JPH0236943A - Laminated material - Google Patents
Laminated materialInfo
- Publication number
- JPH0236943A JPH0236943A JP18767688A JP18767688A JPH0236943A JP H0236943 A JPH0236943 A JP H0236943A JP 18767688 A JP18767688 A JP 18767688A JP 18767688 A JP18767688 A JP 18767688A JP H0236943 A JPH0236943 A JP H0236943A
- Authority
- JP
- Japan
- Prior art keywords
- polyolefin
- layer
- film
- polyethylene terephthalate
- laminate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002648 laminated material Substances 0.000 title abstract 5
- 229920000098 polyolefin Polymers 0.000 claims abstract description 46
- 239000000203 mixture Substances 0.000 claims abstract description 25
- -1 polyethylene terephthalate Polymers 0.000 claims abstract description 20
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 17
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 17
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 13
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 12
- 239000012790 adhesive layer Substances 0.000 claims description 27
- 239000010410 layer Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 abstract description 36
- 229910000831 Steel Inorganic materials 0.000 abstract description 16
- 239000010959 steel Substances 0.000 abstract description 16
- 229920005672 polyolefin resin Polymers 0.000 abstract description 15
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 description 13
- 238000002844 melting Methods 0.000 description 13
- 230000008018 melting Effects 0.000 description 13
- 229920005989 resin Polymers 0.000 description 12
- 239000011347 resin Substances 0.000 description 12
- 239000000853 adhesive Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- 239000004711 α-olefin Substances 0.000 description 10
- 239000002184 metal Substances 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 239000002253 acid Substances 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- 229920000728 polyester Polymers 0.000 description 7
- 239000005038 ethylene vinyl acetate Substances 0.000 description 6
- 229920001684 low density polyethylene Polymers 0.000 description 6
- 239000004702 low-density polyethylene Substances 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 6
- 229920002799 BoPET Polymers 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
- 229920006267 polyester film Polymers 0.000 description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 239000011247 coating layer Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 239000000499 gel Substances 0.000 description 4
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000003851 corona treatment Methods 0.000 description 3
- 229920000554 ionomer Polymers 0.000 description 3
- 150000001451 organic peroxides Chemical class 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 2
- XOUQAVYLRNOXDO-UHFFFAOYSA-N 2-tert-butyl-5-methylphenol Chemical compound CC1=CC=C(C(C)(C)C)C(O)=C1 XOUQAVYLRNOXDO-UHFFFAOYSA-N 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 2
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 description 2
- 239000003508 Dilauryl thiodipropionate Substances 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 239000007983 Tris buffer Substances 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 2
- 235000019304 dilauryl thiodipropionate Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 229920000092 linear low density polyethylene Polymers 0.000 description 2
- 239000004707 linear low-density polyethylene Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 description 1
- 229920003067 (meth)acrylic acid ester copolymer Polymers 0.000 description 1
- XSZYESUNPWGWFQ-UHFFFAOYSA-N 1-(2-hydroperoxypropan-2-yl)-4-methylcyclohexane Chemical compound CC1CCC(C(C)(C)OO)CC1 XSZYESUNPWGWFQ-UHFFFAOYSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 1
- YSDVERQJWQAOEO-UHFFFAOYSA-N 1-phosphanylprop-2-en-1-one Chemical compound PC(=O)C=C YSDVERQJWQAOEO-UHFFFAOYSA-N 0.000 description 1
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 1
- BYLSIPUARIZAHZ-UHFFFAOYSA-N 2,4,6-tris(1-phenylethyl)phenol Chemical compound C=1C(C(C)C=2C=CC=CC=2)=C(O)C(C(C)C=2C=CC=CC=2)=CC=1C(C)C1=CC=CC=C1 BYLSIPUARIZAHZ-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- AFUDNVRZGPHSQO-UHFFFAOYSA-N 2-(2-methylpropylamino)-1,2-diphenylethanol Chemical compound C=1C=CC=CC=1C(NCC(C)C)C(O)C1=CC=CC=C1 AFUDNVRZGPHSQO-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- SDJUKATYFRSDAS-UHFFFAOYSA-N 2-tert-butyl-3-methylphenol Chemical compound CC1=CC=CC(O)=C1C(C)(C)C SDJUKATYFRSDAS-UHFFFAOYSA-N 0.000 description 1
- BVCOHOSEBKQIQD-UHFFFAOYSA-N 2-tert-butyl-6-methoxyphenol Chemical compound COC1=CC=CC(C(C)(C)C)=C1O BVCOHOSEBKQIQD-UHFFFAOYSA-N 0.000 description 1
- XDILCINHTMZTGG-UHFFFAOYSA-N 3-(3-dodecoxy-3-oxopropyl)sulfanylpropanoic acid Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(O)=O XDILCINHTMZTGG-UHFFFAOYSA-N 0.000 description 1
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical compound CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 1
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- KEQFTVQCIQJIQW-UHFFFAOYSA-N N-Phenyl-2-naphthylamine Chemical compound C=1C=C2C=CC=CC2=CC=1NC1=CC=CC=C1 KEQFTVQCIQJIQW-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229920002873 Polyethylenimine Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920011250 Polypropylene Block Copolymer Polymers 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- WXCZUWHSJWOTRV-UHFFFAOYSA-N but-1-ene;ethene Chemical compound C=C.CCC=C WXCZUWHSJWOTRV-UHFFFAOYSA-N 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- GLOQRSIADGSLRX-UHFFFAOYSA-N decyl diphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OCCCCCCCCCC)OC1=CC=CC=C1 GLOQRSIADGSLRX-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- NMAKPIATXQEXBT-UHFFFAOYSA-N didecyl phenyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OC1=CC=CC=C1 NMAKPIATXQEXBT-UHFFFAOYSA-N 0.000 description 1
- 238000004455 differential thermal analysis Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000009189 diving Effects 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- FNOGWFJPPAGCOM-UHFFFAOYSA-N dodecyl 2-(1-dodecoxy-2-methyl-1-oxopropan-2-yl)sulfanyl-2-methylpropanoate Chemical compound S(C(C(=O)OCCCCCCCCCCCC)(C)C)C(C(=O)OCCCCCCCCCCCC)(C)C FNOGWFJPPAGCOM-UHFFFAOYSA-N 0.000 description 1
- 238000009820 dry lamination Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 229920006213 ethylene-alphaolefin copolymer Polymers 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 229920000831 ionic polymer Polymers 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- VYQNWZOUAUKGHI-UHFFFAOYSA-N monobenzone Chemical compound C1=CC(O)=CC=C1OCC1=CC=CC=C1 VYQNWZOUAUKGHI-UHFFFAOYSA-N 0.000 description 1
- 229960000990 monobenzone Drugs 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- CSWFWSPPZMEYAY-UHFFFAOYSA-N octadecyl dihydrogen phosphite Chemical compound CCCCCCCCCCCCCCCCCCOP(O)O CSWFWSPPZMEYAY-UHFFFAOYSA-N 0.000 description 1
- SRSFOMHQIATOFV-UHFFFAOYSA-N octanoyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(=O)CCCCCCC SRSFOMHQIATOFV-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- KHUXNRRPPZOJPT-UHFFFAOYSA-N phenoxy radical Chemical compound O=C1C=C[CH]C=C1 KHUXNRRPPZOJPT-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 description 1
- 238000007348 radical reaction Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 229920003987 resole Polymers 0.000 description 1
- 238000007613 slurry method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000009823 thermal lamination Methods 0.000 description 1
- 238000001757 thermogravimetry curve Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
- 229960002447 thiram Drugs 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- JZNDMMGBXUYFNQ-UHFFFAOYSA-N tris(dodecylsulfanyl)phosphane Chemical compound CCCCCCCCCCCCSP(SCCCCCCCCCCCC)SCCCCCCCCCCCC JZNDMMGBXUYFNQ-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- KMNUDJAXRXUZQS-UHFFFAOYSA-L zinc;n-ethyl-n-phenylcarbamodithioate Chemical compound [Zn+2].CCN(C([S-])=S)C1=CC=CC=C1.CCN(C([S-])=S)C1=CC=CC=C1 KMNUDJAXRXUZQS-UHFFFAOYSA-L 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は積層体に関する。詳しくは、ポリエ/ 飽性に優れた積層体に関する。[Detailed description of the invention] [Industrial application field] The present invention relates to a laminate. For more information, please visit Polie/ This invention relates to a laminate with excellent saturation properties.
