JPH0241225A - Molded form of styrene resin biaxial orientation sheet - Google Patents

Molded form of styrene resin biaxial orientation sheet

Info

Publication number
JPH0241225A
JPH0241225A JP19070188A JP19070188A JPH0241225A JP H0241225 A JPH0241225 A JP H0241225A JP 19070188 A JP19070188 A JP 19070188A JP 19070188 A JP19070188 A JP 19070188A JP H0241225 A JPH0241225 A JP H0241225A
Authority
JP
Japan
Prior art keywords
molded
syndiotactic polystyrene
polystyrene resin
density
dimensional change
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP19070188A
Other languages
Japanese (ja)
Other versions
JP2628891B2 (en
Inventor
Katsuaki Maeda
前田 勝昭
Masanobu Imayoshi
今吉 正暢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Priority to JP19070188A priority Critical patent/JP2628891B2/en
Publication of JPH0241225A publication Critical patent/JPH0241225A/en
Application granted granted Critical
Publication of JP2628891B2 publication Critical patent/JP2628891B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Abstract

PURPOSE:To improve heat resistance, and to use for thermal cooking by microwave oven by incorporating a molded form made of syndiotactic polystyrene resin sheet having a specific repetition unit with specific transparency, density and thermal dimensional change rate. CONSTITUTION:A molded piece is molded by molding syndiotactic polystyrene resin having a repetition unit represented buy a formula I. In the formula I, R is substituent group having hydrogen atom, halogen atom, or carbon, oxygen, nitrogen, phosphorus or silicon atom, and n is integer number of 1 - 3. The total light ray transmittance of the piece is 90% or more in the transparency, its density at 25 deg.C is 1.00 - 1.15, and dimensional change rate when it is heated in dry heating oven at 120 deg.C for 5min is less than 5%. Thus, its heat resistance is improved, used for utility of direct contact with a boiling water, or thermally cooking by a microwave oven.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、シンジオタックチックポリスチレン系樹脂二
軸延伸シートを成形してなる成形体に関し、たとえば電
子レンジ用容器として含油脂食品を加熱調理する際にも
変形を起こさない高温耐油性を兼ね備えた容器として利
用できる新規な成形体に関する。
Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a molded article formed by molding a syndiotactic polystyrene resin biaxially oriented sheet, and is used, for example, as a container for a microwave oven to heat and cook oil- and fat-containing foods. The present invention relates to a novel molded product that can be used as a container that does not deform even when heated and has high temperature oil resistance.

(従来技術) ポリスチレンの二軸延伸シートの成形体はその透明性、
剛性に優れていることから軽量容器等に大量に使用され
ている。しかしこれら容器は耐熱性に劣るため、沸騰水
に直接接触する用途や、近年急速に普及した電子レンジ
による加熱調理用途には全く使用されていない。
(Prior art) Moldings of biaxially stretched polystyrene sheets are characterized by their transparency,
Due to its excellent rigidity, it is used in large quantities for lightweight containers, etc. However, since these containers have poor heat resistance, they are not used at all for applications in which they come into direct contact with boiling water or for heating in microwave ovens, which have become rapidly popular in recent years.

(発明が解決しようとする課題) 本発明は上記の問題点を解決した、即ち、耐熱性があり
、沸騰水に直接接触する用途、電子レンジによる加熱調
理用途に使用しえる成形体を提供するものである。
(Problems to be Solved by the Invention) The present invention solves the above problems, that is, provides a molded article that is heat resistant and can be used for applications that come into direct contact with boiling water and for cooking in a microwave oven. It is something.

(課題を解決するための手段) すなわち本発明はシンジオタックチックポリスチレン系
樹脂を成形してなる成形体であって■該シンジオタック
チックポリスチレン系樹脂が式 (式中、Rは水素原子、ハロゲン原子、あるいは炭素、
酸素、窒素、リンまたは珪素原子を含む置換基を示し、
nは1〜3の整数を示す。)■該成形体の全光線透過率
が90%以上の透明性を有し、該成形体の25°Cにお
ける密度が1.00〜1.15であり、且つ120 ’
Cの乾熱オーブン中で5分間加熱した時の該成形体の寸
法変化率が5%未満であることを特徴とする、シンジオ
タックチックポリスチレン系樹脂シートを成形してなる
成形体を提供するものである。
(Means for Solving the Problems) That is, the present invention provides a molded article formed by molding a syndiotactic polystyrene resin, wherein the syndiotactic polystyrene resin has the formula (in the formula, R is a hydrogen atom, halogen atom or carbon,
indicates a substituent containing oxygen, nitrogen, phosphorus or silicon atoms,
n represents an integer of 1 to 3. )■ The molded product has transparency with a total light transmittance of 90% or more, the density of the molded product at 25°C is 1.00 to 1.15, and 120'
To provide a molded article formed by molding a syndiotactic polystyrene resin sheet, which has a dimensional change rate of less than 5% when heated for 5 minutes in a dry heat oven (C). It is something.

