JPH0230327B2 - - Google Patents

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Publication number
JPH0230327B2
JPH0230327B2 JP57102606A JP10260682A JPH0230327B2 JP H0230327 B2 JPH0230327 B2 JP H0230327B2 JP 57102606 A JP57102606 A JP 57102606A JP 10260682 A JP10260682 A JP 10260682A JP H0230327 B2 JPH0230327 B2 JP H0230327B2
Authority
JP
Japan
Prior art keywords
curing agent
modified amine
epoxy resin
amine condensate
resin curing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP57102606A
Other languages
Japanese (ja)
Other versions
JPS58219220A (en
Inventor
Kenji Inoe
Isao Morimoto
Hiroyasu Kitazaki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DAITO SANGYO KK
Original Assignee
DAITO SANGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DAITO SANGYO KK filed Critical DAITO SANGYO KK
Priority to JP10260682A priority Critical patent/JPS58219220A/en
Publication of JPS58219220A publication Critical patent/JPS58219220A/en
Publication of JPH0230327B2 publication Critical patent/JPH0230327B2/ja
Granted legal-status Critical Current

Links

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明はエポキシ樹脂硬化剤に関するものであ
る。 近年、土木建設等の分野においてもエポキシ樹
脂が広く用いられるようになり、その作業性から
も、低粘度且つ低毒性のものであり、低温且つ高
湿の条件下でもエポキシ樹脂を良好且つ迅速に硬
化させうるエポキシ樹脂硬化剤の開発が望まれて
いる。 従来からも、低粘度化させるために、トリエチ
レンテトラミン等のポリアミンを添加させること
が一般に行われてはいるが、毒性を高めるばかり
でなく、硬化後の表面状態が著しく悪くなる不都
合がある。 また、低温且つ高湿の条件下において好適な硬
化剤としては、ポリアミンにフエノール類を添加
したものが知られているが、零度近くの低温条件
下では硬化反応が殆ど行われず、しかも耐薬品性
及び機械的強度等の物理的物性が劣るといつた欠
点がある。 そこで、近年、このような欠点のないものとし
て、例えばフエノール、ホルマリン及びアミンを
主成分として縮合された変性アミン縮合物を用い
た硬化剤が開発されている。 しかしながら、変性アミン縮合物は、低温、高
湿の条件下でもエポキシ樹脂を良好に硬化させう
るといつた、硬化剤として極めて優れた特性を有
する反面、粘度が高く、硬化物が非常に脆いとい
つた欠点がある。この脆さを解消するために、変
性アミン縮合物にポリアドアミン或いはノニルフ
エノール等を添加することも行われてはいるが、
低粘度化させるには至らず、しかも硬化物の物性
を良好となし得ないでいるのが実情である。 本発明は、上記した点に鑑み、硬化剤としての
変性アミン縮合物の優れた特性をそのまま活かし
ながら、しかもその欠点である高粘度性及び硬化
物の物性劣化を良好に解消したエポキシ樹脂硬化
物を提供するものである。 この課題を解決した本発明のエポキシ樹脂硬化
剤は、窒素活性水素を有するポリアミン類、フエ
ノール類及びカルボニル化合物を主成分として縮
合させて得られる変性アミン縮合物に、沸点が
130℃を超える高沸点のアルコール類を配合して
なるものである。 変性アミン縮合物は、ポリアミン類等の全成分
を1工程の反応操作によつて得ることもできる
が、2工程の反応操作によつて得ることが好まし
い。すなわち、フエノール類とポリアミン類の混
合物にカルボニル化合物を反応させるか、又はフ
エノール類とカルボニル化合物を予め反応させ、
この反応物にポリアミン類を反応させるか、若し
くはポリアミン類とカルボニル化合物を予め反応
させ、この反応物とフエノール類とを反応させる
ことによつて、変性アミン縮合物を得る。このと
き、反応温度は10〜150℃であり、好ましくは30
〜70℃である。また、反応を完結させるために、
全量添加後に昇温させるようにすればよい。反応
終了後においては、反応混合物を減圧下で加熱し
て、水分及び未反応物を除去しておく。通常、変
性アミン縮合物は液体であることが望ましい。 ポリアミン類は、1分子中に少なくとも、1個
の窒素活性水素を有するものであるが、活性水素
を有するアミノ基を2個以上有するポリアミンが
好ましい。例えば、エチレンジアミン、ジエチレ
ントリアミン、m―キシリレンジアミン等が用い
られる。フエノール類は、芳香族核に置換されて
いない反応性位置を少なくとも1ケ所有するもの
で、1価のフエノール類が好ましい。例えば、フ
エノール等が用いられる。カルボニル化合物は、
分子中に少なくとも1個のカルボニル基を有する
もので、炭素数1〜3個の低級アルデヒド類が好
ましい。例えば、ホルマリン等が用いられる。 かくして得られた変性アミン縮合物に、沸点が
130℃を超える高沸点のアルコール類を配合する
ことによつて、本発明のエポキシ樹脂硬化剤が得
られる。変性アミン縮合物に対するアルコール類
の配合割合は特に限定されないが、通常100:1
〜50であり、好ましくは100:5〜30である。ま
た、変性アミン縮合物とアルコール類との配合方
法も特に限定されないが、両者の混合温度条件は
上記アルコール類を残存させるために20〜130℃
とする。この沸点が130℃を超える高沸点のアル
コール類としては、例えば、ベンジルアルコー
ル、フルフリルアルコール、ノニルアルコール、
1―ヘキサノール、ヘプタノール、オクタノー
ル、2―エチル―1―ヘキサノール、2メチル―
1―ペンタノール、2―エチル―1―ブタノー
ル、4メチル―2―ペンタノール、デカノール、
ドデカノール、シクロヘキサノール、メチルシク
ロヘキサノール、テルピネオール、ポリエチレン
グリコール、エタンジオール、プロパンジオー
ル、ブタンジオール、ヘプタンジオール、グリセ
リン等が用いられる。 以上のように、本発明のエポキシ樹脂硬化剤
は、変性アミン縮合物に沸点が130℃を超える高
沸点のアルコール類を配合させたものであるか
ら、上記高沸点のアルコール類の添加により、変
性アミン縮合物自体の有する優れた特性をそのま
