JPH02268815A - Membrane module - Google Patents

Membrane module

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Publication number
JPH02268815A
JPH02268815A JP8864489A JP8864489A JPH02268815A JP H02268815 A JPH02268815 A JP H02268815A JP 8864489 A JP8864489 A JP 8864489A JP 8864489 A JP8864489 A JP 8864489A JP H02268815 A JPH02268815 A JP H02268815A
Authority
JP
Japan
Prior art keywords
membrane module
resin
porous
potting
porous membrane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8864489A
Other languages
Japanese (ja)
Inventor
Akitaka Uchida
内田 晃誉
Yasushi Ohori
康司 大堀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP8864489A priority Critical patent/JPH02268815A/en
Publication of JPH02268815A publication Critical patent/JPH02268815A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To obtain a porous membrane module having superior heat and chemical resistances by using resin obtd. by allowing epoxy resin having polysulfide bonds in the molecule to react with an alicyclic amine as the potting agent of a porous membrane module. CONSTITUTION:The ends of many porous membranes housed in a membrane module case are potted, to the case to obtain a porous membrane module. Even when the porous membranes are made of PE, the ends can easily be potted by using resin obtd. by allowing epoxy resin having polysulfide bonds in the molecule to react with an alicyclic amine as the potting agent. When the membrane module case is made of polysulfone resin or the potting parts are made of surface-treated PP resin, a porous membrane module having superior heat and chemical resistances is obtd.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は液体又は気体の纏適用の膜モジュールに関する
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a membrane module for application to a liquid or gas envelope.

〔従来の技術〕[Conventional technology]

流体濾過能力を有する膜モジュールは医療分野、液体及
び気体処理分野などに多く用すられており、最近では耐
熱性、耐薬品性を要求される分野への使用も拡がりつつ
ある。耐熱性の膜としては、例えばポリエーテルスルホ
ン、ポリプロピレンなどがあげられる。しかしながらポ
リエーテルスルホンを素材とした中空糸膜は強伸度に劣
るため激しい液流の中では破断するおそれがある。又、
ポリプロピレン製の膜は熱水を長時間透水すると酸化劣
化によって脆化する。
Membrane modules with fluid filtration ability are widely used in the medical field, liquid and gas processing fields, etc., and recently, their use is expanding to fields that require heat resistance and chemical resistance. Examples of the heat-resistant membrane include polyether sulfone and polypropylene. However, hollow fiber membranes made of polyether sulfone are inferior in strength and elongation, so there is a risk of breakage in intense liquid flow. or,
Polypropylene membranes become brittle due to oxidative deterioration when hot water passes through them for a long time.

これらの多孔質gl/C対してポリエチレンを素材とし
た多孔質膜は熱水濾過性、耐薬品性に優れている。
In contrast to these porous GL/C membranes, porous membranes made of polyethylene have excellent hot water filtration properties and chemical resistance.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかしポリエチレンは比較的低融点であるため従来はポ
ツティング剤として発熱量の少ないウレタン樹脂しか使
用できず、耐熱性、耐薬品性に優れたエポキシ樹脂等の
ポッテイング剤は硬化発熱温度がポリエチレンの融点近
傍以上となり使用できなかった。この一方、ウレタン樹
脂は耐薬品性に劣るという欠点を有していた。
However, since polyethylene has a relatively low melting point, conventionally only urethane resins with a low calorific value could be used as potting agents.Potting agents such as epoxy resins, which have excellent heat and chemical resistance, have curing exothermic temperatures close to the melting point of polyethylene. This made it impossible to use. On the other hand, urethane resins have the disadvantage of poor chemical resistance.

従って、ポリエチレン多孔質膜にもポッテイングでき、
耐熱性、耐薬品性に優れた樹脂の開発が望まれていた。
Therefore, it can be potted even on polyethylene porous membranes.
There was a desire to develop a resin with excellent heat resistance and chemical resistance.

