JPH0225228A - Anchor bond joint body and its manufacture - Google Patents
Anchor bond joint body and its manufactureInfo
- Publication number
- JPH0225228A JPH0225228A JP63172645A JP17264588A JPH0225228A JP H0225228 A JPH0225228 A JP H0225228A JP 63172645 A JP63172645 A JP 63172645A JP 17264588 A JP17264588 A JP 17264588A JP H0225228 A JPH0225228 A JP H0225228A
- Authority
- JP
- Japan
- Prior art keywords
- anchor
- recess
- substrate
- bond
- anchor recess
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 239000000758 substrate Substances 0.000 claims abstract description 56
- 238000000034 method Methods 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 6
- 230000013011 mating Effects 0.000 claims description 22
- 238000005096 rolling process Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000005242 forging Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims 1
- 238000005304 joining Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000003801 milling Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002648 laminated material Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/03—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal otherwise than by folding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Linear Motors (AREA)
- Joining Of Building Structures In Genera (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
開示技術はLNG輸送船舶のタンク用板材やリニアモー
ターカーのリアクションプレート等に用いる鋼製の基板
等に対し、アルミ製の合せ板等を強固に一体接合させた
接合体の技術分野に属する。[Detailed description of the invention] <Industrial field of application> The disclosed technology is used to strengthen aluminum laminated plates, etc. to steel substrates, etc. used for tank plates of LNG transport ships, reaction plates of linear motor cars, etc. It belongs to the technical field of joined bodies that are integrally joined.
〈要旨の概要〉
而して、この出願の発明はm製等の硬質の基板に対し、
アルミ製等の軟質の合せ板を前者のアンカー凹部に対し
後者のアンカーの嵌着係合を介し一体接合させたアンカ
ーボンド接合体及びその製造方法に関する発明であり、
特に、基板のアンカー凹部の先端部分にオーバーハング
を形成させ、一方、合せ板のアンカーは抑圧によりアン
カー凹部にに着係合して基板と合せ板が強固に機械的に
一体接合されるアンカーボンド接合体及びその製造方法
に係る発明である。<Summary of the gist> Therefore, the invention of this application applies to hard substrates such as those made of m.
This invention relates to an anchor bond bonded body in which a soft plying plate made of aluminum or the like is integrally bonded to the former anchor recess through the fitting engagement of the latter anchor, and a method for manufacturing the same,
In particular, an overhang is formed at the tip of the anchor recess of the board, while the anchor of the laminate board is pressed and engaged with the anchor recess, thereby firmly mechanically joining the board and the laminate board together. This invention relates to a joined body and a method for manufacturing the same.
〈従来技術〉
周知の如く、金属製の積層材は各種の機械装置や構造物
、例えば、近時重要な交通手段としてクローズアップさ
れているリニアモーターカーのリアクションプレートや
LNG輸送船舶のタンク板材等に広く用いられるように
なってきており、強度や耐蝕性、耐熱挙動伸縮性等の機
能を1つの材質の板材によっては全て満足し得る条件を
現出させることが出来ないために、例えば、基板を硬質
の鋼製とし、これに軟質のアルミ製の合せ板を一体接合
した板材が広く用いられるようになってきている。<Prior art> As is well known, metal laminated materials are used in various mechanical devices and structures, such as reaction plates for linear motor cars, tank plates for LNG transport vessels, etc., which have recently become an important means of transportation. For example, since it is not possible to satisfy all the functions such as strength, corrosion resistance, heat resistance, elasticity, etc. with a single plate material, for example, Plate materials made of hard steel and integrally bonded with soft aluminum laminated plates are becoming widely used.
〈発明が解決しようとする課題〉
しかしながら、該種板材の在来態様においては、例えば
、基板に対する合せ板の一体接合を爆発圧接法等によっ
て行うために、板厚等の製品寸法が制限されるという不
具合があり、又、工数が多くコスト高になる不利点等が
あった。<Problems to be Solved by the Invention> However, in the conventional form of the seed plate material, product dimensions such as plate thickness are limited because, for example, the bonding plate is integrally joined to the substrate by an explosion pressure welding method or the like. In addition, there were disadvantages such as a large number of man-hours and high costs.
そして、経時的な使用にあける(騒動等の苛酷な条件に
よって接合面のずれ等が生じ易く、一体結合性が低下す
る等の不具合もあった。In addition, there were problems such as displacement of the bonded surfaces due to severe conditions such as commotion over time, and a decrease in integral bonding performance.
〈発明の目的〉
この出願の発明の目的は上述従来技術に基づく各種用途
において大きな需要がある基板と合せ板の一体接合によ
る接合体、及び、その製造の問題点を解決すべき技術的
課題とし、製造に際してはその工程数が少く低コストで
製造され、得られる接合体はその基板と合せ板が大きな
せん断抵抗を有し、一体向結合力が大きく、初期性能が
経時的に変化されないように確実に維持されるようにし
て各種機械装置、及び、構造物製造産業における材料技
術利用分野に益する優れたアンカーボンド接合体及びそ
の製造方法を提供せんとするものである。<Object of the Invention> The object of the invention of this application is to solve the technical problem of solving the problems of the joined body formed by integrally joining a substrate and a laminated plate, which are in great demand in various applications based on the above-mentioned prior art, and the manufacturing thereof. , the number of manufacturing steps is small and the cost is low, and the resulting bonded body has a high shear resistance between the substrate and the laminated plate, a large unidirectional bonding force, and the initial performance does not change over time. It is an object of the present invention to provide an excellent anchor bond bonded body and its manufacturing method that can be reliably maintained and benefit various mechanical devices and the field of material technology application in the structure manufacturing industry.
