JPH0247705A - Relief mechanism for reducing valve - Google Patents
Relief mechanism for reducing valveInfo
- Publication number
- JPH0247705A JPH0247705A JP19963888A JP19963888A JPH0247705A JP H0247705 A JPH0247705 A JP H0247705A JP 19963888 A JP19963888 A JP 19963888A JP 19963888 A JP19963888 A JP 19963888A JP H0247705 A JPH0247705 A JP H0247705A
- Authority
- JP
- Japan
- Prior art keywords
- pressure
- relief valve
- valve body
- pilot
- relief
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 239000012530 fluid Substances 0.000 abstract description 15
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Landscapes
- Control Of Fluid Pressure (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は圧縮空気等の流体配管系に取り付けて、二次側
の流体圧力を一定の設定圧力に保つ減圧弁に関し、特に
二次側圧力をリリーフしながら二次側の流体圧力を高精
度にて一定の設定圧力に保つ減圧弁のリリーフ機構に関
する。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a pressure reducing valve that is attached to a fluid piping system for compressed air, etc. to maintain fluid pressure on the secondary side at a constant set pressure, and in particular, relates to a pressure reducing valve that is used to relieve secondary side pressure. The present invention relates to a relief mechanism for a pressure reducing valve that maintains fluid pressure on the secondary side at a constant set pressure with high precision.
従来技術
例えば従来の空気圧用減圧弁は第3図に示すように、人
口90と出口91を有する本体101と、圧力調整バネ
10Bを収容したボンネット部材109でケーシングを
形成し、本体101に弁バネ104で弁座92側に付勢
した弁体102を配して、弁体’102とステム103
を結合し、ステム103の上端を、ダイヤフラム105
にダイヤフラム受け106を介してねじ結合したリリー
フ弁シート107に当接せしめたものがおる。BACKGROUND ART For example, as shown in FIG. 3, a conventional pneumatic pressure reducing valve has a casing formed by a main body 101 having an opening 90 and an outlet 91, and a bonnet member 109 containing a pressure adjustment spring 10B. The valve body 102 biased toward the valve seat 92 at 104 is arranged, and the valve body 102 and the stem 103
and connect the upper end of the stem 103 to the diaphragm 105.
There is one which is brought into contact with a relief valve seat 107 which is screwed together via a diaphragm receiver 106.
圧力を設定する場合、ハンドル111を回転して圧力調
整バネ108のバネ力を調節して、このバネ力とつり合
うようにダイヤフラム105の下面に作用する二次側圧
力を調整する。When setting the pressure, the spring force of the pressure adjustment spring 108 is adjusted by rotating the handle 111, and the secondary pressure acting on the lower surface of the diaphragm 105 is adjusted to balance this spring force.
二次側圧力が設定圧力よりも低くなると、ダイヤフラム
”105は圧力調整バネ108により下方に変位してス
テム103を介して弁体102を開弁じて一次側の高圧
流体が二次側に補給されることにより二次側は所定の設
定圧力に維持される。When the secondary side pressure becomes lower than the set pressure, the diaphragm "105 is displaced downward by the pressure adjustment spring 108, opens the valve body 102 via the stem 103, and the high pressure fluid on the primary side is supplied to the secondary side. As a result, the secondary side is maintained at a predetermined set pressure.
反対に二次側圧力が設定圧力よりも高くなると、ダイヤ
フラム105は二次側圧力により圧力調整バネ108側
に変位して、ステム103はリリーフ弁シート107か
ら離座することにより二次側圧力はリリーフ弁シート1
07内のリリーフ孔93およびボンネット部材109内
の逃がし孔94よりケーシング外に放出されて二次側圧
力は所定の設定圧力に維持される。On the other hand, when the secondary pressure becomes higher than the set pressure, the diaphragm 105 is displaced toward the pressure adjustment spring 108 due to the secondary pressure, and the stem 103 is separated from the relief valve seat 107, thereby reducing the secondary pressure. Relief valve seat 1
The secondary pressure is maintained at a predetermined set pressure by being released from the casing through the relief hole 93 in the bonnet member 109 and the relief hole 94 in the bonnet member 109.
