法によりアルミニ
ウムを鋳込み、前記導体と融着させながら回転子コアの
一方側に短絡間と、あるいは他方側に端部を形成して一
体的回転子部分とし、該2個の回転子部分の端部間にお
いて前記導体とは別個の導体と前記端部との嵌合で、前
記複数個の導体を前記別の導体により連通状に連結して
体的かご形量転子を形成すると共に、前記別個の導体に
連結材を溶接して前記別個の>、4体間を短絡すること
により問題解決の手段とした。
Measures to solve problem c) Install conductors insulated with hollow or solid alumite, etc., made of aluminum as a base material, into each hole of two rotor cores with multiple holes. , caulk the conductor at both ends or one side of the rotor core, cast aluminum by die-casting on each of the rotor cores equipped with the conductor, and short-circuit it on one side of the rotor core while fusing it with the conductor. or an end on the other side to form an integral rotor part, and the engagement of the end with a conductor separate from the conductor between the ends of the two rotor parts; The four conductors are connected in a continuous manner by the other conductor to form a physical squirrel cage quantum trochanter, and a connecting material is welded to the separate conductor to short-circuit between the four separate conductors. This was used as a means of solving the problem.

(作  用〕 本発明による回転子は、回転子コアに装設する導体をア
ルミニウムを母材とした中空軸あるいは中実軸とし、そ
の外周にアルマイト等による絶縁処理を施し−0回転子
コアに装設することで高温となる鋳込み時、または可変
速誘導電動機の低速におtJる高トルク発生に伴う発熱
時にも十分耐え得る絶縁性を備え、また回転子コアにダ
イカスト法によるアルミの鋳込みをする際には、導体の
母材と融着し、端部と短絡環の体的形成により回転子部
分は完成し、回転子コア間において回転子コアの端部間
を、回転子導体とは異なる別個の導体と端部とを嵌着す
ることで一体的に形成し前記回転子の製造が能率良く、
低コストでできた。回転子コアの端部と前記別個の導体
を嵌合による固着する方法により、前記別個の導体は、
アルミニウム、銅、しんちゆう、ステンレス、銅ニッケ
ル合金または鉄のいずれかを使用することができるため
回転子導体の抵抗を調整でき負荷に応じたトルク特性と
することができる。さらに前記嵌合による固着という方
法をとることにより、溶接等で発生する歪は無く一体的
にバランスの良い回転子を製造することができる。
(Function) In the rotor according to the present invention, the conductor installed in the rotor core is a hollow shaft or solid shaft made of aluminum as a base material, and the outer periphery of the conductor is insulated with alumite or the like. By installing the rotor core, it has sufficient insulation to withstand high temperatures during casting, or heat generation due to the high torque generated at low speeds of variable speed induction motors.Also, the rotor core is made of aluminum by die casting. When doing so, the rotor part is completed by fusing the base material of the conductor and physically forming the ends and the short-circuit ring, and the rotor conductor is connected between the ends of the rotor core between the rotor cores. The rotor can be manufactured efficiently by integrally forming the rotor by fitting different separate conductors and ends,
Made at low cost. By the method of fixing the end of the rotor core and the separate conductor by fitting, the separate conductor is
Since any of aluminum, copper, steel, stainless steel, copper-nickel alloy, or iron can be used, the resistance of the rotor conductor can be adjusted and the torque characteristics can be adjusted according to the load. Furthermore, by employing the method of fixing by fitting, a well-balanced rotor can be manufactured integrally without distortion caused by welding or the like.

〔実施例〕〔Example〕

実施例について第1図、第2図を参照し説明づ゛る。第
1図の符号1は本発明による可変速誘34、電動機であ
り、該誘導電動機は以下のような構成を有する。
Examples will be described with reference to FIGS. 1 and 2. Reference numeral 1 in FIG. 1 is a variable speed induction motor 34 according to the present invention, and the induction motor has the following configuration.

鉄心からなる回転子コア2.3を任意の間隔を設けて回
転子軸4に軸装し、該回転子コアは、回転子コア2,3
それぞれに装設した複数個の導体5のうち、隣接する複
数個の導体5を一組にして、その一端部を短絡環6と7
によりそれぞれ連結し、他方側に前記複数個の導体を一
組にして、端部51を形成した。さらに回転子8は前記
回転子コア2.3間において、1組の導体に対し、つま
り前記回転子コア2,3の!/i;部51に対し導体5
5を連通状に連結することで一体的に形成する。回転子
コア2.3間の前記連通状に連結した導体55を抵抗材
r・・・たとえば、銅ニッケル合金、ニッケルクロム合
金、鉄クロム合金またはステンレス・・・を介し短絡連
結しである。
A rotor core 2.3 made of an iron core is mounted on the rotor shaft 4 at an arbitrary interval, and the rotor core is connected to the rotor core 2, 3.
Among the plurality of conductors 5 installed in each, a plurality of adjacent conductors 5 are combined into a set, and one end thereof is connected to short-circuit rings 6 and 7.
The ends 51 were formed by connecting the plurality of conductors as a set on the other side. Furthermore, the rotor 8 is connected to a set of conductors between the rotor cores 2, 3, i.e. of the rotor cores 2, 3! /i; conductor 5 for part 51
5 are integrally connected by connecting them in a continuous manner. The conductors 55 connected in communication between the rotor cores 2.3 are short-circuited through a resistive material r...for example, a copper-nickel alloy, a nickel-chromium alloy, an iron-chromium alloy, or stainless steel.

