JPH0261750B2 - - Google Patents
Info
- Publication number
- JPH0261750B2 JPH0261750B2 JP9255482A JP9255482A JPH0261750B2 JP H0261750 B2 JPH0261750 B2 JP H0261750B2 JP 9255482 A JP9255482 A JP 9255482A JP 9255482 A JP9255482 A JP 9255482A JP H0261750 B2 JPH0261750 B2 JP H0261750B2
- Authority
- JP
- Japan
- Prior art keywords
- silicone rubber
- rubber roller
- particle size
- viscosity
- heat fixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920002379 silicone rubber Polymers 0.000 claims description 18
- 239000004945 silicone rubber Substances 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 11
- 229920002545 silicone oil Polymers 0.000 claims description 10
- 238000007259 addition reaction Methods 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 5
- 235000013870 dimethyl polysiloxane Nutrition 0.000 claims description 5
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 5
- 239000011256 inorganic filler Substances 0.000 claims description 4
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 4
- 239000002199 base oil Substances 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 description 13
- 239000005060 rubber Substances 0.000 description 13
- 238000001723 curing Methods 0.000 description 7
- 238000006482 condensation reaction Methods 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- -1 polysiloxane Polymers 0.000 description 3
- 238000013007 heat curing Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/2053—Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating
- G03G15/2057—Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating relating to the chemical composition of the heat element and layers thereof
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/20—Details of the fixing device or porcess
- G03G2215/2003—Structural features of the fixing device
- G03G2215/2048—Surface layer material
- G03G2215/2051—Silicone rubber
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/20—Details of the fixing device or porcess
- G03G2215/2003—Structural features of the fixing device
- G03G2215/2048—Surface layer material
- G03G2215/2054—Inorganic filler, e.g. silica powder
Description
[発明の技術分野]
本発明は熱定着部に使用されるシリコーンゴム
ローラに関する。
[発明の技術的背景とその問題点]
従来より電子複写機等の熱定着部に使われるヒ
ートローラあるいはプレスローラには、
(1) フツ素樹脂をコーテイングしたもの
(2) フツ素樹脂製収縮チユーブをゴムローラの上
に被覆したもの
(3) 加熱硬化型シリコーンゴムを金属円筒上に被
覆したものおよび
(4) 縮合反応常温硬化型シリコーンゴムを金属円
筒上に被覆したもの
等が知られている。
しかしながらこれらは次のような欠点があつ
た。
(1) フツ素樹脂コーテイングローラでは画質が固
くなる。
(2) フツ素樹脂製収縮チユーブをゴムローラの上
に被覆したものではローラが高価になる。
(3) 加熱硬化型シリコーンゴムローラではトナー
との離型性が悪く、オイルコート定着方式を使
用せざるを得なくなる。
(4) 縮合反応常温硬化型シリコーンゴムローラで
は外径の細りが大きく、またクリープ量が大き
いため圧力解除をする必要がある。
一般に定着器としては、オイルレス方式でかつ
圧力解除が不要のものは大幅なコストダウンがで
き、また技術的にも非常に設計がやりやすくなる
利点がある。このためにはローラのゴム素材がト
ナーとの離型性に優れていること、クリープ量が
小さいことの2点が必要要件となる。
これらの要件を満たすゴム材料としては、トナ
ーとの離型性に関しては縮合反応常温硬化型シリ
コーンゴムが適しており、クリープ量の小さいゴ
ムとしては、付加反応常温硬化型シリコーンゴム
および加熱硬化型シリコーンゴムが知られている
が、両特性を満足するようなゴム材料は知られて
いなかつた。
[発明の目的]
本発明はこのような点に対処してなされたもの
で、トナーとの離型性に優れ、かつ圧力解除が不
要な熱定着部用シリコーンゴムローラを提供する
ことを目的とする。
[発明の概要]
本発明のシリコーンゴムローラは、末端ビニル
基封鎖のジメチルポリシロキサンからなるベース
オイル、無機質充填剤および粘度(25℃、以下同
じ)が100万センチストークス以上のシリコーン
オイルを主成分とする混和物を架橋硬化してなる
付加反応常温硬化型シリコーンゴム組成物をロー
ル芯軸に被覆せしめてなることを特徴とする。
本発明に使用するベースオイルとしては、両末
端がビニル基で封鎖された付加反応鎖状ジメチル
ポリシロキサンが適しており、その粘度は1000〜
10000センチストークスが好ましい。1000センチ
ストークス未満では硬化ゴムの機械的特性が劣
り、10000センチストークスを越えると配合ゴム
の粘度が高くなりすぎるため成形上支障を来た
す。
本発明において無機質充填剤としては、粒径が
50mμ以下でその比表面積が100m2/g以上のシ
リカと、粒径が1μ〜50μで比表面積が10m2/g以
下のシリカを混合して配合するのがよい。混合比
率としては前者:後者=25/75〜75/25が良好で
ある。また、これらの配合量はベースゴム100重
量部に対して10〜35重量部が適している。この値
未満では物理特性が劣り、この値を越えると粘度
が高くなると同時にトナーとの離型性も劣つてく
る。
本発明においてシリコーンオイルとしては、粘
度が100万センチストークス以上のものを使用す
る。粘度がこの値未満のオイルすなわち一般的に
使用されている100〜1000センチストークス程度
のシリコーンオイルでは本発明の目的とするもの
が得られない。このものの配合量は組成物中1〜
10重量%を占める量が適している。1重量%未満
では離型性が劣り、10重量%を越えると物理特性
が低下する。
本発明に使用する架橋剤としては、メチルハイ
ドロジエンポリシロキサン等があり、ベースゴム
のビニル基量に対して架橋剤の水素/ビニル基=
1〜5が好適である。
