JPH02145557A - Modified polymethylene polyphenyl polyisocyanate - Google Patents

Modified polymethylene polyphenyl polyisocyanate

Info

Publication number
JPH02145557A
JPH02145557A JP63301938A JP30193888A JPH02145557A JP H02145557 A JPH02145557 A JP H02145557A JP 63301938 A JP63301938 A JP 63301938A JP 30193888 A JP30193888 A JP 30193888A JP H02145557 A JPH02145557 A JP H02145557A
Authority
JP
Japan
Prior art keywords
polymethylene polyphenyl
polyphenyl polyisocyanate
diphenylmethane diisocyanate
polyol
modified
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63301938A
Other languages
Japanese (ja)
Inventor
Osamu Okada
修 岡田
Eiji Motomura
本村 栄次
Mitsuaki Ikebe
池辺 光昭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumika Covestro Urethane Co Ltd
Original Assignee
Sumitomo Bayer Urethane Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Bayer Urethane Co Ltd filed Critical Sumitomo Bayer Urethane Co Ltd
Priority to JP63301938A priority Critical patent/JPH02145557A/en
Publication of JPH02145557A publication Critical patent/JPH02145557A/en
Pending legal-status Critical Current

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

PURPOSE:To obtain a modified polymethylene polyphenyl polyisocyanate stably storable over a long period at a low temperature by modifying a polymethylene polyphenyl polyisocyanate rich in 2-4'-diphenylmethane diisocyanate and satisfying a specific condition with a specific polyol. CONSTITUTION:The objective polymethylene polyphenyl polyisocyanate can be produced from a polymethylene polyphenyl polyisocyanate containing a wt.% of 2,4'-diphenylmethane diisocyanate, b wt.% of 4,4'-diphenylmethane diisocyanate and c wt.% of an oligomer polymethylene polyphenyl polyisocyanate (3<=a<=30; 60<=b<=90; 70<=a+b<=95; 5<=c<=30) by modifying <=17% of the whole isocyanate groups of the starting compound with a polyol produced by adding propylene oxide and ethylene oxide to a >= 4-hydric chain alcohol.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、低温硬化型可撓性ポリウレタンフォームの原
料として用いられる低温で長期間貯蔵安定性を有する変
性ポリメチレンポリフェニルポリイソシアネートに関す
る。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a modified polymethylene polyphenyl polyisocyanate having long-term storage stability at low temperatures and used as a raw material for low temperature curing flexible polyurethane foam.

[従来の技術] 低温硬化型可撓性ポリウレタンフォームの原料として、
2,4′−ジフェニルメタンジイソシアネート(以下2
.4’−MDIという)、4,4′−ジフェニルメタン
ジイソシアネート(以下4゜4’−MDIという)およ
びオリゴマーポリメチレンポリフェニルポリイソシアネ
ート(以下オリゴマーMDIという)を含有するポリメ
チレンポリフェニルポリイソシアネート(以下クルード
MDIという)を用いることは知られている(特開昭5
3−51.299号公報、特開昭57−145620号
公報)が、冬季には、貯蔵中に結晶や不溶物を析出しや
すく、−旦結晶が析出すれば、これを加熱して溶かさな
ければならない。このためクルードMDIをポリエーテ
ルジオール、ポリエーテルトリオールまたはポリエステ
ルポリオールで変性する方法が提案されている(特開昭
57−109820号公報、特開昭62−112616
号公報、特開昭65−177013号公報)。しかしな
がら、このような変性をしても、低温で長期間安定に貯
蔵するためには、必らずしも充分でない。さらに結晶を
析出したものを加熱して溶かすことなく原料として用い
た場合、得られる低温硬化壁可撓性ポリウレタンフォー
ムは、湾曲状に変形を起こしやすい。
[Conventional technology] As a raw material for low temperature curing flexible polyurethane foam,
2,4'-diphenylmethane diisocyanate (hereinafter referred to as 2
.. 4'-MDI), 4,4'-diphenylmethane diisocyanate (hereinafter referred to as 4゜4'-MDI), and oligomeric polymethylene polyphenyl polyisocyanate (hereinafter referred to as oligomer MDI). It is known that the use of
3-51.299, JP-A-57-145620), crystals and insoluble matter tend to precipitate during storage in winter, and once crystals precipitate, they must be melted by heating. Must be. For this reason, a method of modifying crude MDI with polyether diol, polyether triol, or polyester polyol has been proposed (Japanese Patent Laid-Open Nos. 57-109820, 62-112616).
(Japanese Unexamined Patent Publication No. 177013/1982). However, even such modification is not necessarily sufficient for stable storage at low temperatures for long periods of time. Furthermore, if the precipitated crystals are used as a raw material without being heated and melted, the resulting low-temperature cured wall flexible polyurethane foam is likely to be deformed into a curved shape.

