JPH0260298B2 - - Google Patents

Description

Detailed Description of the Invention The present invention involves adding starch syrup, vegetable butter, flavoring agents, and other auxiliary materials to wheat flour, which is the main ingredient, and separately mixing ammonium bicarbonate and yeast, and kneading the mixture with an appropriate amount of water. Solid lump-like noodles are made, and the lump-like noodles are further thoroughly kneaded to form a dense dough with a firm texture, and then passed through a rolling roller to form a strip-shaped noodle.Then, the strip-shaped noodle is passed through a rotating blade. While the noodles are cut into a plurality of string-like noodles using a moving conveyor, one string-like noodle is delivered to each pair of guide funnels arranged on the side of the moving conveyor, and the noodles are guided. Two string-like noodles are twisted through a twisting section provided at the lower end of the funnel to form a continuous rope-like noodle, and then a cutting blade is planted on the circumference of the rope-like noodle. A rotary cutter is used to cut the karinto into single pieces of equal length, which are then dropped onto the lower transfer conveyor to continuously form a rope-like twisted shape on the karinto material before being fried. This invention made it possible to mass-produce highly valuable Nejiri Karinto.

Onshikarinto is made by cutting the semi-solid dough into a certain shape by adding starch syrup and other sub-ingredients to the main ingredient wheat flour and kneading it with water.The cut pieces are fried in oil, then sprinkled with sugar or It is called an oil confectionery sprinkled with salt, and its shapes include stick-like, plate-like, twisted forms, or two sticks twisted into a rope shape. This is where products twisted into a shape are most in demand. However, when manufacturing this most popular and sought-after twisted rope-shaped karinto,
In the conventional method, string-like noodles of uniform thickness are cut into pieces twice the length of the finished product, the cut pieces are bent in half, and both ends are twisted together. It is formed into a rope shape, and the twisting process involves the worker holding scissors between the palms of both hands, and sliding the palms in opposite directions to twist the material into a rope shape. In this manufacturing method, workers manually apply each piece of material, resulting in low manufacturing efficiency and the inability to manufacture large quantities of products in a short period of time. However, the product has the disadvantage of causing irregularities in the product due to unskilled and unskilled workers, which reduces the product value.The finished product has a good appearance and is of excellent quality and has high commercial value, and the production process is continuous. The confectionery industry has been seeking the development of a manufacturing device for twisting karinto material that can be carried out by mechanical equipment, has excellent productivity, and has the effect of significantly reducing the production cost of the product.

The present invention meets that need.

The mode of carrying out the present invention will be described in detail with reference to the accompanying drawings. The main material, wheat flour, is supplemented with auxiliary materials such as starch syrup and butter, as well as a leavening agent. The dough is kneaded with an appropriate amount of water to form a dough, and then The dough is kneaded into a dense dough A with a firm texture, and then passed through a rolling roller 1 to form a strip-shaped noodle body B. Next, the strip-shaped noodle body B is formed into a plurality of string noodles using a rotating blade 2. While the cut bodies C and C are being transferred onto the moving conveyor 3, one string-like noodle body C',
A continuous rope-shaped noodle body D is delivered by twisting the two string-shaped noodle bodies C' and C' through the twisting device part 5 that adjoins the lower end portion of the guide funnels 4 and 4'. The rope-like surface body D is cut into a single piece E of equal length by a rotary cutter 6 having cutting blades 7, 7 planted on the circumferential surface, and is dropped onto a lower transfer conveyor 8 for oiling treatment. A rope-like twisted shape is formed on the previous karinto material.

However, in FIGS. 1 and 2 of the attached drawings, the string-like noodles C and C moving on the moving conveyor 5 are shown in four strips, and there are guide funnels 4 and 4' on the sides of the moving conveyor 3.
The production volume can be increased by installing an induction funnel according to the number of string-like noodles to be cut with the rotating blade. The rotary cutter 6 is used by replacing the cutting blades 7, 7 depending on the size of the product. The twisted karinto material cut into single pieces is then fried and sugared to finish the product.
Also, when performing this sugaring process, by mixing the raw juice of aloe aloe into the sugar syrup, it is possible to provide an oil confectionery with a unique flavor and medicinal effect.

The two string-like noodles thus fed by the moving conveyor are introduced into a pair of guide funnels and transferred to the twisting section located below, where they are twisted and formed into rope-like noodles. , and then cut into equal lengths using a rotating cutter. In other words, the lump-like noodles are turned into strip-like noodles, which are then cut into string-like noodles and moved on a moving conveyor, while the two string-like noodles each move to the guiding funnel, and the lower ends of the noodles are cut into strip-like noodles. The noodle is formed into a rope-like noodle through the twisting device that is placed, and then the rope-like noodle is cut into a certain length with a rotating cutter to form a twisted shape on the karinto material before deep-frying. Not only is the manufacturing efficiency extremely good as it is automatically carried out through continuous assembly work, but the shape of the product is uniform, which eliminates the disadvantages of manual work that is semi-efficient and uneven products. This significantly increases productivity.

[Brief explanation of the drawing]

The accompanying drawings illustrate embodiments of the invention, and
Figure 1 is a side view of a part of the device showing the state in which lump-like noodles become string-like noodles and reach the induction funnel, Figure 2 is a plan view thereof, and Figure 3 is a string-like noodle on a moving conveyor. FIG. 4 is a side view of a part of the apparatus showing the state in which the noodle bodies are twisted and delivered to the lower transfer conveyor, and FIG. 4 is a perspective view of a single piece of twisted karinto material before frying. 1... Rolling roller, 2... Swivel blade, 3... Moving conveyor, 4... Induction funnel, 5... Twisting unit,
6... Rotating cutter, 7... Cutting blade, 8... Lower transfer conveyor, A... Lump dough, B... Band-shaped noodle body, C... String-shaped noodle body, D... Rope-shaped noodle body, E... ...Single body.

Claims (1)

[Claims] 1 Add auxiliary ingredients such as starch syrup and butter to the main ingredient, wheat flour, and leavening agents, knead with an appropriate amount of water to make a dough, and then knead the dough to create a dough with a firm structure. After making the dough, it is stretched by rolling rollers to form strip-shaped noodles, and then the strip-shaped noodles are cut into multiple strips of noodles using a rotating blade.While the dough is being moved on a moving conveyor, One string-like noodle is supplied to each pair of guide funnels arranged on the sides of the moving conveyor, and the two string-like noodles are passed through a twisting device provided at the lower end of the guide funnel. The karinto noodles are twisted to form a continuous rope-like noodle body, and the rope-like noodle body is cut into single pieces of equal length with a rotating cutter and falls onto the lower transfer conveyor to form the karinto material before being fried. A device for producing twisted karinto material, which is characterized by forming a rope-like twisted shape.