JPH02170314A - Manufacture of compressed conductor - Google Patents

Manufacture of compressed conductor

Info

Publication number
JPH02170314A
JPH02170314A JP32533988A JP32533988A JPH02170314A JP H02170314 A JPH02170314 A JP H02170314A JP 32533988 A JP32533988 A JP 32533988A JP 32533988 A JP32533988 A JP 32533988A JP H02170314 A JPH02170314 A JP H02170314A
Authority
JP
Japan
Prior art keywords
layer
strands
slivers
compressed
twisting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32533988A
Other languages
Japanese (ja)
Inventor
Kotaro Saito
斉藤 光太郎
Tetsuo Takahashi
徹雄 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SWCC Corp
Original Assignee
Showa Electric Wire and Cable Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Electric Wire and Cable Co filed Critical Showa Electric Wire and Cable Co
Priority to JP32533988A priority Critical patent/JPH02170314A/en
Publication of JPH02170314A publication Critical patent/JPH02170314A/en
Pending legal-status Critical Current

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  • Processes Specially Adapted For Manufacturing Cables (AREA)

Abstract

PURPOSE:To make it possible to manufacture a compressed conductor of a good finished shape by longitudinally attaching the slivers of a first layer without twisting and twisting and compressing slivers of the second and later layers. CONSTITUTION:Slivers 19 of a first layer are linearly aligned and bundled without twisting. Slivers 15 of a second layer are twisted together and compressed to form a required shape. As a result the slivers 15 of the second layer necessarily intersect the slivers of the first layer. Therefore, the slivers 15 of the second layer are not wedged between the slivers 19 of the first layer. Slivers of the third and later layers do not wedge either. This makes it possible to manufacture a compressed conductor of a good finished shape.

Description

【発明の詳細な説明】 [発明の目的] (産業上の利用分野) 本発明は、仕上り形状を改澄させた圧縮導体の製造方法
に関する。
DETAILED DESCRIPTION OF THE INVENTION [Object of the Invention] (Industrial Application Field) The present invention relates to a method of manufacturing a compressed conductor with a refined finished shape.

(従来の技術) 従来から、化カケープル用の大サイズ導体については、
表皮効果を軽減させたり、可撓性を向上させたりするた
め、例えば第2図(a)に示すような扇形の圧縮導体か
ら成るセグメント1を複数条撚合せて構成することが行
なわれている。
(Prior art) Conventionally, large-sized conductors for chemical cables have been
In order to reduce the skin effect and improve flexibility, for example, a plurality of segments 1 made of fan-shaped compressed conductors are twisted together as shown in FIG. 2(a). .

このような従来のセグメント1は、通常後数条の素線を
所定のピッチで撚合せ、これを所定の形状に圧縮成形し
て第1層を形成し、その上に同じ方法で順次第2層、第
3層、・・・・・・を形成することにより製造されてい
る。
Such a conventional segment 1 is usually made by twisting several strands of strands at a predetermined pitch, compression molding this into a predetermined shape to form a first layer, and then layering two wires on top of it in the same way. It is manufactured by forming a layer, a third layer, and so on.

しかしながら、このような従来の方法でセグメント1を
製造すると、往々にして、その肩部3において第2図(
b)に示すように上層の素線が下層の素線間に落ちこん
でくぼみ5が形成されるという問題があった。
However, when the segment 1 is manufactured by such a conventional method, the shoulder portion 3 of the segment 1 often has a shape shown in FIG.
As shown in b), there was a problem in that the strands of the upper layer fell between the strands of the lower layer, forming a depression 5.

このくぼみ5は最外層に形成された場合でも外観上好ま
しいものではないが、特に、第2図(C)に示すように
、くぼみ5が下層に発生した場合には、その上の層の素
線7がこのくぼみ5に入ってしまい、このため圧縮時に
素線7が隣りの素線9と入れ替ったり、素線7の並びの
不整が生じるという問題があった。
Although this depression 5 is not desirable in terms of appearance even when it is formed in the outermost layer, in particular, when the depression 5 is formed in the lower layer as shown in FIG. The wire 7 enters the recess 5, which causes problems such as the strand 7 being replaced with the adjacent strand 9 during compression and the strands 7 being arranged irregularly.

(発明が解決しようとする課題) このように、従来の圧縮導体の製造方法では、撚合され
た素線の層にくぼみが形成されることがあり、セグメン
トの仕上り形状が悪くなるという問題があった。
(Problems to be Solved by the Invention) As described above, in the conventional manufacturing method of compressed conductors, depressions may be formed in the layer of twisted wires, resulting in a problem that the finished shape of the segments is poor. there were.

本発明は、このような問題を解消すべくなされたもので
、その目的とするところは、仕上り形状の良い圧縮導体
の製造方法を提供することにある。
The present invention was made to solve these problems, and its purpose is to provide a method for manufacturing a compressed conductor with a good finished shape.