[発明が解決しようとする課題] 本発明者らは、このような課題を解決すべく鋭意検討を
重ねた結果、2.4’−MDIを多く含むクルードMD
I(以下2,4′−リッチクルードMDIという)を、
ある種のポリオールで変性すれば、低温で長期間貯蔵し
ても結晶が析出することなく、さらにこれを加熱するこ
となく原料として用いても、得られる低温硬化型可撓性
ポリウレタンフォームは、湾曲状に変形しないことを見
い出し、本発明を完成した。
[Problems to be Solved by the Invention] As a result of intensive studies to solve these problems, the present inventors have developed a crude MD containing a large amount of 2.4'-MDI.
I (hereinafter referred to as 2,4'-rich crude MDI),
When modified with a certain type of polyol, crystals do not precipitate even when stored at low temperatures for long periods of time, and even when used as a raw material without heating, the resulting low-temperature-curing flexible polyurethane foam can be curved. The present invention was completed based on the discovery that the material does not deform in the shape of the material.

[課題を解決するための手段] 本発明は、2.4’−MDIa瑣量%、4,4′MDI
b重量%およびオリゴマーMDIc重量%を含有し、a
、  bおよびCが、それぞれ3≦a≦30.60≦b
≦90.70≦a+b≦95および5≦c≦30の条件
を満たす2.4′ −リツチクールドMDIを、プロピ
レンオキシド(以下POという)およびエチレンオキシ
ド(以下E Oという)を4価以上の鎖状アルコールに
付加させたポリオールで、全イソシアネート基の17%
以下を変性したポリメチレンポリフェニルポリイソシア
ネート(以下変性クールドMDIという)に関する。
[Means for Solving the Problems] The present invention provides 2.4'-MDIa trivial %, 4,4'MDI
b wt% and oligomeric MDIc wt%; a
, b and C are 3≦a≦30.60≦b, respectively
Propylene oxide (hereinafter referred to as PO) and ethylene oxide (hereinafter referred to as EO) were combined with 2.4'-rich-curd MDI that satisfies the conditions of ≦90.70≦a+b≦95 and 5≦c≦30 into a tetrahydric or higher chain alcohol. Polyol added to 17% of total isocyanate groups
This invention relates to polymethylene polyphenyl polyisocyanate (hereinafter referred to as modified cooled MDI) modified with the following.

2、4′−リッチクルードMDIは、例えば、アニリン
とホルムアルデヒドの縮合物をホスゲン化反応すること
により(りられるもので、2.4′−MD I、4.4
’−MDIおよび三核体以上のオリゴマーMDIの混合
物であるが、通常のクルードMDIよりも2.4’−M
DIを多く含む。
2,4'-rich crude MDI can be obtained, for example, by phosgenation reaction of a condensate of aniline and formaldehyde.
'-MDI and trinuclear or higher oligomeric MDI, but 2.4'-MDI is more
Contains a lot of DI.

このものは少量の2.2′−ジフェニルメタンジイソシ
アネートなどを含有していてもよい。
This may contain a small amount of 2,2'-diphenylmethane diisocyanate and the like.

4価以上の鎖状アルコールは、ソルビトール、ペンタエ
リスリトール、マンニトール、イジトールなどであるが
、ソルビトールやペンタエリスリトールが好ましい。
Examples of the chain alcohol having a valence of 4 or more include sorbitol, pentaerythritol, mannitol, iditol, etc., and sorbitol and pentaerythritol are preferable.

変性剤として用いるポリオールは、4価以上の鎖状アル
コールにPOおよびEOをアルカリ条件下で(J加させ
たものであるが、10重量%以上のEOを含むEOとP
Oの混合物を4価以上の鎖状アルコールに付加させたも
のであって、かつ分子量が4000から15000のも
のが好ましい。
The polyol used as a modifier is obtained by adding PO and EO to a chain alcohol with a valence of 4 or more under alkaline conditions (J), but EO and P containing 10% by weight or more of EO are
It is preferably one in which a mixture of O is added to a chain alcohol having a valence of four or more, and the molecular weight is from 4,000 to 15,000.

本発明の変性クルードMDIは、2,4′ −リッチク
ルードMDIをポリオールで、通常40℃〜120°C
で、全イソシアネート基の17%以下を変性することに
よって得られる。17%を越えて変性すると、得られる
変性クルードMDIの粘度が高くなり、ポリエーテルポ
リオールとの反応性が低下する。
The modified crude MDI of the present invention is prepared by converting 2,4'-rich crude MDI into a polyol, usually at a temperature of 40°C to 120°C.
It is obtained by modifying not more than 17% of the total isocyanate groups. If it is modified by more than 17%, the viscosity of the resulting modified crude MDI increases and the reactivity with polyether polyol decreases.