〈課題を解決するための手段・作用〉
上述目的に沿い先述特許請求の範囲を要旨とするこの出
願の発明の構成は前述課題を解決するために、鋼製の基
板に対しアルミ製等の合せ板をアンカーボンドを介し一
体接合して結合させるに際し、一方の基板、或は、他方
の合せ板に対してもオーバーハング状のアンカー凹部を
鍛造や圧延手段、或は、機械加工等により形成させ、そ
の場合、基板側のアンカー凹部に対し合せ板側のアンカ
ーを合せ板に一体形成させたり、又、基板側のアンカー
凹部はその長手方向に波形形状等の曲折部を形成したり
、更に、長手方向に交叉する横溝を形成させたりして合
せ板を基板に押圧させる等して該合せ板側のアンカーを
して基板側のアンカー凹部に嵌着係合して基板と合せ板
を一体接合させたり、合せ板、及び、基板の双方のオー
バーハング状のアンカー凹部にアンカーピンを嵌着係合
させて両者を一体接合したりし、基板に対する合せ板の
せん断抵抗を高めて機械的な結合力を製造初期から使用
中においても何ら変化することなく経時的に機能を維持
することが出来るようにした技術的手段を講じたもので
おる。<Means/effects for solving the problem> In order to solve the above-mentioned problem, the structure of the invention of this application, which is based on the scope of the above-mentioned patent claims, is to solve the above-mentioned problem by combining a steel substrate with aluminum or the like. When the plates are integrally joined together via an anchor bond, an overhanging anchor recess is formed in one of the substrates or the other mating plate by forging, rolling means, machining, etc. In that case, the anchor on the mating plate side may be integrally formed with the anchor recess on the substrate side, or the anchor recess on the substrate side may have a bent part such as a wavy shape in the longitudinal direction, and By forming transverse grooves that intersect in the longitudinal direction and pressing the mating plate against the substrate, anchor the mating plate side and fit and engage with the anchor recess on the substrate side to integrally join the substrate and the mating plate. The anchor pins are fitted into the overhang-shaped anchor recesses of both the mating plate and the substrate to join them together, thereby increasing the shear resistance of the mating plate to the substrate and mechanically bonding them. Technical measures have been taken to ensure that the power remains functional over time without any change from the initial stage of manufacture to during use.
〈実施例〉
次に、この出願の発明の実施例を図面を参照して説明す
れば以下の通りである。<Embodiments> Next, embodiments of the invention of this application will be described below with reference to the drawings.
図示実施例はリニアモーターカーの車体を支持誘導する
リアクションプレートのmlの基板に対するアルミ製の
合せ板を一体接合する接合体の態様であり、両者はアン
カー凹部に対しアンカーの嵌着係合でアンカーボンドさ
れるものであり、第1〜7図に示す実施例において1は
w4製の方形の基板であり、2は該基板1に一体接合さ
れるアルミ製の平面同形の合せ板であり、基板1の平面
視において第1.3.5図に示す様に、所定幅の縦溝3
.3・・・が所定間隔を介して穿設されると共に、これ
に交叉した細幅の横溝4.4・・・が穿設されてアンカ
ー凹部を形成し、縦溝のアンカー凹部3の底部にはその
長手方向に沿って山形のオーバーハング状のアンカー凹
部5が形成されている。The illustrated embodiment is an embodiment in which an aluminum laminated plate is integrally joined to a ml substrate of a reaction plate that supports and guides the body of a linear motor car, and both are anchored by fitting the anchor into the anchor recess. In the embodiment shown in FIGS. 1 to 7, 1 is a rectangular substrate made of W4, and 2 is a mating plate made of aluminum having the same planar shape and integrally bonded to the substrate 1. As shown in Fig. 1.3.5 in plan view of 1, vertical grooves 3 of a predetermined width are
.. 3... are bored at predetermined intervals, and narrow horizontal grooves 4, 4... are bored across these to form an anchor recess, and at the bottom of the vertical groove anchor recess 3. An overhanging anchor recess 5 is formed along its longitudinal direction.