本発明が解決しようとする課題
この場合、二次側圧力の変動中が大きくて二次側圧力を
精度良く所定値に維持することが出来ない問題があった
。即ち、設定圧力は二次側の流体圧力とバネ力との釣合
により決まるのでおるが、この設定圧力が正確にはめる
巾を持った値となっているためでおる。第2図の設定圧
力と実際の二次側圧力の関係において一点鎖線で示すよ
うに、二次側圧力は設定圧力中心値を越えて設定圧力上
限値に至って初めてリリーフ弁シートから放出されたり
、反対に設定圧力中心値を下回って設定圧力下限値に至
って初めて高圧の一次側圧力流体が補給される。従って
実際の二次側圧力は設定圧力上下限値の間で変動するこ
ととなり、精度良く所定値に維持できないのである。こ
のことは特に二次側圧力を正確に制御しなければならな
い場合において問題となる。Problems to be Solved by the Invention In this case, there was a problem in that the secondary pressure fluctuated so much that the secondary pressure could not be accurately maintained at a predetermined value. That is, the set pressure is determined by the balance between the fluid pressure on the secondary side and the spring force, and this is because the set pressure has a value that has a range that can be accurately fitted. As shown by the dashed-dotted line in the relationship between the set pressure and the actual outlet pressure in Figure 2, the outlet pressure is not released from the relief valve seat until it exceeds the set pressure center value and reaches the set pressure upper limit. On the contrary, the high-pressure primary side pressure fluid is replenished only when the set pressure falls below the set pressure center value and reaches the set pressure lower limit value. Therefore, the actual secondary side pressure fluctuates between the upper and lower set pressure limits, and cannot be accurately maintained at a predetermined value. This is particularly problematic when the outlet pressure must be precisely controlled.
従って本発明の技術的課題は、設定圧力値の巾を小さく
することにより、二次側圧力の変動中を小ざくして、二
次側圧力を精度良く所定値に維持することでおる。Therefore, the technical problem of the present invention is to reduce the range of the set pressure value to reduce the fluctuations in the secondary pressure and maintain the secondary pressure at a predetermined value with high accuracy.
課題を解決するための技術的手段
上記の技術的課題を解決する為に講した本発明の技術的
手段は、二次側圧力を圧力応動部材の一面に加え、他面
に圧力調整手段を連結して、圧力応動部材の変位をパイ
ロット部材を介して主弁体に伝達して主弁口を開閉する
減圧弁において、主弁体に変位を伝達するパイロット部
材とは別個の副パイロット部材を設け、当該副パイロッ
ト部材とリリーフ弁体を当接せしめ、リリーフ弁体に対
向した位置にリリーフ弁口を形成し、上記リリーフ弁体
と弁ケーシングをベローズで固着して、ベローズとn]
パイロット部材で圧力空間を形成し、圧力空間とリリー
フ弁口部に二次側圧力を導入する導入路を連結し、リリ
ーフ弁体が開弁した場合にリリーフ弁口部と系外の大気
を連通する連通路を設け、上記リリーフ弁体をリリーフ
弁口の反対側に付勢する付勢手段を設けたものでおる。Technical Means for Solving the Problems The technical means of the present invention taken to solve the above technical problems is to apply secondary side pressure to one side of the pressure responsive member and connect pressure regulating means to the other side. In the pressure reducing valve that opens and closes the main valve port by transmitting the displacement of the pressure responsive member to the main valve body via the pilot member, a sub-pilot member is provided that is separate from the pilot member that transmits the displacement to the main valve body. , the sub-pilot member and the relief valve body are brought into contact with each other, a relief valve port is formed at a position facing the relief valve body, the relief valve body and the valve casing are fixed with a bellows, and the bellows and n]
A pressure space is formed by the pilot member, and an introduction path for introducing secondary side pressure is connected to the pressure space and the relief valve opening, and when the relief valve body is opened, the relief valve opening communicates with the atmosphere outside the system. The relief valve body is provided with a communication passageway and urging means for urging the relief valve body toward the opposite side of the relief valve port.