この様にして(qられた変性クルードMDIは、ポリエ
ーテルポリオール、発泡剤、触媒、架橋剤、その他添加
剤などと混合し、70 ’C以下の温度に調節したモー
ルド中で反応させることにより、低温硬化型可撓性ポリ
ウレタンフォームを得ることが出来る。
The modified crude MDI thus obtained is mixed with polyether polyol, blowing agent, catalyst, crosslinking agent, other additives, etc., and reacted in a mold controlled at a temperature of 70'C or less. A low temperature curing flexible polyurethane foam can be obtained.

[実施例] 2.4’−MDI20重量%、4.4’−MDI70重
量%およびオリゴマーMDIIO重量%からなるイソシ
アネート含有量が32.5fi量%の2.4′−リッチ
クルードMDI100重量部を70℃に加熱し、これに
PoとEOの重量比が84対16の混合アルキレンオキ
シドをソルビト−ルに付加して得られる分子量約120
00のポリオール(以下ポリオール1という)あるいは
、この混合アルキレンオキシドをペンタエリスリトール
に付加して得られる分子量約6400のポリオール(以
下ポリオール2という)の表1に示す重量部をそれぞれ
徐々に加え、70°Cで4時間反応させて、変性クルー
ドMDIを得た。このもののイソシアネート含有酸およ
び変性に使われたイソシアネート基の割合を表1に示す
[Example] 70 parts by weight of 100 parts by weight of 2.4'-rich crude MDI with an isocyanate content of 32.5% by weight consisting of 20% by weight of 2.4'-MDI, 70% by weight of 4.4'-MDI and 70% by weight of oligomer MDIIO. ℃, and add a mixed alkylene oxide with a weight ratio of Po and EO of 84:16 to sorbitol with a molecular weight of about 120.
00 (hereinafter referred to as polyol 1) or a polyol with a molecular weight of approximately 6,400 obtained by adding this mixed alkylene oxide to pentaerythritol (hereinafter referred to as polyol 2), the weight parts shown in Table 1 were gradually added, and the mixture was heated at 70° The reaction mixture was reacted at C for 4 hours to obtain modified crude MDI. Table 1 shows the isocyanate-containing acid and the proportion of isocyanate groups used for modification.

この変性クルードMDIを窒素ガスでシールしたガラス
容器に入れ、5°Cの恒温槽中で保存し、目視により結
晶が析出しはじめるまでの日数(以下結晶析出日数とい
う)を求めた。
This modified crude MDI was placed in a glass container sealed with nitrogen gas and stored in a constant temperature bath at 5°C, and the number of days until crystals started to precipitate (hereinafter referred to as the number of days for crystal precipitation) was determined by visual observation.

2週間後に恒温槽から取り出した変性クルードMDIに
、poとEOの重量比が85対15の混合アルキレンオ
キシドをトリメチロールプロパンに付加して得られる分
子量的4800のポリエーテルポリオール100重量部
、トリエタノールアミン3重量部、水3重量部、 トリ
エチレンジアミン0,5重量部およびシリコーン系整泡
剤0.5重量部からなる混合物を、イソシアネート基と
水酸基の当量比が1対1になる様に加え、直ちに200
Orpmの撹拌機で混合した後、縦、横、高さがそれぞ
れ30cm、30c+a、10cmで、温度50°Cの
角型のアルミ製モールドに、フオーム密度が60kg/
m’になる様に注入した。型締後3分でフオームを取り
出し、室温で1時間放置した後、フオームの湾曲状の変
形の有無を調べた。結果を表1に示す。
100 parts by weight of a polyether polyol with a molecular weight of 4800 obtained by adding mixed alkylene oxide with a weight ratio of po and EO of 85:15 to trimethylolpropane and triethanol were added to the modified crude MDI taken out from the thermostatic chamber after two weeks. A mixture consisting of 3 parts by weight of amine, 3 parts by weight of water, 0.5 parts by weight of triethylenediamine and 0.5 parts by weight of a silicone foam stabilizer was added so that the equivalent ratio of isocyanate groups to hydroxyl groups was 1:1, 200 immediately
After mixing with an Orpm stirrer, the foam density was 60 kg/cm in a rectangular aluminum mold with length, width, and height of 30 cm, 30 c+a, and 10 cm, respectively, and a temperature of 50 °C.
It was injected so that the amount was m'. The foam was taken out 3 minutes after mold clamping, and after being left at room temperature for 1 hour, the presence or absence of curved deformation of the foam was examined. The results are shown in Table 1.

