JPH0248351B2 - - Google Patents
Info
- Publication number
- JPH0248351B2 JPH0248351B2 JP2643081A JP2643081A JPH0248351B2 JP H0248351 B2 JPH0248351 B2 JP H0248351B2 JP 2643081 A JP2643081 A JP 2643081A JP 2643081 A JP2643081 A JP 2643081A JP H0248351 B2 JPH0248351 B2 JP H0248351B2
- Authority
- JP
- Japan
- Prior art keywords
- wires
- wire
- superconducting
- intermediate metal
- metal material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 claims description 21
- 238000003466 welding Methods 0.000 claims description 21
- 239000007769 metal material Substances 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- 239000010949 copper Substances 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/16—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating with interposition of special material to facilitate connection of the parts, e.g. material for absorbing or producing gas
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Description
本発明は中間金属材を介在させて冷間圧接する
超電導線材の接続方法に関する。
一般に、金属線材の接続方法としては、接続す
べき両線材を突合わせて冷間圧接する方法が知ら
れており、電線等の金属線材の接続に広く利用さ
れている。
しかしながら、この方法には冷間圧接性の悪い
金属線材、例えば複合線材や特殊な合金線材に対
しては十分な接合強度が得られないという欠点が
ある。超電導線材に対しても然りである。
従つて、このように冷間圧接性の悪い金属線材
を接続する場合には、加熱圧接する方法やロウ付
け法等熱を加える方法が一般に行われている。
ところが、このように熱を加える方法では、当
然のことながら拡散層の成長や合金層の生成の問
題が避けられず、合金層の生成は無論拡散層の成
長を極端に嫌う超電導線材に対しては到底適用で
きないという問題がある。超電導線材の場合、接
続時の加熱によりその特性が影響を受けるからで
ある。
本発明の目的は、前記した従来技術の欠点を解
消し、超電導線材と同程度の硬さの薄い中間金属
材を介在させて冷間圧接を行うことにより冷間圧
接が容易に可能となると共に、その際、前記中間
金属材をもバリとして押出除去することにより超
電導線材の接続部として極めて健全なものを形成
することができる超電導線材の接続方法を提供す
ることにある。
即ち、本発明の要旨は、超電導線材の接続方法
において、接続すべき超電導線材同志もしくは超
電導線材と他の金属線材とを突合わせて冷間圧接
するに際し、これら突合わせ部間に超電導線材と
同程度の硬さで且つ接続すべき両線材と異なる材
料からなる薄い中間金属材を介在させ、この状態
で前記両線材を軸方向に加圧することにより前記
中間金属材及び前記両線材の最初の突合わせ面を
夫々バリとして押出除去し冷間圧接を行うことを
特徴とする超電導線材の接続方法にある。
次に添付図面を参照して本発明超電導線材の接
続方法の実施例を説明する。
1,1は互いに接続すべき超電導線材にして、
夫々充実線材からなる。2は前記線材1,1の突
合わせ部3,3間に配置された、前記線材1,1
と異なる材料からなる薄い中間金属材、4,4は
夫々前記線材1,1を軸方向に加圧するよう把持
した圧接ダイスである。
ここで第1図において、圧接ダイス4,4を
夫々矢印方向に移動させ、接続すべき両線材1,
1の突合わせ部3,3間に中間金属材2を間には
さんだ状態で前記両線材1,1を冷間で軸方向に
加圧し、そして第2図のように両線材1,1の最
初の突合わせ面及び中間金属材2をバリ5として
押出除去して両線材1,1を圧接により接続す
る。
ここで、中間金属材2は圧接時にバリとして押
出除去するが、中間金属材の材質が圧接部に残留
しても超電導線材の接続特性上有害とならないも
のであれば多少は残留していても差し支えない。
中間金属材としては、超電導線材と同程度の硬
さを持つた同質系の金属であることが望ましい。
超電導線材よりも硬すぎると、加圧により超電導
線材と共にバリとして押出除去することが困難と
なる。また、超電導線材よりも軟かすぎると、接
続すべき超電導線材の先にバリとして容易に押出
除去されるために、接続すべき両線材から生じる
バリに対し抵抗して加圧力を高め、接続強を上げ
るということが困難となる。中間金属材として
BCuP2及びCuを用いた後述の実施例では、これ
らCu系の中間金属材はいずれも最終的な焼鈍を
行わず加工硬化された状態のものを用いることに
よつて、その硬さの程度はNb−Ti合金線(超電
導線材)と同程のものとなる。
接続すべき両線材の組合わせとしては、超電導
線材同志の他に、超電導線材と銅等の他の金属線
材との組合わせが考えられる。
次に本発明の具体例をいくつか説明する。
実施例 1
外径2.3mmφのNbTi合金線のフイラメントを約
1000本内包する外層が銅のCu−NbTi複合線を冷
間圧接する際、その突合わせ部間に厚さ0.1mm、
0.2mm、0.4mmのBCuP2板を夫々介在させた状態で
軸方向に加圧し、十分バリを発生させて冷間圧接
することにより接続部を形成した。加圧作業方法
については、1回当り0.5〜2.0秒の加圧時間のも
のをそれぞれ5〜10秒の加圧時間間隔をもつて合
計4回行うことにより作業終了とした。この作業
方法では、前記加圧時間間隔がいわゆる放熱時間
となるために、加圧に際して格別の発熱は起こら
ず、もちろん超電導線材に対する熱の影響は認め
られなかつた。
又、比較のため、厚さ0.2mmの純Cu板を介在さ
せて形成した接続部と、何も介在させないで従来
方法で形成した接続部とを夫々作成し、これらを
夫々繰返し曲げ試験(曲げ半径30mm)により接続
部特性を比較評価した。
評価結果は次表に示す如く、中間金属材の介在
の効果が顕著に認められるものであつた。