以下、本発明について詳細に説明する。The present invention will be explained in detail below.

まず上記■の構成要件、すなわち、式 (式中、Rは水素原子、ハロゲン原子、あるいは炭素、
酸素、窒素、リンまたは珪素原子を含む置換基を示し、
nは1〜3の整数を示す。)高立体規則性のシンジオタ
ックチックポリスチレン系樹脂は、炭素−炭素結合から
形成される主鎖に対して、側鎖であるフェニル、または
置換フェニル基が主として交互に反対方向に位置する立
体構造を有するものであって、そのタクチシテーは核磁
気共鳴法(NMR法)により定量される。このNMR法
により測定されるタクチシテーは連続する複数個の構成
単位の存在する割合、例えば二個の場合にはダイアツド
、三個の場合にはトリアット、五個の場合にはペンタッ
ドで表すことができるが本発明で言うシンジオタックチ
ックポリスチレン系樹脂の構造は、通常ダイアツドで8
5%以上、もしくはペンタッドで50%以上のシンジオ
タックチック構造を有するものを意味する。
First, the constituent elements of the above (■) are as follows:
indicates a substituent containing oxygen, nitrogen, phosphorus or silicon atoms,
n represents an integer of 1 to 3. ) Highly stereoregular syndiotactic polystyrene resins have a three-dimensional structure in which phenyl side chains or substituted phenyl groups are mainly located alternately in opposite directions with respect to the main chain formed from carbon-carbon bonds. The tacticity is determined by nuclear magnetic resonance (NMR). Tacticity measured by this NMR method can be expressed as the proportion of consecutive constituent units, such as diats for two units, triats for three units, and pentads for five units. However, the structure of the syndiotactic polystyrene resin referred to in the present invention is usually 8 diads.
It means having a syndiotactic structure of 5% or more, or 50% or more in terms of pentads.

次にゲルパーミネーションクロマトグラフィー(1,2
,4−)ジクロロベンゼン中、130°Cで測定)によ
り測定される重量平均分子量は1.XiO’〜5X10
’の範囲で4選ぶことが好ましい。
Next, gel permeation chromatography (1,2
, 4-) in dichlorobenzene at 130°C) is 1. XiO'~5X10
It is preferable to select 4 in the range '.

該シンジオタックチックポリスチレン系樹脂としては、
ポリスチレンをはじめ、ポリアルキルスチレンやポリハ
ロゲン化スチレン、ポリハロゲン置換アルキルスチレン
、ポリアルコキシスチレン、ポリカルボキシアルキルス
チレン、ポリアルキルエーテルスチレンなどの種々の核
置換ポリスチレンが挙げられる。核置換ポリスチレンの
具体例としては、ポリメチルスチレン、ポリジメチルス
チレン、ポリブチルスチレン、ポリクロロスチレン、ポ
リブロモスチレン、ポリフルオロスチレン、ポリメトキ
シスチレン、ポリエトキシスチレン、ポリカルボキシス
チレン、ポリビニルベンジルプロピルエーテル、ポリト
リメチルシリルスチレンなどが挙げられる。
As the syndiotactic polystyrene resin,
Various nuclear-substituted polystyrenes such as polystyrene, polyalkylstyrene, polyhalogenated styrene, polyhalogen-substituted alkylstyrene, polyalkoxystyrene, polycarboxyalkylstyrene, and polyalkyl ether styrene can be mentioned. Specific examples of nuclear-substituted polystyrene include polymethylstyrene, polydimethylstyrene, polybutylstyrene, polychlorostyrene, polybromostyrene, polyfluorostyrene, polymethoxystyrene, polyethoxystyrene, polycarboxystyrene, polyvinylbenzylpropyl ether, Examples include polytrimethylsilylstyrene.

次に第■の構成要件である全光線透過率が90%以上の
透明性を有し、25°Cにおける密度が1、OO〜1.
15であり、且つ120 ’Cの乾熱オーブン中で5分
間加熱した時の寸法変化率が5%未満である成形体を得
る成形方法について述べる。
Next, the second component is transparency with a total light transmittance of 90% or more, and a density at 25°C of 1, OO to 1.
15, and the dimensional change rate when heated for 5 minutes in a dry heat oven at 120'C is less than 5%.

