JPH025815B2 - - Google Patents

Info

Publication number
JPH025815B2
JPH025815B2 JP58007408A JP740883A JPH025815B2 JP H025815 B2 JPH025815 B2 JP H025815B2 JP 58007408 A JP58007408 A JP 58007408A JP 740883 A JP740883 A JP 740883A JP H025815 B2 JPH025815 B2 JP H025815B2
Authority
JP
Japan
Prior art keywords
sprayed coating
welding
coating
weight
zirconia
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP58007408A
Other languages
Japanese (ja)
Other versions
JPS59133991A (en
Inventor
Homare Hara
Shogo Matsumoto
Shunji Kobayashi
Kaoru Pponma
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP58007408A priority Critical patent/JPS59133991A/en
Publication of JPS59133991A publication Critical patent/JPS59133991A/en
Publication of JPH025815B2 publication Critical patent/JPH025815B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/224Anti-weld compositions; Braze stop-off compositions

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetallic Welding Materials (AREA)
  • Coating By Spraying Or Casting (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は、TIG溶接やMIG溶接に際して発生
する溶接スパツタが溶接トーチ周辺のワーク押え
治具等の部材に溶着するのを防止すべく該部材に
形成する溶接スパツタの付着防止皮膜の形成方法
に関する。 従来、鉄系材料で形成されるワーク押え治具へ
の溶接スパツタの溶着を防止すべく、該治具に、
アルミナ、水ガラス、溶剤を主成分とするスパツ
タ付着防止塗料を塗布して塗膜を形成し、或いは
スパツタに対する親和性の低いクロム鍍金の皮膜
を形成するようにしたものは知られるが、塗膜は
治具素材との密着力が低く、又高温のスパツタの
飛散付着による熱衝撃で熱劣化したり炭化して、
比較的短時間でその剥離を生じ、又クロム鍍金皮
膜は、使用初期にはスパツタの溶着防止に効果が
あるが、繰返しの使用によれば溶着防止効果が低
下してスパツタをヤスリで除去する必要があつて
作業が面倒であり、又このヤスリがけやスパツタ
の付着による熱衝撃で鍍金皮膜が次第に劣化して
その剥離を生じ、長時間の連続溶接作業には適さ
ない。 本発明は、かかる不都合を解消すべく、スパツ
タ溶着防止に最適なジルコニア・イツトリア複合
粉末による溶射皮膜を表層に有する素材に対する
耐剥離性に優れた溶接スパツタの付着防止皮膜の
形成方法を提供することをその目的とするもの
で、鉄系材料の素材の表面に、クロムを20〜50重
量%含有させたニツケル・クロム合金粉末を溶射
させて下地溶射皮膜を形成し、次いで該下地溶射
皮膜の表面に前記ニツケル・クロム合金粉末と、
イツトリアを10〜20重量%固溶させたジルコニ
ア・イツトリア複合粉末との40〜70重量%を配合
させた混合粉末を溶射させて中間溶射皮膜を形成
し、更に該中間溶射皮膜の表面に前記ジルコニ
ア・イツトリア複合粉末を溶射させて表層溶射皮
膜を形成したことを特徴とする。 次いで本発明を図面に基いて説明する。 第1図はオートバイの燃料タンク等を構成する
1対の鋼板W,WをMIG溶接するための装置を
示し、図中Aは溶接トーチ、Bは該溶接トーチA
から導出させた溶接芯線であつて、該溶接トーチ
Aの両側のワーク押え治具CによりバツクバーD
を有する受け治具E上に該両鋼板W,Wを挾圧固
定し、該両鋼板W,Wの接合部に該芯線Bを対向
させて、該部のMIG溶接を行うようにした。 この場合、該押え治具Cの内側面には溶接箇所
から飛散するスパツタが溶着し勝ちであり、そこ
で該内側面に本発明による溶接スパツタの付着防
止皮膜Fを形成する。 該皮膜Fの詳細は第2図に示す通りであり、鉄
系材料で構成される該押え治具Cの素材1の表面
に、ニツケル・クロム合金粉末による下地溶射皮
膜2と、ジルコニア・イツトリア複合粉末
(ZrO2・Y2O3)とニツケル・クロム合金粉末と
の混合粉末による中間溶射皮膜3と、ジルコニ
ア・イツトリア複合粉末による表層溶射皮膜4と
を3層に形成して成る。 ジルコニアはスパツタに対する親和性が極めて
小さく、その溶射皮膜でスパツタの溶着を効果的
に防止することが出来るが、熱衝撃に弱く2000〜
2500℃の高温のスパツタの飛散による熱衝撃でそ
の皮膜割れを生じ易い欠点がある。この場合、ジ
ルコニアにイツトリアを添加して固溶した複合粉
末を用いて溶射皮膜を形成すると、皮膜割れを効
果的に防止出来ることが確認されたが、イツトリ
アの添加量が10重量%以下ではその効果が少な
く、又20重量%以上では溶射皮膜のスパツタの親
和性が高くなつてスパツタ付着防止効果が暫時低
下する傾向を示すため、表層溶射皮膜4を形成す
るジルコニア・イツトリア複合粉末のイツトリア
の添加量は10〜20重量%とすることが好ましい。 ここで該複合粉末を素材1の表面に直接溶射し
て単層の溶射皮膜を形成することも考えられる
が、この溶射皮膜は鉄系材料に対する密着力が低
く、皮膜剥離を生じ易くなるため、本発明によれ
ば、鉄系材料に対する密着力の高い例えばニツケ
ルにクロムを20〜50重量%含有させたニツケル・
クロム合金粉末を素材1に溶射して上記の如く下
地溶射皮膜2を形成し、更に該下地溶射皮膜2と
ジルコニア・イツトリア複合粉末による表層溶射
皮膜4との熱膨張率の差異による該両皮膜2,4
間でのクラツクの発生を防止すべく、上記の如く
該両皮膜2,4の構成材料たるニツケル・クロム
合金粉末とジルコニア・イツトリア複合粉末との
混合粉末による中間溶射皮膜3を形成し、該表層
溶射皮膜4がこれら中間溶射皮膜3と下地溶射皮
膜2とを介して該素材1に強固に結合され、その
耐剥離性が向上されるようにした。 ここで該混合粉末は、イツトリアの添加量を10
〜20重量%としたジルコニア・イツトリア複合粉
末をニツケル・クロム合金粉末に40〜70重量%配
合したものとすることが好ましい。即ち、該複合
粉末の配合比率が40重量%以下では、表層溶射皮
膜3との間にクラツクを生じ易くなり、又これが
70重量%以上になると、下地溶射皮膜2との間に
クラツクを生じ易くなるためである。 実施例 鉄系材料で構成されるワーク押え治具の素材1
の表面をトリクロルエタンで脱脂処理し、次いで
該表面を梨地状の粗面にブラスト処理した後、該
表面にプラズマ溶射法により下表の条件で3層の
溶射皮膜2,3,4を形成した。ここで下地溶射
皮膜2の溶射材料には、クロムを50重量%含有す
るニツケル・クロム合金粉末を用い、又表層溶射
皮膜4の溶射材料には、ジルコニアに15重量%の
イツトリアを固溶したジルコニア・イツトリア複
合粉末を用い、中間溶射皮膜3の溶射材料には、
上記と同様のニツケル・クロム合金粉末に上記と
同様のジルコニア・イツトリア複合粉末を50重量
%配合した混合粉末を用いた。