従来から塗装鋼板はそのすぐれた加工性や意匠性から様
々な分野の産業資材として広く利用されてきているが近
年その意匠性を更に高めるという要求が出てきておりそ
のO・とつとして塗面の表面光沢を改良するという要求
が高まってきている。Painted steel sheets have traditionally been widely used as industrial materials in various fields due to their excellent workability and design, but in recent years there has been a demand for further improving the design. There is an increasing demand to improve the surface gloss of.
そのひとつの手法として塗装鋼板の塗面の上にさらにも
う一層クリアー塗装を施すことが行なわれているが、こ
の方法では見掛は上の表面光沢は出せるものの光沢の「
深み」に欠は鏡面的な意匠性を出すことができず、又、
深みを出すべくクリアーコート層を厚くすると表面硬度
が低下して傷つきやすくなったり曲り加工などの二次加
工を施した際に塗面にクランクが入るなどの問題点があ
る。One method is to apply an additional layer of clear coating on top of the painted surface of the painted steel plate, but this method gives the surface an apparent gloss, but the gloss is
Without "depth", it is impossible to create a mirror-like design, and
If the clear coat layer is thickened to create depth, there are problems such as the surface hardness decreases, making it more susceptible to scratches, and the coated surface may crack when subjected to secondary processing such as bending.
そこで透明性のある高分子量プラスチックフィルムで塗
装鋼板を被覆する方法、とくに表面光沢や表面硬度に優
れた二軸延伸ポリエチレンテレフタレートフィルム(以
下PETフィルム)で被覆する方法が考案される。PE
Tフィルム等のポリエステルフィルムを鋼板に接着させ
るためには、通常は特殊な表面処理や接着剤又はプライ
マーの塗布、あるいはホットメルト型の樹脂を配合して
用いること等により行なわれている。しかしながら、上
記方法によって得られる積層体のポリエステルと金属板
との接着性(接着力)が十分とは言えず、この接着性を
改良する方法が種々提案されている。例えば、金属とポ
リエステル被覆層とを熱接着させるための接着層として
■ アイオノマー樹脂又はエチレン−メタクリル酸共重
合体樹脂を用いる方法(特開昭乙!−22or27)、
■ エチレン−酢酸ビニル共重合体と変性ポリオレフィ
ン樹脂からなる組成物を用いる方法(特開昭!?−67
0μと)、
■ ポリエステルにアイオノマ又は変性ポリオレフィン
樹脂を配合した組成物
等を用いることが提案されている。Therefore, a method of coating a painted steel plate with a transparent high molecular weight plastic film, in particular a method of coating with a biaxially oriented polyethylene terephthalate film (hereinafter referred to as PET film), which has excellent surface gloss and surface hardness, has been devised. P.E.
In order to adhere a polyester film such as T film to a steel plate, it is usually done by special surface treatment, application of an adhesive or primer, or the use of a hot-melt type resin. However, the adhesiveness (adhesive force) between the polyester and the metal plate of the laminate obtained by the above method is not sufficient, and various methods have been proposed to improve this adhesiveness. For example, as an adhesive layer for thermally adhering a metal and a polyester coating layer, ■ A method of using an ionomer resin or an ethylene-methacrylic acid copolymer resin (Japanese Patent Application Laid-open No. 2003-220001-22 or 27), ■ A method of using an ethylene-vinyl acetate copolymer A method using a composition comprising a modified polyolefin resin and
It has been proposed to use a composition in which an ionomer or a modified polyolefin resin is blended with polyester.
しかしながら、上記提案方法■、■の方法では接着層に
使用される樹脂の熱安定性が低いためフィルム成形など
の段階でいわゆるフィンシーアイを生起しやすく著しい
場合には茶褐色に変色したゲルを生じ外観を著しく低下
させ又それらの樹脂は融点が低いため積層体の2次加工
などで積層体に荊が加えられた場合に被覆層と金属基材
の接着力が低下するという問題点があった。又■の方法
では1次加工の際の接着力低下という問題はないものの
接着層の組成物をフィルム成形する際にポリエステルの
融点にあわせて通常200 ”C以上の高温で成形しな
ければならず、その結果組成物に含まれるアイオノマー
で変性ポリオレフィンが熱劣化しフィンシーアイを生じ
外観を著しく低下させるという問題があった。However, in the above proposed methods ① and ②, the resin used for the adhesive layer has low thermal stability, so it is easy to cause so-called fin sea eyes during the film forming process, etc. In severe cases, a gel with a brownish color may be formed, resulting in the appearance of the resin. Furthermore, since these resins have a low melting point, there is a problem in that when a peg is added to a laminate during secondary processing of the laminate, the adhesive strength between the coating layer and the metal base material decreases. In addition, although method (2) does not have the problem of reduced adhesive strength during primary processing, when forming the composition of the adhesive layer into a film, it must be formed at a high temperature, usually 200"C or higher, in accordance with the melting point of polyester. As a result, there was a problem in that the polyolefin modified by the ionomer contained in the composition was thermally degraded, causing fin sea eyes and significantly deteriorating the appearance.
本発明者らは上述のような問題に鑑み前記の用途に好適
な、とくに具体的−には鏡面光沢に優成や組成を特定の
範囲とすることによりその目的を達成し本発明を完成し
た。In view of the above-mentioned problems, the inventors of the present invention have achieved the object and completed the present invention by making a material suitable for the above-mentioned use, specifically, having a specific range of specular gloss and composition. .
すなわち、本発明の要旨は、ポリエチレンテレフタレー
ト層とポリオレフィン層とからなる積層体であって、ポ
リエチレンテレフタレート層は表面光沢度が100%以
上で、厚さが70〜200μとされており、ポリオレフ
ィン層は前記ポリエチレンテレフタレート層に面した側
とは反対側の表面が不飽和カルボン酸又はその無水物で
変性された変性ポリオレフィン又は該変性ポリオレフィ
ンを含有するポリオレフィン組成物からなる厚さ0.5
〜25μの接着層とされていることを特徴とする積層体
に存する。That is, the gist of the present invention is a laminate consisting of a polyethylene terephthalate layer and a polyolefin layer, in which the polyethylene terephthalate layer has a surface gloss of 100% or more and a thickness of 70 to 200μ, and the polyolefin layer has a The surface opposite to the side facing the polyethylene terephthalate layer is made of a modified polyolefin modified with an unsaturated carboxylic acid or its anhydride, or a polyolefin composition containing the modified polyolefin, and has a thickness of 0.5
The laminate is characterized by having an adhesive layer of ~25μ.
以下、本発明につきさらに詳細に説明する。The present invention will be explained in more detail below.
本発明で用いられるポリエチレンテレフタレートフィル
ムはその表面光沢がASTM D−夕23の方法で測定
されたクロス値が100%以上好ましくは710%以上
であり、その厚みが70μ〜200μの範囲である。The polyethylene terephthalate film used in the present invention has a surface gloss with a cross value of 100% or more, preferably 710% or more, as measured by the method of ASTM D-23, and a thickness in the range of 70μ to 200μ.