また回転子コア2,3に回転子8の両側部10.11に
連絡する複数個の通風胴12・・・を設ける。また、複
数個の抵抗材r・・・は回転子外周に突出させたU字形
状を成し任意の冷却攪拌体として冷却作用体13に形成
することができる。
Further, the rotor cores 2 and 3 are provided with a plurality of ventilation cylinders 12 . Further, the plurality of resistance materials r... can be formed into a U-shape projecting from the outer periphery of the rotor, and can be formed in the cooling effecting body 13 as an arbitrary cooling stirring body.

前記抵抗材rの両側面には抵抗材rの発熱を元図する断
熱材を固着した遮閉板52が設けられる。
On both sides of the resistive material r, shielding plates 52 are provided to which a heat insulating material is fixed, which is based on the heat generated by the resistive material r.

円筒状のd枠14の両側部に設けた軸受盤15,168
両側部にボルト17により一体的に組付Gノ、回転子8
の両側部に冷却用翼車19゜20を装着し、回転子軸4
の両端部を軸受盤15.16に嵌装した軸受21,21
に軸支し、回転子4を回転自在としである。
Bearing discs 15, 168 provided on both sides of the cylindrical d frame 14
Assemble G and rotor 8 integrally with bolts 17 on both sides.
Cooling impellers 19°20 are installed on both sides of the rotor shaft 4.
Bearings 21, 21 with both ends fitted in bearing discs 15 and 16
The rotor 4 is rotatably supported.

第1図および第2図に示すように、回転子コア2.3に
対して同心的にその外側部に巻線22.23を施した回
動固定子31と第2固定子25を対峙並設し、機枠14
と回動固定子31との間にすべり軸受26を装設し、す
べり軸受26を機枠14に嵌装したストップリング28
・・・によって左右移動を固定し、第2固定子25は機
枠14の内壁面に固設される固着固定子である。回動固
定子31の一側外周面にはギヤー33を嵌着してあり、
機枠14の外周部に固設した駆動装置29と成す正逆回
転用小型モーター35に、駆動用歯車36を軸着し、機
枠14の外周囲部に複数個の排」口39を穿設し、軸受
!?15.16には複数個の通屓孔40・・・を穿設し
である。また固定子25.31には固定子の両側部に連
絡する複数個の通風胴24.32を設ける。
As shown in FIGS. 1 and 2, a rotary stator 31 having a winding 22.23 on its outer side concentrically with respect to the rotor core 2.3 and a second stator 25 are arranged facing each other. set, machine frame 14
A stop ring 28 is provided with a sliding bearing 26 between the rotating stator 31 and the rotating stator 31, and the sliding bearing 26 is fitted into the machine frame 14.
The second stator 25 is a fixed stator fixed to the inner wall surface of the machine frame 14. A gear 33 is fitted on the outer peripheral surface of one side of the rotating stator 31.
A drive gear 36 is pivotally attached to a small motor 35 for forward and reverse rotation formed by a drive device 29 fixedly installed on the outer periphery of the machine frame 14, and a plurality of exhaust ports 39 are bored in the outer periphery of the machine frame 14. Installed and bearing! ? 15 and 16 are provided with a plurality of through holes 40.... The stator 25.31 is also provided with a plurality of ventilation barrels 24.32 communicating with both sides of the stator.

回転子コア2,3間と、すべり軸受26に装着した回動
固定子31と、第2固定子25.d枠14とで形成する
空間部66を通風胴67に形成し、機枠14に複数個の
開口部を開設して通風胴67に連通し、上記複数個の開
口部を任意個数の送風口68と排風口69とに形成しで
ある。風車71に軸着したモーター72を送風胴70に
装着して送風装置73に形成する。送風装置73を機枠
14に固設すると共に、送風装置73の吸風部74Aを
排1虱口69に連絡して通Jul胴67に連通し、排風
口69の他方から外気を導入する送風口68を通風胴6
7に連通してあり、送風1170には排風部74Bが形
設しである。また、送風口69に、クーラー、凝縮器、
冷媒ガスまたはその他種々の冷媒装置を直接に、または
通管を介して連結することがある。
Between the rotor cores 2 and 3, the rotary stator 31 mounted on the sliding bearing 26, and the second stator 25. A space 66 formed with the d frame 14 is formed in the ventilation shell 67, a plurality of openings are opened in the machine frame 14 to communicate with the ventilation shell 67, and the plurality of openings are used as an arbitrary number of ventilation ports. 68 and an exhaust port 69. A motor 72 pivoted to a windmill 71 is attached to a blower body 70 to form a blower device 73. The blower device 73 is fixed to the machine frame 14, and the air suction part 74A of the blower device 73 is connected to the exhaust port 69 to communicate with the ventilation shell 67, and outside air is introduced from the other side of the exhaust port 69. Port 68 Ventilation barrel 6
7, and the air blower 1170 is provided with an air exhaust portion 74B. In addition, the air outlet 69 includes a cooler, a condenser,
A refrigerant gas or various other refrigerant devices may be connected directly or via a conduit.

開口部37から機枠14内に一部を挿入した駆動用南中
36と、回動固定子31に嵌着したギt7−33とを係
合させ、駆vJ装置29と成すスイッチを備えた小型モ
ーター35と、ギヤー3S′3および駆動用歯車36と
により成る回動機構30を介して回動固定子31に連結
し、回動固定子31を回動自在とし、機枠14に固設し
た第2固定子25に関連して回動自在とした回動固定子
31を、電圧移相装置100に形設しである。
A driving center 36 partially inserted into the machine frame 14 through the opening 37 is engaged with the gear t7-33 fitted to the rotary stator 31, and a switch is provided to form the driving vJ device 29. It is connected to a rotating stator 31 via a rotating mechanism 30 consisting of a small motor 35, a gear 3S'3, and a driving gear 36, and the rotating stator 31 is rotatable and fixed to the machine frame 14. A rotary stator 31 that is rotatable in relation to the second stator 25 is provided in the voltage phase shifter 100.