ま維持しながら、その欠点である高粘度性及び硬
化物の物性劣化を除去できるものである。すなわ
ち、本発明のエポキシ樹脂硬化剤は、低粘度且つ
低毒性のものであり、エポキシ樹脂と混合させた
場合には、低温且つ高湿の条件下でも良好に且つ
短時間で硬化反応が行われ、接着作業性を極めて
向上させうるものであり、しかも表面状態が極め
てよく且つ機械的強度等の物理的物性が大巾に向
上した硬化物を得ることができるものである。し
たがつて、本発明のエポキシ樹脂硬化剤を用いる
エポキシ樹脂は、塗料用、注型用、土木建設用
(例えば、流し展ベ用、レジンモルタル用或いは
クランク補修用等)、その他接着、積層用等とし
て好適に用いられうるのである。なお、本発明の
エポキシ樹脂硬化剤によつて硬化されるエポキシ
樹脂として特に限定されるものはなく、また両者
の配合割合等の硬化条件は、従来公知のアミン系
硬化剤を用いた場合と同一である。 以下、本発明の実施例について説明する。 (実施例 1) 2モル(188g)のフエノールと2モル(120
g)のエチレンジアミンを、攪拌器、温度計、滴
下装置及び還流冷却器を夫々セツトした容積1
の四ツ口フラスコに入れて、フエノールをエレチ
ンジアミンに溶解させた上、これに2モル
(162.2g)の37%ホルマリンを50℃以下で徐々に
滴下して、滴下後更に500℃前後の温度下で2時
間反応させ、その後80℃に昇温させて1時間攪拌
して、反応を完結させ、そして反応終了後減圧脱
水蒸留を行つて、330gの変性アミン縮合物()
を得た。 かくして得られた変性アミン縮合物()75g
にベンジルアルコール25gを混合して、エポキシ
樹脂硬化剤()を得た。 また、前記変性アミン縮合物()75gにフル
フリルアルコール25gを混合して、エポキシ樹脂
硬化剤()を得た。 そして、変性アミン縮合物()及び硬化剤
()()の各粘度及びアミン価を測定したとこ
ろ、表1の如き結果が得られた。なお、粘度は25
℃の条件下で測定したものであり、アミン価は試
料1g当りのKOH量(mg)に換算したものであ
る(表3、表5及び表7において同じ)。 また、エポキシ樹脂と変性アミン縮合物()
及び硬化剤()()とを各々混合させて、各
場合における硬化時間及び硬化物の塗膜状態、曲
げ強度等の機械的強度を測定したところ、表2の
如き結果が得られた。なお、エポキシ樹脂として
は、ユカシエルエポキシ株式会社製のエピコート
828を用いた。また硬化時間は、表2の配合比
(重量部)のもの50gを試料とした25℃の温度下
での時間であり、塗膜状態は、硬化後の塗膜の光
沢、凸凹、濁りを判定したものであり、機械的強
度は、JISK−6911の試験によつたものである
(表4、表6及び表8において同じ)。 (実施例 2) 1モル(94g)のフエノールと0.5モル(40.55
g)の37%ホルマリンを前記実施例1と同様のフ
ラスコに入れ、これに触媒として2.8gのトリエ
チルアミンを加えた上、攪拌しながら100℃に昇
温し、昇温後、この温度を維持しながら、2時間
還流反応を行わしめ、さらに1.5モル(154.5g)
のジエチレントリアミンを1時間に亘つて滴下し
た後、1時間攪拌して反応を完結させ、反応終了
後、減圧脱水蒸留を行つて260gの変性アミン縮
合物()を得た。 かくして得られた変性アミン縮合物()80g
にフルフリルアルコール20gを混合して、エポキ
シ樹脂硬化剤()を得た。 そして、変性アミン縮合物()と硬化剤
()との性状及び硬化物性能を比較判定したと
ころ、表3及び表4の如き結果が得られた。 (実施例 3) 1モル(94g)のフエノール、1.2モル(163.2
g)のm―キシリレンジアミン及び1モル(81.1
g)の37%ホルマリンを前記実施例1の場合と同
様にして反応させた後、脱水蒸留後268gの変性
アミン縮合物()を得た。 かくして得られた変性アミン縮合物()90g
にベンジルアルコール10gを混合して、エポキシ
樹脂硬化剤()を得た。 また、変性アミン縮合物()85gにベンジル
アルコール15gを混合して、エポキシ樹脂硬化剤
()を得た。 また、変性アミン縮合物()80gにベンジル
アルコール20gを混合して、エポキシ樹脂硬化剤
()を得た。 また、変性アミン縮合物()75gにベンジル
アルコール25gを混合して、エポキシ樹脂硬化剤
()を得た。 そして、変性アミン縮合物()と各硬化剤
()〜()との性状及び硬化物性能を比較判
定したところ、表5及び表6の如き結果が得られ
た。 (実施例 4) 前記実施例3で得られた変性アミン縮合物
()100gにノニフエノール10gを加え、100℃
の温度下で30分攪拌して変性アミン硬化剤()
を得た。 かくして得られた変性アミン硬化剤()80g
にノニルアルコール20gを混合して、エポキシ樹
脂硬化剤()を得た。 そして、この変性アミン硬化剤()とエポキ
シ樹脂硬化剤()との性状及び硬化物性能を比
較判定したところ、表7及び表8の如き結果が得
られた。
The present invention relates to an epoxy resin curing agent. In recent years, epoxy resins have come to be widely used in fields such as civil engineering and construction, and due to their workability, they have low viscosity and low toxicity, and can be processed quickly and efficiently even at low temperatures and high humidity. It is desired to develop an epoxy resin curing agent that can be cured. Conventionally, it has been common practice to add polyamines such as triethylenetetramine in order to lower the viscosity, but this has the disadvantage of not only increasing toxicity but also significantly worsening the surface condition after curing. In addition, as a curing agent suitable for low temperature and high humidity conditions, it is known that phenols are added to polyamine. It also has disadvantages such as poor physical properties such as mechanical strength. Therefore, in recent years, a curing agent using a modified amine condensate containing phenol, formalin, and amine as main components has been developed as a curing agent that does not have such drawbacks. However, although modified amine condensates have extremely excellent properties as curing agents, such as being able to cure epoxy resins well even under low temperature and high humidity conditions, they have high viscosity and the cured products are extremely brittle. There are some drawbacks. In order to eliminate this brittleness, it has been attempted to add polyadamine or nonylphenol to the modified amine condensate; however,
