JPH02305639A - Apparatus for preparing stainless steel lined pipe - Google Patents
Apparatus for preparing stainless steel lined pipeInfo
- Publication number
- JPH02305639A JPH02305639A JP1127177A JP12717789A JPH02305639A JP H02305639 A JPH02305639 A JP H02305639A JP 1127177 A JP1127177 A JP 1127177A JP 12717789 A JP12717789 A JP 12717789A JP H02305639 A JPH02305639 A JP H02305639A
- Authority
- JP
- Japan
- Prior art keywords
- stainless steel
- steel foil
- pipe
- cast iron
- adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 61
- 239000010935 stainless steel Substances 0.000 title claims abstract description 61
- 239000011888 foil Substances 0.000 claims abstract description 52
- 239000000853 adhesive Substances 0.000 claims abstract description 18
- 230000001070 adhesive effect Effects 0.000 claims abstract description 18
- 238000002788 crimping Methods 0.000 claims description 8
- 229910001018 Cast iron Inorganic materials 0.000 abstract description 29
- 238000005452 bending Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 241000473391 Archosargus rhomboidalis Species 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】 産業上の利用分野 本発明はステンレスライニング管の製造装置に関する。[Detailed description of the invention] Industrial applications The present invention relates to an apparatus for manufacturing stainless steel lined pipes.
従来の技術
ステンレスライニング管を製造する従来の方法としては
、ステンレス箔や薄肉のステンレス板を鋼板に爆着又は
圧延により被着させてステンレスクラツド鋼板を作り、
これを筒状に製缶した方法や、ステンレス材と鯛とを同
時にダイスから引抜く方法が用いられていた。Conventional technology The conventional method for producing stainless steel lined pipes is to create a stainless clad steel plate by attaching stainless steel foil or thin stainless steel plate to a steel plate by explosion bonding or rolling.
A method was used in which this was made into a cylindrical can, and a method in which the stainless steel material and the sea bream were simultaneously drawn from a die.
発明が解決しようとする課題
しかしながら、従来の爆着や圧延、引抜きといった方法
でステンレスクラツド鋼管を製造すると、設備が大型化
するために高コストとなるとともに品質が安定しないと
いう問題があった。Problems to be Solved by the Invention However, when stainless clad steel pipes are manufactured using conventional methods such as explosion bonding, rolling, and drawing, there are problems in that the equipment becomes large, resulting in high costs and unstable quality.
本発明は、上記問題を解決するもので、低コストで、簡
単に、かつ短時間で安定した品質のステンレスライニン
グ管を製造することができるステンレスライニング管の
製造装置を提供することを目的とするものである。The present invention solves the above-mentioned problems, and aims to provide a stainless steel lined pipe manufacturing apparatus that can easily produce stainless steel lined pipes of stable quality in a short time at low cost. It is something.
課題を解決するための手段
上記問題を解決するために本発明は、ライニング対象の
管の端部近傍までステンレス箔を搬送する搬送手段と、
この搬送手段により搬送されるステンレス箔に接着剤を
付着させる接着剤付着手段と、上記ステンレス箔を押圧
して筒状に湾曲させる湾曲手段と、管の軸心方向に走行
する台車と、この台車に設けられ、台車の走行により、
上記筒状に湾曲されたステンレス箔を把持して管内へ引
込むチャック手段と、上記台車に設けられ、上記台車の
走行により、上記管内へ引込まれたステンレス箔を管の
内面の全面にわたって圧着させる圧着手段とを備えたも
のである。Means for Solving the Problems In order to solve the above problems, the present invention provides a conveying means for conveying stainless steel foil to the vicinity of the end of a pipe to be lined;
An adhesive application means for applying an adhesive to the stainless steel foil conveyed by the conveyance means, a bending means for pressing the stainless steel foil to curve it into a cylindrical shape, a cart that runs in the axial direction of the pipe, and the cart. The vehicle is installed in the
a chuck means for gripping the stainless steel foil curved into a cylindrical shape and pulling it into the tube; and a crimping device provided on the truck for crimping the stainless steel foil drawn into the tube over the entire inner surface of the tube as the truck runs. It is equipped with means.