十記回転子8の回転により、軸受盤15,16に穿Hし
た通風口40・・・から冷却用翼車19゜20により機
枠14内に外気を吸引し、冷却用翼車19により巻線2
2、回転子コア2および導体5・・・等を冷却して排風
孔39・・・を介して機枠14外に排除し、冷却用W申
20では、翼車1っで吸引して余剰となった空気を通風
胴12・・・内に流動させると共に、回転子コア2,3
を冷却し、軸受盤16から吸引した空気とを合流させて
巻線23.第2固定子25を通風させて冷却し、機枠1
4の排風孔39B・・・から排出され、巻線22.23
、回転子コア2,3、導体5・・・のそれぞれに機能を
安定的に作用さぜる。
As the rotor 8 rotates, outside air is sucked into the machine frame 14 by the cooling impeller 19° 20 through the ventilation holes 40 bored in the bearing discs 15 and 16, and the cooling impeller 19 winds the outside air. line 2
2. The rotor core 2, conductors 5, etc. are cooled and removed to the outside of the machine frame 14 through the exhaust holes 39. The surplus air is made to flow into the ventilation shell 12... and the rotor cores 2 and 3 are
is cooled and combined with the air sucked from the bearing disc 16 to form the winding 23. The second stator 25 is ventilated and cooled, and the machine frame 1
4 is discharged from the winding holes 39B..., and the windings 22.23
, rotor cores 2, 3, conductors 5, and so on in a stable manner.

符号38は突片を入出動制御するソレノイドで、ソレノ
イド38は機枠14に装着してその突片を回動固定子3
1にv!!着したギヤー33に装着自在に係合させてあ
り、1〜ルク発生時の固定子への反作用算、固定子が必
要以外容易に回動しないだめのストッパーでる。
Reference numeral 38 is a solenoid that controls the entry and exit movement of the protruding piece.
1 to v! ! It is freely engaged with the attached gear 33, and acts as a stopper to prevent the stator from easily turning unnecessarily due to the reaction to the stator when the torque is generated.

第3図に示すように、回動固定子31と第2固定子25
のそれぞれにスター結線を施した巻線22.23とを直
列に連結する。即ち、回動固定子31の巻線22の端子
A、B、Cを商用3相電源A、B、Cに連結すると共に
巻線22の端子a、b、cを第2固定子25の巻線23
の端子A、B、Cに連結し、巻線23の端子a。
As shown in FIG. 3, the rotating stator 31 and the second stator 25
The windings 22 and 23 each having a star connection are connected in series. That is, the terminals A, B, and C of the winding 22 of the rotary stator 31 are connected to the commercial three-phase power supply A, B, and C, and the terminals a, b, and c of the winding 22 are connected to the windings of the second stator 25. line 23
terminal A of the winding 23.

b、cを短絡して連結しである。b and c are connected by short-circuiting them.

次に、回動固定子31と第2固定子25のそれぞれに巻
装した巻線22.23を直列に連結した作用を第1図、
第3図につき説明する。
Next, FIG.
This will be explained with reference to FIG.

巻線22.23を直列に連結しであるため商用3相電源
から巻線22.23間に電流は流れるが、仮に巻線22
.23のそれぞれの抵抗の4’3 iUあるいは両固定
子31.25の容量の大きさに相違があっても、それと
は無関係に、それぞれの巻線22.23に流れる電流の
人きざは等しく、したがつ゛C回動固定子31と第2固
定子25のそれぞれから回転子8の導体5・・・に誘起
して流れる電流の大きさは等しくなる作用ど、回動固定
子31.第2固定子25に対する回動差、即ち回転磁界
の磁束に生じる位相のずれに応じて両固定子31.25
のそれぞれから回転子8の導体5・・・に流れる電流の
大きさが等しくなるという強制力が生じる作用と、両固
定子31.25間の電圧の位相差に起因するベクトル子
分の電流は複数個の導体5・・・のそれぞれを連結材と
なす抵抗材「・・・を介して必然的に流れるという強制
力が生れる作用との相乗効果により、第・・1図に示す
すべりとトルク特性のように効率の改善とそれぞれの変
速¥n域において大きなl−ルクを出すことができ、負
荷を連結した状態においてもそれぞれの速度領域ごとに
起動を容易とするしので、負荷の起動特性に順応して滑
らかな起動とすること、あるいは高出力で起動すること
等任意に使い分けができ、起動・停止を頻繁に反復する
動力源に最適に対応できる。上記のように回転子8の変
速は、回動固定子31により位相のずれを制御して回転
子8の導体5・・・に流れる電流を増減に変化させる制
御のみで回転子8の回転速度を任意に変速することがで
きる。
Since the windings 22 and 23 are connected in series, current flows between the windings 22 and 23 from the commercial 3-phase power supply.
.. Even if there is a difference in the 4'3 iU of each resistor of 23 or the capacitance of both stators 31.25, the distribution of the current flowing in each winding 22.23 is equal, regardless of this difference. Therefore, the magnitude of the current induced and flowing from each of the rotating stator 31 and the second stator 25 to the conductor 5 of the rotor 8 becomes equal, so that the rotating stator 31... Both stators 31 and 25
The force that causes the magnitude of the current flowing from each of the conductors 5 of the rotor 8 to be equal is generated, and the current of the vector component due to the phase difference in voltage between both stators 31 and 25 is Due to the synergistic effect of the force that inevitably flows through the resistive material "..." which connects each of the plurality of conductors 5..., the slippage shown in Fig. 1 occurs. It is possible to improve efficiency in terms of torque characteristics and output a large l-ruque in each speed range, and even when a load is connected, it is easy to start each speed range, so it is easy to start the load. It can be used for smooth startup or high output depending on the characteristics, and can be optimally used for power sources that frequently start and stop.As mentioned above, the rotor 8 The rotational speed of the rotor 8 can be changed arbitrarily only by controlling the phase shift using the rotary stator 31 and increasing or decreasing the current flowing through the conductors 5 of the rotor 8. .