作用
主弁体に変位を伝達するパイロット部材及び副パイロッ
ト部材は、二次側圧力が圧力調整手段により調整された
設定圧力と等しくなると一次側の高圧流体が作用せず自
由状態となる。自由状態となった副パイロット部材には
リリーフ弁体を介してリリーフ弁口の開口方向に付勢手
段により付勢力が作用している。従って、副パイロット
部材とリリーフ弁体はリリーフ弁口から離座することに
より導入路で連結された二次側圧力が連通路を経て大気
に放出される。二次側圧力が大気に放出され設定圧力下
限値に至ると、圧力応動部材が変位してパイロット部材
と副パイロット部材に一次側の高圧流体が作用して自由
状態でなくなり、副パイロット部材によりリリーフ弁体
がリリーフ弁口を閉口すると共にパイロット部材により
主弁体が開弁−ぜしめられて高圧の一次側流体を二次側
に供給する。二次側圧力はその一部が導入路を経てベロ
ーズとn[パイロット部材で形成された圧力空間に、及
び、リリーフ弁口部に達する。リリーフ弁体を介して二
次側圧力は、圧力空間側とリリーフ弁口側とで相殺され
る。従って、リリーフ弁体には二次側圧力に関係なく副
パイロット部材からの力と付勢手段の付勢力のみが作用
する。第2図の設定圧力と実際の二次側圧力の関係にお
いて実線で示すように、二次側圧力は設定圧力中心値か
ら設定圧力上限値へ変動することはなくただちに設定圧
力下限値の方向に変動することにより、設定圧力値の巾
は半減される。When the secondary side pressure becomes equal to the set pressure adjusted by the pressure adjusting means, the pilot member and the auxiliary pilot member that transmit displacement to the main valve body are in a free state without being acted on by the high pressure fluid on the primary side. A biasing force is applied to the auxiliary pilot member in the free state via the relief valve body in the opening direction of the relief valve port by the biasing means. Therefore, when the auxiliary pilot member and the relief valve body are separated from the relief valve port, the secondary pressure connected through the introduction path is released to the atmosphere through the communication path. When the secondary pressure is released to the atmosphere and reaches the set pressure lower limit, the pressure responsive member is displaced and the high pressure fluid on the primary side acts on the pilot member and sub-pilot member, causing them to no longer be in a free state, and are relieved by the sub-pilot member. The valve body closes the relief valve port, and the pilot member opens and closes the main valve body to supply high-pressure primary fluid to the secondary side. A part of the secondary side pressure passes through the introduction path, reaches the pressure space formed by the bellows and the pilot member, and reaches the relief valve opening. The secondary pressure is canceled out between the pressure space side and the relief valve port side via the relief valve body. Therefore, only the force from the auxiliary pilot member and the urging force of the urging means act on the relief valve body regardless of the secondary side pressure. As shown by the solid line in the relationship between the set pressure and the actual outlet pressure in Figure 2, the outlet pressure does not fluctuate from the set pressure center value to the set pressure upper limit, but immediately moves toward the set pressure lower limit. Due to the variation, the width of the set pressure value is halved.
発明の効果
二次側圧力に関係なく、副パイロット部材に高圧の一次
側流体が作用した場合はリリーフ弁口が閉口し、作用し
なくなるとただちにリリーフ弁口か開口し二次側圧力を
大気に放出することにより設定圧力値の巾が半減され、
二次側圧力の変動中も半減され精度良く二次側圧力を維
持することができる。Effects of the Invention Regardless of the secondary pressure, if high-pressure primary fluid acts on the auxiliary pilot member, the relief valve port closes, and when it stops acting, the relief valve port opens immediately and the secondary pressure is released to the atmosphere. By releasing the pressure, the width of the set pressure value is halved,
Even when the secondary pressure is fluctuating, it is halved and the secondary pressure can be maintained with high precision.
実施例
上記の技術的手段の具体例を示す実施例を説明する(第
1図参照)。Embodiment An embodiment illustrating a specific example of the above technical means will be described (see FIG. 1).
流体の人口1と出口2を有し主弁口3とパイロット部材
としてのピストン4を収容するピストン室5及びリリー
フ弁部15を設けた本体8と、パイロット弁部9とダイ
ヤフラム至10を設けたパイロット本体12と、圧力調
整バネ11を収容するカバー13と、本体8の蓋部材1
4とで弁ケーシングを形成する。A main body 8 has a fluid intake 1 and an outlet 2, a main valve port 3, a piston chamber 5 for housing a piston 4 as a pilot member, a relief valve part 15, a pilot valve part 9, and a diaphragm 10. A pilot main body 12, a cover 13 that accommodates the pressure adjustment spring 11, and a lid member 1 of the main body 8.
4 to form a valve casing.
リリーフ弁部15は、副ピストン6を収容するa[ピス
トン室7と圧力空間17部と導入路18及びリリーフ弁
蓋19で構成する。副ピストン室7はピストン室5と連
通して設け、副ピストン6の端部に円板状のリリーフ弁
体16を配する。リリーフ弁体16は円筒状のベローズ
20を介して本体8に取り付ける。ベローズ2Qと副パ
イロット部材としての副ピストン6で圧力空間17を形
成する。副ピストン6とリリーフ弁体16の同軸上にリ
リーフ弁口21を設ける。リリーフ弁口2119の間に
付勢手段としてのコイルバネ22を設けて、リリーフ弁
体16がリリーフ弁口21を開口する方向に付勢する。The relief valve section 15 includes a piston chamber 7 that accommodates the sub-piston 6, a pressure space 17, an introduction path 18, and a relief valve lid 19. The sub-piston chamber 7 is provided in communication with the piston chamber 5, and a disc-shaped relief valve body 16 is disposed at the end of the sub-piston 6. The relief valve body 16 is attached to the main body 8 via a cylindrical bellows 20. A pressure space 17 is formed by the bellows 2Q and the sub-piston 6 as a sub-pilot member. A relief valve port 21 is provided coaxially with the sub-piston 6 and the relief valve body 16. A coil spring 22 as a biasing means is provided between the relief valve ports 2119 to bias the relief valve body 16 in a direction to open the relief valve port 21.
