JPH0226821A - Spherical graphite fine powder and its manufacture - Google Patents

Spherical graphite fine powder and its manufacture

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Publication number
JPH0226821A
JPH0226821A JP63173961A JP17396188A JPH0226821A JP H0226821 A JPH0226821 A JP H0226821A JP 63173961 A JP63173961 A JP 63173961A JP 17396188 A JP17396188 A JP 17396188A JP H0226821 A JPH0226821 A JP H0226821A
Authority
JP
Japan
Prior art keywords
powder
fine powder
fine
organic carbon
spherical graphite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63173961A
Other languages
Japanese (ja)
Inventor
Shingo Morimoto
信吾 森本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Holdings Corp
Original Assignee
Showa Denko KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Denko KK filed Critical Showa Denko KK
Priority to JP63173961A priority Critical patent/JPH0226821A/en
Publication of JPH0226821A publication Critical patent/JPH0226821A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To supply a spherical graphite fine powder with a specified diameter range of the particle by heat treating a corbonaceous fine powder obtained by pyrolysis of a gaseous mixture of organic carbon compd. and hydrogen. CONSTITUTION:The particle of the spherical graphite powder is 0.1-2mu in diameter and has substancially no ruggedness in its surface. This powder is produced by heating a gaseous mixture of organic carbon compd. and hydrogen at 1100-1400 deg.C to decompose the organic carbon compd. and then subjecting the obtained carbonaceous powder to heat treatment at >=2000 deg.C. The organic carbon compd. is benzene, toluene, alcohol, acetone, amine, etc., and particularly, benzene is preferable because it gives fine powder of good crystalline. The ratio of organic carbon compd./H2 is preferably 0.05-0.5 in molar ratio.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は例えば、ビデオテープのバックコート等に使用
して、潤滑性や導電性を付与したり、さらに着色用とし
て用いられる表面に実質的に凹凸のない黒鉛微粉および
その製造法に関するものである。
[Detailed Description of the Invention] <Industrial Application Field> The present invention can be used, for example, as a back coat for video tapes, to impart lubricity and conductivity, and to add substantial color to the surface used for coloring. The present invention relates to a fine graphite powder with no irregularities and a method for producing the same.

〈従来の技術) 黒鉛微粉の製造方法としては主として次の二方法がある
(Prior art) There are two main methods for producing fine graphite powder:

1、黒鉛粉の粉砕 数十〜数百μmの黒鉛粒をボールミル等で粉砕する方法
がある。黒鉛はすべり易い性質をもっており、粉砕効率
が悪く、また粉砕の際の雰囲気の制御が難しく、さらに
粉砕に要するエネルギーも大である。そして実際に粉砕
によって得られる黒鉛の粉の径には限度があり、lpm
以下のものをうることは難しい、又、粉砕によって得ら
れる黒鉛粉は表面に凹凸があり、実質的に表面が平滑な
球状粒を得ることはできない。
1. Grinding of graphite powder There is a method of grinding graphite particles with a size of several tens to hundreds of micrometers using a ball mill or the like. Graphite has slippery properties, has poor pulverization efficiency, is difficult to control the atmosphere during pulverization, and requires a large amount of energy for pulverization. There is a limit to the diameter of graphite powder that can actually be obtained by crushing, and lpm
It is difficult to obtain the following, and the graphite powder obtained by pulverization has an uneven surface, making it impossible to obtain spherical particles with a substantially smooth surface.

2、カーボンブラックの黒鉛化 カーボンブラックは例えば炭化水素の不完全燃焼によっ
て得られ、ゴム製品、顔料、インク等の配合剤に用いら
れる乱層構造の無定形炭素であり、その径は数10〜1
000人と小さい、したがってこのものを黒鉛化できれ
ば、はC球形の黒鉛粒をうることができるが、実際上は
、カーボンブラックはハードカーボンであり、このもの
を熱処理しても黒鉛化することは実際的に不可能である
2. Graphitization of carbon black Carbon black is an amorphous carbon with a turbostratic structure obtained by incomplete combustion of hydrocarbons and used in compounding agents for rubber products, pigments, inks, etc., and its diameter is several tens to 1
If this material can be graphitized, it is possible to obtain C spherical graphite grains, but in reality, carbon black is hard carbon, and even if this material is heat treated, it cannot be graphitized. Practically impossible.