而して、合ぜ板2の下面には上記基板1の縦溝、及び、
横溝のアンカー凹部3.4に対する井桁状のアンカー6
.6・・・が予め一体形成されており、而して、該合せ
板2をそのアンカー6.6・・・をして基板1のアンカ
ー凹部3.4・・・に位置決めして両者を相対押圧させ
ることにより合せ板2の各アンカー6は対応する基板1
のアンカー凹部3.4・・・に入り込んで塑性変形し、
第2.6.7図に示す様に、食い込んで嵌着係合し基板
1と合せ板2は一体接合されてリアクションプレートと
してのアンカーボンドによる接合体8が形成され、両者
の接合境界面に於いては縦横方向にせN断抵抗が大きく
現出されて機械的結合力は大きく、使用中における反力
によっても基板1と合ぜ板2の縦横方向全方向に於ける
ずれ等は生じることがなく、このようにして、基板1の
アンカー凹部に於いてはアンカーボンド7が形成される
。Thus, on the lower surface of the laminated board 2 are the longitudinal grooves of the substrate 1 and
Cross-shaped anchor 6 for anchor recess 3.4 in horizontal groove
.. 6... are integrally formed in advance, and the mating plate 2 is positioned in the anchor recess 3.4... of the substrate 1 by using the anchors 6.6... and the two are placed relative to each other. By pressing each anchor 6 of the laminated plate 2 to the corresponding substrate 1
It enters the anchor recess 3.4... and is plastically deformed,
As shown in Fig. 2.6.7, the substrate 1 and the mating plate 2 are integrally joined by biting and engaging, and a joined body 8 is formed by the anchor bond as a reaction plate, and the bonded interface between the two is formed. In this case, the shear N-breaking resistance is large in the vertical and horizontal directions, and the mechanical bonding force is large, and the reaction force during use can cause displacement of the substrate 1 and the plywood 2 in all vertical and horizontal directions. In this way, the anchor bond 7 is formed in the anchor recess of the substrate 1.
又、このことは振動ヤ熱挙動においても充分に保証され
るものである。This is also fully guaranteed in terms of vibration and thermal behavior.
次に、第8〜18図に示す実施例は上述実施例の縦横の
アンカー凹部3.4が直線状に配列形成されていたのに
対し縦方向のみのアンカー凹部3′に於いては第10.
11図に示す様に、塑性変形による屈曲した波形形状部
を形成させ、又、そのアンカー凹部3′の側部には先細
テーパ状のアンカーホール9.9・・・を穿設し、上述
実施例同様の合せ板2を基板1に対しそのアンカー6を
してアンカー凹部3′に位置合せして加圧充填すること
により、第8.9.12.13.14図に示す基板1と
合せ仮2の一体接合による接合体8′を得ることが出来
、当該実施例においても基板1に対する合せ仮2の縦横
方向全方向に対する撮動や熱挙動によるずれ等が生ぜず
、これに安定した機械的結合力が保証される。Next, in the embodiment shown in FIGS. 8 to 18, the vertical and horizontal anchor recesses 3.4 of the above-mentioned embodiment are arranged in a straight line, whereas the anchor recesses 3' in the vertical direction only have 10 ..
As shown in Fig. 11, a bent wave-shaped portion is formed by plastic deformation, and a tapered anchor hole 9. The same mating plate 2 as shown in FIG. A bonded body 8' can be obtained by integrally joining the temporary 2, and also in this embodiment, there is no deviation due to photographing or thermal behavior of the combined temporary 2 in all directions in the vertical and horizontal directions with respect to the substrate 1, and a stable machine is obtained. The binding strength is guaranteed.
次に、第19〜27図に示す実施例は、まず、基板1に
縦溝3を形成するに際し、圧延ロール10によりそのリ
ング状の突出部10′により縦溝3を形成すると共にそ
のリング状突出部10′に所定周方向間隔に形成した凹
溝12.12により縦溝3の底部に所定ピッチで山形突
出部13を形成し、次いで、第21図に示す様に、他の
圧延ロール10’により基板1の表面を圧延することに
より、縦溝3の上部の両縁部に形成された盛り上がり部
を平坦化させることによりオーバーハングを有するアン
カー凹部5を形成させることが出来、第22.23図に
示す様に、アンカー凹部5の長手方向には所定間隔で山
形突起部13′が形成されることになる。Next, in the embodiment shown in FIGS. 19 to 27, first, when forming the vertical groove 3 on the substrate 1, the longitudinal groove 3 is formed by the ring-shaped protrusion 10' of the rolling roll 10, and the ring-shaped Concave grooves 12.12 formed at predetermined intervals in the circumferential direction on the protrusion 10' form chevron-shaped protrusions 13 at a predetermined pitch at the bottom of the vertical groove 3, and then, as shown in FIG. By rolling the surface of the substrate 1 with the 22nd. As shown in FIG. 23, chevron-shaped protrusions 13' are formed at predetermined intervals in the longitudinal direction of the anchor recess 5.
そこで、前述各実施例同様に合ぜ仮2を加圧して基板1
に押圧することによりアンカー6はアンカー凹部5に嵌
着係合して両者は一体接合により機械的に一体化される
。Therefore, as in each of the above-mentioned embodiments, pressure is applied to the mating material 2 to form a substrate 1.
By pressing the anchor 6, the anchor 6 is fitted into the anchor recess 5, and the two are mechanically integrated by integral bonding.
当該実施例においては合せ板2のアンカー6が基板1の
アンカー凹部5に嵌着係合することによるアンカーボン
ド7が山形突起13.13・・・によってより更に長手
方向のずれが阻止されてせん断抵抗が補強されるもので
ある。In this embodiment, the anchor bond 7 caused by the anchor 6 of the mating plate 2 being fitted into the anchor recess 5 of the substrate 1 is further prevented from shifting in the longitudinal direction by the chevron-shaped protrusions 13, 13, and is sheared. The resistance is reinforced.