The reality is that the viscosity cannot be lowered, and the physical properties of the cured product cannot be improved. In view of the above-mentioned points, the present invention provides a cured epoxy resin product that takes advantage of the excellent properties of a modified amine condensate as a curing agent while satisfactorily eliminating its drawbacks of high viscosity and deterioration of the physical properties of the cured product. It provides: The epoxy resin curing agent of the present invention that solves this problem is a modified amine condensate obtained by condensing polyamines, phenols, and carbonyl compounds having nitrogen active hydrogen as main components, and has a boiling point.
It is made by blending alcohols with a high boiling point exceeding 130℃. Although the modified amine condensate can be obtained by a one-step reaction operation using all components such as polyamines, it is preferably obtained by a two-step reaction operation. That is, a mixture of phenols and polyamines is reacted with a carbonyl compound, or a phenol and a carbonyl compound are reacted in advance,
A modified amine condensate is obtained by reacting this reactant with a polyamine, or by reacting the polyamine and a carbonyl compound in advance and reacting this reactant with a phenol. At this time, the reaction temperature is 10 to 150°C, preferably 30°C.
~70℃. Also, in order to complete the reaction,
The temperature may be raised after the entire amount is added. After the reaction is completed, the reaction mixture is heated under reduced pressure to remove moisture and unreacted substances. Usually, it is desirable that the modified amine condensate is liquid. Polyamines have at least one nitrogen active hydrogen in one molecule, but polyamines having two or more amino groups having active hydrogen are preferred. For example, ethylenediamine, diethylenetriamine, m-xylylenediamine, etc. are used. The phenols have at least one reactive position that is not substituted with an aromatic nucleus, and monovalent phenols are preferred. For example, phenol etc. are used. Carbonyl compounds are
Lower aldehydes having at least one carbonyl group in the molecule and having 1 to 3 carbon atoms are preferred. For example, formalin or the like is used. The modified amine condensate thus obtained has a boiling point of
The epoxy resin curing agent of the present invention can be obtained by blending an alcohol with a high boiling point of over 130°C. The blending ratio of alcohol to modified amine condensate is not particularly limited, but is usually 100:1.
-50, preferably 100:5-30. In addition, the method of blending the modified amine condensate and the alcohol is not particularly limited, but the temperature conditions for mixing both are 20 to 130°C in order to allow the alcohol to remain.
