JPH0221371B2 - - Google Patents
Info
- Publication number
- JPH0221371B2 JPH0221371B2 JP59191086A JP19108684A JPH0221371B2 JP H0221371 B2 JPH0221371 B2 JP H0221371B2 JP 59191086 A JP59191086 A JP 59191086A JP 19108684 A JP19108684 A JP 19108684A JP H0221371 B2 JPH0221371 B2 JP H0221371B2
- Authority
- JP
- Japan
- Prior art keywords
- paste sol
- intaglio
- pattern
- synthetic resin
- rotating drum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 229920003002 synthetic resin Polymers 0.000 claims description 12
- 239000000057 synthetic resin Substances 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 5
- 229920001169 thermoplastic Polymers 0.000 claims description 5
- 239000004416 thermosoftening plastic Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims 2
- 239000004033 plastic Substances 0.000 claims 1
- 239000000498 cooling water Substances 0.000 description 6
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000001056 green pigment Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000001054 red pigment Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は合成樹脂製多色レース模様地、更に詳
しくは例えば花弁を赤色に、葉を緑色の如くデサ
インに適応する色彩にした（但し色彩は任意）合
成樹脂製多色レース模様地の製造法に関す。Detailed Description of the Invention (Field of Industrial Application) The present invention is a synthetic resin multicolored lace patterned material, more specifically, the petals are colored red and the leaves are colored green to suit the design. (optional) Concerning the manufacturing method of synthetic resin multicolored lace pattern fabric.
（従来の技術）
従来合成樹脂で多色のレース模様地を製造する
には、スクリーン印刷等で基本となる基本レース
模様地を先づ作り、次に異色に彩色する部分に基
本の色と異なる色を基本レース模様地上に施した
ものであるから、少くとも２工程を必要とし、更
に模様の位置合せ（模様が繊細になれば成る程、
その位置合せ）が困難となる等の問題点がある。(Conventional technology) Conventionally, in order to manufacture a multicolored lace pattern using synthetic resin, the basic lace pattern is first created using screen printing, etc., and then the areas to be colored in different colors are colored differently from the basic lace pattern. Since the color is applied to the basic lace pattern, at least two steps are required, including alignment of the pattern (the more delicate the pattern, the more
There are problems such as difficulty in alignment.
（発明が解決しようとする問題点）
従つて本発明は面倒な模様の位置合せをする必
要がなく、しかも１工程で製品を作ることができ
る簡単な製造法を提供して従来の問題点を解決す
ることである。(Problems to be Solved by the Invention) Therefore, the present invention solves the conventional problems by providing a simple manufacturing method that does not require troublesome pattern alignment and can manufacture products in one step. It's about solving it.
（問題点を解決するための手段）
本発明は前記問題点を解決するために、回転自
由の回転ドラムが一回転する間に合成樹脂で多色
レース模様地を製造する方法であつて、表面に多
数の凹刻模様を備えた回転ドラムの一部の前記凹
刻模様に熱可塑性合成樹脂のペーストゾルを充填
し、該ペーストゾルを加熱ゲル化した後で、残り
の凹刻模様に前記ペーストゾルと異色の熱可塑性
合成樹脂のペーストゾルを充填し、該ペーストゾ
ルを加熱ゲル化する点を要旨とするものである。(Means for Solving the Problems) In order to solve the above-mentioned problems, the present invention provides a method for manufacturing a multicolored lace pattern fabric using a synthetic resin during one revolution of a freely rotatable rotating drum. A part of the intaglio patterns of a rotating drum having a large number of intaglio patterns is filled with a paste sol of thermoplastic synthetic resin, and after the paste sol is heated and gelled, the remaining intaglio patterns are filled with the paste. The gist of this method is to fill a paste sol of a thermoplastic synthetic resin with a different color from the sol, and heat the paste sol to gel it.
（作 用）
本発明は前記の如く構成したので凹刻模様が繊
細であつても、そのデサインに適応した多色の色
彩をした若しくは模様に関係なく多色に彩色した
多色レース模様地を回転ドラムが一回転する間に
極めて簡単に製造することができたのである。(Function) Since the present invention is configured as described above, even if the intaglio pattern is delicate, a multicolored lace patterned ground with multicolored colors adapted to the design or multicolored regardless of the pattern can be used. It was possible to manufacture it extremely easily during one rotation of a rotating drum.
（実施例）
次に図面に基づいて本発明製造法の一実施例を
説明するのであるが先づ第１図に基づいて装置の
一例を説明する。(Example) Next, an example of the manufacturing method of the present invention will be described based on the drawings, but first, an example of the apparatus will be described based on FIG.