The present invention relates to a method for forming a weld spatter adhesion prevention coating on a member such as a work holding jig in the vicinity of a welding torch in order to prevent weld spatter generated during TIG welding or MIG welding from adhering to the member such as a work holding jig. Conventionally, in order to prevent welding spatters from adhering to a workpiece holding jig made of iron-based materials, the jig was
It is known to form a coating film by applying a spatter adhesion prevention paint mainly composed of alumina, water glass, and solvent, or to form a chromium plating film that has a low affinity for spatters. has poor adhesion to the jig material, and is subject to thermal deterioration and carbonization due to thermal shock due to the adhesion of high-temperature spatter.
The chrome plating film peels off in a relatively short period of time, and although the chrome plating film is effective in preventing welding of spatters at the initial stage of use, repeated use reduces its effectiveness in preventing welding, and the spatters must be removed with a file. The work is troublesome because of the heat, and the plating film gradually deteriorates due to the sanding and the thermal shock caused by the adhesion of spatter, resulting in peeling, making it unsuitable for long-term continuous welding work. In order to eliminate such inconveniences, the present invention provides a method for forming a welding spatter adhesion prevention coating having excellent peeling resistance on a material having a thermally sprayed coating made of zirconia-yttoria composite powder on its surface, which is optimal for preventing spatter welding. The purpose is to thermally spray a nickel-chromium alloy powder containing 20 to 50% by weight of chromium onto the surface of an iron-based material to form a base sprayed coating, and then to coat the surface of the base sprayed coating. and the nickel-chromium alloy powder,
A mixed powder containing 40 to 70% by weight of zirconia and ittria composite powder containing 10 to 20% by weight of ittria as a solid solution is thermally sprayed to form an intermediate thermal sprayed coating, and the surface of the intermediate thermal sprayed coating is further coated with the zirconia.・Itstoria composite powder is thermally sprayed to form a surface thermal sprayed coating. Next, the present invention will be explained based on the drawings. Fig. 1 shows a device for MIG welding a pair of steel plates W, W constituting a fuel tank of a motorcycle, etc. In the figure, A is a welding torch, and B is a welding torch A.
The welding core wire derived from the welding torch A is
Both steel plates W and W were clamped and fixed on a receiving jig E having a structure, and the core wire B was opposed to the joint part of the two steel plates W and W, and MIG welding was performed at that part. In this case, spatters flying from the welding area tend to adhere to the inner surface of the presser jig C, so the welding spatter adhesion prevention coating F according to the present invention is formed on the inner surface. The details of the coating F are as shown in FIG. 2, and the surface of the material 1 of the holding jig C made of iron-based material is coated with a base sprayed coating 2 made of nickel-chromium alloy powder and a zirconia-yttria composite. It is formed in three layers: an intermediate sprayed coating 3 made of a mixed powder of powder (ZrO 2 .Y 2 O 3 ) and a nickel-chromium alloy powder, and a surface sprayed coating 4 made of a zirconia-ytria composite powder. Zirconia has extremely low affinity for spatter, and its thermal spray coating can effectively prevent spatter adhesion, but it is weak against thermal shock and