shall be. Examples of high-boiling alcohols with boiling points exceeding 130°C include benzyl alcohol, furfuryl alcohol, nonyl alcohol,
1-hexanol, heptanol, octanol, 2-ethyl-1-hexanol, 2-methyl-
1-pentanol, 2-ethyl-1-butanol, 4-methyl-2-pentanol, decanol,
Dodecanol, cyclohexanol, methylcyclohexanol, terpineol, polyethylene glycol, ethanediol, propanediol, butanediol, heptanediol, glycerin, etc. are used. As described above, the epoxy resin curing agent of the present invention is a modified amine condensate blended with a high-boiling alcohol with a boiling point exceeding 130°C. While maintaining the excellent properties of the amine condensate itself, its disadvantages of high viscosity and deterioration in the physical properties of the cured product can be eliminated. That is, the epoxy resin curing agent of the present invention has low viscosity and low toxicity, and when mixed with an epoxy resin, the curing reaction can be performed well and in a short time even under low temperature and high humidity conditions. , it is possible to significantly improve adhesive workability, and to obtain a cured product with extremely good surface condition and greatly improved physical properties such as mechanical strength. Therefore, the epoxy resin using the epoxy resin curing agent of the present invention can be used for paints, casting, civil engineering construction (e.g., pouring, resin mortar, crank repair, etc.), and other adhesives and laminations. It can be suitably used as, etc. The epoxy resin to be cured by the epoxy resin curing agent of the present invention is not particularly limited, and the curing conditions such as the blending ratio of the two are the same as in the case of using conventionally known amine-based curing agents. It is. Examples of the present invention will be described below. (Example 1) 2 moles (188 g) of phenol and 2 moles (120 g) of phenol
g) Ethylenediamine was added to a volume 1 containing a stirrer, a thermometer, a dropping device, and a reflux condenser, respectively.
After dissolving phenol in eletin diamine, 2 mol (162.2 g) of 37% formalin was gradually added dropwise at below 50°C, and after the dropwise addition, the mixture was further heated to around 500°C. The reaction was carried out at a temperature of 2 hours, and then the temperature was raised to 80°C and stirred for 1 hour to complete the reaction.After the reaction was completed, vacuum dehydration distillation was performed to obtain 330g of modified amine condensate ().
I got it. 75 g of the thus obtained modified amine condensate ()
and 25 g of benzyl alcohol were mixed to obtain an epoxy resin curing agent (2). Further, 75 g of the modified amine condensate (2) was mixed with 25 g of furfuryl alcohol to obtain an epoxy resin curing agent (2). The viscosity and amine value of each of the modified amine condensate () and the curing agent () were measured, and the results shown in Table 1 were obtained. In addition, the viscosity is 25
It was measured under the conditions of ℃, and the amine value was converted to the amount of KOH (mg) per 1 g of sample (same in Table 3, Table 5, and Table 7). In addition, epoxy resin and modified amine condensate ()