クロス値が100%以下では積層体に対して充分な鏡面
光沢を付与することができない。また、厚みが70μ以
下では被覆層が基材の凹凸を拾ってしまいポリエステル
フィルムの’F4である平滑性が出せず又光沢の深みが
出せない等の問題があり、また、取扱いの際にしわが入
り易いといった問題がある。、200μ以上ではフィル
ムが厚すぎて積層体を絞り加工するなどの二次加工を行
なう際にいろいろな問題が出てくる。If the cross value is less than 100%, sufficient specular gloss cannot be imparted to the laminate. In addition, if the thickness is less than 70 μm, the coating layer picks up the irregularities of the base material, resulting in problems such as not being able to achieve the smoothness that is F4 of polyester film, and not being able to achieve the depth of gloss. There is a problem with ease of access. , 200 μm or more, the film is too thick and various problems arise when performing secondary processing such as drawing of the laminate.
該ポリエチレンテレフタレートフィルムは二軸延伸フィ
ルムであることが、表面光沢、強度等の点から好ましい
。The polyethylene terephthalate film is preferably a biaxially stretched film from the viewpoint of surface gloss, strength, etc.
該ポリエチレンテレフタレート(以下、 PETと略称
する。)とは、テレフタール酸およびエチレングリコー
ルからなるホモポリマーおよびテレフタール酸、エチレ
ングリコールにさらに第三成分を共重合させたコポリマ
ーの両者を意味する。このようなコポリマーは公知であ
り、第三成分としては通常、イソフタール酸、ナフタレ
ンジカルボン酸などの芳香族ジカルボン酸、p −ヒ)
”ロキシ安息香酸などのオキシカルボン酸、プロピレン
グリコール、テトラメチレングリコール、ネオペンチル
クリコール’l−ト(7)フルキレングリコール、ポリ
エチレングリコールなどのポリアルキレングリコール等
が用いられる。The polyethylene terephthalate (hereinafter abbreviated as PET) refers to both a homopolymer consisting of terephthalic acid and ethylene glycol and a copolymer obtained by copolymerizing terephthalic acid and ethylene glycol with a third component. Such copolymers are known and the third component is usually an aromatic dicarboxylic acid such as isophthalic acid, naphthalene dicarboxylic acid,
Oxycarboxylic acids such as roxybenzoic acid, polyalkylene glycols such as propylene glycol, tetramethylene glycol, neopentyl glycol'l-(7)fulkylene glycol, and polyethylene glycol are used.
コポリマー中の第三成分の比率は通常、/オモル係以下
である。The proportion of the third component in the copolymer is usually less than /omol.
本発明の積層体は、PET層とポリオレフィン層からな
る厚みが23’0μ以下の多層フィルムであって一方の
面が上記PETフィルムであり、その反対の面に不飽和
カルボン酸又はその無水物で変性された変性ポリオレフ
ィンを含有する厚さ0.5〜.2!μの接着層を有する
少なくとも二層以上のポリオレフィンフィルムからなる
。その接着層により塗装鋼板の塗装面のうえに熱ラミネ
ートされて用いられる。The laminate of the present invention is a multilayer film consisting of a PET layer and a polyolefin layer and having a thickness of 23'0μ or less, one side of which is the above-mentioned PET film, and the other side of which is an unsaturated carboxylic acid or its anhydride. Thickness 0.5 to .5 containing modified polyolefin. 2! It consists of at least two or more layers of polyolefin film having an adhesive layer of μ. It is used by being thermally laminated onto the painted surface of a painted steel plate using the adhesive layer.
積層体のヘーズ値ばASTM D−〆003 の方法
で測定された値が30%以下であるのが好ましく、30
%より高くなると塗装鋼板の塗面の色調が変化してしま
い好ましくない。It is preferable that the haze value of the laminate is 30% or less, as measured by the method of ASTM D-〆003.
If it is higher than %, the color tone of the painted surface of the painted steel sheet will change, which is not preferable.
ヘーズ値が30係以下となる様にするためには積層体を
構成するPET以下のポリオレフィン(変性ポリオレフ
ィンの原料も含め)γ樹脂がこの様なヘーズを与える様
な材料でちる必要がある。In order to have a haze value of 30 coefficients or less, the polyolefin (including the raw material of the modified polyolefin) γ resin, which is lower than PET and which constitutes the laminate, needs to be made of a material that provides such a haze.
その様な材料の例としては、低密度ポリエチレン、中密
度ポリエチレンエチレン−αオレフイン共重合体、゛エ
チレンー酢酸ビニル共重合体エチレン−(メタ)アクリ
ル酸共重合体、エチレン(メタ)アクリル酸エステル共
重合体ポリプロピレン、プロピレン−αオレフインラン
ダム共重合体などが挙げられる。Examples of such materials include low density polyethylene, medium density polyethylene ethylene-alpha olefin copolymer, ethylene-vinyl acetate copolymer ethylene-(meth)acrylic acid copolymer, and ethylene (meth)acrylic acid ester copolymer. Examples include polymer polypropylene, propylene-α olefin random copolymer, and the like.
一方低いヘーズ値を与えるのに不適当な材料としては高
密度ポリエチレン(とくに高分子量のもの)、ポリプロ
ピレンブロック共重合体、多量の無機物が充填されたフ
ィラー強化ポリオレフィンなどが挙げられる。On the other hand, materials unsuitable for providing low haze values include high-density polyethylene (especially of high molecular weight), polypropylene block copolymers, and filler-reinforced polyolefins filled with large amounts of inorganic materials.
積層体の厚みは2.fOμ以下である必要があり250
μを越えると前述と同様二次加工性等に問題が出てくる
。The thickness of the laminate is 2. Must be less than fOμ250
When μ is exceeded, problems arise in secondary workability, etc., as described above.
積層体の接着層を構成する変性ポリオレフィンはポリオ
レフィン樹脂に不飽和カルボン酸又はその無水物をグラ
フト反応させることにより得られる。該ポリオレフィン
樹脂としては上記したポリオレフィン樹脂の中から選ば
れたものであれば、特に制約はないが、特に鋼板に対す
る接着性を良くするには、接着層がエチレン−αオレフ
ィン共重合体を、0.7〜3重量%の不飽和カルボン酸
で変性した変性ポリオン24フ5〜25重量係と融点が
100℃以上のポリオレフイン樹脂25〜j重量%を含
むポリオレフィン組成物であることが好ましい。The modified polyolefin constituting the adhesive layer of the laminate can be obtained by subjecting a polyolefin resin to a graft reaction with an unsaturated carboxylic acid or its anhydride. There are no particular restrictions on the polyolefin resin as long as it is selected from the polyolefin resins listed above. The polyolefin composition preferably contains 5-25% by weight of a modified polyion 24 modified with an unsaturated carboxylic acid in an amount of 7-3% by weight and 25-j% by weight of a polyolefin resin having a melting point of 100° C. or higher.
上記したエチレン−αオレフィン共重合体としては、エ
チレンを主体にプロピレン、ブテン−/、ヘキセン−1
1オクテン−/、≠−メチルベンチルーフなどのα−オ
レフィンが共重合されたもので一般的にはその密度が0
.91% Oji’/7以下のものを言い本発明ではと
くに密度がθ、93ot/crd以下のもの更に好まし
くは0り2sy/cr/I以下のものが好適に用いられ
る。The above-mentioned ethylene-α-olefin copolymer mainly contains ethylene, propylene, butene-/, hexene-1
It is a copolymer of α-olefins such as 1-octene-/, ≠-methyl bench roof, and generally has a density of 0.
.. In the present invention, a material having a density of 93 ot/crd or less, more preferably 02 sy/cr/I or less is preferably used in the present invention.