本発明はこのよう表状況に鑑みなされたものである。The present invention was made in view of this situation.

〔課題を解決するための手段〕[Means to solve the problem]

本発明の要旨は、膜モジュールケース内に収納された多
数本の多孔質膜の端部と膜モジュールケースとがポッテ
イングされてなる多孔質膜モジュールにおりで、ポッテ
イング剤が分子中にポリサルファイド結合を有するエポ
キシ樹脂反へ′ と脂環式アミンとのM物からなる樹脂液であることを特
徴とする多孔質膜モジュールにある。
The gist of the present invention is to provide a porous membrane module in which the ends of a large number of porous membranes housed in a membrane module case are potted together, and a potting agent forms a polysulfide bond in the molecule. The present invention provides a porous membrane module characterized in that the resin liquid is composed of an epoxy resin having an epoxy resin and an alicyclic amine.

本発明において分子中〈ポリサルファイド結合を有する
エポキシ樹脂とはポリサルファイド骨格(−88−)を
主鎖に持つエポキシ樹脂であり、例えば、 (但し、R:アルキル基C−=t〜10)等の構造式を
持つものを挙げることができる。この樹脂はビスフェノ
ール型エポキシ樹脂に比較して、伸びが大きく接着性の
よい硬化物が得られ、耐熱性、耐薬品性にも優れている
In the present invention, an epoxy resin having a polysulfide bond in the molecule is an epoxy resin having a polysulfide skeleton (-88-) in the main chain, for example, a structure such as (where R: alkyl group C-=t~10). We can list things that have formulas. Compared to bisphenol-type epoxy resins, this resin has greater elongation and yields a cured product with good adhesive properties, and also has excellent heat resistance and chemical resistance.

上記エポキシ樹脂との硬化剤としては種々のアミン、ア
ミド、酸無水物等が考えられるが、これら硬化剤の中で
脂環式アミンがその硬化挙動(硬化時間、発熱温度等)
忙おいて優れた特性を有しており、ポリエチレン多孔質
膜のポツティング剤としても優れている。
Various amines, amides, acid anhydrides, etc. can be considered as curing agents for the above-mentioned epoxy resin, but among these curing agents, alicyclic amines have curing behavior (curing time, exothermic temperature, etc.)
It has excellent properties and is also excellent as a potting agent for polyethylene porous membranes.

脂環式アミンとしては、メンセンジアミン、イソ水ロン
ジアミン、N−アミノエチルピペラジン、49−ビス(
3−アミノプロピル)Z4゜alO−テトラオキシスピ
ロ(5,5)ウンデカナダクト、ビス(4−アミノ−3
−メチルシクロヘキシル)メタン、ビス(4−アミノシ
クロヘキシル)メタン、4−アミノ−(2,2,46テ
トラメチル)ピペリジンなどを挙げることができ、これ
らは単独あるいは混合して用いられる。
Examples of alicyclic amines include menzendiamine, isohydrondiamine, N-aminoethylpiperazine, and 49-bis(
3-aminopropyl) Z4゜alO-tetraoxyspiro(5,5) undecanacact, bis(4-amino-3
Examples include -methylcyclohexyl)methane, bis(4-aminocyclohexyl)methane, and 4-amino-(2,2,46tetramethyl)piperidine, which may be used alone or in combination.

これらエポキシ樹脂と脂環式アミンとの混合比は分子中
に存在するエポキシ基数とアミン基〜4.0の範囲にあ
ることが好ましく、[14〜2.5の範囲にあることが
より好ましい。アミン基の混合比が少ないと常温におけ
る硬化時間が長くなり、アミン基の混合比が多すぎると
未反応のアミンが残り溶出等の問題がおこるので好まし
くない。
The mixing ratio of these epoxy resins and alicyclic amines is preferably in the range of 4.0 to 4.0, more preferably 14 to 2.5, to the number of epoxy groups present in the molecule. If the mixing ratio of amine groups is too low, the curing time at room temperature will be long, and if the mixing ratio of amine groups is too high, unreacted amines will remain and problems such as elution will occur, which is not preferable.