なお、巻線22.23を直列に連結した回動固定子31
と第2固定子25のそれぞれから回転子8の導体5・・
・に流れる電流の大きさに対し、複数個の導体5・・・
間に抵抗材r・・・を介して%G絡して流れる電流の比
率は、抵抗材r・・・の抵抗j/iおよびす−べりとは
無関係にPθ(P=極対数、θ=位相角)の値によって
決定され、(上記比率は、Pθ=πが最大でPθ=0で
ゼロとなる)Pθが一定であれば、一般の巻線形誘導電
8機の二次挿入抵抗を一定とした場合と同様のすべりと
トルク特性になり、Pθが小になると回転′f−8の導
体5・・・に流れる電流の比率が小となり、Pθを小び
くすることは一般の巻線形誘導電動機の二次挿入抵抗を
小さくすることと同等の作用をすることとなる。そして
両固定子31.25に定格電流を流した場合において、
位相差θを任意に変えてもすべり値の選定と連結材の抵
抗値の設計次第により、最高速度の持つ定格電流と定格
トルク特性とを、それぞれの変速領域においてもほぼ同
等に作用させることができる。
Note that the rotating stator 31 has windings 22 and 23 connected in series.
and the second stator 25 to the conductor 5 of the rotor 8, respectively.
・For the magnitude of the current flowing in ・, multiple conductors 5...
The ratio of the current flowing in %G between them through the resistive material r is determined by Pθ (P = number of pole pairs, θ = (The above ratio is the maximum when Pθ = π and becomes zero when Pθ = 0.) If Pθ is constant, the secondary insertion resistance of the general wound induction electric machine is constant. The slip and torque characteristics will be the same as in the case of This has the same effect as reducing the secondary insertion resistance of the motor. And when the rated current flows through both stators 31.25,
Even if the phase difference θ is arbitrarily changed, depending on the selection of the slip value and the design of the resistance value of the connecting material, it is possible to make the rated current and rated torque characteristics of the maximum speed work almost equally in each shift range. can.

また、回動固定子31と第2固定子25の巻線22.2
3を直列に連結してあっても、仮に導体5・・・間に連
結材を設けて短絡していない場合は、位相差がある時は
回転子導体5・・・にはほとんど電流が流れにくい状態
となる。
In addition, the windings 22.2 of the rotary stator 31 and the second stator 25
3 are connected in series, if a connecting material is provided between the conductors 5 and there is no short circuit, almost no current will flow through the rotor conductors 5 when there is a phase difference. It becomes difficult.

上記の如く構成される誘導電動機に係る回転子の実施例
1.2.3について、第1図と第5図、第6図、第7図
、第8図、に基づき以下に説明する。
Embodiments 1.2.3 of the rotor for the induction motor configured as described above will be described below with reference to FIGS. 1, 5, 6, 7, and 8.

まず、回転子コア2,3は一般的に珪素鋼板または電磁
鋼板を積層したものであるが、更に詳しく説明すると、
回転子コア2,3は両側面を燐酸被膜処理した複数個の
珪素鋼板を重合結合して一体的な回転子コアに形成され
る。この珪素g4根には、複数個の導体挿入孔を穿設し
である。
First, the rotor cores 2 and 3 are generally made of laminated silicon steel plates or electromagnetic steel plates, but to explain in more detail,
The rotor cores 2 and 3 are formed by polymerizing and bonding a plurality of silicon steel plates, both sides of which are coated with phosphoric acid, to form an integral rotor core. A plurality of conductor insertion holes are bored in this silicon g4 root.