上記不飽和カルボン酸またはその無水物としては、アク
リル酸、メタクリル酸、マレイン酸、無水マレイン酸、
シトラコン酸、無水シトラコン酸、イタコン酸、無水イ
タコン酸などが挙げられ、さらに不飽和カルボン酸また
はその無水物の誘導体としては、例えばモノエポキシ化
合物と上記酸とのエステル化物、分子内にこれら酸と反
応し得る基を有する重合体と酸の反応生成物などが挙げ
られる。特に無水マレイン酸が好適に用いられる。Examples of the unsaturated carboxylic acid or its anhydride include acrylic acid, methacrylic acid, maleic acid, maleic anhydride,
Examples include citraconic acid, citraconic anhydride, itaconic acid, itaconic anhydride, etc. Furthermore, examples of unsaturated carboxylic acids or derivatives of their anhydrides include esterification products of monoepoxy compounds and the above acids, and compounds containing these acids in the molecule. Examples include reaction products of a polymer having a reactive group and an acid. Maleic anhydride is particularly preferably used.
上記エチレン−αオレフィン共重合体とグラフト反応を
生起させる方法としては溶液法またはスラリー法であっ
てもよいが、経済的には溶融混線法であることが好まし
い。溶融混線法による場合には、常法に従い原料エチレ
ン−αオレフィン共重合体の粉末またはペレットに不飽
和カルボン酸またはその無水物及び有機過酸化物、アゾ
ビス化合物のようなラジカル反応開始剤を所定の配合比
でヘンシエルミキサー等でトライブレンドするか、もし
くは有機溶媒に不飽和カルボン酸またはその無水物およ
び開始剤を溶解シ、エチレン−αオレフィン共重合体の
粉末捷た゛はペレットに噴霧し、ヘンシエルミキサー等
でブレンドする。この配合したエチレンαオレフィン共
重合体の粉末もしく(はペレットを系内を窒素ガス直換
された混線機、例えばバンバリーミキサ−、ダブルスク
リユーミキサー等に投入し、温度720〜300℃、時
間0,7〜30分で溶融混練することにより上記した変
性ポリオレフィンが得られる。上記変性ポリオレフィン
にグラフトされている不飽和カルボン酸またはその無水
物の量はエチレン−αオレフィン共重合体に対し、通常
0.7− 夕重量%、好ましくば0.7〜3重量%の範
囲である。The method for causing the graft reaction with the ethylene-α olefin copolymer may be a solution method or a slurry method, but from an economic standpoint, a melt mixing method is preferable. In the case of the melt mixing method, an unsaturated carboxylic acid or its anhydride and a radical reaction initiator such as an organic peroxide or an azobis compound are added to the raw material ethylene-α-olefin copolymer powder or pellets according to a conventional method. Either by tri-blending using a Henschel mixer or the like, or by dissolving an unsaturated carboxylic acid or its anhydride and an initiator in an organic solvent, the powdered ethylene-α-olefin copolymer is sprayed onto pellets, and mixed with Henschel. Blend using a shell mixer etc. The powder or pellets of the blended ethylene α-olefin copolymer is put into a mixing machine whose system is directly exchanged with nitrogen gas, such as a Banbury mixer, a double screw mixer, etc., at a temperature of 720 to 300°C for a period of time. The above-mentioned modified polyolefin is obtained by melt-kneading for 0.7 to 30 minutes.The amount of the unsaturated carboxylic acid or its anhydride grafted to the above-mentioned modified polyolefin is usually in the range of ethylene-α-olefin copolymer. 0.7-% by weight, preferably in the range 0.7-3% by weight.
上記不飽和カルボン酸又はその無水物の変性量が下限未
満では金属基材との接着性が不十分であり、また上限を
越えた場合には接着力を効果的に打力できないばかりか
グラフトされない不飽和ガルポン酸又はその無水物成分
が多くなり却って接着力が低下するという問題点がある
。If the modified amount of the unsaturated carboxylic acid or its anhydride is less than the lower limit, the adhesion to the metal substrate will be insufficient, and if it exceeds the upper limit, not only will the adhesive force not be effectively applied, but grafting will not occur. There is a problem that as the amount of unsaturated galponic acid or its anhydride component increases, the adhesive strength actually decreases.
また開始剤の量はエチレン−αオレフィン共重合体に対
し0.7重量%以下、好ましくは0.007〜0.0j
重量係の範囲である。上記開始剤として使用される有機
過酸化物としては、ベンゾイルパーオキサイド、アセチ
ルパーオキサイド、ジ−t−ブチルパーオキサイド、1
−ブチルパーオキシラウレ−1・、ジクミルパーオキサ
イド、α、α′−ビスーt−プチルバーオキン−p−ジ
イソプロピルベンゼン、2.!−ジメチルー、2.、j
−ジ−t−ブチルパーオキシヘキサン、!、j−ジーt
−ブチルパーオキシヘキシル、t−ブチルパーオキシベ
ンゾエート、。−ブチル−g、tI−−ビス−t−ブチ
ルパーオキシバレート、オクタノイルパーオキサイド、
p−メンタンヒドロパーオキサイド等をあげることがで
き、捷だアゾビス化合物としては、アゾビスインフチロ
ニトリル、コ2.2′−アゾビス(,2,4t、弘−ト
リスメチルバレロニトリル)、、2’、、2’−アゾビ
ス(2−7クロプロビルプロピオニトリル)ナトがあげ
られる。Further, the amount of the initiator is 0.7% by weight or less, preferably 0.007 to 0.0j based on the ethylene-α olefin copolymer.
This is within the weight range. The organic peroxides used as the initiator include benzoyl peroxide, acetyl peroxide, di-t-butyl peroxide,
-butyl peroxylaure-1., dicumyl peroxide, α, α'-bis-t-butylveroquine-p-diisopropylbenzene, 2. ! -dimethyl-, 2. ,j
-di-t-butylperoxyhexane,! , j-gee t
-butylperoxyhexyl, t-butylperoxybenzoate. -butyl-g, tI--bis-t-butyl peroxyvalate, octanoyl peroxide,
Examples include p-menthane hydroperoxide, and examples of the azobis compounds include azobisinftyronitrile, co-2,2'-azobis(,2,4t, Hiro-trismethylvaleronitrile), and 2' , 2'-azobis(2-7 cloprobyl propionitrile) nato.
本発明における接着層としては上記したエチレン−αオ
レフィン共重合体の変性体に対し、融点が100°C以
上のポリオレフィン樹脂を配合した組成物が好適に使用
される。As the adhesive layer in the present invention, a composition in which a polyolefin resin having a melting point of 100° C. or higher is blended with the modified ethylene-α olefin copolymer described above is preferably used.
ここでポリオレフィン樹脂の融点は100°C以上であ
ることが好ましくそれ以下では一般に低い融点のポリオ
レフィン樹脂fd熱安定性が悪いために前述の様なゲル
、フィッシュアイによる外観性の低下を引き起こす他、
最終的に得られる積層体はプレス加工層の表面洗浄など
のために加圧熱水処理をされることがあるがかかる処理
に対する接着力の酬久性が劣るなどの問題がある。Here, it is preferable that the melting point of the polyolefin resin is 100°C or higher.If the melting point is lower than 100°C, the polyolefin resin fd, which has a generally low melting point, has poor thermal stability, which may cause deterioration in appearance due to gels and fish eyes as described above.
The finally obtained laminate is sometimes treated with pressurized hot water to clean the surface of the pressed layer, but there are problems such as poor adhesive strength against such treatment.