本発明に使用可能な触媒としては白金触媒があ
り、通常の配合量が添加される。以上の成分以外
に弁柄等を添加して着色することも可能である。
本発明においては、上述の成分を混合した後、
脱脂、プラスト処理およびプライマー塗布を施し
た金属芯金を中心に配置したロール用円筒金型に
注型し、常温に放置あるいは加熱して硬化させる
ことにより本発明のシリコーンゴムローラが製造
される。
[発明の実施例]
実施例
次に本発明の実施例について説明する。
粘度(25℃)1000〜10000センチストークスの
付加反応ジメチルポリシロキサン100重量部に、
シリカ20重量部、粘度150万センチストークスの
シリコーンオイル5重量部、白金触媒および架橋
剤を配合し、粘度480ポイズの混和物を得た。こ
れをロール金型に注型し室温に放置して硬化さ
せ、外径40mmφ、肉厚0.5mmのヒートローラと外
径40mmφ、肉厚5mmのプレスローラを製造した。
得られたゴムローラのゴム部分の機械特性は、引
つ張り強さ33Kg/cm2、伸び250%、硬さ34((JIS−
A)、引裂き強さ4Kg/cm、圧縮永久歪率6%
(室温)(180℃×22時間では25%)であつた。
これらのローラを接触させてヒートローラの温
度を180℃±3℃に調節し、ローラ間に80Kgの荷
重をかけてコピー試験を行なつた。
結果は次表の通りであつた。
なお表中の比較例1は、縮合反応常温硬化型ポ
リシロキサン100重量部にシリカ20重量部、粘度
(25℃)が100センチストークスのシリコーンオイ
ルを15重量部、架橋剤および触媒を配合した混和
物からなるゴム組成物を使用した例であり、比較
例2は加熱硬化型シリコーンゴムローラを180℃
のジメチルシリコーンオイルに浸漬後使用した例
である。また、比較例3は、実施例1におけるシ
リコーンオイルを粘度100センチストークスに変
え、その他は実施例1と同様の配合にしたものを
用いた例である。
さらに比較例4として、実施例1の付加反応ジ
メチルポリシロキサンを縮合反応常温硬化型ポリ
シロキサンに変え、その他は実施例1と同様の配
合にしたものを試みたが、得られたローラ表面に
は多量のシリコーンオイルがブリードアウトして
おり、使用不可能であつた。
[Technical Field of the Invention] The present invention relates to a silicone rubber roller used in a heat fixing section. [Technical background of the invention and its problems] Conventionally, heat rollers or press rollers used in the heat fixing section of electronic copying machines, etc. include (1) those coated with fluororesin, and (2) shrinkable rollers made of fluororesin. Known examples include (3) a tube coated on a rubber roller, (3) a metal cylinder coated with a heat-curing silicone rubber, and (4) a metal cylinder coated with a condensation reaction room-temperature cure silicone rubber. . However, these had the following drawbacks. (1) Fluorine resin coated rollers result in poor image quality. (2) If a rubber roller is coated with a fluororesin shrink tube, the roller will be expensive. (3) Heat-curable silicone rubber rollers have poor release properties from toner, making it necessary to use an oil coat fixing method. (4) Condensation reaction room temperature curing silicone rubber rollers have a large narrowing of the outer diameter and a large amount of creep, so it is necessary to release the pressure. In general, fusers that are oil-less and do not require pressure release have the advantage of being able to significantly reduce costs and being technically easier to design. For this purpose, the two requirements are that the rubber material of the roller has excellent releasability from the toner and that the amount of creep is small. As a rubber material that meets these requirements, condensation reaction room temperature curing silicone rubber is suitable in terms of releasability from toner, and addition reaction room temperature curing silicone rubber and heat curing silicone rubber are suitable as rubbers with a small amount of creep. Rubber is known, but no rubber material that satisfies both properties has been known. [Object of the Invention] The present invention has been made in view of the above-mentioned problems, and it is an object of the present invention to provide a silicone rubber roller for a heat fixing section that has excellent releasability from toner and does not require pressure release. . [Summary of the Invention] The silicone rubber roller of the present invention mainly includes a base oil made of dimethylpolysiloxane end-blocked with vinyl groups, an inorganic filler, and a silicone oil with a viscosity (at 25°C, the same hereinafter) of 1 million centistokes or more. It is characterized in that a roll core shaft is coated with an addition reaction room temperature curing silicone rubber composition obtained by crosslinking and curing a mixture. As the base oil used in the present invention, addition reaction linear dimethylpolysiloxane with both ends capped with vinyl groups is suitable, and its viscosity is 1000~1000~