and curing agent () and () were mixed, and the curing time, coating state of the cured product, and mechanical strength such as bending strength were measured in each case, and the results shown in Table 2 were obtained. The epoxy resin used is Epicoat manufactured by Yukashiel Epoxy Co., Ltd.
828 was used. The curing time is the time taken at a temperature of 25°C using 50g of the compounding ratio (parts by weight) shown in Table 2.The coating condition is determined by the gloss, unevenness, and turbidity of the coating after curing. The mechanical strength was determined according to the JISK-6911 test (same in Tables 4, 6, and 8). (Example 2) 1 mol (94 g) of phenol and 0.5 mol (40.55 g)
g) 37% formalin was placed in the same flask as in Example 1, 2.8 g of triethylamine was added as a catalyst, and the temperature was raised to 100°C while stirring, and after raising the temperature, this temperature was maintained. While refluxing for 2 hours, an additional 1.5 mol (154.5 g)
of diethylenetriamine was added dropwise over 1 hour, and the mixture was stirred for 1 hour to complete the reaction. After the reaction was completed, dehydration and distillation under reduced pressure was performed to obtain 260 g of a modified amine condensate (). 80 g of the thus obtained modified amine condensate ()
20 g of furfuryl alcohol was mixed with the mixture to obtain an epoxy resin curing agent (). When the properties and cured product performance of the modified amine condensate (2) and the curing agent (2) were compared, the results shown in Tables 3 and 4 were obtained. (Example 3) 1 mol (94 g) of phenol, 1.2 mol (163.2
g) of m-xylylenediamine and 1 mol (81.1
After reacting 37% formalin (g) in the same manner as in Example 1, 268 g of modified amine condensate () was obtained after dehydration and distillation. 90 g of the thus obtained modified amine condensate ()
10 g of benzyl alcohol was mixed with the mixture to obtain an epoxy resin curing agent (2). Further, 15 g of benzyl alcohol was mixed with 85 g of the modified amine condensate (2) to obtain an epoxy resin curing agent (2). Further, 20 g of benzyl alcohol was mixed with 80 g of the modified amine condensate (2) to obtain an epoxy resin curing agent (2). Further, 25 g of benzyl alcohol was mixed with 75 g of the modified amine condensate (2) to obtain an epoxy resin curing agent (2). Then, when the properties and cured product performance of the modified amine condensate () and each of the curing agents () to () were compared and judged, the results shown in Tables 5 and 6 were obtained. (Example 4) 10 g of nonyphenol was added to 100 g of the modified amine condensate () obtained in Example 3, and the mixture was heated at 100°C.
Modified amine curing agent () by stirring for 30 min at a temperature of
I got it. 80g of the thus obtained modified amine curing agent ()
and 20 g of nonyl alcohol were mixed to obtain an epoxy resin curing agent (2). Then, the properties and cured product performance of this modified amine curing agent (2) and epoxy resin curing agent (2) were compared, and the results shown in Tables 7 and 8 were obtained.