上記ポリオレフィン樹脂としては、低密度ポリエチレン
、高密度ポリエチレン、線状低密度ポリエチレン、ポリ
プロピレン、エチレン−プロピレン共重合体、エチレン
−ブテン−/共電−]−2−
合体等のポリオレフィンが好適に使用される。As the polyolefin resin, polyolefins such as low-density polyethylene, high-density polyethylene, linear low-density polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-butene/kyoden-]-2-combination, etc. are preferably used. Ru.
かかるポリオレフィン樹脂と配合された変性ポリオl/
フィン組成物から形成される接着層においては、変性ポ
リオレフィンとポリオレフィン樹脂の配合比がj:P、
を乃至9.!; : s゛の間でありかつ接着層の厚み
が0.!rμm2jμ好ましくは/μ〜20μ更に好捷
しりil″i!μ〜〆lμである場合においてとくに被
覆層と金属基材との接着が強固な積層体となる。このう
ち接着層の厚みが下限以下であると実質的に厚みの制御
が困難で実用的ではない。Modified polyol blended with such polyolefin resin/
In the adhesive layer formed from the fin composition, the blending ratio of modified polyolefin and polyolefin resin is j:P,
to 9. ! ; : between s゛ and the thickness of the adhesive layer is 0. ! When rμm2jμ is preferably /μ~20μ and more preferably il''i!μ~〆lμ, a laminate with particularly strong adhesion between the coating layer and the metal base material is obtained.Among these, when the thickness of the adhesive layer is below the lower limit This makes it difficult to control the thickness and is not practical.
又変性ポリオレフィン組成物中の変性ポリオレフィンの
配合比が5%以下では金属暴利に対する接着が得られな
い。強固な接着を得るための要点は上記範囲にある組成
物からなる接着層が上記厚みの上限以下に制御されてい
ることであり上記厚みより厚いと一般に接着層の厚みは
厚い方が接着性が良いという従来の認識とは異り却って
接着性が低下し、又変性ポリオレフィン組成物中の変性
ポリオレフィン配合比がタタ係以上のものは接着層の厚
みが比較的薄いところから厚いところまで安定した接着
力が出せるもののその接着力は不充分なものとなる。Further, if the blending ratio of the modified polyolefin in the modified polyolefin composition is less than 5%, adhesion to metal profiteers cannot be obtained. The key to obtaining strong adhesion is that the thickness of the adhesive layer made of the composition within the above range is controlled to be below the upper limit of the above thickness. Contrary to the conventional perception that the adhesion is good, on the contrary, the adhesiveness decreases, and when the modified polyolefin composition in the modified polyolefin composition has a ratio of TATA or higher, the adhesion is stable from relatively thin to thick adhesive layers. Although it can produce force, its adhesive strength is insufficient.
なお、本発・明でいう上記のポリオレフィン樹脂の融点
は示差熱分析によって吸熱ピークから求められるもので
ある。該樹脂が2種以上の混合物からなる場合で、吸熱
ピークが多数存在する場合には、主成分に起因する吸熱
ピークをもって、該樹脂の融点とするものである。The melting point of the polyolefin resin referred to in the present invention is determined from the endothermic peak by differential thermal analysis. When the resin is a mixture of two or more types and there are many endothermic peaks, the endothermic peak resulting from the main component is taken as the melting point of the resin.
また接着層に用いられる樹脂はフィルム成形に際してノ
イッシュアイやゲルを生じない様熱に対して安定なもの
である必要があり前述の様に従来知られているアイオノ
マー樹脂やエチ1/ンー酢酸ビニル共重合体、エチレン
−メタクリル酸共重合体等の共重合体はこの要件を満た
さない。In addition, the resin used for the adhesive layer must be stable against heat so as not to cause noisy eyes or gel during film molding. Polymers and copolymers such as ethylene-methacrylic acid copolymers do not meet this requirement.
上述した様な変性ポリオレフィン組成物はそれだけでも
相応の熱安定性のあるものであるが抗酸化剤などの添加
により安定化されていると更に好ましくその程度は后述
する条件で測定された酸化反応時間(0RT)が/分以
上更に好ましくは1分以上となる様に安定化されるのが
良い。Although the above-mentioned modified polyolefin composition has a certain degree of thermal stability on its own, it is more preferable that it is stabilized by the addition of an antioxidant, etc. The degree of stabilization is determined by the oxidation reaction measured under the conditions described below. It is preferable that the time (0RT) be stabilized to be at least 1 minute, more preferably at least 1 minute.
ここで言うORTとは示差走査熱量計([)SC)で測
定されるものでありその条件及び定義は以下の通りであ
る。The ORT referred to here is measured with a differential scanning calorimeter ([)SC), and its conditions and definitions are as follows.
・試 料・・・・・・原料樹脂をプレス成形することに
よりo、s欄±0.7胴のシー1、を作りそこから5士
/、yng切り出したものを試料とする。・Sample: By press-molding the raw material resin, a sheet 1 having a body of ±0.7 in the o and s columns is made, and a 5 mm/yng cut out from it is used as a sample.
自適気量・・・・・ザンプルセルに/±0./ cc
/ mit+ (7)割りおいて空気を流通させる。Self-appropriate energy...Sample cell/±0. / cc
/ mit+ (7) Divide and let air circulate.
・昇 温・・・・・常温から2 J−、,1′’Cまで
<’ 0 ′c/ ynrnで昇温する。・Temperature increase: Increase the temperature from room temperature to 2 J-, 1''C at <'0'c/ynrn.
・OR,Tの定義・昇温完了后からチャート玉、に酸化
反応に伴う発熱のサーモ
グラムのピークが現われるま
での時間。・Definition of OR, T ・The time from the completion of temperature rise until the peak of the thermogram of the heat generated by the oxidation reaction appears on the chart ball.
この様に変性ポリオレフィン樹脂を安定させるために配
合される添加剤は公知のいずれのものでも、よいが一般
的にはフェノール系のラジカル補促剤とチオエーテル系
やホスファイト系などのパーオキサイド分解剤を併用す
るのが効果的である。Any known additives may be used to stabilize the modified polyolefin resin, but generally, phenol-based radical promoters and peroxide decomposers such as thioether-based and phosphite-based additives are used. It is effective to use them together.
該フェノール系のラジカル補促剤としては、たとえば、
!、乙−ジシー三フ゛チル−t−メチルフェノール、2
.≠−ジメチルー6−第三ブチルフェノール、3−第三
ブチル−グーヒドロキシアニソ゛−ル、2.乙−ジオク
タデンル−p−クレソ゛−ル1. 、z、tx −シ、
I fル−g−インボニルフェノール
n−オクタデシル−β−(φ′ーハイドロオキシー 3
:s’ −ジ−第三ブチルフェノール)フロビオネー
ト、スチレン化フェノール、!,クージメチルー6ーα
ーメチルシクロへキシルフェノール、g,p’−フ゛テ
リデンービス(3−メチル−乙− 第三ブチルフェノー
ル) 、 //.、F’−メチレン−ビス(2,乙−
ジー第三)゛チルフェノールーメチレンービス(6−第
ミブテルーpークレン゛−ル)、!,2′ −メチレ
ン−ビス(乙−第三プテルーグーエチルフエノール)、
アルキル化ビスフェノール、2+乙−ビス(2′−ハイ
ドロキシ−3’−m三ブチルータ′−メチルベンジル)
−’l=メfルフェノール、トリス( 2 − メチル
−≠ーハイドロオキシーJ“−第三ブチルフェニル)ブ
タン、テトラキス−〔メチレン−(3タージー第三フチ
ルー≠−ハイドロオキンーハイトロシンナメート)〕メ
タン、ハイドロキノン−モノベンジルエーテル、4,g
’−チオビス(6−第三ブチル−m−り、レゾール)、
21.2′ −チオビス(4t−メチル−乙−第三ブ
チルフェノール)、ビス(、2−ハイドロオキシ−3,
j−ジー第三ブチルフェニル)サルファイド、 2.