10000 centistokes is preferred. If it is less than 1,000 centistokes, the mechanical properties of the cured rubber will be poor, and if it exceeds 10,000 centistokes, the viscosity of the compounded rubber will become too high, causing problems in molding. In the present invention, the inorganic filler has a particle size of
It is preferable to mix and blend silica with a particle size of 50 mμ or less and a specific surface area of 100 m 2 /g or more, and silica with a particle size of 1 μ to 50 μ and a specific surface area of 10 m 2 /g or less. A good mixing ratio is former:latter = 25/75 to 75/25. Further, the appropriate blending amount of these components is 10 to 35 parts by weight per 100 parts by weight of the base rubber. If it is less than this value, the physical properties will be poor, and if it exceeds this value, the viscosity will be high and at the same time the releasability from the toner will be poor. In the present invention, the silicone oil used has a viscosity of 1 million centistokes or more. The object of the present invention cannot be obtained with oils having a viscosity less than this value, that is, commonly used silicone oils having a viscosity of about 100 to 1000 centistokes. The amount of this compound in the composition is 1 to 1.
An amount accounting for 10% by weight is suitable. If it is less than 1% by weight, the mold releasability will be poor, and if it exceeds 10% by weight, the physical properties will deteriorate. Examples of the crosslinking agent used in the present invention include methylhydrodiene polysiloxane, and the hydrogen/vinyl group of the crosslinking agent is equal to the vinyl group weight of the base rubber.
1 to 5 are preferred. Catalysts that can be used in the present invention include platinum catalysts, which are added in conventional amounts. In addition to the above-mentioned components, it is also possible to add petals etc. for coloring. In the present invention, after mixing the above-mentioned components,
The silicone rubber roller of the present invention is produced by pouring into a cylindrical roll mold in which a metal core bar that has been degreased, blasted, and coated with a primer is placed at the center, and left to stand at room temperature or cured by heating. [Embodiments of the Invention] Examples Next, examples of the present invention will be described. To 100 parts by weight of addition reaction dimethylpolysiloxane with a viscosity (25°C) of 1000 to 10000 centistokes,
20 parts by weight of silica, 5 parts by weight of silicone oil having a viscosity of 1.5 million centistokes, a platinum catalyst and a crosslinking agent were blended to obtain a mixture having a viscosity of 480 poise. This was poured into a roll mold and left to stand at room temperature to harden, producing a heat roller with an outer diameter of 40 mmφ and a wall thickness of 0.5 mm, and a press roller with an outer diameter of 40 mmφ and a wall thickness of 5 mm.
The mechanical properties of the rubber part of the obtained rubber roller were tensile strength of 33 kg/cm 2 , elongation of 250%, and hardness of 34 ((JIS-
A), tear strength 4Kg/cm, compression set rate 6%
(room temperature) (25% at 180°C for 22 hours). These rollers were brought into contact with each other, the temperature of the heat roller was adjusted to 180° C.±3° C., and a copying test was conducted by applying a load of 80 kg between the rollers. The results were as shown in the table below. Comparative Example 1 in the table is a mixture of 100 parts by weight of condensation reaction room-temperature-curing polysiloxane, 20 parts by weight of silica, 15 parts by weight of silicone oil with a viscosity (25°C) of 100 centistokes, a crosslinking agent, and a catalyst. In Comparative Example 2, a heat-curable silicone rubber roller was heated at 180°C.