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Claims (1)

【特許請求の範囲】[Claims] 1 窒素活性水素を有するポリアミン類、フエノ
ール類及びカルボニル化合物を主成分として縮合
させて得られる変性アミン縮合物に、沸点が130
℃を超える高沸点のアルコール類を配合してなる
エポキシ樹脂硬化剤。
1 A modified amine condensate obtained by condensing polyamines, phenols, and carbonyl compounds having nitrogen active hydrogen as main components has a boiling point of 130
An epoxy resin curing agent containing alcohols with a high boiling point exceeding ℃.
JP10260682A 1982-06-14 1982-06-14 Curing agent for epoxy resin Granted JPS58219220A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10260682A JPS58219220A (en) 1982-06-14 1982-06-14 Curing agent for epoxy resin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10260682A JPS58219220A (en) 1982-06-14 1982-06-14 Curing agent for epoxy resin

Publications (2)

Publication Number Publication Date
JPS58219220A JPS58219220A (en) 1983-12-20
JPH0230327B2 true JPH0230327B2 (en) 1990-07-05

Family

ID=14331892

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10260682A Granted JPS58219220A (en) 1982-06-14 1982-06-14 Curing agent for epoxy resin

Country Status (1)

Country Link
JP (1) JPS58219220A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0511858Y2 (en) * 1988-11-02 1993-03-25

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62280216A (en) * 1986-05-28 1987-12-05 Aica Kogyo Co Ltd Epoxy resin composition
JPH0625331B2 (en) * 1988-03-18 1994-04-06 ソマール株式会社 Adhesive composition for battery case
JP2021004270A (en) * 2019-06-25 2021-01-14 住友ベークライト株式会社 Phenol resin

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4948480A (en) * 1972-09-11 1974-05-10
JPS57195118A (en) * 1981-05-25 1982-11-30 Mitsubishi Gas Chem Co Inc Preparation of curing agent for epoxy resin
JPS57195119A (en) * 1981-05-25 1982-11-30 Mitsubishi Gas Chem Co Inc Preparation of curing agent for epoxy resin
JPS58187462A (en) * 1982-04-27 1983-11-01 Kansai Paint Co Ltd Curing agent for epoxy resin coating compound

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4948480A (en) * 1972-09-11 1974-05-10
JPS57195118A (en) * 1981-05-25 1982-11-30 Mitsubishi Gas Chem Co Inc Preparation of curing agent for epoxy resin
JPS57195119A (en) * 1981-05-25 1982-11-30 Mitsubishi Gas Chem Co Inc Preparation of curing agent for epoxy resin
JPS58187462A (en) * 1982-04-27 1983-11-01 Kansai Paint Co Ltd Curing agent for epoxy resin coating compound

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0511858Y2 (en) * 1988-11-02 1993-03-25

Also Published As

Publication number Publication date
JPS58219220A (en) 1983-12-20

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