〈発明が解決しようとする課題〉 黒鉛微粉に対する需要が増加し、特に従来は製造不能で
あったほぐ球状で凹凸が表面に殆ど存在せず、しかもそ
の径が0.1〜24mと極めて小さくかつ粒度分布幅が
狭い黒鉛微粉の開発が強く望まれている。
<Problem to be solved by the invention> The demand for fine graphite powder has increased, and in particular, it has been found that graphite powder has a loose spherical shape, which has been impossible to produce in the past, has almost no irregularities on its surface, and has an extremely small diameter of 0.1 to 24 m. The development of fine graphite powder with a narrow particle size distribution is strongly desired.

〈課題を解決するための手段〉 前記要望に応するため本発明は有機炭素化合物と水素と
の混合ガスを1100℃〜1400℃に加熱して有機化
合物を熱分解させ、得られた炭素質微粉を2000℃以
上で熱処理することを特徴とする球状黒鉛微粉の製造方
法に関する。
<Means for Solving the Problems> In order to meet the above-mentioned needs, the present invention heats a mixed gas of an organic carbon compound and hydrogen to 1100°C to 1400°C to thermally decompose the organic compound, and produces carbonaceous fine powder obtained. The present invention relates to a method for producing spherical graphite fine powder, which comprises heat-treating spherical graphite fine powder at 2000°C or higher.

そして本発明方法により製造される球状黒鉛微粉は直径
が0.1〜2pmであり、しかもその表面は球面で実質
的に凹凸のない新規の球状微粉である。この球状黒鉛微
粉は、例えばビデオテープのバックコート用として特に
好適である。
The spherical graphite fine powder produced by the method of the present invention has a diameter of 0.1 to 2 pm, and is a novel spherical fine powder with a spherical surface and substantially no irregularities. This fine spherical graphite powder is particularly suitable for use as a back coat for video tapes, for example.

次に本発明の製造方法について詳述する。Next, the manufacturing method of the present invention will be explained in detail.

原料として、有機炭素化合物と水素を使用する。Organic carbon compounds and hydrogen are used as raw materials.

有機炭素化合物としては、ベンゼン、トルエン、キシレ
ン、ヘキサン、プロパン、メタン、エタン等の炭化水素
;アルコール、アセトン等ノ酸素含有の有機炭素化合物
;アミン類等の窒素含有の有機炭素化合物等が用いられ
る。そして特に炭化水素がそのうちでも特にベンゼンが
得られた微粉の結晶性が良いという理由で好ましい。な
お有機炭素化合物と水素とはモル比で即ち有機炭素化合
物/水素= 0.05〜0.5の範囲が好ましい、水素
が多すぎると効率が悪く、また水素が少なすぎると凹凸
の多い欠陥の含まれたものになる。
Examples of organic carbon compounds used include hydrocarbons such as benzene, toluene, xylene, hexane, propane, methane, and ethane; oxygen-containing organic carbon compounds such as alcohol and acetone; and nitrogen-containing organic carbon compounds such as amines. . Hydrocarbons are particularly preferred, especially benzene, because the resulting fine powder has good crystallinity. The molar ratio of the organic carbon compound and hydrogen is preferably in the range of organic carbon compound/hydrogen = 0.05 to 0.5. Too much hydrogen leads to poor efficiency, and too little hydrogen leads to uneven defects. It becomes included.

なお有機炭素化合物と水素との外にさらにアルゴン等の
不活性ガスを最大50%混合してもよい。
In addition to the organic carbon compound and hydrogen, an inert gas such as argon may be mixed at a maximum of 50%.