上記の如く重合結合した回転子コア2.3に実施例■一
端部に鋳込み時の抜は止め用切り欠きと他方側にカシメ
る時の抜は止めとを設け、外周にアルマイト等の絶縁処
理を施した中空又は中実の導体5を装設し、短絡環側で
導体5をカシメて鋳込みの際導体5と導体挿入孔との隙
間にアルミが流れ込み絶縁不良とならないように塞ぎ、
導体5を回転子コアに固着する。切り欠きを施した側に
短絡環6,7と他方側に端部51をアルミニウムを鋳込
んで、いわゆるアルミニウムダイカスト法により、形成
し、複数の導体5と短絡環6,7と、さらに導体55を
嵌着するための端部51とを融着し回転子部分2A、3
Aは一体的に形成される。(第6図)実施例■−喘端部
鋳込み時の抜は止め用切り欠きと他方側に導体55を底
着するための端部51を設け、外周にアルマイト等の絶
縁処理を施した中空又は中実の導体5を装設し、短絡環
側で導体5をカシメて鋳込みの際導体5と導体挿入孔ど
の隙間にアルミが流れ込み絶縁不良とならないように塞
ぎ、導体5を回転子コアに固着する。切り欠きを施した
側に短絡環6,7をアルミニウムを込んで、いわゆるア
ルミニウムダイカスト法により形成し、複数の導体5と
短絡環6.7とを融着し回転子部分2A、3Aは一体的
に形成される。(第7図) また前記導体5の外周には回転子コアに装設する前にア
ルマイト等の高温に耐え得る硬度の高い絶縁材により絶
縁処理を施し、回転子コアに装設する際に導体5の絶縁
を破壊しないように、また鋳込みや、可変速誘導電動機
の低速回転高トルク発生における高温時の絶縁材の変化
や剥離を防止する。
The rotor core 2.3, which is polymerized and bonded as described above, is provided with a notch on one end to prevent removal during casting and a stop on the other side to prevent removal during caulking, and the outer periphery is treated with insulation such as alumite. A hollow or solid conductor 5 is installed, and the conductor 5 is caulked on the short-circuit ring side to prevent aluminum from flowing into the gap between the conductor 5 and the conductor insertion hole during casting and causing poor insulation.
The conductor 5 is fixed to the rotor core. The short circuit rings 6, 7 on the notched side and the end portion 51 on the other side are formed by casting aluminum by a so-called aluminum die casting method, and a plurality of conductors 5, short circuit rings 6, 7, and further conductor 55 The rotor portions 2A, 3 are fused together with the end portion 51 for fitting the
A is integrally formed. (Fig. 6) Example - Hollow end with a notch to prevent removal during casting and an end 51 for bottoming the conductor 55 on the other side, and an insulating treatment such as anodized aluminum on the outer periphery. Alternatively, install a solid conductor 5, caulk the conductor 5 on the short-circuit ring side, and close the gap between the conductor 5 and the conductor insertion hole during casting so that aluminum does not flow into the gap and cause insulation defects, and connect the conductor 5 to the rotor core. stick. Short-circuit rings 6 and 7 are filled with aluminum on the notched side and formed by a so-called aluminum die-casting method, and the plurality of conductors 5 and short-circuit rings 6 and 7 are fused and the rotor parts 2A and 3A are integrally formed. is formed. (Fig. 7) Furthermore, the outer periphery of the conductor 5 is insulated with a hard insulating material that can withstand high temperatures, such as alumite, before being installed in the rotor core. This prevents the insulation of No. 5 from being destroyed, and also prevents the insulation material from changing or peeling off at high temperatures during casting or during low-speed rotation and high-torque generation of variable speed induction motors.

さらに誘導電動機の特性から導体5をスキューすること
もあるが、あらかじめ回転子コアの導体挿入孔を、スキ
ューした状態で重合結合し、同形状に形成した前記導体
5を回転子コア2゜3に装設することもできる。
Furthermore, due to the characteristics of an induction motor, the conductor 5 may be skewed, but the conductor insertion hole of the rotor core is bonded in advance in a skewed state, and the conductor 5 formed in the same shape is attached to the rotor core 2°3. It can also be installed.

また本実施例では短絡環をアルミの鋳込みにより形成し
たが、別個にアルミによって短絡環6.7を形成し、導
体5を回転子コア2,3に装設し、あらかじめ短絡環6
,7には導体に対応する挿入孔を開設しておき、導体5
と短絡環を一体的にカシメてから溶着する方法も簡便で
ある。つまり実施例■として、前記実施例■の導体5の
外周にアルマイト等の絶縁処理を施し、回転子コア2,
3に装設して端部51と異なる側に短絡環6,7を装設
して導体5と回転子コア2,3および短絡環6,7を一
体的にカシメ”C1カシメた部分を溶着することでアル
ミの鋳込みをすることなく一体的な回転子部分2A。
Further, in this embodiment, the short-circuit ring 6.7 was formed by casting aluminum, but the short-circuit ring 6.7 was formed separately from aluminum, the conductor 5 was installed in the rotor cores 2 and 3, and the short-circuit ring 6.7 was formed in advance.
, 7 are provided with insertion holes corresponding to the conductors.
It is also easy to swage the short-circuit ring and the short-circuit ring together and then weld them together. In other words, as Example (2), the outer periphery of the conductor 5 of Example (2) is insulated with alumite or the like, and the rotor core 2,
3, and short circuit rings 6 and 7 are installed on the side different from the end 51, and the conductor 5, rotor cores 2 and 3, and short circuit rings 6 and 7 are integrally caulked.The caulked parts of C1 are welded. By doing so, the rotor part 2A can be made in one piece without casting aluminum.

3Aが完成する。(第8図) ここで前記鋳込みで形成されるか、または導体5に事前
に形成される端部51は、複数の導体挿入孔内に装設さ
れる複数の導体5うら、複数を19tllにしたものに
1つの端部51が形成される。ただし、導体5.1つに
対し端部51が1つ形成されることもある。
3A is completed. (FIG. 8) Here, the end portion 51 formed by casting or pre-formed on the conductor 5 is arranged so that the plurality of ends 51 are arranged at 19tll behind the plurality of conductors 5 installed in the plurality of conductor insertion holes. One end portion 51 is formed in that portion. However, one end portion 51 may be formed for each conductor 5.

この鋳込みされた回転子コア2,3間で、前記回転子コ
ア2.3に形成された前記端部51と導体55とを嵌着
し、導体55を連通状に成すことで、回転子8を形成す
る。
Between the cast rotor cores 2 and 3, the end portion 51 formed on the rotor core 2.3 and the conductor 55 are fitted, and the conductor 55 is formed in a continuous manner, so that the rotor 8 form.

ここに記述する導体55には、銅、しんちゆう、ステン
レス、銅ニッケル合金または鉄などを使用する。
The conductor 55 described herein is made of copper, steel, stainless steel, copper-nickel alloy, iron, or the like.