作用
上記構成により、ステンレス箔は、搬送手段により搬送
される途中で、まず接着剤付着手段により片面に接着剤
が付着され、次に湾曲手段により押圧されて接着剤付着
面が外面側となるように筒状に湾曲され、その後、搬送
手段によりライニング対象の管の端部近傍まで搬送され
る。そして、筒状に湾曲された筒状のステンレス箔はチ
ャック手段により把持され、台車の移動により管内に引
込まれる。その後、管内に引込まれたステンレス箔は台
車の移動により圧着手段で管の内面の全面にわたって圧
着される。このように、簡単な設備で安定した品質のス
テンレスライニング管を得ることができる。Effect With the above structure, while the stainless steel foil is being conveyed by the conveying means, the adhesive is first applied to one side by the adhesive applying means, and then the stainless steel foil is pressed by the bending means so that the adhesive-applied surface becomes the outer surface. The pipe is bent into a cylindrical shape, and then transported by a transporting means to near the end of the pipe to be lined. Then, the cylindrical stainless steel foil curved into a cylindrical shape is gripped by the chuck means and drawn into the tube by the movement of the cart. Thereafter, the stainless steel foil drawn into the tube is crimped over the entire inner surface of the tube by the crimping means as the cart moves. In this way, stainless steel lined pipes of stable quality can be obtained with simple equipment.
実施例 以下、本発明の実施例を図面に基づき説明する。Example Embodiments of the present invention will be described below based on the drawings.
第1図において、IAおよびIBはそれぞれライニング
対象の例えば呼び径100 m、長さ4mの鋳鉄管で、
これらの鋳鉄管IA、1Bは支持台2により互いに平行
に上下に支持されている。支持台2の一側方には上下2
段からなる搬送手段としてのローラコンベア装置3A、
3Bが鋳鉄管IA。In Fig. 1, IA and IB are cast iron pipes to be lined, for example, with a nominal diameter of 100 m and a length of 4 m.
These cast iron pipes IA and 1B are supported vertically in parallel to each other by a support stand 2. On one side of the support stand 2 are upper and lower 2
A roller conveyor device 3A as a conveying means consisting of stages,
3B is cast iron pipe IA.
IBの軸心方向に沿って配設され、下段のローラコンベ
ア装置3Bの端部下方に設けられたステンレス箔コイル
5から送り出されるステンレス箔4は下段のローラコン
ベア装置3B上から上段のローラコンベア装置3A上を
介して鋳鉄管IAの端部近傍まで搬送される。上段のロ
ーラコンベア装ff3Aの下面には接着剤スプレー装置
6が下方に延びて設けられ、この接着剤スプレー装置6
により、下段のローラコンベア装置3B上を搬送されて
いるステンレス箔4の上面に接着剤が噴射されて付着さ
れる。ステンレス箔4は、下段のローラコンベア装置3
Bから上段のローラコンベア装置3Aに受渡される際に
反転されるようになっており、これにより上段のローラ
コンベア3Aに受渡された際、接着剤付着面は上面から
下面に反転される。上段のローラコンベア装置3A上に
は、搬送されてきたステンレス箔4を湾曲させる湾曲装
置7と、その下流側に配設されたエアシリンダ8とを備
えている。つまり、湾曲装置7には筒状のガイドパイプ
9が、その軸心がローラコンベア装置3Aの搬送方向に
沿うようにローラコンベア装置3Aのローラに近接され
て配設され、ステンレス箔4は、ガイドバイ19とロー
ラコンベア装置3Aのローラとに挾まれて押圧されなが
ら、第2図に示すように、接着剤付着面を外面側として
ガイドパイプ9に沿って筒状に湾曲するようになってい
る。湾曲装置7の下流側のエアシリンダ8はロッドの先
端が丸められており、第3図に示すように、湾曲された
ステンレス箔4の所定側縁部のみ押圧して、ステンレス
箔4の合わせ目が常に所定形状および所定位置になって
合わせ目の反転を防止するようにされている。エアシリ
ンダ8と鋳鉄管IAの端部との間の矢印位fx<第1図
参照)にはステンレス箔4を切断する切断装置(図示せ
ず)が設けられている。The stainless steel foil 4 sent out from the stainless steel foil coil 5 arranged along the axial direction of the IB and provided below the end of the lower roller conveyor device 3B is sent from above the lower roller conveyor device 3B to the upper roller conveyor device. 3A to near the end of the cast iron pipe IA. An adhesive spray device 6 is provided on the lower surface of the upper roller conveyor device ff3A and extends downward.
As a result, the adhesive is sprayed and adhered to the upper surface of the stainless steel foil 4 being conveyed on the lower roller conveyor device 3B. The stainless steel foil 4 is attached to the lower roller conveyor device 3.