The present invention relates to a method for connecting superconducting wires by cold pressure welding with an intermediate metal material interposed therebetween. Generally, as a method for connecting metal wires, a method is known in which two wires to be connected are brought together and cold pressure welded, and this method is widely used for connecting metal wires such as electric wires. However, this method has the drawback that sufficient bonding strength cannot be obtained for metal wires with poor cold weldability, such as composite wires and special alloy wires. The same applies to superconducting wires. Therefore, when connecting metal wires having poor cold weldability, methods that apply heat such as hot pressure welding or brazing are generally used. However, with this method of applying heat, the problems of diffusion layer growth and alloy layer formation cannot be avoided, and the formation of alloy layers is of course difficult for superconducting wires, which extremely dislike the growth of diffusion layers. The problem is that it cannot be applied at all. This is because, in the case of superconducting wires, their properties are affected by heating during connection. An object of the present invention is to solve the above-mentioned drawbacks of the prior art, and to easily perform cold welding by interposing a thin intermediate metal material having the same hardness as the superconducting wire. The object of the present invention is to provide a method for connecting superconducting wires, in which the intermediate metal material is also extruded and removed as burrs, thereby forming an extremely sound connection section for superconducting wires. That is, the gist of the present invention is that, in a method for connecting superconducting wires, when the superconducting wires to be connected or the superconducting wire and another metal wire are butted together and cold welded, there is a connection between these butt portions that is similar to the superconducting wire. By interposing a thin intermediate metal material having a certain degree of hardness and made of a material different from that of the wires to be connected, and applying pressure to both wires in the axial direction in this state, the initial protrusion of the intermediate metal material and the wires is removed. A method for connecting superconducting wires, characterized in that mating surfaces are extruded and removed as burrs and cold pressure welding is performed. Next, an embodiment of the method for connecting superconducting wires of the present invention will be described with reference to the accompanying drawings. 1 and 1 are superconducting wires to be connected to each other,
Each is made of solid wire. 2 is the wire rod 1, 1 disposed between the butt portions 3, 3 of the wire rods 1, 1;
Thin intermediate metal members 4, 4 made of materials different from those shown in FIG. Here, in FIG. 1, the pressure welding dies 4, 4 are moved in the direction of the arrows, and the wire rods 1, 4 to be connected are
With the intermediate metal material 2 sandwiched between the abutted portions 3 and 3 of the wire rods 1 and 1, the wire rods 1 and 1 are coldly pressurized in the axial direction, and as shown in FIG. The first abutting surface and the intermediate metal material 2 are extruded and removed as burrs 5, and both wire rods 1, 1 are connected by pressure welding. Here, the intermediate metal material 2 is extruded and removed as a burr during pressure welding, but even if some of the intermediate metal material remains in the pressure welding part, it is not harmful to the connection characteristics of the superconducting wire. No problem. The intermediate metal material is preferably a homogeneous metal having a hardness comparable to that of the superconducting wire.