比較例としてポリオール1あるいはポリオール2に代え
て、POとEOの重量比が84対16の混合アルキレン
オキシドをグリセリンに付加して得られる分子量的60
00のポリエーテルトリオール(以下ポリオール3とい
う)の表1に示す重量部を加えた以外は実施例と同様に
行ない、結晶析出日数とフオームの湾曲状の変形の有無
を調べた。結果を表1に示す。
As a comparative example, in place of polyol 1 or polyol 2, a mixed alkylene oxide with a weight ratio of PO and EO of 84:16 was added to glycerin with a molecular weight of 60.
The same procedure as in Example was carried out except that the weight parts shown in Table 1 of polyether triol No. 00 (hereinafter referred to as polyol 3) were added, and the number of days for crystal precipitation and the presence or absence of curved deformation of the foam were examined. The results are shown in Table 1.

表 1 [発明の効果] 実施例および比較例から明らかなように、本発明の変性
クルードMDIは、低温で結晶が析出し難い。しかもこ
れを用いて得られたフオームは、湾曲状に変形を起こさ
なかった。従って、本発明の変性クルードMDIは、低
温で長期間安定に貯蔵することが出来る。
Table 1 [Effects of the Invention] As is clear from the Examples and Comparative Examples, the modified crude MDI of the present invention is difficult to precipitate crystals at low temperatures. Moreover, the foam obtained using this did not undergo any deformation into a curved shape. Therefore, the modified crude MDI of the present invention can be stably stored at low temperatures for a long period of time.

以上that's all

Claims (1)

【特許請求の範囲】[Claims] 1、2,4′−ジフェニルメタンジイソシアネートa重
量%、4,4′−ジフェニルメタンジイソシアネートb
重量%およびオリゴマーポリメチレンポリフェニルポリ
イソシアネートc重量%を含有し、a、bおよびcが、
それぞれ3≦a≦30、60≦b≦90、70≦a+b
≦95および5≦c≦30の条件を満たす2,4′−ジ
フェニルメタンジイソシアネートを多く含むポリメチレ
ンポリフェニルポリイソシアネートを、プロピレンオキ
シドおよびエチレンオキシドを4価以上の鎖状アルコー
ルに付加させたポリオールで、全イソシアネート基の1
7%以下を変性したポリメチレンポリフェニルポリイソ
シアネート
1,2,4'-diphenylmethane diisocyanate a wt%, 4,4'-diphenylmethane diisocyanate b
% by weight and oligomeric polymethylene polyphenyl polyisocyanate c, where a, b and c are
3≦a≦30, 60≦b≦90, 70≦a+b, respectively
Polymethylene polyphenyl polyisocyanate containing a large amount of 2,4'-diphenylmethane diisocyanate, which satisfies the conditions of ≦95 and 5≦c≦30, is completely combined with a polyol in which propylene oxide and ethylene oxide are added to a chain alcohol with a valence of 4 or more. 1 of the isocyanate groups
Polymethylene polyphenyl polyisocyanate modified with 7% or less
JP63301938A 1988-11-28 1988-11-28 Modified polymethylene polyphenyl polyisocyanate Pending JPH02145557A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63301938A JPH02145557A (en) 1988-11-28 1988-11-28 Modified polymethylene polyphenyl polyisocyanate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63301938A JPH02145557A (en) 1988-11-28 1988-11-28 Modified polymethylene polyphenyl polyisocyanate

Publications (1)

Publication Number Publication Date
JPH02145557A true JPH02145557A (en) 1990-06-05

Family

ID=17902917

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63301938A Pending JPH02145557A (en) 1988-11-28 1988-11-28 Modified polymethylene polyphenyl polyisocyanate

Country Status (1)

Country Link
JP (1) JPH02145557A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5240991A (en) * 1991-06-05 1993-08-31 Dow Mitsubishi Kasei Limited Polyisocyanate composition
US5248714A (en) * 1990-10-31 1993-09-28 Dow Mitsubishi Kasei Limited Polyisocyanate composition
WO2011024413A1 (en) * 2009-08-29 2011-03-03 日本ポリウレタン工業株式会社 Soft polyurethane foam and manufacturing method therefor

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5980426A (en) * 1982-10-29 1984-05-09 Asahi Glass Co Ltd Production of polyurethane elastomer
JPH0229417A (en) * 1988-06-02 1990-01-31 Bayer Ag Liquid polyisocyanate composition, production thereof and use thereof for producing soft polyurethane foam

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5980426A (en) * 1982-10-29 1984-05-09 Asahi Glass Co Ltd Production of polyurethane elastomer
JPH0229417A (en) * 1988-06-02 1990-01-31 Bayer Ag Liquid polyisocyanate composition, production thereof and use thereof for producing soft polyurethane foam

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5248714A (en) * 1990-10-31 1993-09-28 Dow Mitsubishi Kasei Limited Polyisocyanate composition
US5240991A (en) * 1991-06-05 1993-08-31 Dow Mitsubishi Kasei Limited Polyisocyanate composition
WO2011024413A1 (en) * 2009-08-29 2011-03-03 日本ポリウレタン工業株式会社 Soft polyurethane foam and manufacturing method therefor

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