When the paper is delivered from B to the upper roller conveyor 3A, it is inverted, so that when the paper is delivered to the upper roller conveyor 3A, the surface to which the adhesive is applied is reversed from the upper surface to the lower surface. On the upper roller conveyor device 3A, there is provided a bending device 7 for bending the conveyed stainless steel foil 4, and an air cylinder 8 disposed downstream of the bending device 7. That is, a cylindrical guide pipe 9 is disposed in the bending device 7 in close proximity to the rollers of the roller conveyor device 3A so that its axis is along the conveying direction of the roller conveyor device 3A, and the stainless steel foil 4 is While being pinched and pressed between the pipe 19 and the rollers of the roller conveyor device 3A, it is curved into a cylindrical shape along the guide pipe 9 with the adhesive surface facing outward, as shown in FIG. . The air cylinder 8 on the downstream side of the bending device 7 has a rounded rod tip, and as shown in FIG. is always in a predetermined shape and position to prevent the seam from reversing. A cutting device (not shown) for cutting the stainless steel foil 4 is provided at an arrow point fx (see FIG. 1) between the air cylinder 8 and the end of the cast iron pipe IA.
支持台2の他側方には、鋳鉄管IA、IBの管軸心方向
に沿う方向に配設されたレール10−Eを走行する台車
11が設けられ、この台車11はスプロゲットチェーン
12を介してモータ13により駆動される0台車11の
上部には、鋳鉄管IAの管軸心方向に延びて、台車11
の走行により鋳鉄管IAに対して挿脱可能なチャック装
置14が配設されている。On the other side of the support base 2, a cart 11 is provided that runs on a rail 10-E arranged along the axial direction of the cast iron pipes IA and IB, and this cart 11 carries a sprocket chain 12. On the upper part of the carriage 11 driven by the motor 13 through the
A chuck device 14 is provided that can be inserted into and removed from the cast iron pipe IA by running the chuck device 14.
このチャック装置14は鋳鉄管IAの管軸心方向に延び
る支持ロッド22の先端にステンレス箔把持用のチャッ
ク部15が設けられて構成され、湾曲したステンレス箔
4をチャック部15により把持して台車11を移動させ
ることによりステンレス箔4を鋳鉄管IA内に引込み可
能とされている0台車11の下部には、鋳鉄管IBの管
軸心方向に延びて、台車11の走行により鋳鉄管IBに
対して挿脱可能なステンレス箔圧着装置16が配設され
ている。このステンレス箔圧着装置16の先端部には筒
状の内張加圧ゴム17が設けられているとともに、内張
加圧ゴム17の前後には、台車11に内蔵された油圧シ
リンダ18のピストンロッドに出退ロッド23を介して
連結された前側板部材19と、台車11に固定ロッド2
0を介して固定された後側板部材21とが配設されてい
る。そして、油圧シリンダ18により前側板部材19を
引込むことにより、内張加圧ゴム17は前側板部材19
と後側板部材21との間で押圧されて変形し、外側に張
出するようになっている。This chuck device 14 is constructed by providing a chuck part 15 for gripping stainless steel foil at the tip of a support rod 22 extending in the direction of the tube axis of the cast iron pipe IA. At the bottom of the trolley 11, which is capable of drawing the stainless steel foil 4 into the cast iron pipe IA by moving the trolley 11, there is a bar extending in the axial direction of the cast iron pipe IB. A stainless steel foil crimping device 16 that can be inserted and removed is provided. A cylindrical lining pressurizing rubber 17 is provided at the tip of the stainless steel foil crimping device 16, and a piston rod of a hydraulic cylinder 18 built in the truck 11 is installed before and after the lining pressurizing rubber 17. A front plate member 19 is connected to the front plate member 19 via an egress rod 23, and a fixed rod 2 is connected to the trolley 11.
A rear side plate member 21 fixed through the 0 is disposed. Then, by retracting the front plate member 19 with the hydraulic cylinder 18, the inner pressurized rubber 17 is moved to the front plate member 19.
It is pressed and deformed between the rear plate member 21 and the rear plate member 21, and extends outward.
