JPH02274417A - Hard material cutting band saw and manufacture thereof - Google Patents
Hard material cutting band saw and manufacture thereofInfo
- Publication number
- JPH02274417A JPH02274417A JP9588289A JP9588289A JPH02274417A JP H02274417 A JPH02274417 A JP H02274417A JP 9588289 A JP9588289 A JP 9588289A JP 9588289 A JP9588289 A JP 9588289A JP H02274417 A JPH02274417 A JP H02274417A
- Authority
- JP
- Japan
- Prior art keywords
- chip
- notched
- notch
- peripheral edge
- slits
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 title claims description 17
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 230000002093 peripheral effect Effects 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 239000006061 abrasive grain Substances 0.000 abstract description 3
- 229910003460 diamond Inorganic materials 0.000 abstract description 3
- 239000010432 diamond Substances 0.000 abstract description 3
- 239000011230 binding agent Substances 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 238000005553 drilling Methods 0.000 abstract 2
- 239000000428 dust Substances 0.000 abstract 1
- 230000037431 insertion Effects 0.000 abstract 1
- 238000003780 insertion Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- -1 cemented carbide Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 239000010730 cutting oil Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/12—Saw-blades or saw-discs specially adapted for working stone
- B28D1/127—Straight, i.e. flat, saw blades; strap saw blades
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
Description
【発明の詳細な説明】
［産業上の利用分野］
この発明は、花崗岩、大理石、ガラス、超硬合金、陶器
そしてタイル、半導体、セラミックス等の硬質物又は各
種金属を切削（切断を含む）するための硬質物切削用帯
のこ及びその製造方法に関するものである。[Detailed Description of the Invention] [Industrial Application Field] This invention is suitable for cutting (including cutting) hard materials such as granite, marble, glass, cemented carbide, ceramics, tiles, semiconductors, ceramics, etc., or various metals. The present invention relates to a band saw for cutting hard materials and a manufacturing method thereof.
［従来の技術］
一般に、主として硬質物の切削に使用される帯のこは、
ＩＩｌ板等からなる帯条板に等間隔にスリットを設け、
該スリットとスリットとの間に切欠部を設け、該切欠部
にダイヤモンドの砥粒を含む焼結合金から成る立方体等
のチップを約半分程度突出するように埋嵌した後これを
銀ろう付により結着したものがある。[Prior Art] Generally, band saws are mainly used for cutting hard materials.
Slits are provided at equal intervals on a strip plate made of IIl plate, etc.
A notch is provided between the slits, and a chip such as a cube made of a sintered alloy containing diamond abrasive grains is embedded in the notch so that about half of the chip protrudes, and then this is soldered with silver. There is something that has come together.
しかしながら、このような帯このは、上記チップと帯条
板とを銀ろう付により結着したものであることによりチ
ップの保持力が弱く重切削ができないものであった。However, since such a band is made by bonding the chip and the band plate by silver brazing, the holding power of the chip is weak and heavy cutting cannot be performed.
そこで従来、第６図ないし第８図で示すように、帯条板
１１に等間隔に形状任意なスリット１２を穿設し、該ス
リット１２とスリット１２との間に切欠部１３を穿設し
、該切欠部１３に上記帯条板１１及び被切削物の材質よ
り硬い材質より成るチップ１４を結着する場合において
、上記帯条板１１の切欠部１３に該帯条板１１の肉厚よ
りも厚く形成したチップ１４を挿嵌した後該チップ１４
を加熱しながらその両側面より押し潰すように加圧し、
上記チップ１４の周縁部が上記帯条板１１の切欠部１３
の外側周縁部１５にかぶさるようにして一体に結着させ
たものであることを特徴とする硬質物又は金属切削用帯
のこの製造方法（特公昭６２−３８０８８号公報参照）
がある。Therefore, conventionally, as shown in FIGS. 6 to 8, slits 12 of any shape are formed at equal intervals in the strip plate 11, and cutouts 13 are formed between the slits 12. , when bonding a chip 14 made of a material harder than the material of the strip plate 11 and the material to be cut to the cutout portion 13, the thickness of the cutout portion 13 of the strip plate 11 is smaller than that of the strip plate 11. After inserting the chip 14 formed thicker, the chip 14
While heating it, pressurize it from both sides to crush it.