If it is too hard than the superconducting wire, it will be difficult to extrude it and remove it as burr together with the superconducting wire by applying pressure. In addition, if it is too soft than the superconducting wire, it will easily be extruded and removed as a burr at the tip of the superconducting wire to be connected, so it will resist the burr generated from both wires to be connected, increasing the pressing force and strengthening the connection. It becomes difficult to raise the level. As an intermediate metal material
In the examples described below using BCuP2 and Cu, the hardness of the Cu-based intermediate metal materials is reduced by using work-hardened materials without final annealing. -It is comparable to Ti alloy wire (superconducting wire). As a combination of both wires to be connected, in addition to superconducting wires, a combination of a superconducting wire and another metal wire such as copper may be considered. Next, some specific examples of the present invention will be explained. Example 1 A filament of NbTi alloy wire with an outer diameter of 2.3 mmφ was
When cold welding 1000 Cu-NbTi composite wires whose outer layer is copper, a thickness of 0.1 mm is applied between the butt parts.
A connection part was formed by applying pressure in the axial direction with 0.2 mm and 0.4 mm BCuP2 plates interposed, respectively, to generate sufficient burrs and performing cold pressure welding. Regarding the pressurizing method, the pressurization time was 0.5 to 2.0 seconds per time, and the work was completed by performing the pressurization four times in total with a pressurization time interval of 5 to 10 seconds. In this working method, since the pressurization time interval is the so-called heat radiation time, no particular heat generation occurred during pressurization, and of course no influence of heat on the superconducting wire was observed. In addition, for comparison, we created a joint formed using a pure Cu plate with a thickness of 0.2 mm and a joint formed using the conventional method without using any intervening material, and subjected them to repeated bending tests (bending tests). The joint characteristics were comparatively evaluated using a radius of 30 mm. As shown in the following table, the evaluation results showed that the effect of the interposition of the intermediate metal material was noticeable.
【表】
実施例 2
実施例1と同様のCu−NbTi複合線と、同じ外
径の銅−錫合金線との突合わせ部間に、厚さ0.2
mmのCu板を介在させて冷間圧接により接続部を
形成し(加圧作業方法については、実施例1と同
じ)、この接続部とCu板を介在させないで冷間圧
接により形成した接続部とを夫々繰り返し曲げ試
験により評価比較した結果、前者において破断ま
での曲げ回数で最大100%の特性向上が認められ
た。
実施例 3
実施例1と同様のCu−NbTi複合線と、同じ外
径の純銅線との突合わせ部間に、厚さ0.2mmの
BCuP2板を介在させて冷間圧接により接続部を
形成し(加圧作業方法については、実施例1と同
じ)、この接続部とBCuP2板を介在させないで形
成した接続部とを夫々繰り返し曲げ試験により評
価比較した結果、前者において破断までの曲げ回
数で最大50%の特性向上が認められた。以上の実
施例からも明らかなように、本発明超電導線材の
接続方法は、少なくとも一方が超電導線材である
接続すべき両線材を突合わせて冷間圧接するに際
し、前記突合わせ部間に超電導線材と同程度の硬
さで且つ接続すべき両線材と異なる材料からなる
薄い中間金属材を介在させ、この状態前記両線材
を軸方向に加圧することにより前記中間金属材及
び前記両線材の最初の突合わせ面を夫々バリとし
て押出除去し冷間圧接を行う方法であるから、上
記中間金属材を介在させることで冷間圧接が容易
に可能となり、これにより熱の影響を受けること
なく健全な接続部を形成することができる。
加えて、本発明の方法によれば、冷間圧接に際
し、中間金属材及び接続すべき両線材の最初の突
合わせ面を夫々バリとして押出除去することによ
り、超電導線材の接続部としてはその特性を完全
に保持できるという意味で優れた接続部を形成す
ることができるという顕著な効果がある。
しかも、本発明は既存の冷間圧接機をそのまま
用いることができるものであり、その工業的価値
はきわめて大きいといえる。[Table] Example 2 A wire with a thickness of 0.2
A connection part is formed by cold pressure welding with a Cu plate of mm in size interposed (the pressurizing method is the same as in Example 1), and this connection part and a connection part formed by cold pressure welding without intervening a Cu plate. As a result of evaluating and comparing the two through repeated bending tests, it was found that in the former, the characteristics improved by up to 100% in terms of the number of bends before breakage. Example 3 A wire with a thickness of 0.2 mm was placed between the butt part of the same Cu-NbTi composite wire as in Example 1 and a pure copper wire with the same outer diameter.