而して、上述各実施例における基板1のアンカー凹部5
の形成にあたっては、第19〜21図に示す様な圧延ロ
ーラ手段によっても形成されるが、基板1に於けるアン
カー凹部は条列状の態様ばかりでなくスポット的な態様
でも良く、かかる態様においては第34図に示す実施例
の如く基板1、及び、合往板2の各々所定数複数相対向
する部分にスポット的に末広がりのテーパ状のオーバー
ハングを有するアンカー凹部5’、5’を形成し、基板
1、及び、合せ板2を各スポット状のアンカー凹部5’
、5’を同志的に第32図に示す様に位置決め対向さ
せ、両者の基板1と合せ板2の一方側から第33図に示
す様に、アンカーピン14を挿通させて、第34図に示
す様に、圧延ローラ10、又は、プレス等により該アン
カーピン14を押圧することにより該アンカーピン14
は基板1、及び、合せ板2のアンカー凹部5′、5′内
に於いて圧拡されて該基板1と合ぜ板2をアンカーポン
ド7′により一体接合して機械的に結合することが出来
るようにされる。Thus, the anchor recess 5 of the substrate 1 in each of the above embodiments
19 to 21, the anchor recesses in the substrate 1 may be formed not only in rows but also in spots. As in the embodiment shown in FIG. 34, a predetermined number of anchor recesses 5', 5' having tapered overhangs that widen toward the end are formed in a predetermined number of opposing portions of each of the base plate 1 and the moving plate 2. Then, the substrate 1 and the laminated plate 2 are placed in each spot-shaped anchor recess 5'.
, 5' are positioned and facing each other as shown in FIG. 32, and the anchor pin 14 is inserted from one side of both the substrate 1 and the mating plate 2 as shown in FIG. 33, and as shown in FIG. 34. As shown, the anchor pin 14 is pressed by a rolling roller 10 or a press or the like.
is expanded in the anchor recesses 5', 5' of the substrate 1 and the mating plate 2, and the substrate 1 and the laminated plate 2 are integrally joined by the anchor pound 7' to mechanically connect them. I will be able to do it.
而して、かかる基板1、及び、合せ板2のスポット状の
オーバーハングを有するアンカー凹部5.5′の形成に
際しては、第35〜41図に示す如く、基板1側に対す
る製造態様を示すと、第37〜39図に示す様に、基板
1のアンカー凹部5′製造部位に丸孔15を穿設したベ
ースプレート16を設置し、第40図に示す様に丸孔1
5よりも小径のボンデ14をして同志的に位置させて打
ち込むことにより丸孔15内の肉の盛り上がり部17が
形成されてポンチ孔18が穿設され、その後、第41図
に示す様にならしプレート19をセットし押圧すること
により肉の盛り上がり部11が内側に流出してオーバー
ハング状のアンカー凹部5′が形成され、第35.36
図に示す様に基板1側のスポット状のアンカー凹部5′
が形成される。When forming the anchor recesses 5.5' having spot-like overhangs on the substrate 1 and the mating plate 2, the manufacturing method for the substrate 1 side is shown in FIGS. 35 to 41. As shown in FIGS. 37 to 39, a base plate 16 having a round hole 15 is installed in the anchor recess 5' manufacturing area of the substrate 1, and the round hole 1 is drilled as shown in FIG.
By placing bonders 14 with a diameter smaller than that of the bonders 14 and punching them together, a raised part 17 of the flesh inside the round hole 15 is formed, and a punch hole 18 is bored, as shown in FIG. 41. By setting and pressing the leveling plate 19, the raised portion 11 of the meat flows inward to form an overhang-shaped anchor recess 5'.
As shown in the figure, a spot-shaped anchor recess 5' on the board 1 side
is formed.
次に、他のスポット状のアンカー凹部5′の形成態様を
第42〜47図によって説明すると、第42図に示す様
に可変植刃式接合体20のローター21をフライス盤等
の適宜手段で穿設した穴22に第43図に示す様に挿入
し、次いで、第44図に示す様に植刃23.23・・・
を延出して穴22の底部をアンダーハング状に切削して
第45〜47図に示す様にオーバーハング状のアンカー
凹部5′を機械的に形成させることが出来る。Next, the formation mode of another spot-shaped anchor recess 5' will be explained with reference to FIGS. 42 to 47. As shown in FIG. Insert the implanted blades 23, 23, etc. into the provided holes 22 as shown in Fig. 43, and then as shown in Fig. 44.
By extending the hole 22 and cutting the bottom of the hole 22 into an underhang shape, an overhang-like anchor recess 5' can be mechanically formed as shown in FIGS. 45 to 47.
而して、条列状のアンカー凹部5′にしろ、スポット状
のアンカー凹部5Iにしろ、圧延式にオーバーハング状
のアンカー凹部を形成させるに際しては更に第48〜5
0図に示す様に、先述用19.20図に示す様に第48
図に示す如く圧延ロール10のリング錠の突起10′に
より基板1に押圧力を付与して縦溝3(或は、横溝4)
を形成すると共にその上面両側部に肉盛り上がり部17
を形成させ、在米態様では次の段階でならし用の平ロー
ルによりいきなり肉盛り上がり部17を平坦化させてオ
ーバーハング状のアンカー凹部を形成させることにより
オーバーハングの形状が不規則になったり潰れたりする
ようにされていたのが、この出願の発明においては第4
9図に示す様に肉の盛り上がり部17を成形ロール10
Mにより圧延して内側へ緩く流れ倒しさせて、最後に第
50図に示す様に平ロール10′により平坦化させ、全
てのアンカー凹部5′が確実に設計通りのオーバーハン
グ状に形成させることが出来る。Therefore, when forming an overhang-like anchor recess by rolling, whether it is a row-like anchor recess 5' or a spot-like anchor recess 5I, the steps 48 to 5 are further performed.