１は円筒より成る回転自由の回転ドラムで、該
回転ドラム１の外周面には凹刻模様２，３，４…
の如く多数の凹刻模様を形成するのである。５，
６は前記凹刻模様２，３に対向し、かつ、近接し
て設けた噴射ノズルで、該噴射ノズルは５，６の
２個に限定するものではなく必要数設けるのであ
り、該噴射ノズル５，６で後記する熱可塑性合成
樹脂のペーストゾルを前記凹刻模様２，３内に充
填するのである。７は図面中矢印で示す前記回転
ドラム１の回転方向で、前記噴射ノズル６の前方
で回転ドラム１の外側に設けた加熱器である。尚
噴射ノズル６と加熱器７との間には必要に応じて
断熱材６ａを設けて断熱することがある。 1 is a cylindrical rotating drum that can rotate freely, and the outer peripheral surface of the rotating drum 1 has intaglio patterns 2, 3, 4, . . .
A large number of intaglio patterns are formed. 5,
Reference numeral 6 denotes an injection nozzle which is provided opposite to and close to the intaglio patterns 2 and 3. The number of injection nozzles is not limited to two, 5 and 6, but a necessary number is provided. , 6, the intaglio patterns 2 and 3 are filled with a paste sol of thermoplastic synthetic resin, which will be described later in . Reference numeral 7 denotes a heater provided on the outside of the rotary drum 1 in front of the injection nozzle 6 in the rotation direction of the rotary drum 1 indicated by an arrow in the drawing. Note that a heat insulating material 6a may be provided between the injection nozzle 6 and the heater 7 as necessary to provide heat insulation.
又９は前記加熱器７の前方で回転ドラム１の外
側に接触回転する如く設けた熱可塑性合成樹脂の
ペーストゾルの供給ロールで、該供給ロール９の
前方には回転ドラム１の外周面に軽く接触したド
クターナイフ１０を設けるのである。 Further, reference numeral 9 denotes a supply roll of paste sol made of thermoplastic synthetic resin, which is provided in front of the heater 7 so as to rotate in contact with the outside of the rotary drum 1. A contacting doctor knife 10 is provided.
又前記供給ロール９で供給したペーストゾルが
直ちにゲル化しないように、回転ドラム１の内側
でドクターナイフ１０の対向位置附近に冷却用散
水ノズル８を設けるのである。 In order to prevent the paste sol supplied by the supply roll 9 from immediately gelling, a cooling water nozzle 8 is provided inside the rotating drum 1 near a position facing the doctor knife 10.
又前記回転ドラム１の回転方向でドクターナイ
フ１０の前方には回転ドラム１内に加熱器１１
を、更に前方、内側には回転ドラム１を冷却する
ための冷却用散水ノズル１２を、更に前方、外側
には回転ドラム１に近接した回転自由の剥離ロー
ラー１３を設けるのである。 Further, in front of the doctor knife 10 in the rotation direction of the rotary drum 1, a heater 11 is installed inside the rotary drum 1.
Further, a cooling water nozzle 12 for cooling the rotary drum 1 is provided at the front and inside, and a peeling roller 13 which is free to rotate and is close to the rotary drum 1 is provided at the front and outside.
尚必要に応じては前記剥離ローラー１３の附近
に回転自由の熱ローラー１４を設け、該熱ローラ
ー１４には、図面中矢印で示す該熱ローラー１４
の回転方向手前から供給ローラー１５、押圧ロー
ラー１６及び剥離ローラー１７を附設するのであ
る。 If necessary, a freely rotatable heat roller 14 is provided near the peeling roller 13, and the heat roller 14 is provided with a rotatable heat roller 14 as shown by an arrow in the drawing.
A supply roller 15, a pressure roller 16, and a peeling roller 17 are attached from the front in the rotational direction.
次に前記装置による本発明製造法の１実施例を
説明する。 Next, one embodiment of the manufacturing method of the present invention using the above-mentioned apparatus will be described.
噴射ノズル５から該ノズル５に対向した凹刻模
様２内に
塩化ピニール樹脂のペーストゾル（ゼオン
135J） 100部
（重量部以下同じ）
DOP 60部
安定剤（MA―10） 1.5部
赤色顔料トーナー ５部
の組成から成る塩化ビニール樹脂のペーストゾル
を噴射充填する。 A paste sol of pinyl chloride resin (Zeon
135J) 100 parts (same below by weight) DOP 60 parts Stabilizer (MA-10) 1.5 parts Red pigment toner 5 parts A vinyl chloride resin paste sol consisting of 5 parts is spray-filled.