A connection part was formed by cold pressure welding with a BCuP2 plate interposed (the pressurizing method was the same as in Example 1), and this connection part and a connection part formed without a BCuP2 plate were subjected to repeated bending tests. As a result of the evaluation comparison, it was found that the former had a maximum of 50% improvement in properties in terms of the number of bends before fracture. As is clear from the above embodiments, in the method for connecting superconducting wires of the present invention, when two wires to be connected, at least one of which is a superconducting wire, are abutted and cold-welded, a superconducting wire is inserted between the abutted portions. A thin intermediate metal material having the same hardness as that of the two wires to be connected and made of a different material is interposed, and in this state, both the wires are pressurized in the axial direction. Since this method involves extruding and removing burrs on each butting surface and performing cold pressure welding, cold pressure welding is easily possible by interposing the above intermediate metal material, which allows for a sound connection without being affected by heat. can form a section. In addition, according to the method of the present invention, during cold welding, the intermediate metal material and the first abutting surfaces of both wires to be connected are extruded and removed as burrs, so that the characteristics of the connection part of superconducting wires can be improved. It has the remarkable effect of being able to form an excellent connection in the sense that it can hold the parts completely. Moreover, the present invention allows existing cold pressure welding machines to be used as is, and can be said to have extremely great industrial value.
第1図は本発明方法の一実施例を示す圧接前の
状態図、第2図は同圧接時の状態図である。
1:超電導線材、2:中間金属材、3:突合わ
せ部、4:圧接ダイス、5:バリ。
FIG. 1 is a state diagram showing an embodiment of the method of the present invention before pressure welding, and FIG. 2 is a state diagram during pressure welding. 1: Superconducting wire, 2: Intermediate metal material, 3: Butt part, 4: Pressure welding die, 5: Burr.
Claims (1)
超電導線材同志もしくは超電導線材と他の金属線
材とを突合わせて冷間圧接するに際し、これら突
合わせ部間に超電導線材と同程度の硬さで且つ接
続すべき両線材と異なる材料からなる薄い中間金
属材を介在させ、この状態で前記両線材を軸方向
に加圧することにより前記中間金属材および前記
両線材の最初の突合わせ面をそれぞれバリとして
押出除去し冷間圧接を行うことを特徴とする超電
導線材の接続方法。1. In the method of connecting superconducting wires, when the superconducting wires to be connected or the superconducting wire and another metal wire are butted together and cold welded, a bond with the same hardness as that of the superconducting wires is made between these butted parts. A thin intermediate metal material made of a different material from the two wire rods to be used is interposed, and in this state, both the wire rods are pressurized in the axial direction, thereby extruding the intermediate metal material and the initial abutting surfaces of the two wire rods as burrs. A method for connecting superconducting wires, characterized by removing the material and performing cold pressure welding.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2643081A JPS57139485A (en) | 1981-02-25 | 1981-02-25 | Connecting method of metallic material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2643081A JPS57139485A (en) | 1981-02-25 | 1981-02-25 | Connecting method of metallic material |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS57139485A JPS57139485A (en) | 1982-08-28 |
JPH0248351B2 true JPH0248351B2 (en) | 1990-10-24 |
Family
ID=12193289
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2643081A Granted JPS57139485A (en) | 1981-02-25 | 1981-02-25 | Connecting method of metallic material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS57139485A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4747319A (en) * | 1985-12-16 | 1988-05-31 | Jidosha Kiki Co., Ltd. | Actuator |
FR2716397B1 (en) * | 1994-02-23 | 1996-04-05 | Snecma | Method of welding two parts of the blade. |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5266857A (en) * | 1975-12-01 | 1977-06-02 | Shiroyama Seisakusho Kk | Method of connecting steel material to aluminum material |
JPS5557388A (en) * | 1978-10-20 | 1980-04-28 | Hitachi Ltd | Pressure welding method of aluminum member |
JPS55147490A (en) * | 1979-05-08 | 1980-11-17 | Oki Electric Ind Co Ltd | Production of transducer for mechanical filter |
-
1981
- 1981-02-25 JP JP2643081A patent/JPS57139485A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS57139485A (en) | 1982-08-28 |
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