2’ −メチレンビス(4L−メチル−乙−α−メチ
ルシクロヘキシルフェノール)、/,3,!ートリメチ
ルー2、≠,6−トリス(3,タージ−第三ブチル−弘
−ハイトロオキシベンジル)ベンゼン、コ,弘ービス(
4t−−ハイドロオキシ−3.r−シーta三フチルフ
ェノキシ)−6ー(+1−オクチルチオ)−/,3,、
5′−トリアジン、乙−(≠ーハイ ドイルオキシー3
.!−ジー第三ブチルアニリノ)−2,グービス(n−
オクチルチオ)−/、3.!−トリアジン、(弘−ハイ
ドロオキシー3j−ジー第三ブチルベンジル)−ジオク
タデシルリン酸エステル、リン−アルキル化フェノール
縮合体、テトラキス〔メチレン−3−(3,j−ジー第
三ブチル−グーヒドロキシフェニル)プロピオネートコ
メタン等があげられる。Examples of the phenolic radical promoter include:
! , O-dicytriphytyl-t-methylphenol, 2
.. ≠-dimethyl-6-tert-butylphenol, 3-tert-butyl-hydroxyanisole, 2. O-Dioctadenru-p-Cresol 1. ,z,tx-shi,
If Le-g-inbonylphenol n-octadecyl-β-(φ'-hydroxy 3
:s'-di-tert-butylphenol) flobionate, styrenated phenol,! , Kudimethyl-6-α
-Methylcyclohexylphenol, g,p'-phyteridene-bis(3-methyl-tert-butylphenol), //. , F'-methylene-bis(2, O-
3rd) methylphenol-methylene-bis (6-thylphenol-methylene-bis),! , 2'-methylene-bis (O-tertiary pterugoethylphenol),
Alkylated bisphenol, 2+O-bis(2'-hydroxy-3'-mtributylruta'-methylbenzyl)
-'l=Meflphenol, tris(2-methyl-≠-hydroxy-J"-tert-butylphenyl)butane, tetrakis-[methylene-(3-tert-tert-phthyl≠-hydroquine-hytrocinnamate) ]Methane, hydroquinone monobenzyl ether, 4, g
'-thiobis(6-tert-butyl-m-ri, resol),
21.2'-thiobis(4t-methyl-ot-tert-butylphenol), bis(,2-hydroxy-3,
j-di-tert-butylphenyl) sulfide, 2.
2'-methylenebis(4L-methyl-ot-α-methylcyclohexylphenol), /,3,! -trimethyl-2,≠,6-tris(3,t-tert-butyl-hiro-hytrooxybenzyl)benzene, co,hiro-bis(
4t--hydroxy-3. r-theta triphthylphenoxy)-6-(+1-octylthio)-/,3,,
5′-triazine, Otsu-(≠-high doyloxy-3
.. ! -tert-butylanilino)-2, goobis(n-
octylthio)-/, 3. ! -triazine, (Hiro-hydroxy-3j-di-tert-butylbenzyl)-dioctadecyl phosphate, phosphorus-alkylated phenol condensate, tetrakis[methylene-3-(3,j-di-tert-butyl-guhydroxyphenyl) ) propionate comethane, etc.
一方、パーオキサイド分解剤としてはジラウリルチオジ
プロピオネート、ジラウリルチオジプロピオネート、ス
テアリルφラウリルチオジプロピオネート、ジラウリル
チオジイソブチレート、ジステアリル・エチリデンジチ
オジグリコレート、ジ−β−ナフチル・エチリデンジチ
オジグリコレート、トリフェニルホスファイト、トリス
ノニルフェニルホスファイト、ジフェニルデシルホスフ
ァイト、フエニルジデシルホスファイト、トリデシルホ
スファイト、トリラウリルトリチオホスファイト、トリ
オクタデシルホスファイト、サイクリックネオペンタン
テトライルビス(オクタデシルホスファイト)、トリス
−(22μmジー第3ブチルフエニル)ホスファイト、
p、+’−ビフェニレンジホスフィン酸テトラキス(2
,4t−ジー第3ブチルフエニル)、ミ
メルカプトベンゾチアゾール、メルカプトベンゾチアゾ
ール、エチル・フエニルジチオカルバミン酸亜鉛、ドデ
シルメルカプタン、チオビス(β−ナフトール)、チオ
ビス(N−フェニル−β−ナフチルアミン)、フェノチ
アジン、トリアクリルホスフィン、弘、μ′−チオビス
(3−メチル−6−第3−ブチルフェノール)、テトラ
メチルチウラムダイサルファイド等が挙げられる。On the other hand, peroxide decomposers include dilauryl thiodipropionate, dilauryl thiodipropionate, stearyl φ lauryl thiodipropionate, dilauryl thiodiisobutyrate, distearyl ethylidene dithiodiglycolate, di-β- Naphthyl ethylidene dithiodiglycolate, triphenyl phosphite, trisnonylphenyl phosphite, diphenyldecyl phosphite, phenyldidecyl phosphite, tridecyl phosphite, trilauryl trithiophosphite, triotadecyl phosphite, cyclic neo Pentanetetryrubis(octadecyl phosphite), tris-(22 μm di-tert-butylphenyl) phosphite,
p, +'-biphenylene diphosphinic acid tetrakis (2
, 4t-di-tert-butylphenyl), mimercaptobenzothiazole, mercaptobenzothiazole, zinc ethyl phenyl dithiocarbamate, dodecyl mercaptan, thiobis(β-naphthol), thiobis(N-phenyl-β-naphthylamine), phenothiazine, tri- Examples include acrylphosphine, Hiroshi, μ'-thiobis(3-methyl-6-tert-butylphenol), and tetramethylthiuram disulfide.
該添加剤の添加量は上述の要件が満たされる限り制約は
ないが添加量があまり多過ぎるとその分の効果が出ない
ばかりか添加剤のブリードなどにより接着性に対し悪影
響を及ぼすことがあるので注意が必要でありふつうは樹
脂に対して100ppm〜1100OOppの間で添加
される。There are no restrictions on the amount of the additive added as long as the above requirements are met, but if the amount added is too large, not only will the effect not be achieved, but the additive may bleed, which may adversely affect adhesive properties. Therefore, care must be taken, and it is usually added between 100 ppm and 1100 OOpp based on the resin.
本発明の積層体は、上記したPET層と接着層を両側面
に含む厚さ230μ以下のフィルムからなり、該接着層
を介して塗装鋼板の塗装面上に積層される。このフィル
ムのPETi以下のポリオレフィン層が接着層と未変性
ポリオレフィンからなる層とを含む多層フィルムとなる
場合はその多層フィルムの成形法は公知のいずれの方法
でもよく例えば所定厚みの未変性ポリオレフィンフィル
ムの上に前述の様な変性ホリオレフィン組成物を押出し
ラミネートする方法や共押出し法により一括して多層フ
ィルムを成形する方法などが挙げられる。The laminate of the present invention is composed of a film having a thickness of 230 μm or less that includes the above-mentioned PET layer and adhesive layer on both sides, and is laminated on the painted surface of a painted steel plate via the adhesive layer. When the polyolefin layer of PETi or less of this film becomes a multilayer film including an adhesive layer and a layer made of unmodified polyolefin, the multilayer film may be formed by any known method. Examples include a method of extrusion laminating the modified polyolefin composition as described above, and a method of forming a multilayer film all at once by coextrusion method.