The disadvantage is that the film tends to crack due to thermal shock caused by flying spatter at a high temperature of 2500°C. In this case, it was confirmed that coating cracking can be effectively prevented by forming a thermally sprayed coating using a composite powder in which ittria is added to zirconia as a solid solution. However, if the amount of ittria added is less than 10% by weight, The addition of ittria in the zirconia-yttria composite powder that forms the surface sprayed coating 4 has little effect, and if it exceeds 20% by weight, the spatter adhesion prevention effect of the thermal sprayed coating increases and the spatter adhesion prevention effect tends to decrease for a while. Preferably, the amount is 10-20% by weight. Here, it is possible to directly spray the composite powder onto the surface of the material 1 to form a single-layer sprayed coating, but this sprayed coating has low adhesion to iron-based materials and is likely to peel off. According to the present invention, for example, nickel containing 20 to 50% by weight of chromium, which has high adhesion to iron-based materials, can be used.
Chromium alloy powder is thermally sprayed onto the material 1 to form the base thermal sprayed coating 2 as described above, and further, the base thermal sprayed coating 2 and the surface thermal sprayed coating 4 made of the zirconia-yttria composite powder have different coefficients of thermal expansion. ,4
In order to prevent the occurrence of cracks between the two coatings 2 and 4, an intermediate thermal spray coating 3 is formed using a mixed powder of nickel-chromium alloy powder and zirconia-ytria composite powder, which are the constituent materials of both coatings 2 and 4, as described above. The thermal sprayed coating 4 is firmly bonded to the material 1 via the intermediate thermal sprayed coating 3 and the base thermal sprayed coating 2, so that its peeling resistance is improved. Here, the amount of ittria added to the mixed powder is 10
It is preferable that the zirconia-yttoria composite powder is mixed in an amount of 40 to 70% by weight with the nickel-chromium alloy powder. That is, if the blending ratio of the composite powder is 40% by weight or less, cracks are likely to occur between the surface sprayed coating 3 and
This is because if it exceeds 70% by weight, cracks are likely to occur between the base thermal spray coating 2 and the base thermal spray coating 2. Example Material 1 of work holding jig made of iron-based material
After degreasing the surface with trichloroethane and then blasting the surface into a satin-like rough surface, three layers of thermal spray coatings 2, 3, and 4 were formed on the surface by plasma spraying under the conditions shown in the table below. . Here, the thermal spraying material for the base thermal spray coating 2 is a nickel-chromium alloy powder containing 50% by weight of chromium, and the thermal spraying material for the surface thermal spraying coating 4 is zirconia, which is a solid solution of 15% by weight of ittria in zirconia.・Using Ittria composite powder, the thermal spraying material for intermediate thermal spraying coating 3 is:
A mixed powder was used in which 50% by weight of the same zirconia-yttria composite powder as above was blended with the same nickel-chromium alloy powder as above.