さらに該回転子8に連通状に嵌着した導体55は、帯状
抵抗材rを介して短絡し、該抵抗材rは、回転子コア2
,3の端部51に連通状に嵌着した導体55間において
、前記抵抗材rの一部分を回転子外周に突出させ回転子
外周においてU字形状になし、前記導体55に溶接固着
したものである。ここでいう前記溶接とはロウ付を含む
ものである。またここでいう突出させたU字形状とは、
たとえば導体55aの外周の回転子内側部分に外接して
回転子外周に突出し、任意延良上で折り返し、再び前記
導体55aに隣接する次の導体55bの外周の回転子内
側部分に外接して、また回転子外周に突出することを(
つかえした形状で、該抵抗材rは各々導体55と抵抗材
rの接触面あるいは接触点で溶接され、導体55に固着
される。
Further, the conductor 55 fitted in the rotor 8 in a continuous manner is short-circuited via the strip-shaped resistance material r, and the resistance material r is connected to the rotor core 2.
, 3, a portion of the resistive material r protrudes to the outer periphery of the rotor between the conductors 55 fitted in a continuous manner to the end portions 51 of 3, forming a U-shape on the outer periphery of the rotor, and is fixed to the conductor 55 by welding. be. The welding mentioned here includes brazing. Also, the protruding U-shape mentioned here is
For example, the conductor 55a circumscribes the rotor inner part of the outer periphery, protrudes to the rotor outer periphery, turns back on an arbitrary extension, and again circumscribes the rotor inner part of the outer periphery of the next conductor 55b adjacent to the conductor 55a, Also, the protrusion on the outer circumference of the rotor (
In the bent shape, each of the resistive materials r is welded to the conductor 55 at the contact surface or point of contact between the conductor 55 and the resistive material r.

実施例の外にも抵抗材rの形状は、外周部においてジグ
ザグ状のものや蛇行したものなど様々な形状を考えるこ
とができる。
In addition to the embodiments, the resistance material r may have various shapes such as a zigzag shape or a meandering shape at the outer peripheral portion.

ところで、前記抵抗材rは幅広い板を前記形状に形成す
ることも、また板を帯状にして前記形状に形成すること
も同等であり、抵抗材rの材質により、つまり抵抗値に
より様々な大ぎさとなる。
By the way, the resistance material r can be formed by forming a wide plate into the above shape, or by forming a plate into the shape of a band, and various sizes can be formed depending on the material of the resistance material r, that is, depending on the resistance value. becomes.

ここで上記構成される回転子を一体的に形成する方法を
第9図、第10図、第11図により説明する。
Here, a method for integrally forming the rotor configured as described above will be explained with reference to FIGS. 9, 10, and 11.

圧入装置85が設けられた治具台80に中心軸84を挿
入し、該中心軸に治具側板81、アルミニウムのダイカ
スト法により一体的に形成された回転子コア2,3、連
通状に装設する導体55、抵抗材r及び治具側板82を
挿入する。
A central shaft 84 is inserted into a jig stand 80 provided with a press-fitting device 85, and a jig side plate 81, rotor cores 2 and 3 integrally formed by die-casting aluminum, and the rotor cores 2 and 3 are mounted in communication with the central shaft. The conductor 55 to be installed, the resistor material r, and the jig side plate 82 are inserted.

治具側板81.82には、後に抵抗材rを固定するため
に設けられる治具棒83を固定する複数の孔を穿設しで
ある。
The jig side plates 81 and 82 are provided with a plurality of holes for fixing jig rods 83 which will be provided later to fix the resistance material r.

次に粗相した回転子8を一体的に形成するため治具台8
0上部に設けた圧入装置85により、導体55を回転子
コア2,3の端部51に圧入する。(第11図)ここで
本実施例は端部51に導体55を圧入する方法を示した
が逆に導体55に端部51を圧入することも可能である
Next, a jig stand 8 is used to integrally form the coarse rotor 8.
The conductor 55 is press-fitted into the end portions 51 of the rotor cores 2 and 3 by a press-fitting device 85 provided on the upper part of the rotor core. (FIG. 11) Although this embodiment shows a method of press-fitting the conductor 55 into the end 51, it is also possible to press-fit the end 51 into the conductor 55.

(第12図) ところで治具台挿入前に導体55と端部51との嵌合部
のどちらか一方か、または両方に導電材のオイルコンパ
ウンドを添付する。このオイルコンパウンドにより嵌合
面に発生するすき間を充填し、接触抵抗等の低下と複数
の嵌合面の等価を3]る。
(FIG. 12) By the way, before inserting the jig table, an oil compound of a conductive material is applied to one or both of the fitting portions of the conductor 55 and the end portion 51. This oil compound fills the gaps that occur on the fitting surfaces, reducing contact resistance, etc., and making the plurality of fitting surfaces equivalent.

次に、ここで先に挿入しである抵抗材rを固定するため
、抵抗材rを回転子外周で0字状にすることでできたR
部に治具棒83を通し、回転子外周に抵抗材rを広げる
ごとくして複数の治具棒83を治具側板81.82に固
設する。
Next, in order to fix the resistor material r that was inserted first here, we made the R
A plurality of jig rods 83 are fixed to the jig side plates 81 and 82 by passing the jig rods 83 through the rotor and spreading the resistance material r around the outer circumference of the rotor.

治具棒83および、治具側板81.82により固設され
た抵抗材rを、前記導体55と連結、短絡しながら溶接
する。前記溶接は一般的溶接でトーチ85などによるロ
ウ付を含むものである。
The jig rod 83 and the resistance material r fixed by the jig side plates 81 and 82 are welded while being connected and short-circuited to the conductor 55. The welding is general welding and includes brazing with a torch 85 or the like.