まず上記のシンジオタックチックポリスチレン系樹脂を
、実質上無定系のシートに成形する。成形方法としては
、シンジオタックチックポリスチレン系樹脂の融点以上
の温度で、プレスまたはTダイなどを用いて成形したシ
ートを、冷却プレスまたは冷却ロールを用いて、好まし
くは150°C/分以上の冷却速度で急冷することによ
り、実質上、無定形のシートを得ることができる。この
際、冷却速度が遅いと結晶化が進行しシートの不透明化
や脆化の原因となる。
First, the syndiotactic polystyrene resin described above is molded into a substantially amorphous sheet. As for the forming method, a sheet formed using a press or a T-die at a temperature higher than the melting point of the syndiotactic polystyrene resin is heated preferably at 150°C/min or higher using a cooling press or cooling roll. By rapidly cooling at a cooling rate, a substantially amorphous sheet can be obtained. At this time, if the cooling rate is slow, crystallization progresses, causing the sheet to become opaque and brittle.

次にこのようにして得られた、実質上無定形のシートを
、そのガラス転移温度以上、冷結晶化温度以下の温度範
囲において延伸する。
Next, the substantially amorphous sheet thus obtained is stretched in a temperature range above its glass transition temperature and below its cold crystallization temperature.

前記のガラス転移温度や冷結晶化温度は、シンジオタッ
クチックポリスチレン系樹脂の種類やミクロタクテシテ
イによって異なるが、たとえばシンジオタクチシティが
99%以上のポリスチレンにおいては、ガラス転移温度
は93°C1冷結晶化温度は144°Cであり、融点は
268°Cであった。
The glass transition temperature and cold crystallization temperature mentioned above vary depending on the type and microtacticity of the syndiotactic polystyrene resin, but for example, in polystyrene with syndiotacticity of 99% or more, the glass transition temperature is 93°C1. The cold crystallization temperature was 144°C and the melting point was 268°C.

延伸温度が前記温度範囲を逸脱すると所望の物性を有す
る延伸シートが得られず本発明の目的を達成することが
出来ない。
If the stretching temperature is outside the above temperature range, a stretched sheet having desired physical properties cannot be obtained and the object of the present invention cannot be achieved.

また延伸方法については、例えば圧延装置や伸張延伸装
置などを用い、同時又は逐次二軸延伸などの方法を用い
ることができる。
As for the stretching method, a method such as simultaneous or sequential biaxial stretching can be used, for example, using a rolling device, a stretching device, or the like.

さらに、この延伸シートを緊張下に、冷結晶化温度以上
、融点未満の温度において熱処理することが必要である
。この熱処理の時間は10分ないし二時間程度で充分で
ある。このような熱処理を行わないと、充分に満足しう
る物性を有する熱処理シートが得られない。
Furthermore, it is necessary to heat-treat the stretched sheet under tension at a temperature above the cold crystallization temperature and below the melting point. A time of about 10 minutes to two hours is sufficient for this heat treatment. If such heat treatment is not performed, a heat treated sheet having sufficiently satisfactory physical properties cannot be obtained.

この様にして得られた熱処理シートから成形体を得る方
法としては、熱板接触加熱式圧空成形法を採用すること
ができる。これは加熱された熱板に熱処理シートを接触
させて保持した状態で加熱し、所定温度に達した後、熱
処理シートを型内に圧空にて押し広げる様式の成形方法
である。成形条件としては、熱板の温度が樹脂の軟化温
度(ビカット軟化点)より30ないし45°Cの温度範
囲を選択し、加熱時間は4〜8秒を選択することができ
る。
As a method for obtaining a molded article from the heat-treated sheet thus obtained, a hot plate contact heating type pressure forming method can be adopted. This is a molding method in which a heat-treated sheet is heated while being held in contact with a heated hot plate, and after reaching a predetermined temperature, the heat-treated sheet is expanded into a mold using compressed air. As the molding conditions, the temperature of the hot plate can be selected in a temperature range of 30 to 45°C higher than the softening temperature (Vicat softening point) of the resin, and the heating time can be selected to be 4 to 8 seconds.

この成形体は120°Cの乾熱オーブン中で5分間加熱
した時の成形体の寸法変化率が5%未満であることを特
徴とするものである。
This molded product is characterized by a dimensional change rate of less than 5% when heated for 5 minutes in a dry heat oven at 120°C.