The peripheral edge of the chip 14 is the notch 13 of the strip plate 11.
This manufacturing method of a band for cutting a hard material or metal is characterized in that the band is integrally bound to cover the outer peripheral edge 15 of the band (see Japanese Patent Publication No. 62-38088).
There is.
［発明が解決しようとする課題］
このような従来技術においても一応は重切削できる硬質
物切削用帯のこは得られるのであるが、より重切削でき
る帯のこが要望されている即ち、硬質物の切削は、通常
の金属の切削等とは違い、同じ大きさのものを切削する
にも何倍もの時間が掛り、その切削時間の短縮は生産能
力の問題にとどまらず、設備効率にも影響するものであ
り、より重切削できる帯のこを開発しなければならない
という問題点があった。[Problems to be solved by the invention] Although it is possible to obtain a band saw for cutting hard materials that can perform heavy cutting even with such conventional technology, there is a demand for a band saw that can perform even heavier cutting. Cutting objects is different from normal metal cutting, and it takes many times more time to cut something of the same size. Reducing the cutting time is not only a problem of production capacity, but also an issue of equipment efficiency. There was a problem in that a band saw that could perform heavier cutting had to be developed.
本発明は、従来技術の有するこのような問題点に鑑みて
なされたものであり、その目的とするところは、従来技
術の設備等を生かしつつ、簡単な方法によって帯条板と
チップとの結着を強固にし、より重切削に耐え得る硬質
物切削用帯のこ及びその製造方法を提供しようとするも
のである。The present invention has been made in view of the problems of the prior art, and its purpose is to connect strips and chips by a simple method while making use of the equipment of the prior art. It is an object of the present invention to provide a band saw for cutting hard materials that has a stronger bond and can withstand heavier cutting, and a method for manufacturing the same.
［課題を解決するための手段］
上記目的を達成するために、本発明の硬質物切削用帯の
こは、帯条板に等間隔に形状任意なスリットを穿設し、
該スリットとスリットとの間に切欠部を穿設し、該切欠
部にチップを加熱加圧結着した硬質物切削用帯のこにお
いて、チップが結着される切欠部の周縁部に多数の切欠
孔を設けたことを特徴としてなるものである。[Means for Solving the Problems] In order to achieve the above object, the band saw for cutting hard materials of the present invention has slits of any shape formed at equal intervals in the band plate,
In a band saw for cutting hard materials in which notches are formed between the slits and chips are bonded to the notches by heat and pressure, a large number of holes are formed on the periphery of the notches to which the tips are bonded. It is characterized by the provision of notched holes.
