JPH023692B2 - - Google Patents
Info
- Publication number
- JPH023692B2 JPH023692B2 JP55162327A JP16232780A JPH023692B2 JP H023692 B2 JPH023692 B2 JP H023692B2 JP 55162327 A JP55162327 A JP 55162327A JP 16232780 A JP16232780 A JP 16232780A JP H023692 B2 JPH023692 B2 JP H023692B2
- Authority
- JP
- Japan
- Prior art keywords
- panel
- raw material
- synthetic resin
- resin foam
- nonwoven fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims description 21
- 239000006260 foam Substances 0.000 claims description 17
- 239000004745 nonwoven fabric Substances 0.000 claims description 17
- 239000002994 raw material Substances 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 229920003002 synthetic resin Polymers 0.000 claims description 10
- 239000000057 synthetic resin Substances 0.000 claims description 10
- 230000009970 fire resistant effect Effects 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 6
- 238000005187 foaming Methods 0.000 description 5
- 229920000582 polyisocyanurate Polymers 0.000 description 3
- 239000011495 polyisocyanurate Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011162 core material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000010454 slate Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Panels For Use In Building Construction (AREA)
Description
【発明の詳細な説明】
本発明は建築用、特に内、外壁材および屋根
材、もしくは下地材として有用な耐火、耐熱性パ
ネルの製造方法に関する。特に、防火試験におけ
る芯材の亀裂を防止すると共に、強度を増強した
耐火、耐熱性パネルを連続的に、かつ均一に、し
かも安価に製造できる方法に係る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing fire-resistant and heat-resistant panels useful for construction, particularly as interior and exterior wall and roofing materials, or as base materials. In particular, the present invention relates to a method that can continuously, uniformly, and inexpensively manufacture fire-resistant and heat-resistant panels with increased strength while preventing cracks in the core material during fire protection tests.
以下に図面を用いて本発明に係る耐火、耐熱性
パネル（以下、単にパネルという）の製造方法の
一実施例について詳細に説明する。第１図ａ〜ｅ
は上記パネルの製造工程を示す説明図であり、ａ
図に示すように不燃性基材１（以下、単に基材と
いう）例えば金属板、スレート板、石膏ボード等
をピンチロール等（図示せず）を介して定速度で
一方向に供給する。次にｂ図に示すように基材１
の背面に低密度不織布２（以下、単に不織布とい
う）を積層する。この不織布２は波状断面でガラ
ス繊維、石膏紙、アスベスト紙からなり、かつ密
度は50〜200ｇ／m2でしかも波状のピツチは基材
１の両側に対し、中央部分の密から側縁方向に向
つて粗となり、その上基材１の側端に到達しない
長さで供給する。また、高さはパネルの最終高さ
H1より大きい、例えば１〜２割増の高さH0にし
て配設する。これは高温下で炭化物となるポリイ
ソシアヌレートフオーム、フエノールフオーム等
の合成樹脂発泡体３の原料３ａが短時間に性状
（粘度）および体積が急激に変化するのを利用し
て不織布２の最終的な分布状態にするためであ
る。なお、最初から不織布２を最終形状に成形
し、これを敷設した芯材は原料３の発泡の際の発
泡圧と流動性によつて不織布２が偏在し、不織布
２の分布密度にバラツキが生じ、耐火、耐熱性に
欠ける部分を生起するおそれがある。次に第１図
ｃに示すように基材１上に不織布２を積層した状
態下に、液状の原料３ａを不織布２面に対し、中
央部分に多く、側縁に向つて少なくなる所謂正規
分布的に供給する。この供給された原料３ａは不
織布２の荒い組織間を通過しつつ化学反応を急速
に行ない、体積と粘度と流動性と発泡圧を増大す
る。この反応初期の段階でｄ図に示すように基材
１（裏面材）を積層し、これを所定形状の型（図
示せず）に供給し、高さ、幅を規制しつつ発泡−
硬化させる。この型内で発泡する際に、不織布２
の分布密度と高さを原料３ａの流動性発泡圧およ
び粘度による抵抗によつてｅ図に示すように均質
に分布される。 DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the method for manufacturing a fire-resistant and heat-resistant panel (hereinafter simply referred to as a panel) according to the present invention will be described in detail below with reference to the drawings. Figure 1 a-e
is an explanatory diagram showing the manufacturing process of the above panel, and a
As shown in the figure, a noncombustible base material 1 (hereinafter simply referred to as base material), such as a metal plate, slate board, plasterboard, etc., is fed in one direction at a constant speed via a pinch roll or the like (not shown). Next, as shown in figure b, the base material 1
A low-density nonwoven fabric 2 (hereinafter simply referred to as nonwoven fabric) is laminated on the back surface of the . This nonwoven fabric 2 has a wavy cross section and is made of glass fiber, gypsum paper, and asbestos paper, and has a density of 50 to 200 g/m 2 .Moreover, the wavy pitches are arranged on both sides of the base material 1 from the density in the center to the side edges. In addition, the material is supplied at a length that does not reach the side edges of the base material 1. Also, the height is the final height of the panel