ところで前記実施例において、回転子コア2゜3間の、
導体55に囲まれた空間はそのまま空間でも、非磁性体
のどちらでも良い。以上のことから回転コアを鋳込んで
回転子導体と、一方側に短絡環及び他方側に回転子導体
に相対した端部とを一体的に形成した回転子部分を、回
転子部分の端部において別個の複数の導体と嵌合。
By the way, in the above embodiment, between the rotor cores 2 and 3,
The space surrounded by the conductor 55 may be either a space or a non-magnetic material. From the above, a rotor part in which a rotating core is cast and a rotor conductor, a short-circuit ring on one side, and an end opposite to the rotor conductor on the other side are integrally formed is formed at the end of the rotor part. Mating with multiple separate conductors.

溶接するというもっとも平易な作業で、複数回転子コア
を有する一体的回転子が容易に形成できるようになった
A monolithic rotor with multiple rotor cores can now be easily formed using the simplest process of welding.

〔発明の効果〕〔Effect of the invention〕

前述の回転子の構成及び回転子を一体的に形成する方法
等は、複数個の回転子コアのそれぞれに装設した複数個
の導体のそれぞれを連通状に連絡して一体的な回転子に
形成し、前記複数個の導体を抵抗材を介し短絡し一体的
に形成された回転子に対するものであり、2個の固定子
間に回転磁界の位相のずれを設けて、トルクの多様化を
31つ、可変速あるいは始動性を改善するタイプの誘導
電動機の製造に関し、低コスト、高能率、高強度である
前記回転子の製造方法が提供できた。
The structure of the rotor and the method of integrally forming the rotor described above include connecting each of a plurality of conductors installed in each of a plurality of rotor cores in a continuous manner to form an integral rotor. This is for a rotor that is integrally formed by short-circuiting the plurality of conductors through a resistive material, and provides a phase shift in the rotating magnetic field between the two stators to diversify the torque. 31. Regarding the production of a variable speed or improved startability type induction motor, it has been possible to provide a method for producing the rotor, which is low cost, highly efficient, and has high strength.

このことから本発明の回転子に係る可変速誘導電動機1
機は広範囲の変速と広範囲の速度において、高トルクを
得ることが可能となった。
From this, variable speed induction motor 1 according to the rotor of the present invention
The machine was able to obtain high torque over a wide range of gear changes and a wide range of speeds.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明に係る可変速誘導電動機の側断面図、第
2図は第1図の正断面図、第3図は巻線の結線図、第4
図は複数の回転子導体のそれぞれを抵抗材により短絡す
ると共に、固定子に巻装した巻線を直列に連結した場合
の速度とトルクの関係を示す図、第5図は第1図A−A
部の特に回転子部分の正断面図、第6図は実施例1の回
転子部分の部分断面図、第7図は実施例2の回転子部分
の部分断面図、第8図は実施例3の回転子部分の部分断
面図、第9図は回転子を一体的に形成する実施例図、第
10図は体内に形成された回転子と抵抗材rの溶接、第
11図は回転子導体と回転子導体とは別個の導体の嵌合
部の詳細図、第12図は第11図とは別の実施例図。 1・・・可変速誘導電動機、2,3・・・回転子コア、
2A、3A・・・回転子部分、4・・・回転子軸、5・
・・回転子導体、6,7・・・短絡環、8・・・回転子
、10.11・・・両側部、12・・・通鳳屑、13・
・・冷却作用体、14・・・機枠、15.16・・・軸
受盤、17・・・ボルト、19.20・・・冷却用翼車
、21・・・軸受、22.23・・・巻線、24・・・
通1!I11.25・・・第2固定子、26・・・すべ
り軸受、28・・・ストップリング、2つ・・・駆動装
置、30・・・回動機構、31・・・回動固定子、32
・・・通風胴、35・・・小型モータ、36・・・駆動
用歯車、37・・・開口部、38・・・ソ1.・ノイド
、39・・・排風口、40・・・通風口、51 、、、
 Q;i;部、52−m閉板、55.55a 、55b
、亡)5c 、55d・・・導体、66・・・空間部、
67・・・通風胴、68・・・送風口、69・・・排風
口、70・・・送風…、71・・・風車、72・・・モ
ーター73・・・送風装置、74A・・・吸風口部、7
4B・・・排風口部、80・・・治具台、81・・・治
具側板、82・・・泊[!側板、83・・・治具棒、8
4・・・中心軸、85・・・トーチ、r・・・抵抗材、
S・・・絶縁被摸。
FIG. 1 is a side sectional view of a variable speed induction motor according to the present invention, FIG. 2 is a front sectional view of FIG. 1, FIG. 3 is a winding connection diagram, and FIG.
The figure shows the relationship between speed and torque when each of a plurality of rotor conductors is short-circuited with a resistive material and the windings wound around the stator are connected in series. A
FIG. 6 is a partial cross-sectional view of the rotor portion of the first embodiment, FIG. 7 is a partial cross-sectional view of the rotor portion of the second embodiment, and FIG. 8 is a partial cross-sectional view of the rotor portion of the second embodiment. FIG. 9 is a diagram of an embodiment in which the rotor is integrally formed, FIG. 10 is a welding of the rotor formed inside the body and the resistance material r, and FIG. 11 is a diagram of the rotor conductor. FIG. 12 is a detailed view of a fitting portion of a conductor separate from the rotor conductor, and FIG. 12 is a diagram of an embodiment different from FIG. 11. 1... Variable speed induction motor, 2, 3... Rotor core,
2A, 3A... Rotor part, 4... Rotor shaft, 5...
...Rotor conductor, 6,7...Short ring, 8...Rotor, 10.11...Both sides, 12...Tsutori shavings, 13.
... Cooling body, 14 ... Machine frame, 15.16 ... Bearing plate, 17 ... Bolt, 19.20 ... Cooling impeller, 21 ... Bearing, 22.23 ...・Winding wire, 24...
Pass 1! I11.25... Second stator, 26... Sliding bearing, 28... Stop ring, two... Drive device, 30... Rotating mechanism, 31... Rotating stator, 32
... Ventilation barrel, 35... Small motor, 36... Drive gear, 37... Opening, 38... So1.・Noid, 39...Exhaust port, 40...Ventilation port, 51...
Q; i; part, 52-m closing plate, 55.55a, 55b
, deceased) 5c, 55d... conductor, 66... space part,
67... Ventilation barrel, 68... Ventilation port, 69... Ventilation outlet, 70... Ventilation..., 71... Windmill, 72... Motor 73... Ventilation device, 74A... Air intake port, 7
4B...Exhaust port, 80...Jig stand, 81...Jig side plate, 82...Night [! Side plate, 83...Jig rod, 8
4... Central axis, 85... Torch, r... Resistance material,
S...Insulation sample.