尚この充填に当つては前記凹刻模様２内に満杯
状態に充填する必要はなく、該凹刻模様２の底部
を覆う状態で充填すれば十分である。即ち凹刻模
様２内に前記ペーストゾルを充填するのは凹刻模
様で形成した凸出模様の表面を彩色するためであ
る故凹刻模様の底部にペーストゾルが存在するだ
けで十分である。 In this filling process, it is not necessary to fill the intaglio pattern 2 completely, and it is sufficient to fill the intaglio pattern 2 so as to cover the bottom thereof. That is, the purpose of filling the paste sol into the intaglio pattern 2 is to color the surface of the convex pattern formed by the intaglio pattern, so it is sufficient that the paste sol is present at the bottom of the intaglio pattern.
尚又必要に応じては前記顔料のみを緑色顔料に
変更した前記と同一組成の塩化ビニール樹脂のペ
ーストゾルを噴射ノズル６から凹刻模様３内に充
填する。（充填条件は前記と同じ）又供給ロール
９からは前記赤及び緑と異色の例えば白色の塩化
ビニール樹脂のペーストゾルを前記凹刻模様２，
３を含めて、凹刻模様４その他、回転ドラム１の
外周面に形成した全ての凹刻模様内に充填し、余
分の前記白色のペーストゾルをドクターナイフ１
０で掻取る。この時、前記凹刻模様２，３に充填
した赤及び緑色のペーストゾルと次に充填した白
色のペーストゾルとが混色しないように、前もつ
て回転ドラム１の外側に設けた加熱器７でもつ
て、凹刻模様２，３に充填したペーストゾルを
120℃に加熱してゲル化する。 Furthermore, if necessary, a paste sol of a vinyl chloride resin having the same composition as above except that only the pigment is changed to a green pigment is filled into the intaglio pattern 3 from the injection nozzle 6. (The filling conditions are the same as above) Also, from the supply roll 9, a paste sol of vinyl chloride resin of a different color from the red and green, for example white, is applied to the intaglio pattern 2,
3, the intaglio pattern 4 and all other intaglio patterns formed on the outer peripheral surface of the rotating drum 1 are filled, and the excess white paste sol is filled with the doctor knife 1.
Scrape with 0. At this time, in order to prevent color mixing between the red and green paste sol filled in the intaglio patterns 2 and 3 and the white paste sol filled next, a heater 7 previously installed on the outside of the rotating drum 1 is also used. Then, paste the paste sol filled into the intaglio patterns 2 and 3.
Heat to 120℃ to gel.
更に供給ロール９で白色のペーストゾルを他の
凹刻模様４等に供給し、ドクターナイフ１０で余
分のペーストゾルを掻き取るのであるが、ドクタ
ーナイフ１０の位置までに回転ドラム１の外周面
でゲル化するのを防ぐために回転ドラム１の内側
から冷却用散水ノズル８で回転ドラム１を55℃に
冷却するのである。 Furthermore, the supply roll 9 supplies white paste sol to other intaglio patterns 4, etc., and the doctor knife 10 scrapes off the excess paste sol. In order to prevent gelation, the rotating drum 1 is cooled to 55° C. from the inside of the rotating drum 1 using cooling water nozzles 8.
斯くの如く、全ての凹刻模様内に充填したペー
ストゾルを加熱器１１の位置で170℃に加熱して
前記ペーストゾルを完全にゲル化し、次に冷却用
散水ノズル１２からの冷却水で55℃に冷却し、剥
離ローラー１３の位置で回転ドラム１から剥離し
て製品ａとする。 In this manner, the paste sol filled in all the intaglio patterns is heated to 170°C using the heater 11 to completely gel the paste sol, and then heated to 55°C with cooling water from the cooling water nozzle 12. ℃ and peeled off from the rotating drum 1 at the position of the peeling roller 13 to obtain product a.