As shown in Figure 0, as shown in Figure 19.
As shown in the figure, pressing force is applied to the substrate 1 by the protrusion 10' of the ring lock of the rolling roll 10 to form the vertical grooves 3 (or lateral grooves 4).
, and has raised flesh portions 17 on both sides of the upper surface.
In the U.S. version, in the next step, the raised wall portion 17 is suddenly flattened using a flat roll to form an overhang-like anchor recess, so that the shape of the overhang becomes irregular. However, in the invention of this application, the fourth
As shown in FIG.
M to gently roll it inward and finally flatten it with a flat roll 10' as shown in Fig. 50 to ensure that all anchor recesses 5' are formed into the designed overhang shape. I can do it.
尚、この出願の発明の実施態様は上述各実施例に限るも
のでないことは勿論であり、例えば、基板のアンカー凹
部に対し合せ板のアンカーを嵌着係合させるプロセスに
おいて両者のいづれか一方、或は、双方の嵌着係合部分
に適宜の工業接着剤、又は、防蝕剤を塗布することによ
り両者の一体接合による機械的結合力をより更に一層促
進させたり電食防止機能を向上させることが出来るよう
にする等種々の態様が採用可能でおる。It goes without saying that the embodiments of the invention of this application are not limited to the above-mentioned embodiments. For example, in the process of fitting and engaging the anchor of the laminated plate into the anchor recess of the substrate, one of the two, or By applying an appropriate industrial adhesive or anti-corrosion agent to the fitting and engaging portions of both, it is possible to further promote the mechanical bonding force due to the integral bonding of the two and to improve the electrolytic corrosion prevention function. Various aspects can be adopted, such as making it possible.
又、適用対蒙の接合体はリニアモーターカーのリアクシ
ョンプレートやしNG輸送船舶のタンク板材の他にも種
々の機械装置部品や構造部材が適用出来ることは勿論の
ことである。In addition, it goes without saying that the bonded body for use in Mongolia can be applied to various mechanical equipment parts and structural members in addition to reaction plates for linear motor cars and tank plates for NG transport ships.
〈発明の効果〉
以上、この出願の発明によれば、基本的にリニアモータ
ーカーのリアクションプレートやしNG輸送船舶のアル
ミ−鋼移行継手材等の基板と合せ板の一体接合から成る
接合体において、基板のアンカー凹部に対する合せ板の
アンカーの嵌着係合によるアンカーボンド一体接合によ
って機械的に結合させることが出来るために、該アンカ
ー凹部とアンカーの縦横方向の嵌着係合等によりその長
手方向のせん断抵抗力が著しく増強され、初期の結合機
能が経時的に変化せず、したがって、機能が常に維持さ
れるという優れた効果が奏される。<Effects of the Invention> As described above, according to the invention of this application, basically a joined body consisting of an integral joint of a substrate and a laminated plate, such as a reaction plate of a linear motor car or an aluminum-steel transition joint material of an NG transport vessel, etc. Since the anchor can be mechanically connected by integrally joining the anchor bond by fitting the anchor of the mating plate into the anchor recess of the substrate, the longitudinal direction of the anchor can be fixed by fitting and engaging the anchor with the anchor recess in the longitudinal and lateral directions. The excellent effect is that the shear resistance of is significantly enhanced, the initial bonding function does not change over time, and therefore the function is always maintained.
又、接合体の継手性能が均質化され、長尺の接合体や大
面積の接合体の性能をより促進させることが出来るとい
う効果も秦される。Further, the joint performance of the joined body is made uniform, and the performance of a long joined body or a joined body with a large area can be further improved.
而して、その製造に際してはロール圧延や機械加工、或
は、鍛造等の手段をとることによりアンカー凹部の形成
、或は、アンカー凹部に対するアンカーの嵌着係合がし
易く、したがって、製造コストも安くなり、精度を向上
させることが出来るという効果が秦される。When manufacturing the anchor, rolling, machining, forging, etc. are used to facilitate the formation of the anchor recess or the fitting and engagement of the anchor into the anchor recess, thus reducing the manufacturing cost. It also has the effect of being cheaper and improving accuracy.