[発明の構成] (課題を解決するための手段) 前記目的を達成するために、本発明は、複数条の素線を
直線状に揃えて集束し、その外周に複数条の素線を層状
に撚合せて扇形に圧縮成形し、さらにその外周に複数条
の素線を下層と同方向に層状に撚合せて扇形に圧縮成形
することを特徴とする。
[Structure of the Invention] (Means for Solving the Problems) In order to achieve the above-mentioned object, the present invention has a method in which a plurality of strands of strands are aligned and converged in a straight line, and a plurality of strands of strands are layered around the outer periphery. It is characterized in that it is twisted together and compression-molded into a fan shape, and further, a plurality of strands are twisted around the outer periphery in a layered manner in the same direction as the lower layer and compression-molded into a fan shape.

(作用) 本発明では、第1層の素線は撚らないで縦添えにし、第
2層以降の素線は撚って圧縮するので、第1層の素線が
セグメント形状に応じて自由に動き、セグメントの肩部
で素線の落込みくぼみが形成されることがなくなり、セ
グメントの仕上り形状が改善される。
(Function) In the present invention, the strands of the first layer are not twisted but are spliced vertically, and the strands of the second and subsequent layers are twisted and compressed, so that the strands of the first layer can be freely adjusted according to the segment shape. This eliminates the formation of depressions in the strands at the shoulder portions of the segments, and improves the finished shape of the segments.

(実施例) 以下、図面に基づいて本発明の実施例を詳細に説明する
(Example) Hereinafter, an example of the present invention will be described in detail based on the drawings.

第1図は本発明に使用する撚合せ装置を概略的に示すも
ので、回転可能に設置された円筒状のシャフト11の外
周にはフライヤ13が同軸的に設置されており、そこに
は第2層目の素線15を供給する複数のボビン17が装
架されている。
FIG. 1 schematically shows a twisting device used in the present invention, in which a flyer 13 is coaxially installed on the outer periphery of a rotatably installed cylindrical shaft 11. A plurality of bobbins 17 that supply the second layer of strands 15 are mounted.

シャフト11の先端部外周には、円板状の目板21が同
心的に設置されており、さらに目板21の前面から支持
腕23が前方に向けて突出されており、そこにはダイス
25がベアリングを介して回転自在に保持されている。
A disc-shaped batten 21 is installed concentrically on the outer periphery of the tip of the shaft 11, and a support arm 23 protrudes forward from the front surface of the batten 21, on which a die 25 is attached. is rotatably held via bearings.

ダイス25は第1層目の素線19のよじれを防止し、数
本の素線を集束するために設置されている。
The dice 25 are installed to prevent the first layer of wires 19 from twisting and to bundle several wires together.

さらに、シャフト11の軸線の延長上には、撚口27、
および撚合された撚線を所定の外形に圧縮成形する圧縮
ロール29が配置されている。
Furthermore, on the extension of the axis of the shaft 11, a twisting port 27,
A compression roll 29 is arranged to compress and mold the twisted strands into a predetermined external shape.

しかして、第2層目の素線15を撚るために、シャフト
11を回転させると、これと共に目板21等が回転する
が、ダイス25はベアリングを介して目板21に取り付
けられているので、ダイス25に目板21の回転は伝わ
らない。
When the shaft 11 is rotated in order to twist the second layer of wires 15, the batten 21 and the like rotate together with it, but the die 25 is attached to the batten 21 via a bearing. Therefore, the rotation of the batten 21 is not transmitted to the die 25.

なお、プリフォーム圧縮撚線を製造する場合には、圧縮
ロール29はそのピッチに合せて回転させる。このとき
第1層目の素線19の配列とプリフォームの方向の相対
位置が変らないように、第1層目の素線19のケージ(
図示せず)を圧縮ロール29と同期させて同方向に回転
させる。
In addition, when manufacturing a preform compression stranded wire, the compression roll 29 is rotated according to the pitch. At this time, the cage of the first layer strands 19 (
(not shown) are rotated in synchronization with the compression roll 29 in the same direction.

次に本発明の方法について説明する。Next, the method of the present invention will be explained.

まず、7ケ撚(形状によっては5〜6ケ撚)の第1層目
の素線19を巻き取りドラム(図示せず)から引出し、
これを撚らずに直線状に縦添えし、シャフト11、ダイ
ス25を通して撚口27まで案内する。
First, the first layer of strands 19 of 7 twists (5 to 6 twists depending on the shape) is pulled out from a winding drum (not shown).
This is vertically arranged in a straight line without twisting and guided through the shaft 11 and the die 25 to the twisting port 27.

次にボビン17から繰り出される第2層目の素線15を
引き出しガイドロール(図示せず)および目板21を経
由して、撚口27に案内し、第1層目の素線19の外周
にこれを撚合わせ、さらに圧縮ロール29を通過させて
所定のセグメント導体を得る。
Next, the second layer of wire 15 unwound from the bobbin 17 is guided to the twisting port 27 via a guide roll (not shown) and a batten 21, and the outer circumference of the first layer of wire 19 is This is twisted together and further passed through a compression roll 29 to obtain a predetermined segment conductor.