尚前記製品ａの表面に透明フイルム１８を貼合
せる時は、前記剥離ローラー１３で剥離した長尺
状の製品ａを押圧ローラー１６を介して、回転自
由の熱ローラー１４に供給する一方、透明フイル
ム１８を供給ローラー１５を介して前記熱ローラ
ー１４に供給し、前記押圧ローラー１６の位置で
前記両者を貼合せ、剥離ローラー１７の位置で剥
離して透明フイルム１８を表面に貼合せた製品と
するのである。 When pasting the transparent film 18 on the surface of the product a, the long product a peeled off by the peeling roller 13 is fed to the rotatable heat roller 14 via the pressure roller 16, while the transparent film 18 is supplied to the heat roller 14 via the supply roller 15, the two are pasted together at the position of the pressure roller 16, and peeled off at the position of the peeling roller 17 to produce a product with the transparent film 18 pasted on the surface. It is.
前記の如く、凹刻模様２，３内に充填して例え
ば赤色及び緑色のペーストゾルをゲル化した後
で、その上に異色のペーストゾルを供給したので
前に供給したペーストゾルと、後から供給したペ
ーストゾルとが混色する危険性がなく、模様が鮮
な色彩の製品ができるのである。 As mentioned above, after filling the intaglio patterns 2 and 3 and gelling the red and green paste sol, for example, a different colored paste sol was supplied on top of the red and green paste sol. There is no risk of color mixing with the supplied paste sol, and products with brightly colored patterns can be produced.
（発明の効果）
本発明は以上の如く構成したので、従来方法の
如く多色にするために模様の位置合せをし、か
つ、２〜３工程をかける必要がなく１工程で多色
レース模様地を簡単に製造できるという顕著な効
果を奏するのである。(Effects of the Invention) Since the present invention is constructed as described above, it is not necessary to align the patterns in order to make multicolors as in the conventional method, and to create a multicolor lace pattern in one step instead of requiring two to three steps. This has the remarkable effect of making it easy to manufacture fabrics.
第１図は本発明製造法において採用する装置の
一例の縦断正面説明図、第２図は回転ドラムを展
開し、凹刻模様の一部を示した平面図、第３図は
製品の一部の平面図、第４図は第３図AA線拡大
断面図である。
１…回転ドラム、２，３，４…凹刻模様、５，
６…噴射ノズル、７，１１…加熱器、８，１２…
冷却用散水ノズル、９…供給ロール、１０…ドク
ターナイフ。
Fig. 1 is a longitudinal front explanatory view of an example of the device employed in the manufacturing method of the present invention, Fig. 2 is a plan view showing a part of the intaglio pattern when the rotating drum is unfolded, and Fig. 3 is a part of the product. FIG. 4 is an enlarged sectional view taken along line AA in FIG. 3. 1... Rotating drum, 2, 3, 4... Intaglio pattern, 5,
6... Injection nozzle, 7, 11... Heater, 8, 12...
Cooling water nozzle, 9...supply roll, 10...doctor knife.
Claims (1)
樹脂で多色レース模様地を製造する方法であつ
て、表面に多数の凹刻模様を備えて回転ドラムの
一部の前記凹刻模様に熱可塑性合成樹脂のペース
トゾルを充填し、該ペーストゾルを加熱ゲル化し
た後で、残りの凹刻模様に前記ペーストゾルと異
色の熱可塑性合成樹脂のペーストゾルを充填し、
該ペーストゾルを加熱ゲル化することを特徴とす
る合成樹脂製多色レース模様地の製造法。1. A method for manufacturing a multicolored lace pattern fabric using synthetic resin during one rotation of a freely rotating rotating drum, the method comprising: providing a large number of intaglio patterns on the surface; After filling a paste sol of a plastic synthetic resin and heating and gelling the paste sol, filling the remaining intaglio pattern with a paste sol of a thermoplastic synthetic resin having a different color from the paste sol,
A method for producing a synthetic resin multicolored lace pattern fabric, which comprises heating and gelling the paste sol.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59191086A JPS6169414A (en) | 1984-09-12 | 1984-09-12 | Manufacture of multi-color lace design synthetic resin stuff |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59191086A JPS6169414A (en) | 1984-09-12 | 1984-09-12 | Manufacture of multi-color lace design synthetic resin stuff |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6169414A JPS6169414A (en) | 1986-04-10 |
| JPH0221371B2 true JPH0221371B2 (en) | 1990-05-14 |
Family
ID=16268622
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59191086A Granted JPS6169414A (en) | 1984-09-12 | 1984-09-12 | Manufacture of multi-color lace design synthetic resin stuff |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6169414A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02110758U (en) * | 1989-02-21 | 1990-09-05 |
-
1984
- 1984-09-12 JP JP59191086A patent/JPS6169414A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02110758U (en) * | 1989-02-21 | 1990-09-05 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6169414A (en) | 1986-04-10 |
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