リリーフ弁口21の外周で本体8の一部に、リリーフ弁
口21が開口した場合に系外の大気と連通する連通路2
3を設ける。A communication path 2 is provided in a part of the main body 8 on the outer periphery of the relief valve port 21 and communicates with the atmosphere outside the system when the relief valve port 21 is opened.
3 will be provided.
パイロット弁部9は、パイロット弁体30と、ダイヤフ
ラム31の動きをパイロット弁体30に伝達するステム
32で形成する。The pilot valve portion 9 is formed of a pilot valve body 30 and a stem 32 that transmits the movement of a diaphragm 31 to the pilot valve body 30.
主弁口3の人口1側にコイルバネ33で主弁口3方向に
付勢された主弁体34を配する。主弁体34の入口1側
にはスクリーン35を取り付ける。A main valve body 34 biased in the direction of the main valve port 3 by a coil spring 33 is arranged on the population 1 side of the main valve port 3. A screen 35 is attached to the inlet 1 side of the main valve body 34.
符号36はピストン室5内の圧力を二次側に逃がす逃が
し孔である。この逃がし孔を適当な大さざ(こすること
(こより11ピストン6(こ逃がし子いよ必ずしも必要
ではない。Reference numeral 36 is a relief hole that releases the pressure inside the piston chamber 5 to the secondary side. It is not necessary to rub this relief hole with an appropriate size.
人口4から流入してきた流体は、一部かパイロット人口
通路37を通ってパイロット弁部9に達する。出口2側
、すなわち二次側の圧力は導入路18とパイロット出口
通路3Bを通ってダイヤフラム至10に達する。二次側
圧力が設定圧力中心値と等しくなると、ダイヤフラム3
1が圧力調整バネ11のバネ力とバランスしてパイロッ
ト弁体30が閉弁する。パイロット弁体30が閉弁する
とピストン室5と副ピストン室7への一次側圧力の供給
が絶たれピストン4と副ビスj〜ン6は自由状態となる
。副パイロット部材としての副ピストン6が自由状態に
なると、コイルバネ22によりリリーフ弁体16がリリ
ーフ弁口21から離座して二次側圧力を連通路23より
系外に放出する。Part of the fluid flowing in from the port 4 passes through the pilot port passage 37 and reaches the pilot valve portion 9 . The pressure on the outlet 2 side, that is, the secondary side, reaches the diaphragm 10 through the introduction passage 18 and the pilot outlet passage 3B. When the secondary pressure becomes equal to the set pressure center value, the diaphragm 3
1 is balanced with the spring force of the pressure adjustment spring 11, and the pilot valve body 30 closes. When the pilot valve body 30 closes, the supply of primary side pressure to the piston chamber 5 and the auxiliary piston chamber 7 is cut off, and the piston 4 and the auxiliary screws 6 are in a free state. When the auxiliary piston 6 as the auxiliary pilot member becomes free, the relief valve body 16 is unseated from the relief valve port 21 by the coil spring 22 and discharges the secondary side pressure to the outside of the system through the communication path 23.
二次側圧力か低下して設定圧力下限値に達するとダイヤ
フラム31が圧力調整バネ11により下方へ変位してパ
イロット弁体30が開弁することにより、副ピストン6
がリリーフ弁口21側へ変位せしめられリリーフ弁体1
6が閉弁すると共(二主弁体34も押し下げられ一次側
の高圧流体が二次側に供給される。When the secondary side pressure decreases and reaches the set pressure lower limit value, the diaphragm 31 is displaced downward by the pressure adjustment spring 11 and the pilot valve body 30 opens, thereby causing the secondary piston 6
is displaced toward the relief valve port 21 side, and the relief valve body 1
6 is closed (the two main valve bodies 34 are also pushed down, and the high pressure fluid on the primary side is supplied to the secondary side).
上記の作動を繰り返すことにより二次側圧力は設定圧力
上限値まで達することはなく、従って、設定圧力の巾が
半減され二次側圧力を精度よく所定値に維持することが
できる。By repeating the above operations, the secondary side pressure does not reach the set pressure upper limit value, and therefore, the width of the set pressure is halved, and the secondary side pressure can be accurately maintained at the predetermined value.