前記の混合ガスを1100℃〜1400℃に加熱された
空間に供給する。そうすると反応空間において黒鉛構造
に近い表面をもつ炭素質微粉をうることができる。
The above-mentioned mixed gas is supplied to a space heated to 1100°C to 1400°C. In this way, carbonaceous fine powder having a surface close to a graphite structure can be obtained in the reaction space.

この場合反応条件によって、生成物は繊維状となるが、
本発明方法においては、特に水素と有機化合物とのモル
比、温度を前記の範囲とし、さらには反応に際して不活
性表面をもつ微細な核を存在させることにより、目的と
する球状黒鉛微粉をうることができる。
In this case, depending on the reaction conditions, the product becomes fibrous, but
In the method of the present invention, the desired spherical graphite fine powder can be obtained by specifically adjusting the molar ratio of hydrogen and organic compound and the temperature within the above-mentioned ranges, and further by allowing the presence of fine nuclei with inert surfaces during the reaction. I can do it.

核としては、Fe、 Co、 84又はそれらの酸化物
等の化合物の島微粉(30λ〜300人程度)であって
、その表面が不活性であるものを前記混合ガスに対して
0.0001〜0.01wt%添加しておくとよい。
The core is an island fine powder (approximately 30λ to 300 particles) of a compound such as Fe, Co, 84, or an oxide thereof, whose surface is inert, at a rate of 0.0001 to 0.0001 to the above-mentioned mixed gas. It is preferable to add 0.01 wt%.

酸化物は不活性であるが、金属微粉はその表面を酸化す
ることによって不活性となる。活性のものを用いると析
出する炭素が繊維状となる。
Oxides are inactive, but fine metal powder becomes inactive by oxidizing its surface. When an active material is used, the precipitated carbon becomes fibrous.

この反応により炭素質の微粉が生成する。この微粉を捕
集し、さらに少なくとも2000℃以上で熱処理するこ
とにより、該微粒子中で炭素原子の整列が進行し、黒鉛
化され、最終的に黒鉛微粉が生成する。なお本発明にお
いて、黒鉛微粉は必ずしも微粉の全構造が黒鉛化される
ことを要しない。
This reaction produces carbonaceous fine powder. By collecting this fine powder and further heat-treating it at a temperature of at least 2000° C. or higher, the carbon atoms in the fine particle proceed to be aligned, graphitized, and finally graphite fine powder is produced. In the present invention, the entire structure of the fine graphite powder does not necessarily need to be graphitized.

その目的により適宜黒鉛化されればよい1例えば特にす
ぐれた潤滑性を有する微粉の生成のためには、2800
℃程度に熱処理温度を高め、核粒の黒鉛化度を高めるこ
とにより目的を達成しうる。即ち、微粉の用途に応じて
適宜加熱温度を制御すればよい、なお黒鉛化は、例えば
アルゴン等の不活性ガス下で行ってもよい、なお本発明
の黒鉛微粒の黒鉛化についてはX線回折により確認され
た。
It may be graphitized as appropriate depending on the purpose. For example, in order to produce fine powder with particularly excellent lubricity, 2800
The purpose can be achieved by increasing the heat treatment temperature to about ℃ and increasing the degree of graphitization of the core grains. That is, the heating temperature may be controlled as appropriate depending on the use of the fine powder. Graphitization may be performed under an inert gas such as argon. Graphitization of the graphite fine particles of the present invention may be performed by X-ray diffraction. Confirmed by.

〈発明の効果) 本発明により従来は製造できなかった表面が平滑で径が
0.1〜2JLmの球状黒鉛微粉の供給が可能となった
。この黒鉛微粉は潤滑性、導電性、熱伝導性にすぐれ、
ビデオテープのバックコート、導電性インキ、トナー等
各種の用途に好適である。
<Effects of the Invention> According to the present invention, it has become possible to supply fine spherical graphite powder with a smooth surface and a diameter of 0.1 to 2 JLm, which could not be produced conventionally. This fine graphite powder has excellent lubricity, electrical conductivity, and thermal conductivity.
Suitable for various uses such as back coats for video tapes, conductive inks, and toners.