また多層フィルムとなる場合の未変性ポリオレフィン層
に対して接着層に対してもそうした様に熱安定剤などの
添加剤を配合することができる。Further, in the case of forming a multilayer film, additives such as a heat stabilizer can be added to the adhesive layer as well as the unmodified polyolefin layer.
ポリオレフィン系フィルムとポリエステルフィルムを積
層させる方法は公知のいかなる方法でも採用できるが一
般的な方法としてはポリオレフイン系フィルムにコロナ
処理を施したのちドライラミネート法によりポリエステ
ルフィルムと積層させる方法が採用される。上記コロナ
処理量としてはポリオレフィン系フィルムの接着面の濡
れ張力がグ0〜s o dyne/Cmの範囲となるよ
うにするのが良い。Any known method can be used to laminate a polyolefin film and a polyester film, but a common method is to apply corona treatment to a polyolefin film and then laminate it with a polyester film using a dry lamination method. The amount of corona treatment is preferably such that the wetting tension of the adhesive surface of the polyolefin film falls within the range of 0 to so dyne/Cm.
また、ラミネートする際にアンカコート剤として、ポリ
ウレタン系、アルキルチタネート系、ポリエチレンイミ
ン系、インシアネート系等の公知のアンカコート剤を用
いるのが好ましい。Further, when laminating, it is preferable to use a known anchor coating agent such as a polyurethane type, an alkyl titanate type, a polyethyleneimine type, or an incyanate type as an anchor coat agent.
また本発明では積層体に意匠性を付与すべく例えばポリ
エステルフィルムに所望の模様の裏印刷を予め施してお
くことも可能である。Further, in the present invention, it is also possible to print a desired pattern on the back side of the polyester film in advance, for example, in order to impart design properties to the laminate.
上記のようにして得られた積層体は、上記した接着層を
介して塗装鋼板に熱ラミネートされる。The laminate obtained as described above is thermally laminated to a painted steel plate via the adhesive layer described above.
塗装鋼板の塗面の種類については上述した接着層に対し
て接着性がある限りとくに限定はないが一般的にはポリ
エステル系、エポキシ系、アクリル系、ポリウレタン系
などの塗面が好適に選択され、上述の接着層はこれらの
塗面に対し従来になかった様な強力な接着力を示す。反
対に塩化ビニル系の塗面などは上記接着層に対し接着性
を示さないばかりか熱ラミネートの熱処理の際に塩化ビ
ニルから熱分解ガスが発生する等の問題点があり不適当
である。The type of coated surface of the painted steel sheet is not particularly limited as long as it has adhesive properties to the adhesive layer described above, but generally polyester-based, epoxy-based, acrylic-based, polyurethane-based, etc. coated surfaces are suitably selected. , the above-mentioned adhesive layer exhibits unprecedented strong adhesion to these painted surfaces. On the other hand, vinyl chloride-based coated surfaces are not suitable because they not only do not exhibit adhesion to the adhesive layer, but also have problems such as generation of thermal decomposition gas from the vinyl chloride during heat treatment for thermal lamination.
熱ラミネートの方法は公知のいずれのものでも良く例え
ば熱プレスによる方法、予熱された金属基材にロールで
圧着させる方法などが挙げられるが、とくに強固な接着
を得るには本発明者らが特開昭g/−29//30で開
示した方法すなわちラミネートされるべきフィルムと金
属基材とを積層させた后接着層の融点以上に加熱し直后
に急冷する方法が採用できる。The heat lamination method may be any known method, such as a heat press method or a method of pressing onto a preheated metal substrate with a roll, but the present inventors have developed a special method to obtain particularly strong adhesion. It is possible to employ the method disclosed in Japanese Patent Application No. 1997-29931, ie, the method in which the film to be laminated and the metal base material are laminated together, then heated to a temperature higher than the melting point of the adhesive layer, and then rapidly cooled.
以下実施例により詳しく説明するが、本発明はその要旨
を越えない限り以下の実施例に限定されるものではない
。The present invention will be explained in more detail with reference to examples below, but the present invention is not limited to the following examples unless the gist thereof is exceeded.
実施例/〜7及び比較例/〜6
(1)変性ポリオレフィンの調製
O変性ポリオレフィンA/
密度0.11 t /c+y!メルトインデックス(M
I )=≠?/10分のエチレン−ブテン共重合体に対
し!000ppm の無水マレイン酸を混合し単軸型ス
クリーー押出機内で有機過酸化物を開始剤としてグラフ
ト反応をさせ調製した。Examples/~7 and Comparative Examples/~6 (1) Preparation of modified polyolefin O modified polyolefin A/ Density 0.11 t/c+y! Melt index (M
I)=≠? /10 minutes for ethylene-butene copolymer! 000 ppm of maleic anhydride was mixed and a graft reaction was carried out in a single-screw extruder using an organic peroxide as an initiator.
0 変性ポリオレフィンA2
密度0.92’?/ctd、MI=7 Y// 0分の
エチレン−ブテン共重体に対し/ !;00ppm
の無水マレイン酸を混合しA/と司様に調製した。0 Modified polyolefin A2 Density 0.92'? /ctd, MI=7 Y// for 0 min ethylene-butene copolymer/! ;00ppm
Maleic anhydride was mixed to prepare A/.
(2)接着層に供する変性ポリオレフィン組成物の調製
第1表に示す配合の組成物をバンバリーミキサ−を用い
て770℃で混練して調製した。(2) Preparation of modified polyolefin composition for adhesive layer A composition having the formulation shown in Table 1 was prepared by kneading it at 770°C using a Banbury mixer.
尚、表中の低密度ポリエチレン(LDPE)、線状低密
度ポリエチレン(LLDPE)、エチレン−酢酸ビニル
共重合体(EVA )とはそれぞれ以下の様な物性のも
のである。Note that low density polyethylene (LDPE), linear low density polyethylene (LLDPE), and ethylene-vinyl acetate copolymer (EVA) in the table each have the following physical properties.
LDPE: 密度=0.り229/crd、MI==
23−
3、jf/10分融点=/10℃
LLDPE :密度=0.930グ/7、M丁=/
O7710分、融点=/+26
℃
EVA :酢酸ビニル含量がl0%のエチレン−酢
酸ビニル共重合体
M I =3.j ?/ / 0分、融点−26℃
この様にして得られた組成物の酸化反応時間(ORT)
を第−表に示す。LDPE: Density=0. ri229/crd, MI==
23-3, jf/10 min Melting point =/10℃ LLDPE: Density = 0.930 g/7, M =/
O7710 min, melting point =/+26°C EVA: Ethylene-vinyl acetate copolymer with vinyl acetate content of 10% M I =3. j? / / 0 minutes, melting point -26°C Oxidation reaction time (ORT) of the composition obtained in this way
are shown in Table 1.
(3) 多層フィルムの成形
密度0.り2.2f/crd、MIが3.39710分
のLDPEに安定剤としてチバガイギー社製、イルガノ
ックス1010 (商品名)とイルガフオス76g(商
品名)を各0.03部配合した組成物の層と変性ポリオ
レフィンからなる層とを含む厚さよOμの二層フィルム
を/、tOoCで成膜した。この二層フィルムの接着層
と反対の面に表面張力がa 、2dyne/Crnとな
る様にコロナ処理を施したのちウレタン系の接着剤を用
いて表面光沢のクロス値が/μθ%厚さ50μの二軸延
伸PETフィルムとドライラミネートした。(3) Molding density of multilayer film 0. A layer of a composition containing 0.03 parts each of Irganox 1010 (trade name) and Irgafuos 76g (trade name) manufactured by Ciba Geigy as a stabilizer in LDPE with a temperature of 2.2 f/crd and an MI of 3.39710. A two-layer film with a thickness of 0μ and a layer made of modified polyolefin was formed at tOoC. After applying corona treatment to the surface opposite to the adhesive layer of this two-layer film so that the surface tension becomes a and 2 dyne/Crn, using a urethane adhesive, the surface gloss cross value is /μθ% and the thickness is 50μ. It was dry laminated with a biaxially stretched PET film.
