JPH02139024A - Rotation detecting device of mixer - Google Patents
Rotation detecting device of mixerInfo
- Publication number
- JPH02139024A JPH02139024A JP63254578A JP25457888A JPH02139024A JP H02139024 A JPH02139024 A JP H02139024A JP 63254578 A JP63254578 A JP 63254578A JP 25457888 A JP25457888 A JP 25457888A JP H02139024 A JPH02139024 A JP H02139024A
- Authority
- JP
- Japan
- Prior art keywords
- rotor
- magnetic
- mixing chamber
- mixer
- rotation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001514 detection method Methods 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 230000000694 effects Effects 0.000 claims abstract description 4
- 230000006698 induction Effects 0.000 claims abstract description 4
- 239000000126 substance Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Landscapes
- Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
Abstract
Description
【発明の詳細な説明】
（Ａ）産業上の利用分野
本発明は感光材料等の製造分野に於ける各薬液の混合装
置、特に連続混合装置として用いられる磁気回転式混合
装置の回転検出装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION (A) Industrial Application Field The present invention relates to a mixing device for various chemical solutions in the field of manufacturing photosensitive materials, and particularly to a rotation detection device for a magnetic rotary mixing device used as a continuous mixing device. It is something.
（Ｂ）従来技術及びその問題点
２椎以上の薬液を連続混合する装置として各種形態のも
のが使用されているが、その１つとして磁気回転式混合
装置がある。(B) Prior art and its problems Various types of devices are used to continuously mix two or more medicinal solutions, one of which is a magnetic rotation type mixing device.
この磁気回転式混合装置を使用する場合は混合室内の洗
浄が必要なことから混合室部と回転磁石駆動機構部に分
割できる構造となっている。When using this magnetic rotary mixing device, the mixing chamber must be cleaned, so it has a structure that can be divided into a mixing chamber and a rotary magnet drive mechanism.
使用に際しては、混合室内及び磁気回転子の洗浄を実施
後組立てて使用する。Before use, assemble and use after cleaning the mixing chamber and magnetic rotor.
ところで洗浄、組立て作業は、感光液を使用する関係上
、明室場所ばかりとは限らず、むしろ暗室状態に於いて
短時間で前記作業が要求されることが多い。However, since cleaning and assembly operations involve the use of a photosensitive liquid, they are not always required to be carried out in a bright room, but rather are often required to be carried out in a dark room in a short period of time.
この様な状況下では、磁気回転子の装着忘れ、装着不良
による回転子の回転不良等が時として発生する。また別
のケースとしては、回転磁石駆動機構部のモーター、減
速機の故障、結合部の綴るみ等により回転磁石の回転が
停止することがある。Under such circumstances, sometimes the magnetic rotor is forgotten to be attached, or the rotor rotates poorly due to improper attachment. In another case, the rotation of the rotary magnet may stop due to a failure of the motor or speed reducer of the rotary magnet drive mechanism, a binding of the joint, or the like.
この様な状況を事前に発見できずに塗布を実施した場合
には、塗布完了品を検査した段階で発見することになり
相当量の不良品が発生する。If coating is carried out without detecting such a situation in advance, it will be discovered when the coated products are inspected, resulting in a considerable number of defective products.
これらの事態を避けるために従来から行なわれている方
法としては、磁気回転式混合装置に供給する電源電圧又
は電流状態を監視する装置を用いる方法、又は回転磁石
の近傍に磁気センサー等を設置して回転検出する方法な
どがあるが、これらの方法では磁気回転子自体の運動を
直接的に検出していないため、磁気回転子の装着忘れ等
に対して何んら有効な対策とならない。Conventional methods to avoid these situations include using a device that monitors the power supply voltage or current status supplied to the magnetic rotating mixer, or installing a magnetic sensor etc. near the rotating magnet. There are methods of detecting rotation by using a magnetic rotor, but since these methods do not directly detect the movement of the magnetic rotor itself, they are not an effective measure against forgetting to attach the magnetic rotor.
（Ｃ）発明の目的
本発明は磁気回転式混合装置に於いて、回転子の装着忘
れζ装着不良による回転不良、更には、使用中に於ける
駆動機構の機械的故障、電気的故障等に関して一切の回
転子の回転状態を、混合室外部に検出コイルを密着させ
て、磁気誘導による起電圧を増幅し、これを回転速度検
出器で検出することによって所定回転数以下のときに、
例えば警報を発することにより注意を喚起することので
きる装置を提供するものである。(C) Purpose of the Invention The present invention provides a magnetic rotary mixing device that is capable of preventing rotation failures caused by forgetting to attach the rotor and improperly attaching the rotor, as well as mechanical and electrical failures of the drive mechanism during use. The rotation state of any rotor can be determined by placing a detection coil in close contact with the outside of the mixing chamber, amplifying the electromotive force caused by magnetic induction, and detecting this with a rotation speed detector, when the rotation speed is below a predetermined number.