次に、上記製造装置によるステンレス箔のライニング工
程の流れについて説明する。コイル5に巻かれた板状の
ステンレス箔4は、ローラコンベア装置3A、3Bによ
り送られ、まず下段のローラコンベア装置3B上で接着
剤スプレー装r116により上面に接着剤が付着される
。そして、このステンレス箔4は、下段のローラコンベ
ア装23Bから上段のローラコンベア装置3Aに送られ
る際に上下に反転されて下面側が接着剤付着面とされ、
上段のコンベア装置3Aにより搬出される際に湾曲装置
7のガイドパイプ9により筒状に湾曲される。湾曲され
たステンレス箔4はエアシリンダ8の先端でその合せ目
の形状が整えられ、鋳鉄管IAの端部近傍まで搬送され
る。ここで、台車11がa方向に走行され、台車11の
上部に設けられたチャック装置14のチャック部15は
上記台車11の移動により鋳鉄管IAを挿通した後、筒
状に形状されたステンレス箔4の端部を把持し、この把
持されたステンレス箔4は台車11のb方向への移動に
より、鋳鉄管IA内に引込まれる。鋳鉄管IA内に引込
まれたステンレス箔4は、切断装置によりローラコンベ
ア装置3A、3B上のステンレス箔4から切断され、ま
たチャック部15はステンレス箔4から離される。この
後、管内にステンレス箔4が引込まれた支持台2上段の
鋳鉄管IAは支持台2の下段に移される。そして、台車
11をa方向に移動して、ステンレス箔圧着装置16の
内張加圧ゴム17を鋳鉄管IBにおけるローラコンベア
3A。Next, the flow of the stainless steel foil lining process using the above manufacturing apparatus will be explained. The plate-shaped stainless steel foil 4 wound around the coil 5 is sent by the roller conveyor devices 3A and 3B, and adhesive is first applied to the upper surface by an adhesive spray device r116 on the lower roller conveyor device 3B. Then, when this stainless steel foil 4 is sent from the lower roller conveyor device 23B to the upper roller conveyor device 3A, it is turned upside down so that the lower surface side is the surface to which the adhesive is applied.
When being carried out by the upper conveyor device 3A, it is bent into a cylindrical shape by the guide pipe 9 of the bending device 7. The curved stainless steel foil 4 is adjusted to its joint shape at the tip of the air cylinder 8, and is conveyed to the vicinity of the end of the cast iron pipe IA. Here, the truck 11 is traveling in the direction a, and the chuck part 15 of the chuck device 14 provided on the upper part of the truck 11 is inserted into the cast iron pipe IA by the movement of the truck 11, and then the chuck part 15 is inserted into the cylindrical stainless steel pipe. 4, and the gripped stainless steel foil 4 is drawn into the cast iron pipe IA by the movement of the cart 11 in the direction b. The stainless steel foil 4 drawn into the cast iron pipe IA is cut from the stainless foil 4 on the roller conveyor devices 3A, 3B by a cutting device, and the chuck portion 15 is separated from the stainless foil 4. Thereafter, the cast iron pipe IA on the upper stage of the support stand 2 into which the stainless steel foil 4 has been drawn is moved to the lower stage of the support stand 2. Then, the cart 11 is moved in the direction a, and the pressurized rubber lining 17 of the stainless foil crimping device 16 is transferred to the roller conveyor 3A on the cast iron pipe IB.
3B側端部まで挿入した後、油圧シリンダ18のロッド
を引込むことにより、内張加圧ゴム17は外面側に張出
し、これにより管内に引込まれたステンレス箔4が鋳鉄
管IBの内面に圧着される。この状態で台車11をb方
向に移動することにより内張加圧ゴム17は張出した状
態のまま鋳鉄管IBの他r4A側まで引抜かれ、ステン
レス箔4は接着剤を介して鋳鉄管IBの内面全面にわた
って確実に圧着される。3B side end, by retracting the rod of the hydraulic cylinder 18, the lining pressurizing rubber 17 is bulged out to the outside, and as a result, the stainless steel foil 4 drawn into the pipe is crimped onto the inner surface of the cast iron pipe IB. Ru. In this state, by moving the cart 11 in the b direction, the lining pressurized rubber 17 is pulled out to the r4A side other than the cast iron pipe IB while keeping it in an overhanging state, and the stainless steel foil 4 is attached to the inner surface of the cast iron pipe IB through the adhesive. The entire surface is securely crimped.
なお、ステンレス箔4が既に引込まれた上段位置の鋳鉄
管IAが支持台2の下段に移動された際には、支持台2
の上段には別の鋳鉄管IAが載置される。そして、台車
11のb方向への移動により、上段の鋳鉄管IAへのス
テンレス箔4の引込みと、下段の鋳鉄管IBにおけるス
テンレス箔4の圧着とが同時に行われる。In addition, when the cast iron pipe IA at the upper stage position where the stainless steel foil 4 has already been drawn is moved to the lower stage of the support base 2, the support base 2
Another cast iron pipe IA is placed on the upper stage. Then, by moving the cart 11 in the b direction, the stainless steel foil 4 is drawn into the upper cast iron pipe IA and the stainless steel foil 4 is crimped onto the lower cast iron pipe IB at the same time.