(4) 金属基材とのラミネート
ポリエステル系の塗料で白色に塗装された厚さ0.lt
armの亜鉛メツキ鋼板を板温か200°Cになる様
に加熱し、その塗装面のうえに上述の様にして作成され
た多層フィルムをその接着層を塗料面に接してロール圧
着し、それを再度、2ど0°C雰囲気下30秒間熱処理
したのち水冷し積層体とした。(4) Laminated with a metal base material Painted white with a polyester paint with a thickness of 0. lt
The galvanized steel plate of the arm is heated to a plate temperature of 200°C, and the multilayer film created as described above is rolled onto the painted surface with the adhesive layer in contact with the painted surface. It was heat-treated again for 30 seconds in an atmosphere of 2-0°C, and then cooled with water to form a laminate.
(5)積層体の評価方法
O接着性
JIS−に47≠グに準じてエリクセン試験を行ない#
型ノツチでの浮上りについて以下のランクで評価した。(5) Evaluation method of laminate O Adhesiveness Conduct Erichsen test according to JIS-47≠g #
The floating in the mold notch was evaluated according to the following ranks.
ランク A 異常なし
B 若干浮上る
C明らかに浮上る
D 大きく浮上る
E 完全に剥離する
d 耐熱水性
上記の様にして得た試験片を潜水中3θ分処理し#型ノ
ツチの浮上りを上記ランクにて評価した。Rank A No abnormality B Slightly floats C Clearly floats D Large floats E Completely peels d Hot water resistance The test piece obtained as above was treated for 3θ while diving, and the #-shaped notch floated to the above rank. It was evaluated.
O外観
目視によりとくにフィルム中のフィッシーアイやゲルに
由来する表面の凹凸を少ない順に○△×として評価した
。The appearance of the film was visually inspected, and surface irregularities caused by fish eyes and gel in the film were rated as ○△x in descending order.
(6)積層体の評価結果 第2表に示す。(6) Evaluation results of laminate Shown in Table 2.
比較例−7
P幌Tフィルムとして表面光沢のクロス値がとg%のも
□のを用いた以外実施例−/ど同様に行なった。Comparative Example 7 The same procedure as in Examples 1 and 2 was carried out, except that the P hood T film having a surface gloss cross value of g% was used.
この場合の多層フィルムの見掛は上のヘーズ値は良好で
あったが塗装鋼板との積層体の表面光沢は不良であり周
囲の風景を該表面に映してみた像はぼやけたものとなっ
た。評価結果を表2に示す。In this case, the multilayer film had a good haze value, but the surface gloss of the laminate with the painted steel plate was poor, and the image of the surrounding scenery reflected on the surface was blurry. . The evaluation results are shown in Table 2.
比較例−g
PETフィルムとして表面光沢のクロス値が732%厚
みが♂μのものを用いた以外実施例−/と同様に行なっ
た。Comparative Example-g The same procedure as in Example-/ was carried out except that a PET film having a surface gloss cross value of 732% and a thickness of ♂μ was used.
この場合塗装鋼板との積層体の見掛は上の表面光沢は良
好であったが周囲の風景を該表面に映してみた像は深み
に欠は立体感に乏しいものであった。評価結果を表2に
示す。In this case, although the surface appearance of the laminate with the painted steel plate was good, the image of the surrounding scenery reflected on the surface lacked depth and lacked three-dimensionality. The evaluation results are shown in Table 2.
比較例−2
上述の多層フィルムの成形において密度0.922?/
m、 M Iが3.5グ/10武DPEのかわりに密度
ory s3? / cr/l、M Iが0.0527
10分の)IDPEを使用し、塗装鋼板としてポリエス
テル系のレンガ色の塗色を施したものを使用した以外実
施例−fと同様に行なった。Comparative Example-2 Density 0.922 in molding the above multilayer film? /
m, M I is density ory s3 instead of 3.5g/10bu DPE? / cr/l, M I is 0.0527
The same procedure as Example f was carried out except that IDPE (10 minutes) was used and a polyester-based brick-colored painted steel plate was used as the painted steel plate.
この場合、多層フィルムのヘーズ値が著しく不良であり
塗装鋼板に施された鮮やかなレンガ色が積層体において
はくすんだレンガ色となっ一2〒−
てしまった。評価結果を表2に示す。In this case, the haze value of the multilayer film was extremely poor, and the bright brick color applied to the painted steel plate turned into a dull brick color in the laminate. The evaluation results are shown in Table 2.
第2表
−28=
第−表
〔発明の効果〕
本発明の積層体は塗装鋼板等に熱ラミネートして用いれ
ば、接着性に優れるので、極めて作業性に優れ、表面光
沢に優れるので外観が良好である等実用上大変効果的で
ある。Table 2-28 = Table - [Effects of the Invention] When the laminate of the present invention is heat-laminated onto a painted steel plate or the like, it has excellent adhesive properties and is extremely easy to work with, and its surface gloss is excellent and the appearance is improved. It is very effective in practical use.
Claims (1)
層とからなる積層体であって、ポリエチレンテレフタレ
ート層は表面光沢度が100%以上で、厚さが10〜2
00μとされており、ポリオレフィン層は前記ポリエチ
レンテレフタレート層に面した側とは反対側の表面が不
飽和カルボン酸又はその無水物で変性された変性ポリオ
レフィン又は該変性ポリオレフィンを含有するポリオレ
フィン組成物からなる厚さ0.5〜25μの接着層とさ
れていることを特徴とする積層体。(1) A laminate consisting of a polyethylene terephthalate layer and a polyolefin layer, where the polyethylene terephthalate layer has a surface gloss of 100% or more and a thickness of 10 to 2
00μ, and the polyolefin layer is made of a modified polyolefin whose surface opposite to the side facing the polyethylene terephthalate layer is modified with an unsaturated carboxylic acid or its anhydride, or a polyolefin composition containing the modified polyolefin. A laminate characterized by having an adhesive layer having a thickness of 0.5 to 25 μm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18767688A JPH0236943A (en) | 1988-07-27 | 1988-07-27 | Laminated material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18767688A JPH0236943A (en) | 1988-07-27 | 1988-07-27 | Laminated material |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0236943A true JPH0236943A (en) | 1990-02-06 |
Family
ID=16210197
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18767688A Pending JPH0236943A (en) | 1988-07-27 | 1988-07-27 | Laminated material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0236943A (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54127487A (en) * | 1978-03-28 | 1979-10-03 | Toyo Kohan Co Ltd | Composite resin coated metal plate |
JPS57181859A (en) * | 1981-04-02 | 1982-11-09 | Dow Chemical Co | Manufacture of drawn-redrawn can from steel sheet substance coated with high density polyethylene graft copolymer |
JPS6097849A (en) * | 1983-11-02 | 1985-05-31 | 三菱化学株式会社 | Composite film or sheet which can be thermocompression-bonded |
-
1988
- 1988-07-27 JP JP18767688A patent/JPH0236943A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54127487A (en) * | 1978-03-28 | 1979-10-03 | Toyo Kohan Co Ltd | Composite resin coated metal plate |
JPS57181859A (en) * | 1981-04-02 | 1982-11-09 | Dow Chemical Co | Manufacture of drawn-redrawn can from steel sheet substance coated with high density polyethylene graft copolymer |
JPS6097849A (en) * | 1983-11-02 | 1985-05-31 | 三菱化学株式会社 | Composite film or sheet which can be thermocompression-bonded |
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