【表】 尚、溶射完了後表層溶射皮膜4をダイヤモンド
砥石でラツピング仕上げする。 以上の如くして本発明皮膜を形成したワーク押
え治具と、無処理の押え治具、スパツタ付着防止
塗料を塗布した押え治具、及びクロム鍍金を施し
た押え治具とを用いて第1図に示す溶接装置によ
る溶接テストを行つたところ以下の結果が得られ
た。尚、溶接テストは、0.8φの溶接芯線を用い、
電流70A、電圧15〜16V、溶接スピード800mm/
分の条件で行つた。 (i) 無処理の押え治具 ●スパツタが強固に溶着し、鋼板を5枚溶接する
毎にヤスリでスパツタを除去する必要がある。 ●2000枚溶接で治具がスパツタ熱で変形するた
め、変形修正が必要となる。 ●治具寿命は20万枚が限度。 (ii) 塗料を塗布した押え治具 ●無処理の場合程にはスパツタが強固に溶着しな
いが、5枚溶接毎にスパツタをワイヤブラシで
清掃除去する必要がある。 ●100枚溶接で塗膜が部分的に剥離し、修正が必
要となる。 ●1000枚に1回程度塗膜の全面的な塗り直しが必
要となる。 ●治具寿命は50万枚が限度。 (iii) クロム鍍金を施した押え治具 ●5枚溶接毎にスパツタをワイヤブラシで清掃除
去する必要がある。 ●100枚溶接でワイヤブラシでは取りきれないス
パツタをヤスリで除去する必要がある。 ●2000枚溶接で鍍金皮膜の部分剥離を生ずる。 ●治具寿命は50万枚が限度。 (v) 本発明皮膜を形成した押え治具 ●スパツタの溶着が防止され、10枚溶接毎にエア
ブローを行うことで押え治具を使用初期の状態
に保てる。 ●スパツタの溶着防止効果は半永久的に低下せ
ず、またその皮膜割れや剥離も生じない。 ●治具寿命は150万枚以上に伸びる。 この様に本発明によるときは、溶接スパツタの
溶着を生じない耐剥離性に優れた皮膜を得られ、
これをワーク押え治具やカバー等の溶接トーチ周
辺の部材に形成することにより、スパツタ除去作
業を簡略化して溶接作業を長時間連続的に態率良
く行うことが出来、又溶接ラインの自動化も容易
となり、更にこれら部材の寿命も伸ばすことが出
来る効果を有する。
[Table] After completion of thermal spraying, the surface thermal sprayed coating 4 is finished by lapping with a diamond grindstone. Using the workpiece holding jig on which the film of the present invention was formed as described above, an untreated holding jig, a holding jig coated with spatter adhesion prevention paint, and a holding jig coated with chrome plating, the first When welding tests were conducted using the welding equipment shown in the figure, the following results were obtained. In addition, the welding test used a 0.8φ welding core wire,
Current 70A, voltage 15~16V, welding speed 800mm/
I went under the following conditions. (i) Untreated presser jig ● Spatters are strongly welded, and it is necessary to remove them with a file every time 5 steel plates are welded. ●When welding 2000 pieces, the jig will be deformed by the spatter heat, so it will be necessary to correct the deformation. ●Jig life is limited to 200,000 sheets. (ii) Holder jig coated with paint - Although spatters do not adhere as firmly as when untreated, it is necessary to clean and remove spatters with a wire brush every 5 welds. ●After welding 100 sheets, the paint film partially peeled off and needed to be repaired. ●Complete repainting of the coating is required approximately once every 1000 sheets. ●Jig life is limited to 500,000 sheets. (iii) Chrome-plated holding jig ●Spatters must be cleaned and removed with a wire brush after every 5 welds. ●When welding 100 pieces, it is necessary to use a file to remove spatter that cannot be removed with a wire brush. ●Partial peeling of the plating film occurred after welding 2000 sheets. ●Jig life is limited to 500,000 sheets. (v) Presser jig coated with the film of the present invention ● Spatter adhesion is prevented, and air blowing is performed every 10 welds to maintain the presser jig in its initial state of use. ●The spatter adhesion prevention effect does not deteriorate semi-permanently, and the film does not crack or peel. ●Jig life extends to more than 1.5 million pieces. As described above, according to the present invention, a coating with excellent peeling resistance that does not cause weld spatter adhesion can be obtained,
By forming this on parts around the welding torch such as work holding jigs and covers, spatter removal work can be simplified and welding work can be performed continuously and efficiently for long periods of time, and it is also possible to automate the welding line. This has the effect of making it easier and further extending the life of these members.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の使用例を示す溶接装置の截断
側面図、第2図はその要部の拡大截断側面図であ
る。 1……素材、2……下地溶射皮膜、3……中間
溶射皮膜、4……表層溶射皮膜。
FIG. 1 is a cutaway side view of a welding device showing an example of use of the present invention, and FIG. 2 is an enlarged cutaway side view of the main parts thereof. 1...Material, 2...Base sprayed coating, 3...Intermediate sprayed coating, 4...Surface sprayed coating.

