JPH0245655Y2 - - Google Patents
Info
- Publication number
- JPH0245655Y2 JPH0245655Y2 JP7245685U JP7245685U JPH0245655Y2 JP H0245655 Y2 JPH0245655 Y2 JP H0245655Y2 JP 7245685 U JP7245685 U JP 7245685U JP 7245685 U JP7245685 U JP 7245685U JP H0245655 Y2 JPH0245655 Y2 JP H0245655Y2
- Authority
- JP
- Japan
- Prior art keywords
- heat exchange
- heated fluid
- heat exchanger
- holes
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000012530 fluid Substances 0.000 claims description 26
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 229910052878 cordierite Inorganic materials 0.000 description 1
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
Landscapes
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Description
【考案の詳細な説明】
(産業上の利用分野)
本考案は排ガスからの熱回収等に利用される大
型の直交流型の熱交換器に関するものである。[Detailed Description of the Invention] (Field of Industrial Application) The present invention relates to a large cross-flow type heat exchanger used for heat recovery from exhaust gas, etc.
(従来の技術)
高温の排ガスからの熱回収等には耐熱性に優れ
たセラミツクス質の熱交換器が用いられている
が、従来のこの種の熱交換器は例えば特開昭56−
12990号公報に示すように多数の平行なリブを持
つセラミツク板を互いに直角方向に交叉させて多
数積層し焼成して一体化したものであり、焼成前
のセラミツクの自重に対する強度上の限界から高
さが30cm以上のものを製造することは困難であつ
た。ところがこのような熱交換素子は50ONm3/
Hr程度の排ガスを処理することしかできず、多
量の排ガスからの熱回収には複数台の熱交換器を
パイプにより並列に結合して用いざるを得ない欠
点があつた。そこで単一のハウジングの内部に複
数の熱交換素子を結合させて組込む試みもなされ
ているが、この種のセラミツク製の熱交換素子に
おいては各貫通孔の寸法精度に限界があり、接合
面において各貫通孔どうしがずれを生じ易いため
にガスリークを生じたり大きい圧力損失を生じた
りする欠点があり、せいぜい2個の熱交換素子を
組込んだものしか製造することができない状況に
あつた。(Prior art) Ceramic heat exchangers with excellent heat resistance are used to recover heat from high-temperature exhaust gas, but conventional heat exchangers of this type are
As shown in Publication No. 12990, a large number of ceramic plates with many parallel ribs are laminated at right angles to each other and fired to form a single piece. It was difficult to manufacture products with a length of 30 cm or more. However, such a heat exchange element has a power consumption of 50ONm 3 /
The drawback was that it was only possible to process exhaust gas of about 100 hr, and in order to recover heat from a large amount of exhaust gas, it was necessary to use multiple heat exchangers connected in parallel with pipes. Therefore, attempts have been made to combine and incorporate multiple heat exchange elements inside a single housing, but in this type of ceramic heat exchange element, there is a limit to the dimensional accuracy of each through hole, and the joint surface The through-holes tend to be misaligned with each other, resulting in gas leaks and large pressure losses, and it has been difficult to manufacture a heat exchanger that incorporates at most two heat exchange elements.
(考案が解決しようとする問題点)
本考案はこのような従来の問題点を解決して、
高温のガスを多量に処理することができ、ガスリ
ークがないうえ圧力損失が小さくしかも製作が容
易な大型の熱交換器を目的として完成されたもの
である。(Problems that the invention attempts to solve) This invention solves these conventional problems,
It was developed with the aim of creating a large heat exchanger that can process large amounts of high-temperature gas, has no gas leaks, has low pressure loss, and is easy to manufacture.