このようなエポキシ樹脂と脂環式アミンからなる混合液
は初期粘度が25℃において2000〜200000F
8程度のものであって、硬化時間は20時間以内程度で
常温硬化が可能であり、発熱量も低く、ポリエチレン多
孔質膜に対しても容易にポッテイングすることができる
。該樹脂液を常温で硬化したものはそのままでも耐熱性
、耐薬品性はあるが、更に後硬化により架橋構造を密に
すると耐熱性、耐薬品性等を向上させることができる。
Such a mixed liquid consisting of an epoxy resin and an alicyclic amine has an initial viscosity of 2,000 to 200,000 F at 25°C.
It can be cured at room temperature within about 20 hours, has a low calorific value, and can be easily potted onto polyethylene porous membranes. Although the resin liquid cured at room temperature has heat resistance and chemical resistance as it is, heat resistance, chemical resistance, etc. can be improved by further making the crosslinked structure denser by post-curing.

尚、後硬化はポリエチレン等の多孔質膜の融点以下の温
度で行うことができる。
Note that post-curing can be performed at a temperature below the melting point of the porous membrane such as polyethylene.

膜モジュールケースの素材は特に限定されないが耐熱水
性、耐薬品性に良好なポリプロピレン樹脂、ポリスルホ
ン樹脂等を用することが好ましい。ポリプロピレン樹脂
を膜モジュールケースとして用いる場合は、接着性向上
のためポッテイング部の内表面を表面処理することが望
ましい。
The material for the membrane module case is not particularly limited, but it is preferable to use polypropylene resin, polysulfone resin, etc., which have good hot water resistance and chemical resistance. When polypropylene resin is used for the membrane module case, it is desirable to surface-treat the inner surface of the potting part to improve adhesion.

表面処理としては、プラズマ放電処理、コロナ放電処理
、火炎処理、紫外線処理、オゾン処理、クロム混酸処理
、n−ヘキサン処理、ブライマー塗付、表面粗面化、な
どがあυ、これらは単独あるいは併用して用いられる。
Surface treatments include plasma discharge treatment, corona discharge treatment, flame treatment, ultraviolet treatment, ozone treatment, chromium mixed acid treatment, n-hexane treatment, brusher coating, surface roughening, etc.These can be used alone or in combination. It is used as

本発明に周込られる多孔質膜としてけ平膜等の多孔質シ
ート状物、中空糸膜等を挙げることができ、膜モジユー
ル構造としては公知のものを挙げることができる。中空
糸膜の場合は、直線状に配置された両端開口型中空糸膜
束の両端部もしくは一端閉鎖型中空糸膜束の開口端部が
ポッテイングされた膜モジュールを、あるbは8字状に
配置された中空糸膜束の端部がポッテイングされた膜モ
ジュールを挙げることができる。
Examples of porous membranes included in the present invention include porous sheet-like materials such as Keira membranes, hollow fiber membranes, etc., and examples of membrane module structures include known ones. In the case of hollow fiber membranes, a membrane module in which both ends of a linearly arranged hollow fiber membrane bundle with both ends open or the open end of a hollow fiber membrane bundle with one end closed are potted is used in a figure 8 shape. Examples include membrane modules in which the ends of arranged hollow fiber membrane bundles are potted.

又、ポッテイング方法としては公知の方法を用いること
ができ、例えば樹脂液を静置下で流しこむ方法、遠心力
を作用させつつ流しこむ方法等を挙げることができる。
Further, as the potting method, a known method can be used, such as a method of pouring the resin liquid while standing still, a method of pouring the resin liquid while applying centrifugal force, and the like.

以下、実施例により本発明を説明する。The present invention will be explained below with reference to Examples.