食品包装容器としてこの成形体を用いる場合には、蒸気
滅菌条件で評価した場合には寸法変化、白化、外観の変
化のないことが必要であり、本発明の成形体はこの分野
で特に有用である。
When using this molded product as a food packaging container, it is necessary that there be no dimensional change, whitening, or change in appearance when evaluated under steam sterilization conditions, and the molded product of the present invention is particularly useful in this field. be.

以下、実施例を用いて本発明を具体的に説明する。Hereinafter, the present invention will be specifically explained using Examples.

(実施例) 1、全光線透過率の測定法 ASTM−01003に準じて測定した。(Example) 1.Measurement method of total light transmittance Measured according to ASTM-01003.

2、密度の測定法(JISK7112−C法)25°C
において、水−エタノール−二塩化亜鉛の混合溶媒を用
いて浮沈法で測定を行なった。
2. Density measurement method (JISK7112-C method) 25°C
Measurements were carried out by the float-sink method using a mixed solvent of water, ethanol, and zinc dichloride.

実施例1 (1)  シンジオタックチックポリスチレンの製造不
活性ガスで置換した内容積1500mffiのステンレ
ス製オートクレーブに、トルエン600 mlメチルア
ルミノキサン(東洋ストファー製) 1201′dとテ
トラエトキシチタン0.6 mmolを加え、次いでス
チレン600 mlを加え50°C二時間重合反応を行
った。反応終了後、塩酸、メタノールにより反応を停止
し、生成ポリマーをろ別後、乾燥した。この結果得られ
たポリスチレン92gであった。
Example 1 (1) Production of syndiotactic polystyrene 600 ml of toluene, methylaluminoxane (manufactured by Toyo Stoffer) 1201'd, and 0.6 mmol of tetraethoxytitanium were placed in a stainless steel autoclave with an internal volume of 1500 mffi and purged with inert gas. Then, 600 ml of styrene was added and a polymerization reaction was carried out at 50°C for two hours. After the reaction was completed, the reaction was stopped with hydrochloric acid and methanol, and the resulting polymer was filtered off and dried. The resulting polystyrene was 92 g.

このポリスチレンのメチルエチルケトン不溶部の含有率
は96%であって、この不溶部の立体規則性は13CN
MRスペクトル解析の結果、99%以上シンジオタック
チック構造であった。またこのシンジオタックチックポ
リスチレンのゲルパーミネーショーンクロマトグラフイ
−(1,2,4トリクロルベンゼン中、130°Cで測
定)により測定される重量平均分子量は48.7X10
’であり、示差走査熱量計を用いて測定した融点は25
6°C5および266 ”Cであった。
The content of the methyl ethyl ketone insoluble part in this polystyrene is 96%, and the stereoregularity of this insoluble part is 13CN
As a result of MR spectrum analysis, it was found that 99% or more had a syndiotactic structure. Furthermore, the weight average molecular weight of this syndiotactic polystyrene measured by gel permeation chromatography (measured at 130°C in 1,2,4 trichlorobenzene) is 48.7×10
', and the melting point measured using a differential scanning calorimeter is 25
6°C5 and 266''C.

(2)  シンジオタックチックポリスチレンニ軸延伸
シートの製造 前記のシンジオタックチックポリスチレンを、310°
Cのプレスで溶融、成形後、冷却プレスを用いて、室温
まで象、冷し、透明な密度1.05g/cm3の実質上
無定形のシートを得た。
(2) Production of syndiotactic polystyrene biaxially stretched sheet The syndiotactic polystyrene was
After melting and molding in a press of C, the mixture was cooled to room temperature using a cooling press to obtain a transparent substantially amorphous sheet having a density of 1.05 g/cm 3 .

この実質上無定形のシートを示差走査熱量計を用いて熱
量分析を行ったところ、ガラス転移温度は93°C1冷
結晶化温度は144°C1融点は268°Cであった。
When this substantially amorphous sheet was subjected to calorimetric analysis using a differential scanning calorimeter, the glass transition temperature was 93°C, the cold crystallization temperature was 144°C, and the melting point was 268°C.

このシートをシートストレッチャにより110°Cで延
伸倍率3. OX 3. Oの同時二軸延伸を行い、更
に延伸後、シートストレッチャにセットしたまま160
°Cで30分間熱処理した。
This sheet was stretched with a sheet stretcher at 110°C at a stretching ratio of 3. OX 3. Simultaneous biaxial stretching of
Heat treated at °C for 30 minutes.

得られたシートは密度1.10 g 7cm”全光線透
過率が92.5%の透明性を有するものであった。
The obtained sheet had a density of 1.10 g, 7 cm'' and transparency with a total light transmittance of 92.5%.