This is an example in which the sample was used after being immersed in dimethyl silicone oil. Comparative Example 3 is an example in which the silicone oil in Example 1 was changed to a viscosity of 100 centistokes, and the other formulations were the same as in Example 1. Furthermore, as Comparative Example 4, an attempt was made in which the addition reaction dimethylpolysiloxane of Example 1 was changed to a condensation reaction cold-curing polysiloxane, and the other ingredients were the same as those of Example 1. A large amount of silicone oil had bled out and was unusable.
【表】【table】
【表】
ー表面の汚れの有無。
(注)…約2000枚通紙でジヤム発生。
[発明の効果]
以上の実施例からも明らかなように本発明のシ
リコーンゴムローラは、離型性に優れているので
オイルレス方式が適用でき、また圧力解除無しで
も使用可能である。[Table] - Check for dirt on the surface.
(Note)…A jam occurred after passing approximately 2000 sheets.
[Effects of the Invention] As is clear from the above examples, the silicone rubber roller of the present invention has excellent mold releasability, so an oil-less method can be applied, and it can also be used without pressure release.
Claims (1)
からなるベースオイル、無機質充填剤、および粘
度(25℃)が100万センチストークス以上のシリ
コーンオイルを主成分とする混和物を架橋硬化し
てなる付加反応常温硬化型シリコーンゴム組成物
をロール芯軸に被覆せしめてなる熱定着部用シリ
コーンゴムローラ。 2 無機質充填剤は、粒径50mμ以下、比表面積
100m2/g以上のシリカと、粒径1〜50μ、比表
面積10m2/g以下のシリカとの混合物である特許
請求の範囲第1項に記載の熱定着部用シリコーン
ゴムローラ。 3 シリコーンオイルの配合量は組成物中1〜10
重量%を占める量である特許請求の範囲第1項又
は第2項記載の熱定着部用シリコーンゴムロー
ラ。[Claims] 1. A mixture mainly composed of a base oil consisting of dimethylpolysiloxane end-blocked with vinyl groups, an inorganic filler, and a silicone oil having a viscosity (at 25°C) of 1 million centistokes or more is cross-linked and cured. A silicone rubber roller for a heat fixing section, comprising a roll core shaft coated with an addition reaction room temperature curing silicone rubber composition. 2 The inorganic filler has a particle size of 50 mμ or less and a specific surface area of
The silicone rubber roller for a heat fixing section according to claim 1, which is a mixture of silica having a particle size of 100 m 2 /g or more and silica having a particle size of 1 to 50 μm and a specific surface area of 10 m 2 /g or less. 3 The amount of silicone oil blended is 1 to 10 in the composition.
The silicone rubber roller for a heat fixing unit according to claim 1 or 2, wherein the amount is % by weight.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9255482A JPS58209768A (en) | 1982-05-31 | 1982-05-31 | Silicone rubber roll |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9255482A JPS58209768A (en) | 1982-05-31 | 1982-05-31 | Silicone rubber roll |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS58209768A JPS58209768A (en) | 1983-12-06 |
JPH0261750B2 true JPH0261750B2 (en) | 1990-12-20 |
Family
ID=14057619
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP9255482A Granted JPS58209768A (en) | 1982-05-31 | 1982-05-31 | Silicone rubber roll |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58209768A (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH063398Y2 (en) * | 1984-07-20 | 1994-01-26 | 株式会社荒井製作所 | Pressure roller for fixing |
JPH0715605B2 (en) * | 1984-12-19 | 1995-02-22 | キヤノン株式会社 | Fixing device |
JPH073617B2 (en) * | 1985-06-26 | 1995-01-18 | キヤノン株式会社 | Color toner image fixing method |
EP0320533B1 (en) * | 1986-12-16 | 1990-09-26 | Toray Silicone Company, Ltd. | Roll covered with silicone material and method for producing same |
JPH0689777B2 (en) * | 1987-01-28 | 1994-11-14 | 東レ・ダウコーニング・シリコーン株式会社 | Silicone rubber coated roll |
EP0418300B1 (en) * | 1988-06-06 | 1995-02-01 | Indigo N.V. | Method for fusing developed image |
JPH0719105B2 (en) * | 1989-05-31 | 1995-03-06 | キヤノン株式会社 | Fixing roll and fixing device |
US5608508A (en) * | 1994-03-25 | 1997-03-04 | Canon Kabushiki Kaisha | Rotatable member for fixing in which inorganic filler is contained in silicone rubber, and fixing device having the same |
EP2883918B1 (en) * | 2013-12-12 | 2015-10-28 | STO SE & Co. KGaA | Composition for coating |
-
1982
- 1982-05-31 JP JP9255482A patent/JPS58209768A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS58209768A (en) | 1983-12-06 |
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