実施例又は比較例において水漏れ検査としては、中空糸
膜の外側からまず水圧1 kg/ewr”を3分間かけ
、次いで2 kg7cm”、3に9/ly*”、4ゆ/
crn!、5kll/m”  と上昇させて各3分間ず
つ保持する方法を採用した。
In the Examples and Comparative Examples, water leakage was tested by first applying a water pressure of 1 kg/ewr for 3 minutes from the outside of the hollow fiber membrane, then applying a water pressure of 2 kg/ewr, 3 to 9/ly*, and 4 y/e
crn! , 5 kll/m'' and held for 3 minutes each.

実施例1 内径20IIIllφ、長さ100mのポリプロピレン
製ケース内にポリエチレン製多孔質中空糸膜KEIF−
4100(三菱レイヨン■製)を8字状に束ねて収納し
、遠心力作用下その端部に樹脂液を流した。樹脂液とし
ては分子中にポリサルファイド結合を有するエポキシ樹
脂として東しチオコール■製フレツブ10(エポキシ当
量160)360重量部と、脂環式アミンとして日本化
薬■製カヤポンドc−9oo(アミン当量45)45重
量部からなる樹脂液を用いた。
Example 1 A polyethylene porous hollow fiber membrane KEIF- was placed in a polypropylene case with an inner diameter of 20IIIllφ and a length of 100 m.
4100 (manufactured by Mitsubishi Rayon ■) were bundled into a figure-eight shape and stored, and a resin liquid was poured into the ends under the action of centrifugal force. As the resin liquid, 360 parts by weight of Fretsubu 10 (epoxy equivalent weight 160) manufactured by Toshi Thiokol ■ is used as an epoxy resin having a polysulfide bond in the molecule, and Kayapon C-9oo manufactured by Nippon Kayaku ■ (amine equivalent weight 45) is used as the alicyclic amine. A resin liquid consisting of 45 parts by weight was used.

ポッテイングの幅は15mとし、モジュールケースはポ
ッテイングされる部分の内表面を予め火炎処理して使用
した。樹脂は室温で24時間放置して硬化させ、続いて
60℃で5時間、更に90℃で5時間保持して後硬化を
行った。次いでポッテイング部をカットして膜モジュー
ルを得、漏れ検査を実施したところ5 kg/crm!
まで水の漏れは全く見られなかった。
The width of the potting was 15 m, and the inner surface of the module case to be potted was treated with flame in advance. The resin was left to cure at room temperature for 24 hours, then held at 60° C. for 5 hours and then at 90° C. for 5 hours for post-curing. Next, the potting part was cut to obtain a membrane module, and a leakage test was performed and the result was 5 kg/cr!
No water leakage was observed at all.

又、ポッテイング剤中に固定されたポリエチレン多孔質
膜は溶融しておらず、従来のウレタン樹脂によるポッテ
イングと同等の性状を示していた。
Moreover, the polyethylene porous membrane fixed in the potting agent was not melted, and exhibited properties equivalent to those of conventional potting with urethane resin.

この膜モジュールを用いて水温90℃の水を差8E1 
kg/cm”で200時間濾過した後膜モジュールを乾
燥させ、再度水漏れ検査を行ったが、水の漏れは全く見
られなかった。
Using this membrane module, water at a temperature of 90°C is heated to 8E1.
After filtration for 200 hours at "kg/cm", the membrane module was dried and tested for water leakage again, but no water leakage was observed.

実施例2〜9 第1表に示すエポキシ樹脂と脂環式アミンからなる樹脂
液と、ポリスルホン製又は′ポッテイング部が表面処理
されたポリプロピレン製の膜モジュールケースを周込、
実施例1と同様にしてポッテイング処理し、膜モジュー
ルヲ得り。
Examples 2 to 9 A resin liquid consisting of an epoxy resin and an alicyclic amine shown in Table 1 was enclosed in a membrane module case made of polysulfone or polypropylene whose potting part had been surface-treated,
A membrane module was obtained by potting treatment in the same manner as in Example 1.