(3)開口部170X110mm、底部150mmX9
0肛、深さ40mmの角トレーの製造■成形機;藤田鉄
工■製 熱板加熱接触式圧空成形機 ■成形条件;熱板表面温度 180°C加熱時間 6秒
、形成時間 3秒 形成圧力 3.0kg/cm’ 上記、二輪延伸シートをもちい、■9■の成形条件で成
形し、角型トレーを得た。
(3) Opening 170 x 110 mm, bottom 150 mm x 9
Manufacturing of square trays with 0 holes and depth of 40 mm ■Forming machine: Hot plate heating contact type air pressure forming machine manufactured by Fujita Iron Works ■Forming conditions: Hot plate surface temperature 180°C Heating time 6 seconds, Forming time 3 seconds Forming pressure 3 .0 kg/cm' Using the two-wheel stretched sheet described above, molding was performed under the molding conditions of ■9■ to obtain a square tray.

この成形体の全光線透過率は91%、密度は1、11 
g 7cm3であった。
The total light transmittance of this molded body is 91%, and the density is 1.11
g 7cm3.

この成形体を120°Cの乾燥オーブン中で5分間加熱
した時の成形体深さの寸法変化率を測定したところ、寸
法変化率0.56%であった。
When this molded body was heated in a drying oven at 120° C. for 5 minutes, the dimensional change rate of the depth of the molded body was measured, and the dimensional change rate was 0.56%.

(発明の効果) 本発明によれば、耐熱性があり、沸騰水に直接接触する
用途、電子レンジによる加熱調理用途に使用しえる成形
体を提供するものである。
(Effects of the Invention) According to the present invention, there is provided a molded article that is heat resistant and can be used for applications in which it comes into direct contact with boiling water and for cooking in a microwave oven.

特許出願人  旭化成工業株式会社Patent applicant: Asahi Kasei Industries, Ltd.

Claims (1)

【特許請求の範囲】[Claims] (1)シンジオタツクチツクポリスチレン系樹脂シート
を成形してなる成形体であつて [1]該シンジオタツクチツクポリスチレン系樹脂が式 ▲数式、化学式、表等があります▼で示される繰り返し
単位を有し、 (式中、Rは水素原子、ハロゲン原子、あるいは炭素、
酸素、窒素、リンまたは珪素原子を含む置換基を示し、
nは1〜3の整数を示す。) [2]該成形体の全光線透過率が90%以上の透明性を
有し、該成形体の25℃における密度が1.00〜1.
15であり、且つ120℃の乾熱オーブン中で5分間加
熱した時の該成形体の寸法変化率が5%未満であること
を特徴とする、シンジオタツクチツクポリスチレン系樹
脂シートを成形してなる成形体
(1) A molded article formed by molding a syndiotactic polystyrene resin sheet, [1] The syndiotactic polystyrene resin has a repeating unit represented by the formula ▲There are mathematical formulas, chemical formulas, tables, etc.▼ (wherein R is a hydrogen atom, a halogen atom, or carbon,
indicates a substituent containing oxygen, nitrogen, phosphorus or silicon atoms,
n represents an integer of 1 to 3. ) [2] The molded product has transparency with a total light transmittance of 90% or more, and the density of the molded product at 25°C is 1.00 to 1.
15, and the dimensional change rate of the molded product is less than 5% when heated for 5 minutes in a dry heat oven at 120 ° C. molded body
JP19070188A 1988-08-01 1988-08-01 Molded article of biaxially stretched styrene resin sheet Expired - Lifetime JP2628891B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19070188A JP2628891B2 (en) 1988-08-01 1988-08-01 Molded article of biaxially stretched styrene resin sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19070188A JP2628891B2 (en) 1988-08-01 1988-08-01 Molded article of biaxially stretched styrene resin sheet

Publications (2)

Publication Number Publication Date
JPH0241225A true JPH0241225A (en) 1990-02-09
JP2628891B2 JP2628891B2 (en) 1997-07-09

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JP19070188A Expired - Lifetime JP2628891B2 (en) 1988-08-01 1988-08-01 Molded article of biaxially stretched styrene resin sheet

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0563812A2 (en) * 1992-03-30 1993-10-06 Idemitsu Kosan Company Limited Styrenic resin laminate and molding thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0563812A2 (en) * 1992-03-30 1993-10-06 Idemitsu Kosan Company Limited Styrenic resin laminate and molding thereof
EP0563812A3 (en) * 1992-03-30 1994-01-26 Idemitsu Kosan Co

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JP2628891B2 (en) 1997-07-09

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