また、上記実施例においてはステンレス箔4をライニン
グする管が鋳鉄製である場合について述べたが、これに
限るものではない。Further, in the above embodiment, a case has been described in which the pipe lining the stainless steel foil 4 is made of cast iron, but the pipe is not limited to this.
発明の効果
以上のように本発明によれば、簡単な設備でステンレス
ライニング管を製造できて製造コストの低減が図れると
ともに、ステンレスライニング管を安定した品質で製造
できる。Effects of the Invention As described above, according to the present invention, stainless steel lined pipes can be manufactured with simple equipment, manufacturing costs can be reduced, and stainless steel lined pipes can be manufactured with stable quality.
第1図は本発明の一実施例に係るステンレスライニング
管の製造装置を示す全体概略図、第2図、および第3図
は同製造装置の要部斜視図および要部断面図である。
IA、IB・・・鋳鉄管、2・・・支持台、3A、3B
・・・ローラコンベア装置、4・・・ステンレス箔、6
・・・接着剤スプレー装置、7・・・湾曲装置、8・・
・エアシリンダ、9・・・ガイドパイプ、11・・・台
車、14・・・チャック装置、16・・・ステンレス箔
圧着装置、17・・・内張加圧ゴム、18・・・油圧シ
リンダ。FIG. 1 is an overall schematic view showing a stainless steel lined pipe manufacturing apparatus according to an embodiment of the present invention, and FIGS. 2 and 3 are a perspective view and a sectional view of a main part of the same manufacturing apparatus. IA, IB...Cast iron pipe, 2...Support stand, 3A, 3B
...Roller conveyor device, 4...Stainless steel foil, 6
... Adhesive spray device, 7... Curving device, 8...
- Air cylinder, 9... Guide pipe, 11... Truck, 14... Chuck device, 16... Stainless foil crimping device, 17... Lining pressure rubber, 18... Hydraulic cylinder.
Claims (1)
搬送する搬送手段と、この搬送手段により搬送されるス
テンレス箔に接着剤を付着させる接着剤付着手段と、上
記ステンレス箔を押圧して筒状に湾曲させる湾曲手段と
、管の軸心方向に走行する台車と、この台車に設けられ
、台車の走行により、上記筒状に湾曲されたステンレス
箔を把持して管内へ引込むチャック手段と、上記台車に
設けられ、上記台車の走行により、上記管内へ引込まれ
たステンレス箔を管の内面の全面にわたって圧着させる
圧着手段とを備えたことを特徴とするステンレスライニ
ング管の製造装置。1. A conveyance means for conveying the stainless steel foil to the vicinity of the end of the pipe to be lined; an adhesive application means for attaching an adhesive to the stainless steel foil conveyed by the conveyance means; a curving means for curving the stainless steel foil into a cylindrical shape; a cart running in the axial direction of the tube; a chuck means provided on the cart for gripping the stainless steel foil curved into a cylindrical shape and pulling it into the tube as the cart runs; 1. An apparatus for producing a stainless steel lined pipe, comprising: a crimping means that is provided on a truck and presses the stainless steel foil drawn into the tube over the entire inner surface of the tube as the truck runs.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1127177A JPH02305639A (en) | 1989-05-19 | 1989-05-19 | Apparatus for preparing stainless steel lined pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1127177A JPH02305639A (en) | 1989-05-19 | 1989-05-19 | Apparatus for preparing stainless steel lined pipe |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02305639A true JPH02305639A (en) | 1990-12-19 |
JPH0554821B2 JPH0554821B2 (en) | 1993-08-13 |
Family
ID=14953577
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1127177A Granted JPH02305639A (en) | 1989-05-19 | 1989-05-19 | Apparatus for preparing stainless steel lined pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02305639A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1297401C (en) * | 2004-07-28 | 2007-01-31 | 北京万恒伟业建材设备开发有限公司 | Process and device for forming and producing self adhesive water-proof coiled material |
CN111828777A (en) * | 2020-06-29 | 2020-10-27 | 新兴铸管股份有限公司 | Processing method of pipeline anticorrosive coating |
-
1989
- 1989-05-19 JP JP1127177A patent/JPH02305639A/en active Granted
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1297401C (en) * | 2004-07-28 | 2007-01-31 | 北京万恒伟业建材设备开发有限公司 | Process and device for forming and producing self adhesive water-proof coiled material |
CN111828777A (en) * | 2020-06-29 | 2020-10-27 | 新兴铸管股份有限公司 | Processing method of pipeline anticorrosive coating |
Also Published As
Publication number | Publication date |
---|---|
JPH0554821B2 (en) | 1993-08-13 |
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