尚、実施例2ではポリサルファイド結合を有するエポキ
シ樹脂として東しチオコール■製フレツデ50(エポキ
シ当量330)を、又、実施これらの膜モジュールにつ
いて水漏れ検査を実施したところ水漏れは全くなかった
In Example 2, Fretsude 50 (epoxy equivalent: 330) manufactured by Toshi Thiokol ■ was used as the epoxy resin having a polysulfide bond, and a water leakage test was performed on these membrane modules, and no water leakage was found.

続いて第1表の右欄に示す濾過条件、即ち、90℃の水
(蒸留水)、60℃の204 NaOH液(実施例7)
60℃の20係H鵞SO4液(実施例8)、もしくは2
5℃の98憾エタノール液(実施例9)を差圧’ kg
7cm”で200時間濾過するととによって、耐熱水性
、耐薬品性等を評価した。又、実施例5では121℃、
30分間のスチーム滅菌処理を10回繰り返した。
Next, the filtration conditions shown in the right column of Table 1 were applied, namely, water at 90°C (distilled water), 204 NaOH solution at 60°C (Example 7)
20% H-SO4 solution at 60°C (Example 8) or 2
The 98% ethanol solution (Example 9) at 5°C was heated to a differential pressure of 'kg'.
Hot water resistance, chemical resistance, etc. were evaluated by filtering for 200 hours at 7 cm". In addition, in Example 5, 121 ° C.
Steam sterilization treatment for 30 minutes was repeated 10 times.

これらの処理後に再度水漏れ検査を実施したところ水漏
れは全くなかった。
After these treatments, a water leak test was conducted again and no water leaks were found.

比較例1 日本ポリウレタン■製のコロネート4403(イソシア
ネート)58重量部とニラポラン4221 (ポリオー
ル)42重量部からなるポリウレタン系の樹脂液を用い
実施例1と同様にしてポツティング処理して膜モジュー
ルを得た。
Comparative Example 1 A membrane module was obtained by potting in the same manner as in Example 1 using a polyurethane resin liquid consisting of 58 parts by weight of Coronate 4403 (isocyanate) manufactured by Nippon Polyurethane and 42 parts by weight of Niraporan 4221 (polyol). .

90℃の熱水濾過後、水漏れ検査を実施したところ水圧
1 kg7cm”で水漏れが生じた。
After filtration with hot water at 90°C, a water leak test was conducted and water leakage occurred at a water pressure of 1 kg 7 cm.

比較例2 油化シェルエポキシ■製エピコート828(エポキシ当
−1に19Q、ビスフェノールA5エポキシ樹脂)19
0重量部とカヤボンドC−900,45重量部からなる
樹脂液を用い、その他の条件は実施例1と同様にして常
温でポッテイング処理したところ、その途中で中空糸膜
が溶融した。
Comparative Example 2 Epicoat 828 manufactured by Yuka Shell Epoxy ■ (19Q in epoxy weight-1, bisphenol A5 epoxy resin) 19
When potting treatment was carried out at room temperature under the same conditions as in Example 1 using a resin liquid consisting of 0 parts by weight and 45 parts by weight of Kayabond C-900, the hollow fiber membranes melted during the potting process.

比較例3 フレツブ10.560重量部と油化シェルエポキシ■製
エピキュアT−1(アミン当i70、脂肪族アミン)7
3重量部からなる樹脂液を用い、その他の条件は実施例
1と同様にして常温でポッテイング処理したところ、そ
の途中で中空糸膜が溶融した。
Comparative Example 3 10.560 parts by weight of Fretub and Epicure T-1 manufactured by Yuka Shell Epoxy ■ (i70 per amine, aliphatic amine) 7
When potting was carried out at room temperature using a resin liquid containing 3 parts by weight and under the same conditions as in Example 1, the hollow fiber membranes melted during the potting process.