実施例: ヒーターで外部より1300℃に加熱された内径100
躊/11、長さlooom/鵬の加熱管に、次の条件に
よりベンゼンと水素ガスを1時間噴霧導入した。
Example: Inner diameter 100 heated to 1300℃ from the outside with a heater
Benzene and hydrogen gas were sprayed into a heating tube with a length of 11 mm and a length of 10 mm for 1 hour under the following conditions.

CbHb    30g/分 水素   309/分 C6H6と水素との接触時間  3秒 その結果加熱管の後にもうけた捕集管に800gの炭素
微粉を得た。この炭素微粉を高純度アルゴン通気下、2
500℃に加熱して、本発明の球状黒鉛微粉を得た。得
られた炭素微粉および球状黒鉛微粉の特性を表に示す。
CbHb 30 g/min Hydrogen 309/min Contact time between C6H6 and hydrogen 3 seconds As a result, 800 g of fine carbon powder was obtained in a collecting tube placed after the heating tube. This fine carbon powder was heated under high-purity argon gas for 2 hours.
The mixture was heated to 500°C to obtain fine spherical graphite powder of the present invention. The properties of the obtained carbon fine powder and spherical graphite fine powder are shown in the table.

(1: 1)の混合ガスにより1時間噴霧導入した。A mixed gas of (1:1) was sprayed for 1 hour.

06Hb            10g/分水素とC
H4との混合ガス 30p/分その結果捕集管に750
gの炭素微粉を得た。この炭素微粉を実施例1と同様に
処理して球状黒鉛化微粉を得た。炭素微粉および球状黒
鉛化微粉の特性を表に示す。
06Hb 10g/min Hydrogen and C
Mixed gas with H4 30p/min resulting in 750p in the collection tube
g of fine carbon powder was obtained. This fine carbon powder was treated in the same manner as in Example 1 to obtain a spheroidal graphitized fine powder. The properties of the carbon fine powder and the spheroidal graphitized fine powder are shown in the table.

実施例2: 実施例1において、06H6にその0.001重量%の
表面が酸化された鉄微粉(粒径50〜150人)を添加
した以外、実施例1と同様に処理して最初の加熱におい
て1000gの炭素微粉を、さらに炭素微粉の加熱によ
り球状黒鉛化微粉を得た。それぞれの特性を表に示す。
Example 2: The first heating was performed in the same manner as in Example 1, except that 0.001% by weight of surface-oxidized iron fine powder (particle size 50-150) was added to 06H6. 1000 g of carbon fine powder was further heated to obtain spheroidal graphitized fine powder. The characteristics of each are shown in the table.

実施例3: 実施例1と同様の加熱管に、次の条件により鉄微粉0.
01重量%を含むベンゼンを水素と(H4宍 応用例1: 実施例2で得られた黒鉛化微粉50重量部にフェノール
樹脂(カネポー製ベルパール5890) 50重量部を
混合後混練し、これをポリエステルフィルム上に塗布後
、乾燥して厚さ20.u、mの導電性塗膜を作成した。
Example 3: A heating tube similar to that of Example 1 was coated with 0.0% fine iron powder under the following conditions.
01% by weight of benzene with hydrogen (H4 Shishi Application Example 1: 50 parts by weight of graphitized fine powder obtained in Example 2 was mixed with 50 parts by weight of phenol resin (Bell Pearl 5890 manufactured by Kanepo), then kneaded, and this was mixed to form polyester. After coating on the film, it was dried to form a conductive coating film with a thickness of 20.m.

得られた膜の面積抵抗は20Ω/口(cmz)であった
The sheet resistance of the obtained membrane was 20 Ω/mouth (cmz).