そして、帯条板に等間隔に形状任意なスリットを穿設し
、該スリットとスリットとの間に切欠部を穿設し、該切
欠部にチップを結着する場合であって、上記帯条板の切
欠部に該帯条板の肉厚よりも厚く形成したチップを挿嵌
した後該チップを加熱しながらその両側面より押し潰す
ように加圧し、上記チップの周縁部が上記帯条板の切欠
部の周縁部にかぶさるようにして一体に結着させる硬質
物切削用帯のこの製造方法において、予め周縁部に切欠
孔を多数配設し、該それぞれの切欠孔の中にチップを潜
入させるように加圧したことを特徴とする硬質物切削用
帯のこの製造方法がある。Then, slits of any shape are formed in the strip plate at equal intervals, a notch is bored between the slits, and a chip is bound to the notch, and the strip is After inserting a chip formed thicker than the thickness of the strip into the notch of the plate, the chip is heated and pressed from both sides to crush it, so that the peripheral edge of the chip becomes the strip. In this manufacturing method of a band for cutting a hard material, which is bound together so as to cover the peripheral edge of a notch, a number of notched holes are provided in advance on the peripheral edge, and a chip is inserted into each of the notched holes. There is a method for manufacturing a band for cutting hard materials, which is characterized in that the band is pressurized so as to
［作用］
チップを両側面より押し潰すように加圧すれば、そのチ
ップの周縁部が帯条板の切欠部の周縁部にかぶさるよう
になり、この時、切欠部の周縁部に切欠孔を多数配設し
ておけば、そのそれぞれの切欠孔の中に加圧されたチッ
プが潜入するがごとく入り込み、結着面積を増加させる
ごとく作用すると共に、チップと帯条板がかみ合わされ
るごとく固着する。[Function] When pressure is applied to crush the chip from both sides, the periphery of the chip will cover the periphery of the notch in the strip plate, and at this time, a notch hole will be formed in the periphery of the notch. If a large number of them are arranged, the pressurized chips will penetrate into each notch hole, acting as if to increase the bonding area, and the chips and strips will be fixed as if they were interlocked. do.
［実施例］
実施例について図面を参照して説明すれば、第１図ない
し第３図は本発明の一実施例である１は鋼板等から成る
帯条板であり、該帯条板１は、有端または無端連続状に
おいて所望長さに形成されている。[Embodiment] An embodiment will be described with reference to the drawings. Figs. 1 to 3 show an embodiment of the present invention. Reference numeral 1 indicates a strip plate made of a steel plate or the like; , is formed in a desired length in an endless or continuous form.
２は上記帯条板１の一側端部に等間隔に形成されたスリ
ットであり、該スリット２は、Ｕ字状を有し、切削時等
に切削屑や切削油等の流通を良好にするものである。Reference numeral 2 denotes slits formed at equal intervals on one side end of the strip plate 1, and the slits 2 have a U-shape to allow good flow of cutting waste, cutting oil, etc. during cutting. It is something to do.
３は上記スリット２とスリット２との間にそれぞれ設け
られた切欠部であり、該切欠部３は、その周縁部５に多
数の切欠孔６が穿設されている。Reference numeral 3 denotes notches provided between the slits 2, and each of the notches 3 has a large number of notch holes 6 in its peripheral edge 5.
この切欠孔６は、拡大すれば第３図のようなものであり
、真円の一部だけが切欠されたもので、加圧により潜入
したチップ４が抜けないように形成されている。This notch hole 6 is as shown in FIG. 3 when enlarged, and is a perfect circle with only a portion cut out, and is formed so that the chip 4 that has entered under pressure will not come out.
チップ４はダイヤモンドの砥粒を含む金属粉末を結合剤
とする混合物から成るチップであり、予め上記帯条板１
の肉厚より厚い直方体状に形成されていると共に、上記
切欠部３より約半分程度上方に突出すると共に挿嵌部分
が切欠部３と略符合するように形成されている。The chip 4 is a chip made of a mixture using a metal powder containing diamond abrasive grains as a binder, and is preliminarily attached to the strip plate 1.
It is formed in the shape of a rectangular parallelepiped with a thickness greater than that of the notch, and is formed so that it protrudes approximately half way above the notch 3, and the fitting portion thereof approximately coincides with the notch 3.
そして、この切欠部３に挿嵌されたチップ４を、その肉
厚方向である両側面より加圧すると共に加熱することに
より、そのチップ４は始めの肉厚よりも薄くなると共に
切欠部３の外側周縁部５にかぶさるようになり、やがて
それぞれの孔６に潜入しその切欠部３とチップ４との当
接部において焼結され結着される。Then, by pressurizing and heating the chip 4 inserted into the notch 3 from both sides in the thickness direction, the chip 4 becomes thinner than the initial thickness, and the outside of the notch 3 is heated. It comes to cover the peripheral edge 5, and eventually penetrates into each hole 6, and is sintered and bonded at the contact portion between the notch 3 and the chip 4.