〔発明の効果〕〔Effect of the invention〕

実施例の結果から明らかなように、本発明の膜モジュー
ルはポツティング部の接着性が良好であり、耐熱性、耐
薬品性が優れている。
As is clear from the results of the Examples, the membrane module of the present invention has good adhesion at the potting part and excellent heat resistance and chemical resistance.

Claims (1)

【特許請求の範囲】 1)膜モジュールケース内に収納された多数本の多孔質
膜の端部と膜モジュールケースとがポッテイングされて
なる多孔質膜モジュールにおいて、該ポツテイング剤が
分子中にポリサルファイド結合を有するエポキシ樹脂と
脂環式アミンとの反応物からなる樹脂であることを特徴
とする多孔質膜モジュール。 2)膜モジュールケースがポリスルホン樹脂製又はポツ
テイング部が表面処理されたポリプロピレン樹脂製であ
ることを特徴とする請求項1の多孔質膜モジュール。 3)多孔質膜がポリエチレンである請求項1の多孔質膜
モジュール。
[Claims] 1) In a porous membrane module in which the ends of a large number of porous membranes housed in a membrane module case are potted together with the membrane module case, the potting agent has a polysulfide bond in the molecule. A porous membrane module characterized in that the resin is made of a reaction product of an epoxy resin having the following and an alicyclic amine. 2) The porous membrane module according to claim 1, wherein the membrane module case is made of polysulfone resin or the potting portion is made of surface-treated polypropylene resin. 3) The porous membrane module according to claim 1, wherein the porous membrane is polyethylene.
JP8864489A 1989-04-07 1989-04-07 Membrane module Pending JPH02268815A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8864489A JPH02268815A (en) 1989-04-07 1989-04-07 Membrane module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8864489A JPH02268815A (en) 1989-04-07 1989-04-07 Membrane module

Publications (1)

Publication Number Publication Date
JPH02268815A true JPH02268815A (en) 1990-11-02

Family

ID=13948530

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8864489A Pending JPH02268815A (en) 1989-04-07 1989-04-07 Membrane module

Country Status (1)

Country Link
JP (1) JPH02268815A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000342934A (en) * 1999-04-02 2000-12-12 Mitsubishi Rayon Co Ltd Hollow fiber membrane module, potting agent thereof and degassing method for chemical solution
JP2003164735A (en) * 2001-11-29 2003-06-10 Nok Corp Hollow fiber membrane module
JP6094678B2 (en) * 2014-06-04 2017-03-15 三菱レイヨン株式会社 Potting material for membrane module and hollow fiber membrane module using the same
JPWO2018030356A1 (en) * 2016-08-08 2019-04-25 旭化成株式会社 Membrane module for gas separation

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000342934A (en) * 1999-04-02 2000-12-12 Mitsubishi Rayon Co Ltd Hollow fiber membrane module, potting agent thereof and degassing method for chemical solution
JP4550216B2 (en) * 1999-04-02 2010-09-22 三菱レイヨン株式会社 Hollow fiber membrane module, potting material thereof and method for degassing chemical solution
JP2003164735A (en) * 2001-11-29 2003-06-10 Nok Corp Hollow fiber membrane module
JP6094678B2 (en) * 2014-06-04 2017-03-15 三菱レイヨン株式会社 Potting material for membrane module and hollow fiber membrane module using the same
JPWO2015186705A1 (en) * 2014-06-04 2017-04-20 三菱レイヨン株式会社 Potting material for membrane module and hollow fiber membrane module using the same
US10005041B2 (en) 2014-06-04 2018-06-26 Mitsubishi Chemical Corporation Potting material for membrane modules and hollow fiber membrane module using same
JPWO2018030356A1 (en) * 2016-08-08 2019-04-25 旭化成株式会社 Membrane module for gas separation

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