Claims (8)

【特許請求の範囲】[Claims] (1)、複数個のスロットを開設した2個の回転子コア
のそれぞれのスロットに中空又は中実軸で絶縁処理した
導体を装設し、前記回転子コアの両側端又は一方で前記
導体をカシメて、前記回転子コアそれぞれにアルミニウ
ムを鋳込んで前記回転子コアの一方側に短絡環とあるい
は他方側に前記導体の端部を形成して回転子コアと前記
導体と短絡環および端部とを一体とした回転子部分を成
し、該2個の回転子部分の端部間において前記導体とは
別個の導体と前記端部との嵌合で前記複数個の導体を前
記別の導体により連通状に連結して一体的かご形回転子
を形成すると共に、前記別個の導体に連結材を介設して
前記別個の導体間を短絡することを特徴とする誘導電動
機の回転子およびその製造方法。
(1) A conductor insulated with a hollow or solid shaft is installed in each slot of two rotor cores each having a plurality of slots, and the conductor is connected to both ends or one side of the rotor core. After crimping, aluminum is cast into each of the rotor cores, and a short-circuit ring is formed on one side of the rotor core, or an end of the conductor is formed on the other side, so that the rotor core and the conductor are connected to the short-circuit ring and the ends. The plurality of conductors are connected to the another conductor by fitting a conductor different from the conductor to the end between the ends of the two rotor parts. A rotor for an induction motor, characterized in that the separate conductors are connected in a continuous manner to form an integral squirrel cage rotor, and a connecting member is interposed between the separate conductors to short-circuit the separate conductors. Production method.
(2)、回転子コアに装設す導体は端部を導体と一体形
成した形成導体である請求項(1)記載の回転子および
その製造方法。
(2) The rotor and its manufacturing method according to claim (1), wherein the conductor installed in the rotor core is a formed conductor whose end portion is integrally formed with the conductor.
(3)、形成導体は端部と異なる他方端に切り欠きを設
たものである請求項(1)ないし(2)記載の回転子お
よびその製造方法。
(3) The rotor and its manufacturing method according to any one of claims (1) and (2), wherein the formed conductor has a cutout at the other end different from the end.
(4)、回転子コアに装設する導体の絶縁は陽極酸化処
理または化学皮膜処理などの酸化皮膜いわゆるアルマイ
ト処理で絶縁処理したものである請求項(1)ないし(
3)記載の製造方法。
(4) Claims (1) to (4), wherein the insulation of the conductor installed in the rotor core is insulated by an oxide film, so-called alumite treatment, such as anodic oxidation treatment or chemical coating treatment.
3) The manufacturing method described.
(5)、回転子コアに装設する導体はアルミニウムを母
材とするものである請求項(1)ないし(4)記載の回
転子およびその製造方法。
(5) The rotor and its manufacturing method according to any one of claims (1) to (4), wherein the conductor installed in the rotor core is made of aluminum as a base material.
(6)、回転子部分を形成するアルミニウムの鋳込みは
ダイカスト法である請求項(1)ないし(5)記載の回
転子およびその製造方法。
(6) The rotor and its manufacturing method according to any one of claims (1) to (5), wherein the aluminum forming the rotor portion is cast by a die-casting method.
(7)、導体に溶接する連結材は銅ニッケル合金、ニッ
ケルクロム合金、鉄クロム合金、ステンレスのいずれか
を使用した請求項(1)ないし(6)記載の回転子およ
びその製造方法。
(7) The rotor and its manufacturing method according to any one of claims (1) to (6), wherein the connecting material to be welded to the conductor is made of copper-nickel alloy, nickel-chromium alloy, iron-chromium alloy, or stainless steel.
(8)、別個の導体に銅、しんちゆう、ステンレス、銅
ニッケル合金、鉄のいずれかを使用した請求項(1)な
いし(7)記載の回転子およびその製造方法。
(8) The rotor and its manufacturing method according to any one of claims (1) to (7), wherein the separate conductors are made of copper, steel, stainless steel, copper-nickel alloy, or iron.
JP21334388A 1988-08-26 1988-08-26 Rotor and its manufacture Pending JPH0265642A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21334388A JPH0265642A (en) 1988-08-26 1988-08-26 Rotor and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21334388A JPH0265642A (en) 1988-08-26 1988-08-26 Rotor and its manufacture

Publications (1)

Publication Number Publication Date
JPH0265642A true JPH0265642A (en) 1990-03-06

Family

ID=16637584

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21334388A Pending JPH0265642A (en) 1988-08-26 1988-08-26 Rotor and its manufacture

Country Status (1)

Country Link
JP (1) JPH0265642A (en)

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