第４図は、本発明の他の実施例を示すものであり、切欠
孔６が、正三角形の孔の一部を切欠した場合のものであ
る。FIG. 4 shows another embodiment of the present invention, in which the notch hole 6 is a part of an equilateral triangular hole.
第５図は、本発明の更に他の実施例を示すものであり、
チップ４に予め帯条板１の厚みに符合させた溝７を設け
たものである。FIG. 5 shows still another embodiment of the present invention,
A groove 7 corresponding to the thickness of the strip plate 1 is provided in advance in the chip 4.
そして、この溝７に切欠部３を挿嵌すれば、切欠孔６が
配設された切欠部の周縁部５にチップ４の周縁部が加圧
前にかぶさるようになり、結着面積がより安定したもの
となる。Then, by inserting the notch 3 into this groove 7, the peripheral edge of the chip 4 will cover the peripheral edge 5 of the notch in which the notch hole 6 is disposed before applying pressure, and the binding area will be further increased. It becomes stable.
なお、本発明は、上記実施例に限定されるものではな（
、例えば、切欠孔の形状は四角孔の一部を切欠したもの
でもよく任意である。Note that the present invention is not limited to the above embodiments (
For example, the shape of the notch hole may be any shape, such as a square hole with a part cut out.
［発明の効果］
以上に説明したように、本発明は、帯条板の切欠孔の中
にチップが潜入するので、それ自体で強固に固着され、
加えて焼結又は接着がされればよりチップは帯条板に固
着されるので、チップの帯条板への保持力は強く、従来
以上に重切削や繰り返し切削あるいは衝撃等にも耐える
ことができる硬質物切削用帯のこを提供できる[Effects of the Invention] As explained above, in the present invention, since the chip infiltrates into the notch hole of the strip plate, it is firmly fixed by itself.
In addition, if the chips are sintered or bonded, they will be more firmly attached to the strips, so the retention force of the chips to the strips will be stronger, and they will be able to withstand heavy cutting, repeated cutting, and impact than ever before. We can provide band saws for cutting hard materials.
第１図は本発明の一実施例を示す一部破断した要部正面
図、第２図は第１図のＡ−ＡｖＡ麟面図面図３図は要部
拡大図、第４図は本発明の他の実施例を示す要部拡大図
、第５図は本発明の更に他の実施例を示す斜視図であり
、第６図ないし第８図は従来のものを示すものであり、
第６図はチップを加熱加圧する前の状態を示す要部平面
図、第７図はチップを加熱加圧した状態を示す要部平面
図、第８図は加熱加圧後の一部破断した要部正面図であ
る。
１・・・帯条板、２・・・スリット、３・切欠部、４・
・・チップ、５・・・切欠部の周縁部、６・・・切欠孔
、７・・・溝代理人弁理士 告 木 由 藏
−９゜Fig. 1 is a partially cutaway front view of the main parts showing an embodiment of the present invention, Fig. 2 is an A-AvA front view of Fig. 1, Fig. 3 is an enlarged view of the main parts, and Fig. 4 is a front view of the main parts of the present invention. FIG. 5 is a perspective view showing still another embodiment of the present invention, and FIGS. 6 to 8 show conventional ones.
Figure 6 is a plan view of the main part showing the chip before heating and pressurizing, Figure 7 is a plan view of the main part showing the chip after heating and pressing, and Figure 8 is a partially broken view of the chip after heating and pressing. It is a main part front view. 1... Strip plate, 2... Slit, 3. Notch, 4.