(問題点を解決するための手段)
本考案は加熱流体貫通孔とこれと直角方向に延
びる被加熱流体貫通孔とが内部に交互に形成さ
れ、各開孔面の周縁部に所定幅のシール部を有す
るとともに接合面となる開孔面の周縁部には係合
用段部が形成された複数個の熱交換素子を、互い
の係合用段部を接合させるとともに接合面間に空
間を形成させて一体化し、ハウジング内に気密に
封入したことを特徴とするものである。(Means for Solving the Problems) In the present invention, heated fluid through holes and heated fluid through holes extending perpendicularly thereto are alternately formed inside, and a seal of a predetermined width is formed on the peripheral edge of each opening surface. A plurality of heat exchange elements each having an engaging stepped portion formed on the peripheral edge of the aperture surface that serves as a joining surface is joined to each other and a space is formed between the joining surfaces. The device is characterized in that it is integrated into one body and hermetically sealed inside the housing.
(実施例)
次に本考案を図示の実施例について詳細に説明
すると、1は金属製のケース1aとその内側に貼
設された耐火壁2とからなり、加熱流体流入口
3、加熱流体流出口3a、被加熱流体流入口5、
被加熱流体流出口5aとを四方に備えたハウジン
グ、6は該ハウジング1の内部に気密に封入され
た熱交換体であつて2×3×2の12個の熱交換素
子7を接合して一体化したものである。各熱交換
素子7は第2図及び第3図に示すようにその内部
に多数の平行な加熱流体貫通孔8とこれと直角方
向に延びる多数の平行な被加熱流体貫通孔9とが
薄肉のセラミツクス質の隔壁を介して交互に形成
されたものであり、アルミナ、ムライト、コージ
エライト等のセラミツクス質のリブ付き板を1枚
ずつ交互に積層し焼成一体化する方法により製造
することができる。このような熱交換素子7は四
つの開孔面を持つこととなるが、各開孔面の周縁
部は10〜30mm程度の所定幅にわたり好ましくは熱
交換素子7と同質のセラミツクス質が貫通孔中に
埋込まれて貫通孔の両端部が封止されシール部1
0とされているとともに、少なくとも隣接する熱
交換素子7との接合面となる開孔面の周縁部には
インロー形式の係合用段部11が形成されてい
る。また、このような係合用段部11のうちの一
方、例えば凸状側の係合用段部11に囲まれた開
孔面は5〜10mmだけ凹ませて成形されており、第
2図に示すように隣接した熱交換素子7、7を接
合したときに各素子相互間に5〜10mmの厚さの空
間12を形成できるようになつている。このよう
な複数個の熱交換素子7、7は互いの係合用段部
11、11どうしを係合させ、係合面に無機質接
着剤層13を介在させることにより気密に接合さ
れるが、このとき接合面間に空間12を形成する
こととなる。なお無機質接着剤としては熱交換素
子7との熱膨脹係数が近似している例えば釉薬質
のもの等を用いれば、使用中の熱膨脹によりクラ
ツクが発生する等のトラブルを防止することがで
きる。(Embodiment) Next, the present invention will be described in detail with reference to the illustrated embodiment. 1 consists of a metal case 1a and a fireproof wall 2 pasted on the inside thereof, a heating fluid inlet 3, a heating fluid flow outlet 3a, heated fluid inlet 5,
A housing is provided with heated fluid outlet ports 5a on all sides, and 6 is a heat exchange body hermetically sealed inside the housing 1, in which 12 heat exchange elements 7 of 2×3×2 are joined. It is integrated. As shown in FIGS. 2 and 3, each heat exchange element 7 has a large number of parallel heated fluid through holes 8 and a large number of parallel heated fluid through holes 9 extending in a direction perpendicular to the thin-walled heating fluid through holes 8. They are formed alternately with ceramic partition walls interposed therebetween, and can be manufactured by a method in which ribbed plates made of ceramic such as alumina, mullite, cordierite, etc. are alternately laminated one by one and then baked and integrated. Such a heat exchange element 7 has four aperture surfaces, and the peripheral edge of each aperture surface has a predetermined width of about 10 to 30 mm, and preferably the same ceramic material as the heat exchange element 7 has through holes. The seal portion 1 is embedded in the through hole and both ends of the through hole are sealed.