Claims (1)

【特許請求の範囲】[Claims] 1 鉄系材料の素材の表面に、クロムを20〜50重
量%含有させたニツケル・クロム合金粉末を溶射
させて下地溶射皮膜を形成し、次いで該下地溶射
皮膜の表面に前記ニツケル・クロム合金粉末と、
イツトリアを10〜20重量%固溶させたジルコニ
ア・イツトリア複合粉末との40〜70重量%を配合
させた混合粉末を溶射させて中間溶射皮膜を形成
し、更に該中間溶射皮膜の表面に前記ジルコニ
ア・イツトリア複合粉末を溶射させて表層溶射皮
膜を形成したことを特徴とする溶接スパツタ付着
防止皮膜の形成方法。
1. A base sprayed coating is formed by spraying a nickel-chromium alloy powder containing 20 to 50% by weight of chromium onto the surface of a ferrous material, and then the nickel-chromium alloy powder is applied to the surface of the base sprayed coating. and,
A mixed powder containing 40 to 70% by weight of zirconia and ittria composite powder containing 10 to 20% by weight of ittria as a solid solution is thermally sprayed to form an intermediate thermal sprayed coating, and the surface of the intermediate thermal sprayed coating is further coated with the zirconia. - A method for forming a welding spatter adhesion prevention film, characterized in that a surface sprayed film is formed by thermally spraying Ittria composite powder.
JP58007408A 1983-01-21 1983-01-21 Film for preventing sticking of welding spatter Granted JPS59133991A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58007408A JPS59133991A (en) 1983-01-21 1983-01-21 Film for preventing sticking of welding spatter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58007408A JPS59133991A (en) 1983-01-21 1983-01-21 Film for preventing sticking of welding spatter

Publications (2)

Publication Number Publication Date
JPS59133991A JPS59133991A (en) 1984-08-01
JPH025815B2 true JPH025815B2 (en) 1990-02-06

Family

ID=11665038

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58007408A Granted JPS59133991A (en) 1983-01-21 1983-01-21 Film for preventing sticking of welding spatter

Country Status (1)

Country Link
JP (1) JPS59133991A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0530257Y2 (en) * 1988-08-08 1993-08-03

Families Citing this family (2)

* Cited by examiner, † Cited by third party
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CN108098093B (en) * 2017-12-01 2020-04-03 温州宏丰电工合金股份有限公司 Flow resisting agent for stainless steel vacuum brazing
CN108044259B (en) * 2017-12-01 2020-04-03 温州宏丰电工合金股份有限公司 Preparation method of flow resisting agent for stainless steel vacuum brazing

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JPH0530257Y2 (en) * 1988-08-08 1993-08-03

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