・・・Chip, 5...Peripheral edge of notch, 6...Notch hole, 7...Mizo representative patent attorney Yuki Kuro-9゜
Claims (1)
を穿設し、該スリット（２）とスリット（２）との間に
切欠部（３）を穿設し、該切欠部（３）にチップ（４）
を加熱加圧結着した硬質物切削用帯のこにおいて、チッ
プ（４）が結着される切欠部の周縁部（５）に多数の切
欠孔（６）を設けたことを特徴とする硬質物切削用帯の
こ。 ２ 帯条板（１）に等間隔に形状任意なスリット（２）
を穿設し、該スリット（２）とスリット（２）との間に
切欠部（３）を穿設し、該切欠部（３）にチップ（４）
を結着する場合であって、上記帯条板（１）の切欠部（
３）に該帯条板（１）の肉厚よりも厚く形成したチップ
（４）を挿嵌した後該チップ（４）を加熱しながらその
両側面より押し潰すように加圧し、上記チップ（４）の
周縁部が上記帯条板（１）の切欠部（３）の周縁部（５
）にかぶさるようにして一体に結着させる硬質物切削用
帯のこの製造方法において、予め周縁部（５）に切欠孔
（６）を多数配設し、該それぞれの切欠孔（６）の中に
チップ（４）を潜入させるように加圧したことを特徴と
する硬質物切削用帯のこの製造方法。[Claims] 1. Slits (2) of any shape at equal intervals in the strip plate (1)
A cutout (3) is bored between the slits (2), and a chip (4) is inserted into the cutout (3).
A band saw for cutting hard materials which is bonded under heat and pressure, characterized in that a large number of notch holes (6) are provided in the periphery (5) of the notch portion to which the tip (4) is bonded. Band saw for cutting things. 2 Slits of any shape at equal intervals on the strip plate (1) (2)
A cutout (3) is bored between the slits (2), and a chip (4) is inserted into the cutout (3).
In the case where the notch of the strip plate (1) is bound (
After inserting a chip (4) formed thicker than the thickness of the strip plate (1) into 3), pressurize the chip (4) from both sides while heating it so as to crush the chip (4). The peripheral edge of the strip plate (1) is the same as the peripheral edge of the notch (3) of the strip plate (1).
), in which a large number of notched holes (6) are provided in advance in the peripheral edge (5), and the inside of each notched hole (6) is This method of manufacturing a band for cutting a hard material is characterized in that pressure is applied so as to infiltrate the tip (4) into the band.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9588289A JPH02274417A (en) | 1989-04-14 | 1989-04-14 | Hard material cutting band saw and manufacture thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9588289A JPH02274417A (en) | 1989-04-14 | 1989-04-14 | Hard material cutting band saw and manufacture thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02274417A true JPH02274417A (en) | 1990-11-08 |
Family
ID=14149697
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9588289A Pending JPH02274417A (en) | 1989-04-14 | 1989-04-14 | Hard material cutting band saw and manufacture thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02274417A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5809848A (en) * | 1996-02-12 | 1998-09-22 | Credo Tool Company | Method of making a carbide cutting insert |
| WO2011005153A1 (en) | 2009-07-17 | 2011-01-13 | Husqvarna Ab | Diamond tool and method of making this tool |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6238088A (en) * | 1985-08-12 | 1987-02-19 | Sony Corp | Television receiver |
| JPS62251010A (en) * | 1986-04-22 | 1987-10-31 | Sanwa Daiyamondo Kogyo Kk | Band saw for hard material cutting |
-
1989
- 1989-04-14 JP JP9588289A patent/JPH02274417A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6238088A (en) * | 1985-08-12 | 1987-02-19 | Sony Corp | Television receiver |
| JPS62251010A (en) * | 1986-04-22 | 1987-10-31 | Sanwa Daiyamondo Kogyo Kk | Band saw for hard material cutting |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5809848A (en) * | 1996-02-12 | 1998-09-22 | Credo Tool Company | Method of making a carbide cutting insert |
| WO2011005153A1 (en) | 2009-07-17 | 2011-01-13 | Husqvarna Ab | Diamond tool and method of making this tool |
| EP2454044A4 (en) * | 2009-07-17 | 2017-12-13 | Husqvarna AB | Diamond tool and method of making this tool |
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