The height H0 is larger than H1, for example, 10 to 20% higher. This process takes advantage of the fact that the raw material 3a of the synthetic resin foam 3, such as polyisocyanurate foam or phenol foam, which becomes carbide at high temperatures, rapidly changes its properties (viscosity) and volume in a short period of time. This is to create a distribution state. In addition, the nonwoven fabric 2 is formed into the final shape from the beginning, and the core material in which this is laid is unevenly distributed due to the foaming pressure and fluidity during foaming of the raw material 3, resulting in variations in the distribution density of the nonwoven fabric 2. , there is a risk of causing parts that lack fire resistance and heat resistance. Next, as shown in FIG. 1c, with the nonwoven fabric 2 layered on the base material 1, the liquid raw material 3a is distributed to the two sides of the nonwoven fabric in a so-called normal distribution, with more in the center and less towards the side edges. supply. The supplied raw material 3a rapidly undergoes a chemical reaction while passing through the rough structure of the nonwoven fabric 2, increasing the volume, viscosity, fluidity, and foaming pressure. At the initial stage of this reaction, the base material 1 (back material) is laminated as shown in Figure d, and this is fed into a mold of a predetermined shape (not shown) and foamed while regulating the height and width.
Let it harden. When foaming in this mold, the nonwoven fabric 2
The distribution density and height of the raw material 3a are uniformly distributed as shown in Fig. e by the resistance due to the fluidity foaming pressure and viscosity of the raw material 3a.
次にこの製造方法により製造されたパネルの耐
火、耐熱性を確認するためJIS−Ａ−1301号に係
る試験を行ない、その後に観察した。その結果は
合成樹脂発泡体に亀裂がなく、高温下における高
断熱性を発揮した。例えば裏面温度は総厚み25mm
で基材１を0.27mmの鉄板、合成樹脂発泡体をポリ
イソシアヌレートフオーム（密度40Kg／m3）とし
た際に200℃であつた。また、原料３ａの使用量
は不織布２の存在しない場合とあまり変らず、安
価に生産できた。 Next, in order to confirm the fire resistance and heat resistance of the panel manufactured by this manufacturing method, a test according to JIS-A-1301 was conducted, followed by observation. The results showed that the synthetic resin foam had no cracks and exhibited high heat insulation properties at high temperatures. For example, the back temperature is 25mm total thickness.
The temperature was 200° C. when the base material 1 was a 0.27 mm iron plate and the synthetic resin foam was polyisocyanurate foam (density 40 kg/m 3 ). Moreover, the amount of raw material 3a used was not much different from that in the case where nonwoven fabric 2 was not present, and production was possible at low cost.
以上説明したのは本発明に係るパネルの一実施
例にすぎず、第２図ａ〜ｃに示すように形成する
こともできる。すなわち、ａ図は基材１の一方を
図のように成形した面材１ａとシート状物１ｂ間
に特殊形状に発泡成形した合成樹脂発泡体３を存
在させたパネルであり、ｂおよびｃ図は発泡体３
を平板状に形成した場合のパネルである。なお、
ｃ図は補強材４を敷設したパネルである。この補
強材４は熱輻射、遮音性にすぐれた、例えばアル
ミニウム箔、アスベスト紙、鉛箔などの一種以上
からなる。 What has been described above is only one embodiment of the panel according to the present invention, and it can also be formed as shown in FIGS. 2a to 2c. That is, Figure a shows a panel in which a synthetic resin foam 3 formed into a special shape is present between a face material 1a formed as one side of the base material 1 as shown in the figure and a sheet-like material 1b, and Figures b and c are is foam 3
This is a panel when the is formed into a flat plate shape. In addition,
Figure c shows a panel with reinforcing material 4 installed. The reinforcing material 4 is made of one or more materials having excellent heat radiation and sound insulation properties, such as aluminum foil, asbestos paper, and lead foil.