0, and a spigot-type engagement step 11 is formed at least on the peripheral edge of the aperture surface that becomes the joint surface with the adjacent heat exchange element 7. Further, one of the engaging step portions 11, for example, the opening surface surrounded by the convex engaging step portion 11 is formed to be recessed by 5 to 10 mm, as shown in FIG. Thus, when adjacent heat exchange elements 7, 7 are joined together, a space 12 having a thickness of 5 to 10 mm can be formed between each element. Such a plurality of heat exchange elements 7, 7 are airtightly joined by engaging each other's engaging step portions 11, 11 and interposing an inorganic adhesive layer 13 on the engaging surfaces. At this time, a space 12 is formed between the joint surfaces. If an inorganic adhesive having a coefficient of thermal expansion similar to that of the heat exchange element 7, such as a glaze type adhesive, is used, troubles such as cracks due to thermal expansion during use can be prevented.
(作用)
このように構成されたものは、ハウジング1の
加熱流体流入口3に工業炉等から排出された高温
の排ガスのような加熱流体を導くとともに、ハウ
ジング1の被加熱流体流入口5に加熱されるべき
空気等の被加熱流体を導入すれば、これらの流体
はハウジング1の内部に気密に封入された複数個
の熱交換素子7の加熱流体貫通孔8とこれと直角
方向に延びる被加熱流体貫通孔9との内部をそれ
ぞれ貫流しつつ薄肉の隔壁を介して熱交換を行う
ことは従来のこの種の熱交換器と同様である。し
かし本考案においては各熱交換素子7の開孔面の
周縁部に所定幅のシール部10を設けるとともに
接合面となるシール部10には係合用段部11を
形成してあるので、隣接する係合用段部11どう
しを無機質接着剤によつて接合させることにより
複数個の熱交換素子7をガスリークを生ずること
なく接合一体化されたものとすることができ、ガ
スリークのおそれがなくしかも多量の被加熱流体
を処理することができるものである。また、各熱
交換素子7、7の接合面間には加熱流体貫通孔8
の開孔面にも、被加熱流体貫通孔9の開孔面にも
それぞれ空間12が形成されているので、仮に隣
接する各熱交換素子7、7の各貫通孔の位置がず
れていた場合にも流体は一旦これらの空間に流入
したうえで次の熱交換素子7へ入ることになり、
熱交換効率の向上とともに圧力損失を極めて小さ
いものとすることができるものである。(Function) The device configured as described above guides a heated fluid such as high-temperature exhaust gas discharged from an industrial furnace or the like to the heated fluid inlet 3 of the housing 1, and also guides the heated fluid such as high-temperature exhaust gas discharged from an industrial furnace or the like to the heated fluid inlet 5 of the housing 1. When a fluid to be heated such as air to be heated is introduced, these fluids pass through the heated fluid through holes 8 of the plurality of heat exchange elements 7 hermetically sealed inside the housing 1 and the cover extending perpendicularly thereto. Similar to conventional heat exchangers of this type, heat exchange is performed through thin partition walls while flowing through the heated fluid through holes 9 respectively. However, in the present invention, a seal portion 10 of a predetermined width is provided at the peripheral edge of the aperture surface of each heat exchange element 7, and an engaging step portion 11 is formed on the seal portion 10, which becomes the joint surface. By joining the engaging step portions 11 with an inorganic adhesive, it is possible to integrate a plurality of heat exchange elements 7 without causing gas leakage, and there is no risk of gas leakage and a large amount of heat exchanger elements 7 can be integrated. It is capable of processing fluid to be heated. In addition, heating fluid through holes 8 are provided between the joint surfaces of each heat exchange element 7, 7.
Since a space 12 is formed in the opening surface of the heated fluid through hole 9 and the opening surface of the heated fluid through hole 9, even if the positions of the through holes of the adjacent heat exchange elements 7, 7 are shifted, In this case, the fluid once flows into these spaces and then enters the next heat exchange element 7.