図面はこの出願の発明の詳細な説明図であり、第1図は
接合体の1実施例の基板と合せ板の断面図、第2図は接
合体の一体接合態様の断面図、第3図は基板の平面図、
第4図は同側面図、第5図は同正面図、第6図は接合体
の横断面図、第7図は同縦断面図、第8図は基板に対す
る合せ板の一体接合プロセス断面図、第9図は同一体接
合断面図、第10図は接合体の別の実施例の斜視図、第
11図は第10図と類似の実施例の平面図、第12.1
3図は第11図イ′−イ′、ロ′−ロ′断面図、第14
図は第11図ハ′−ハ′断面図、第15図は同基板の平
面図、第16図は第15図ハーバ断面図、第17図は第
15図イーイ断面図、第18図は第15図ローロ断面図
、第19図はアンカー凹部の圧延成形横断面図、第20
図は第19図トート断面図、第21図はならし仕上げ成
形断面図、第22図は基板の平面図、第23図は第22
図二−二断面図、第24図は合せ板の部分断面平面図、
第25図は接合体の第24図チーチ断面図、第26図は
第24図へ−へ断面図、第27図は第24図ホーホ断面
図、第28図は基板の他の実施例の斜視図、第29図は
同部分拡大断面図、第30図は同合せ板の斜視図、第3
1図は同部分拡大断面図、第32図は第28.30図の
基板と合せ板の結合断面図、第33図は同ポンチ挿入断
面図、第34図はアンカーボンド嵌着係合断面図、第3
5図は基板のスポットアンカー凹部の全体斜視図、第3
6図は同部分断面拡大図、第37図は第35図アンカー
凹部の成形プロセス平面図、第38図は同横断面図、第
39図は同縦断面図、第40図は同アンカー凹部の成形
初期断面図、第41図は成形終期断面図、第42図はフ
ライス加工による基板のアンカー凹部のフライス治具平
面図、第43図は同フライス加工初期断面図、第44図
は同加工終期断面図、第45図は同基板の平面図、第4
6図は同横断面図、第47図は同縦断面図、第48〜5
0図は基板に於ける条列状のアンカー凹部の成形プロセ
ス断面図である。
1・・・基板、 2・・・合せ板、
5・・・アンカー凹部、 6・・・アンカー8・・・
接合体The drawings are detailed explanatory diagrams of the invention of this application, and FIG. 1 is a cross-sectional view of a substrate and a laminated plate of one embodiment of the joined body, FIG. 2 is a cross-sectional view of an integrally joined form of the joined body, and FIG. 3 is the top view of the board,
Fig. 4 is a side view of the same, Fig. 5 is a front view of the same, Fig. 6 is a cross-sectional view of the joined body, Fig. 7 is a longitudinal cross-sectional view of the same, and Fig. 8 is a cross-sectional view of the integral bonding process of the laminated plate to the substrate. , FIG. 9 is a sectional view of the same body joined, FIG. 10 is a perspective view of another embodiment of the joined body, FIG. 11 is a plan view of an embodiment similar to FIG. 10, and Section 12.1.
Figure 3 is a sectional view of Figure 11 A'-A', Ro'-Ro', and Figure 14.
The figures are a sectional view taken along the line C'-H' in FIG. 11, FIG. 15 is a plan view of the board, FIG. Figure 15 is a cross-sectional view of Rollo, Figure 19 is a cross-sectional view of rolling forming of the anchor recess, Figure 20 is a cross-sectional view of the rolling molding of the anchor recess.
The figures are Fig. 19, a sectional view of the tote, Fig. 21, a sectional view of the finishing molding, Fig. 22, a plan view of the board, and Fig. 23, a sectional view of the tote.
Figure 2-2 is a cross-sectional view, Figure 24 is a partial cross-sectional plan view of the laminated plate,
Fig. 25 is a sectional view of the joined body shown in Fig. 24, Fig. 26 is a sectional view shown in Fig. 24, Fig. 27 is a sectional view of Hoch in Fig. 24, and Fig. 28 is a perspective view of another embodiment of the board. Figure 29 is an enlarged sectional view of the same part, Figure 30 is a perspective view of the mating plate, and Figure 3
Figure 1 is an enlarged cross-sectional view of the same part, Figure 32 is a combined cross-sectional view of the substrate and mating plate in Figures 28 and 30, Figure 33 is a cross-sectional view of the punch inserted, and Figure 34 is a cross-sectional view of anchor bond fitting and engagement. , 3rd
Figure 5 is an overall perspective view of the spot anchor concave portion of the board;
6 is an enlarged cross-sectional view of the same part, FIG. 37 is a plan view of the molding process of the anchor recess shown in 35, FIG. 38 is a cross-sectional view of the same, FIG. 39 is a longitudinal sectional view of the same, and FIG. Fig. 41 is a sectional view at the initial stage of forming, Fig. 42 is a plan view of the milling jig for the anchor recess of the substrate by milling, Fig. 43 is a sectional view at the initial stage of milling, and Fig. 44 is the final stage of the processing. 45 is a cross-sectional view, and FIG. 45 is a plan view of the same board.
Figure 6 is a cross-sectional view of the same, Figure 47 is a longitudinal cross-sectional view of the same, and Figures 48 to 5 are
FIG. 0 is a sectional view of the forming process of the row-shaped anchor recesses in the substrate. DESCRIPTION OF SYMBOLS 1... Substrate, 2... Plying board, 5... Anchor recessed part, 6... Anchor 8...
zygote
Claims (12)
合して両板が一体化されているアンカーボンド接合体に
おいて、先端部がオーバーハング状に形成されたアンカ
ー凹部を有する基板に該アンカー凹部にアンカーを一体
に突出して有する合せ板が該アンカーとアンカー凹部の
嵌着係合を介して一体接合されていることを特徴とする
アンカーボンド接合体。(1) In an anchor bond joint in which both plates are integrated by engaging an anchor of a mating plate with an anchor recess of a substrate, the anchor is attached to a substrate having an anchor recess with an overhanging tip. An anchor bond assembly characterized in that a mating plate having an anchor integrally protruding from a recess is integrally joined through fitting engagement between the anchor and the anchor recess.