第1図は本発明の実施例の減圧弁の断面図、第2図は減
圧弁の設定圧力と実際の二次側圧力の関係図、第3図は
従来の空気圧用減圧弁の断面図である。
1:人口 2:出口
3:主弁口 4:ピストン
6:副ピストン 7:副ピストン至8:本体
9:パイロット弁部圧力調整バネ
リリーフ弁体
導入路
ノリーフ弁口
連通路
:リリーフ弁部
:圧力空間
:ベローズ
:]イルバネ
:ダイヤフラムFig. 1 is a sectional view of a pressure reducing valve according to an embodiment of the present invention, Fig. 2 is a relationship between the set pressure of the pressure reducing valve and the actual secondary pressure, and Fig. 3 is a sectional view of a conventional pneumatic pressure reducing valve. be. 1: Population 2: Outlet 3: Main valve port 4: Piston 6: Sub-piston 7: Sub-piston to 8: Main body
9: Pilot valve part pressure adjustment spring relief valve body introduction path Noleaf valve port communication passage: Relief valve part: Pressure space: Bellows: ] Illumination spring: Diaphragm
Claims (1)
力調整手段を連結して、圧力応動部材の変位をパイロッ
ト部材を介して主弁体に伝達して主弁口を開閉する減圧
弁において、主弁体に変位を伝達するパイロット部材と
は別個の副パイロット部材を設け、当該副パイロット部
材とリリーフ弁体を当接せしめて、リリーフ弁体に対向
した位置にリリーフ弁口を形成し、上記リリーフ弁体と
弁ケーシングをベローズで固着して、ベローズと副パイ
ロット部材で圧力空間を形成し、圧力空間とリリーフ弁
口部に二次側圧力を導入する導入路を連結し、リリーフ
弁体が開弁した場合にリリーフ弁口部と系外の大気を連
通する連通路を設け、上記リリーフ弁体をリリーフ弁口
の反対側に付勢する付勢手段を設けた、減圧弁のリリー
フ機構。1. Apply secondary pressure to one side of the pressure-responsive member, connect pressure adjustment means to the other side, and transmit the displacement of the pressure-responsive member to the main valve body via the pilot member to open and close the main valve port. In the pressure reducing valve, a sub-pilot member is provided that is separate from a pilot member that transmits displacement to the main valve body, and the sub-pilot member and the relief valve body are brought into contact with each other, and a relief valve port is formed at a position opposite to the relief valve body. forming a pressure space, fixing the relief valve body and the valve casing with a bellows, forming a pressure space with the bellows and the auxiliary pilot member, and connecting the pressure space with an introduction path for introducing secondary side pressure into the relief valve port, A pressure reducing valve provided with a communication path that communicates the relief valve port with the atmosphere outside the system when the relief valve body is opened, and a biasing means that biases the relief valve body toward the opposite side of the relief valve port. relief mechanism.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19963888A JPH0247705A (en) | 1988-08-09 | 1988-08-09 | Relief mechanism for reducing valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19963888A JPH0247705A (en) | 1988-08-09 | 1988-08-09 | Relief mechanism for reducing valve |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0247705A true JPH0247705A (en) | 1990-02-16 |
JPH0477924B2 JPH0477924B2 (en) | 1992-12-09 |
Family
ID=16411178
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19963888A Granted JPH0247705A (en) | 1988-08-09 | 1988-08-09 | Relief mechanism for reducing valve |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0247705A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012157398A1 (en) * | 2011-05-17 | 2012-11-22 | 株式会社コガネイ | Pilot operated pressure reducing valve |
-
1988
- 1988-08-09 JP JP19963888A patent/JPH0247705A/en active Granted
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012157398A1 (en) * | 2011-05-17 | 2012-11-22 | 株式会社コガネイ | Pilot operated pressure reducing valve |
CN103430118A (en) * | 2011-05-17 | 2013-12-04 | 株式会社小金井 | Pilot operated pressure reducing valve |
US8967180B2 (en) | 2011-05-17 | 2015-03-03 | Koganei Corporation | Pilot type pressure regulator |
JP5740402B2 (en) * | 2011-05-17 | 2015-06-24 | 株式会社コガネイ | Pilot pressure reducing valve |
CN103430118B (en) * | 2011-05-17 | 2016-01-13 | 株式会社小金井 | Piloted reducer |
Also Published As
Publication number | Publication date |
---|---|
JPH0477924B2 (en) | 1992-12-09 |
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