The heat exchange efficiency can be improved and the pressure loss can be made extremely small.
(考案の効果)
本考案は以上の説明から明らかなように、熱交
換素子を組合せることにより任意の大きさの熱交
換器とすることができるので高温の排ガスが多量
に排出される工業用炉からの熱回収等に好適なも
のであり、また熱交換素子を接合する際に生じ易
いガスリークや圧力損失の増大を巧みに解決して
高い熱交換効率を達成することができたものであ
るから、従来のこの種熱交換器の問題点を解消し
たものとしてその実用的価値は極めて大である。(Effects of the invention) As is clear from the above explanation, the present invention can be used to create a heat exchanger of any size by combining heat exchange elements. It is suitable for heat recovery from furnaces, etc., and it also skillfully solves the problems of gas leaks and increased pressure loss that tend to occur when joining heat exchange elements, achieving high heat exchange efficiency. Therefore, its practical value is extremely great as it solves the problems of conventional heat exchangers of this type.
第1図本考案の実施例を示す正面図、第2図は
その要部の一部切欠正面図、第3図は単一の熱交
換素子を示す一部切欠斜視図である。
1……ハウジング、7……熱交換素子、8……
加熱流体貫通孔、9……被加熱流体貫通孔、10
……シール部、11……係合用段部、12……空
間。
FIG. 1 is a front view showing an embodiment of the present invention, FIG. 2 is a partially cutaway front view of the main part thereof, and FIG. 3 is a partially cutaway perspective view showing a single heat exchange element. 1...Housing, 7...Heat exchange element, 8...
Heated fluid through hole, 9... Heated fluid through hole, 10
. . . Seal portion, 11 . . . Engagement step portion, 12 . . . Space.
Claims (1)
被加熱流体貫通孔9とが内部に交互に形成さ
れ、各開孔面の周縁部に所定幅のシール部10
を有するとともに接合面となる開孔面の周縁部
には係合用段部11が形成された複数個の熱交
換素子7を、互いの係合用段部11、11を接
合させるとともに接合面間に空間12を形成さ
せて一体化し、ハウジング1内に気密に封入し
たことを特徴とする熱交換器。 2 熱交換素子7がセラミツクス質よりなる実用
新案登録請求の範囲第1項記載の熱交換器。 3 熱交換素子7、7どうしの接合が熱交換素子
7と熱膨張係数が近似している無機質接着剤に
よりなされたものである実用新案登録請求の範
囲第1項又は第2項記載の熱交換器。[Claims for Utility Model Registration] 1. Heated fluid through holes 8 and heated fluid through holes 9 extending perpendicularly thereto are alternately formed inside, and a seal portion 10 of a predetermined width is provided at the peripheral edge of each opening surface.
A plurality of heat exchange elements 7 each having an engaging step portion 11 formed on the peripheral edge of the aperture surface that serves as a joining surface are connected to each other while joining the engaging steps 11, 11 to each other and between the joining surfaces. A heat exchanger characterized in that a space 12 is formed and integrated, and the heat exchanger is hermetically sealed within a housing 1. 2. The heat exchanger according to claim 1, in which the heat exchange element 7 is made of ceramic. 3. The heat exchanger according to claim 1 or 2, wherein the heat exchange elements 7, 7 are joined together using an inorganic adhesive whose coefficient of thermal expansion is similar to that of the heat exchange element 7. vessel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7245685U JPH0245655Y2 (en) | 1985-05-16 | 1985-05-16 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7245685U JPH0245655Y2 (en) | 1985-05-16 | 1985-05-16 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61192179U JPS61192179U (en) | 1986-11-29 |
JPH0245655Y2 true JPH0245655Y2 (en) | 1990-12-03 |
Family
ID=30610873
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7245685U Expired JPH0245655Y2 (en) | 1985-05-16 | 1985-05-16 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0245655Y2 (en) |
-
1985
- 1985-05-16 JP JP7245685U patent/JPH0245655Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS61192179U (en) | 1986-11-29 |
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