ことを特徴とする特許請求の範囲第1項記載のアンカー
ボンド接合体。(2) The anchor bond assembly according to claim 1, wherein the bottom surface of the anchor recess is formed in a chevron shape.
ていることを特徴とする特許請求の範囲第1項記載のア
ンカーボンド接合体。(3) The anchor bond joint according to claim 1, wherein the anchor recess is formed by bending in the longitudinal direction.
れていることを特徴とする特許請求の範囲第1項記載の
アンカーボンド接合体。(4) The anchor bond assembly according to claim 1, wherein a lateral groove is formed in a direction intersecting the anchor recess.
て変化していることを特徴とする特許請求の範囲第1項
記載のアンカーボンド接合体。(5) The anchor bond joint according to claim 1, wherein the width of the opening of the anchor recess varies in the longitudinal direction.
ーホールを形成されていることを特徴とする特許請求の
範囲第1項記載のアンカーボンド接合体。(6) The anchor bond assembly according to claim 1, wherein the anchor recess has an anchor hole formed in a longitudinal side thereof.
せ板側にも対応して形成され、而して両アンカー凹部に
対して別体のアンカーが嵌着係合されて両板を一体接合
していることを特徴とするアンカーボンド接合体。(7) An anchor recess symmetrical to the road surface is formed in the anchor recess corresponding to the mating plate side, and separate anchors are fitted and engaged with both anchor recesses to integrally join both plates. Anchor bond bonded body characterized by:
に形成されていることを特徴とする特許請求の範囲第7
項記載のアンカーボンド接合体。(8) Claim 7, characterized in that a predetermined number of anchor recesses in both plates are formed in the shape of a plurality of spots.
Anchor bond bonded body as described in Section 1.
合せ板のアンカーを係合させるアンカーボンド接合体の
製造方法において、上記基板のアンカー凹部を予め形成
し、次いで該アンカー凹部に対応するアンカーを予め有
する合せ板を該基板に押圧させて該アンカーをアンカー
凹部に嵌着圧充させるようにしたことを特徴とするアン
カーボンド接合体の製造方法。(9) In the method for manufacturing an anchor bond bonded body, in which an anchor recess is formed in a substrate and an anchor of a laminated plate is engaged with the anchor recess, the anchor recess is formed in the substrate in advance, and then an anchor corresponding to the anchor recess is formed. 1. A method for manufacturing an anchor bond bonded body, characterized in that the anchor is fitted into the anchor recess by pressing a plying plate having the above onto the substrate to fill the anchor recess with pressure.
により両側に盛り上がり部のある溝を形成する段階と形
成された溝の両側の盛り上がり部を溝の中央部へ向かい
変形させる一対の斜面をもつ三角形断面の周溝を有する
圧延ロールにより接合面を圧延する段階と溝を含む接合
面を円筒形ロールにより平坦になるように押圧して両側
にオーバーハング部を有する溝状凹部を形成する段階と
により行われるアンカーボンド接合体の製造方法。(10) The formation of the anchor recess in the substrate includes the step of forming a groove with raised portions on both sides by the rolling of a forming roll, and a pair of slopes that deform the raised portions on both sides of the formed groove toward the center of the groove. a step of rolling the joint surface with a rolling roll having a circumferential groove with a triangular cross section; and a step of pressing the joint surface including the groove so that it becomes flat with a cylindrical roll to form a groove-like recess having overhangs on both sides. A method for manufacturing an anchor bond bonded body, which is performed by:
行うようにしたことを特徴とする特許請求の範囲第9項
記載のアンカーボンド接合体の製造方法。(11) The method for manufacturing an anchor bonded joint according to claim 9, wherein the anchor recess is formed by a machining process.
ようにしたことを特徴とする特許請求の範囲第9項記載
のアンカーボンド接合体の製造方法。(12) The method for manufacturing an anchor bonded joint according to claim 9, wherein the anchor recess is formed by a forging process.