参考 カーボンブラックで最も導電性のあるケッチエンブラッ
ク(ライオンアクゾECDJ−600)をいれた塗膜の
抵抗値は20〜25Ω/口であった。
The resistance value of the coating film containing Ketchien Black (Lion Akzo ECDJ-600), which is the most conductive of the reference carbon blacks, was 20 to 25 Ω/mouth.

※粒径は走査型電子顕微鏡による観察により判定。*Particle size is determined by observation using a scanning electron microscope.

応用例2: 実施例2で得られた黒鉛化微粉50重量部に、フェノー
ル樹脂(カネポー製ベルパール5870)50重量部、
 MEK 100重量部を混合混練したのち、該混線物
をガラス板上に厚さtog塗布した後、硬化させて塗膜
を作成した。この塗膜の摩擦係数を測定したところ、p
 = 0.3であった。
Application example 2: To 50 parts by weight of the graphitized fine powder obtained in Example 2, 50 parts by weight of phenol resin (Bell Pearl 5870 manufactured by Kanepo),
After mixing and kneading 100 parts by weight of MEK, the mixture was coated on a glass plate to a thickness of tog, and then cured to form a coating film. When the friction coefficient of this coating film was measured, it was found that p
= 0.3.

参 考 平均径2pの黒鉛粉(粉砕品)を同じ条件でぃれたもの
の、Wは0.35であった。
When graphite powder (pulverized product) with a reference average diameter of 2p was dried under the same conditions, W was 0.35.

応用例3: 実施例1で得られた本発明の段状炭素微粉にフェノール
樹脂(カネポー製ベルパール5890)30重量部、エ
タノール150重量部を加え、参考例1と同様にして厚
さ3fiLmの塗膜を作成した。その結果、目視により
可視光を全く通さない炭素塗膜が得られた。
Application Example 3: Add 30 parts by weight of phenol resin (Bell Pearl 5890 manufactured by Kanepo) and 150 parts by weight of ethanol to the stepped carbon fine powder of the present invention obtained in Example 1, and apply a coating with a thickness of 3 filLm in the same manner as in Reference Example 1. A membrane was created. As a result, a carbon coating film was obtained that did not transmit any visible light when visually observed.

Claims (2)

【特許請求の範囲】[Claims] (1)直径が0.1〜2μmである球状黒鉛微粉。(1) Fine spherical graphite powder with a diameter of 0.1 to 2 μm. (2)有機炭素化合物と水素との混合ガスを1100℃
〜1400℃で加熱して有機化合物を熱分解させ、得ら
れた炭素質微粉を2000℃以上で熱処理することを特
徴とする球状黒鉛微粉の製造方法。
(2) Mixed gas of organic carbon compound and hydrogen at 1100℃
A method for producing spherical graphite fine powder, which comprises heating at 1400°C to thermally decompose an organic compound, and heat-treating the obtained carbonaceous fine powder at 2000°C or higher.
JP63173961A 1988-07-14 1988-07-14 Spherical graphite fine powder and its manufacture Pending JPH0226821A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63173961A JPH0226821A (en) 1988-07-14 1988-07-14 Spherical graphite fine powder and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63173961A JPH0226821A (en) 1988-07-14 1988-07-14 Spherical graphite fine powder and its manufacture

Publications (1)

Publication Number Publication Date
JPH0226821A true JPH0226821A (en) 1990-01-29

Family

ID=15970252

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63173961A Pending JPH0226821A (en) 1988-07-14 1988-07-14 Spherical graphite fine powder and its manufacture

Country Status (1)

Country Link
JP (1) JPH0226821A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008189790A (en) * 2007-02-05 2008-08-21 Tokai Carbon Co Ltd Manufacturing method for carbon minute sphere
WO2011078145A1 (en) * 2009-12-24 2011-06-30 東レ株式会社 Carbon microparticle and process for production thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008189790A (en) * 2007-02-05 2008-08-21 Tokai Carbon Co Ltd Manufacturing method for carbon minute sphere
WO2011078145A1 (en) * 2009-12-24 2011-06-30 東レ株式会社 Carbon microparticle and process for production thereof

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