このとき、第1層目の素線19に撚りが加えられていな
いので第2層目の素線15は必ず第1層目の素線19と
交差することになり、したがって第2層目の素線15が
第1層目の素線19間へ落込むようなことがない。
At this time, since the strands 19 of the first layer are not twisted, the strands 15 of the second layer always intersect with the strands 19 of the first layer. The strands 15 do not fall into between the strands 19 of the first layer.

導体の外周には、第2層目と同様に、第3層目の素線が
撚合せられ、同様に圧縮成形されて所定の圧縮導体を得
ることができる。
Similarly to the second layer, the third layer of strands is twisted around the outer periphery of the conductor, and similarly compression molded to obtain a predetermined compressed conductor.

第3層以上は、従来通り第2層の素線15と同じ方向に
撚合せ所定の形状に、圧縮成形する。
The third and subsequent layers are twisted in the same direction as the strands 15 of the second layer and compression molded into a predetermined shape as before.

[発明の効果] 以上説明したように本発明によれば、第1層目の素線を
撚合せることなく、直線状に揃えて集束し、その外周に
第2層目の素線を層状に撚合せて所定の形状に圧縮成形
するようにしたので、第2層目の素線は必ず第1層目の
素線と交差することになり、したがって第2層目の素線
の第1層目の素線間へ落込みがなくなり、さらにその上
に撚合される第3層目以上の素線の落込みもなくなりて
、仕上り形状の良い圧縮導体を製造することができる。
[Effects of the Invention] As explained above, according to the present invention, the strands of the first layer are aligned and converged in a straight line without being twisted, and the strands of the second layer are layered around the outer periphery of the strands. Since the wires in the second layer are twisted together and compression-molded into a predetermined shape, the wires in the second layer always intersect with the wires in the first layer. There is no depression between the strands of the eye, and there is also no depression of the strands of the third or higher layers twisted thereon, making it possible to manufacture a compressed conductor with a good finished shape.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の一実施例に使用する撚合せ装置を概略
的に示す説明図、第2図(a)は圧縮導体を形成するセ
グメント導体の斜視図、第2図(b)はセグメントの肩
部の拡大図、第2図(c)は並びの不揃いな素線を示す
図である。 1・・・セグメント、15・・・第2層の素線、19・
・・第1層の素線、25・・・ダイス、27・・・撚口
、29・・・圧縮ロール 出願人      昭和電線電纜株式会社代理人 弁理
士  須 山 佐 − (ばか−名) 菟]
FIG. 1 is an explanatory diagram schematically showing a twisting device used in an embodiment of the present invention, FIG. 2(a) is a perspective view of a segment conductor forming a compressed conductor, and FIG. 2(b) is a segment conductor. An enlarged view of the shoulder portion of FIG. 2(c) is a diagram showing irregularly arranged strands. 1... Segment, 15... Second layer strand, 19.
...First layer strand, 25...Dice, 27...Twisting end, 29...Compression roll Applicant: Showa Cable and Wire Co., Ltd. Patent attorney Suyama Sa - (Fool's name) 菟]

Claims (1)

【特許請求の範囲】[Claims] 複数条の素線を直線状に揃えて集束し、その外周に複数
条の素線を層状に撚合せて扇形に圧縮成形し、さらにそ
の外周に複数条の素線を下層と同方向に層状に撚合せて
扇形に圧縮成形することを特徴とする圧縮導体の製造方
法。
Multiple strands of strands are aligned in a straight line and bundled, and the strands of strands are twisted in layers around the outer periphery and compressed into a fan shape, and then multiple strands of strands are layered around the periphery in the same direction as the lower layer. A method for manufacturing a compressed conductor, which comprises twisting the conductors together and compressing them into a fan shape.
JP32533988A 1988-12-23 1988-12-23 Manufacture of compressed conductor Pending JPH02170314A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32533988A JPH02170314A (en) 1988-12-23 1988-12-23 Manufacture of compressed conductor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32533988A JPH02170314A (en) 1988-12-23 1988-12-23 Manufacture of compressed conductor

Publications (1)

Publication Number Publication Date
JPH02170314A true JPH02170314A (en) 1990-07-02

Family

ID=18175700

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32533988A Pending JPH02170314A (en) 1988-12-23 1988-12-23 Manufacture of compressed conductor

Country Status (1)

Country Link
JP (1) JPH02170314A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017522701A (en) * 2014-07-23 2017-08-10 レオニ カーベル ゲーエムベーハー Method of manufacturing electrical conductor, electrical conductor, and automobile electrical system provided with the electrical conductor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017522701A (en) * 2014-07-23 2017-08-10 レオニ カーベル ゲーエムベーハー Method of manufacturing electrical conductor, electrical conductor, and automobile electrical system provided with the electrical conductor
US10566113B2 (en) 2014-07-23 2020-02-18 Leoni Kabel Gmbh Method for producing an electrical line, electrical line, and vehicle on-board power supply system having a corresponding electrical line

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