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63172645A JP2632375B2 (en) | 1988-07-13 | 1988-07-13 | Anchor bond joined body and method of manufacturing the same |
EP19890112770 EP0350899A3 (en) | 1988-07-13 | 1989-07-12 | Anchor-bonded composite structures and method of production thereof |
AU38064/89A AU611310B2 (en) | 1988-07-13 | 1989-07-12 | Anchor-bonded composite structures and method of production thereof |
KR1019890009974A KR940002013B1 (en) | 1988-07-13 | 1989-07-13 | Method of production of anchor-bonded composite structures |
CA000605607A CA1315917C (en) | 1988-07-13 | 1989-07-13 | Anchor-bonded composite structures and method of production thereof |
CN89104835A CN1019041B (en) | 1988-07-13 | 1989-07-13 | Anchor-bonded composite structures and method of production thereof |
US07/622,340 US5121537A (en) | 1987-07-01 | 1990-11-29 | Method of production of anchor-bonded composite structures |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63172645A JP2632375B2 (en) | 1988-07-13 | 1988-07-13 | Anchor bond joined body and method of manufacturing the same |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP35580096A Division JP2926223B2 (en) | 1996-12-25 | 1996-12-25 | Plate for anchor bond joining and method of manufacturing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0225228A true JPH0225228A (en) | 1990-01-26 |
JP2632375B2 JP2632375B2 (en) | 1997-07-23 |
Family
ID=15945725
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63172645A Expired - Lifetime JP2632375B2 (en) | 1987-07-01 | 1988-07-13 | Anchor bond joined body and method of manufacturing the same |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0350899A3 (en) |
JP (1) | JP2632375B2 (en) |
KR (1) | KR940002013B1 (en) |
CN (1) | CN1019041B (en) |
AU (1) | AU611310B2 (en) |
CA (1) | CA1315917C (en) |
Cited By (5)
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JPH06225512A (en) * | 1993-01-20 | 1994-08-12 | Kawasaki Heavy Ind Ltd | Reaction plate and its manufacture |
JP2005131678A (en) * | 2003-10-30 | 2005-05-26 | Aisin Seiki Co Ltd | Fastening method |
JP4901876B2 (en) * | 2005-11-22 | 2012-03-21 | エスセーアー・ハイジーン・プロダクツ・アーベー | Men's incontinence guard |
JP5527911B1 (en) * | 2013-02-15 | 2014-06-25 | 防衛省技術研究本部長 | Resistive wing locking structure |
WO2016170805A1 (en) * | 2015-04-24 | 2016-10-27 | 住友電気工業株式会社 | Composite material and method for producing same |
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FR2700980B1 (en) * | 1993-02-01 | 1995-04-21 | Caillau Ets | Ring to shrink and its manufacturing process. |
JP4076129B2 (en) * | 2001-09-20 | 2008-04-16 | 財団法人生産技術研究奨励会 | Conjugate and binding method |
AU2003207126A1 (en) * | 2003-01-16 | 2004-08-10 | Shenyang Jianbaoli New Building Material Co., Ltd | New type building exterior panel, process and apparatus for making the same |
DE102004029230A1 (en) * | 2004-06-17 | 2006-01-12 | Thyssenkrupp Stahl Ag | Metallic join partners` connecting method for manufacturing vehicle body, involves grouting two join partners, so that material of latter partner penetrates into recess of former partner to produce fixed connection between partners |
CN100400899C (en) * | 2005-12-14 | 2008-07-09 | 中国科学院金属研究所 | Method for mechanically connecting and fastening micro-element |
CN103434197B (en) * | 2013-07-18 | 2015-10-14 | 浙江中隧桥波形钢腹板有限公司 | Anchor hooks formula composite anti-corrosive hardware and preparation technology |
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CN106994813A (en) * | 2016-01-25 | 2017-08-01 | 林暄智 | Composition metal manufacturing process and its structure |
CN107377792A (en) * | 2017-08-31 | 2017-11-24 | 佛山市三水和美斯金铝业有限公司 | Aluminium Furniture panel production method |
CN108115369B (en) * | 2018-01-17 | 2020-02-11 | 广东长盈精密技术有限公司 | Mobile phone middle frame processing technology |
CA3096336A1 (en) | 2018-07-20 | 2020-01-23 | 10856479 Canada Inc. | Combined sheets and method and system for producing same |
CN110410399A (en) * | 2019-07-05 | 2019-11-05 | 浙江理工大学 | A kind of embedded deformation connection method |
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- 1989-07-12 EP EP19890112770 patent/EP0350899A3/en not_active Withdrawn
- 1989-07-13 CN CN89104835A patent/CN1019041B/en not_active Expired
- 1989-07-13 KR KR1019890009974A patent/KR940002013B1/en not_active IP Right Cessation
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06225512A (en) * | 1993-01-20 | 1994-08-12 | Kawasaki Heavy Ind Ltd | Reaction plate and its manufacture |
JP2005131678A (en) * | 2003-10-30 | 2005-05-26 | Aisin Seiki Co Ltd | Fastening method |
JP4501408B2 (en) * | 2003-10-30 | 2010-07-14 | アイシン精機株式会社 | Fastening method |
JP4901876B2 (en) * | 2005-11-22 | 2012-03-21 | エスセーアー・ハイジーン・プロダクツ・アーベー | Men's incontinence guard |
JP5527911B1 (en) * | 2013-02-15 | 2014-06-25 | 防衛省技術研究本部長 | Resistive wing locking structure |
WO2016170805A1 (en) * | 2015-04-24 | 2016-10-27 | 住友電気工業株式会社 | Composite material and method for producing same |
Also Published As
Publication number | Publication date |
---|---|
AU3806489A (en) | 1990-05-31 |
EP0350899A2 (en) | 1990-01-17 |
CA1315917C (en) | 1993-04-13 |
JP2632375B2 (en) | 1997-07-23 |
KR940002013B1 (en) | 1994-03-14 |
AU611310B2 (en) | 1991-06-06 |
CN1019041B (en) | 1992-11-11 |
CN1041028A (en) | 1990-04-04 |
EP0350899A3 (en) | 1990-11-14 |
KR900001990A (en) | 1990-02-28 |
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