以上説明したのは本発明の一実施例にすぎず、
不織布に硼・硅酸塩、リン酸塩を含浸させ、これ
を合成樹脂発泡体３中に分布せしめたパネル、ま
たは上記不織布にパラフインワツクス、シリコ
ン、テフロン等を処理したものを用いることもで
きる。 What has been described above is only one embodiment of the present invention,
It is also possible to use a panel in which a nonwoven fabric is impregnated with boron, silicates, or phosphates and distributed in the synthetic resin foam 3, or a panel in which the above-mentioned nonwoven fabric is treated with paraffin wax, silicone, Teflon, etc. .
上述したように本発明に係るパネルの製造方法
によれば、ポリイソシアヌレートフオームのよ
うに脆いフオームを不織布２により強化し、高熱
下でも肉やせ（体積収縮）の少ない、かつ亀裂の
発生しないフオームとしたパネルを容易に、かつ
安価に製造できる特徴がある。原料一化学反応
−硬化の挙動を行なう原料の分布を不織布２を通
過する際の抵抗によつて不織布２の分布を平均化
すると共に、原料３ａの分散をも行ない、均質フ
オーム密度とした特徴がある。 As described above, according to the method for producing a panel according to the present invention, a fragile foam such as polyisocyanurate foam is strengthened with the nonwoven fabric 2, thereby producing a foam that exhibits less thinning (volume shrinkage) and does not generate cracks even under high heat. It is characterized by the ability to easily and inexpensively manufacture panels with The distribution of the raw material that undergoes the chemical reaction-curing behavior of the nonwoven fabric 2 is averaged by the resistance when passing through the nonwoven fabric 2, and the raw material 3a is also dispersed, resulting in a uniform form density. be.
第１図ａ〜ｅは本発明に係る耐火、耐熱性パネ
ルの製造方法を示す説明図、第２図ａ〜ｃは上記
方法により製造されたパネルのその他の実施例を
示す横断面図である。
１……不燃性基材、２……低密度不織布、３…
…合成樹脂発泡体。
FIGS. 1 a to 1e are explanatory diagrams showing a method for manufacturing a fire-resistant and heat-resistant panel according to the present invention, and FIGS. 2 a to 2 c are cross-sectional views showing other embodiments of panels manufactured by the above method. . 1... Nonflammable base material, 2... Low density nonwoven fabric, 3...
...Synthetic resin foam.
Claims (1)
し、その自己接着性により一体に結合してサンド
イツチ構造のパネルを製造するに当り、前記不燃
性基材の一つの背面にガラス繊維等からなる低密
度不織布を最終パネル厚より幾分高く、かつ中心
から両側縁に向つて粗となるピツチでそれを波状
にして配設し、その上に合成樹脂発泡体原料をほ
ぼ中央部に多めに供給し、その上にもう一つの不
燃性基材を積層し、養生硬化して一体に形成した
ことを特徴とする耐火、耐熱性パネルの製造方
法。1. When manufacturing a panel with a sandwich structure by supplying a synthetic resin foam raw material between noncombustible base materials and bonding them together using their self-adhesive properties, a synthetic resin foam raw material is supplied between noncombustible base materials, and when manufacturing a panel with a sandwich structure, a synthetic resin foam raw material is supplied between the noncombustible base materials. A low-density non-woven fabric is arranged in a wavy manner, slightly higher than the final panel thickness, and with a pitch that becomes coarser from the center to both edges, and on top of that, a large amount of synthetic resin foam raw material is placed almost in the center. 1. A method for producing a fire-resistant and heat-resistant panel, characterized in that the panel is supplied, then another non-combustible base material is laminated thereon, and the panel is integrally formed by curing and curing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55162327A JPS5784829A (en) | 1980-11-17 | 1980-11-17 | Manufacture of fire-resisting, heat-resisting panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55162327A JPS5784829A (en) | 1980-11-17 | 1980-11-17 | Manufacture of fire-resisting, heat-resisting panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5784829A JPS5784829A (en) | 1982-05-27 |
| JPH023692B2 true JPH023692B2 (en) | 1990-01-24 |
Family
ID=15752424
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP55162327A Granted JPS5784829A (en) | 1980-11-17 | 1980-11-17 | Manufacture of fire-resisting, heat-resisting panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5784829A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100967434B1 (en) * | 2009-10-28 | 2010-07-01 | 이명재 | A reinforced flame-proof panel |
-
1980
- 1980-11-17 JP JP55162327A patent/JPS5784829A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5784829A (en) | 1982-05-27 |
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