For example, the present invention provides a device that can call attention by issuing an alarm.
（Ｄ）発明の構成
本発明は２液以上の薬液混合装置の混合室内に永久磁石
を組込んだ回転子を入れて、混合室外の下部に前記回転
子を回転運動させる磁気式回転機構を有する混合装置（
本明細書ではこれを磁気回転式混合装置という）の混合
室外壁側面に検出コイルを密着させ、前記回転子の回転
運動による磁気誘導作用にて発生した起電圧を増Ｓ器及
び回転速度検出器を用いて前記回転子の運動状態を検出
できるようにした回転検出装置である。(D) Structure of the Invention The present invention has a rotor incorporating a permanent magnet placed in a mixing chamber of a chemical mixing device for two or more liquids, and a magnetic rotation mechanism for rotating the rotor at a lower part outside the mixing chamber. Mixing device (
A detection coil is closely attached to the side surface of the outer wall of the mixing chamber of a mixing chamber (hereinafter referred to as a magnetic rotary mixing device), and the electromotive force generated by the magnetic induction effect due to the rotational movement of the rotor is detected by an S intensifier and a rotation speed detector. This is a rotation detection device that is capable of detecting the state of motion of the rotor using the following.
図３に磁気回転式混合装置の一例を示す。構造は図３に
示す如く、下部は、磁気回転子１２に磁気結合によって
回転を得るために、永久磁石を組込んだ回転磁石１４を
一定速度で回転させる駆動機構で、モーター１６、減速
機１５を備えた構成となっている。FIG. 3 shows an example of a magnetic rotary mixing device. As shown in FIG. 3, the lower part is a drive mechanism that rotates a rotating magnet 14 incorporating a permanent magnet at a constant speed in order to obtain rotation by magnetic coupling with the magnetic rotor 12. It is configured with the following.
上部は２液を混合させるため、混合室部１゜の下方にＡ
液吸入口１１及びＢ液吸入口１３を、更に最上部には、
Ａ、Ｂ混合液吐出口９を設けている。In order to mix the two liquids in the upper part, there is an A at 1° below the mixing chamber.
The liquid inlet 11 and the B liquid inlet 13 are further provided at the top.
A and B mixed liquid discharge ports 9 are provided.
混合室部１０の磁気回転子１２と、駆動機構部１７の回
転磁石１４の永久磁石により、磁気結合によって回転さ
せるため、比較的強力な磁石が組込まれていることを利
用して、図２に示す如く、ステンレス製バンド８に検出
コイル１を取付けて混合室部１０の外壁に密着して検出
コイル１の一端を取付ける。検出コイル１は防水のため
非磁性の防水キャップを取付けるのが好ましい。The magnetic rotor 12 of the mixing chamber section 10 and the permanent magnet of the rotating magnet 14 of the drive mechanism section 17 rotate by magnetic coupling, so the system shown in FIG. As shown, the detection coil 1 is attached to a stainless steel band 8, and one end of the detection coil 1 is attached in close contact with the outer wall of the mixing chamber 10. It is preferable to attach a non-magnetic waterproof cap to the detection coil 1 in order to make it waterproof.
磁気回転子１２の回転で得られる誘起電圧は数１０ｍＶ
であるため増幅器４にて過飽和レベルまで増幅を行なう
と磁気回転子１２の回転と同期した矩形波の出力信号が
得られる。このため磁気回転式混合装置を運転中は、所
定の周期で出力電圧が発生しているかを判別するもの、
すなわち回転速度検出器（モーシランディテクター）６
を使用することによって、磁気回転子１２の回転状況が
判別できる。更に磁気回転式混合装置の運転信号と回転
速度検出器６の出力信号を組合せて警報装置等に結合し
、警報等を発することも可能である。The induced voltage obtained by the rotation of the magnetic rotor 12 is several tens of mV.
Therefore, when the amplifier 4 amplifies the signal to a supersaturation level, a rectangular wave output signal synchronized with the rotation of the magnetic rotor 12 can be obtained. For this reason, while the magnetic rotary mixing device is in operation, there is a
In other words, rotation speed detector (Morsiland detector) 6
By using this, the rotation status of the magnetic rotor 12 can be determined. Furthermore, it is also possible to combine the operating signal of the magnetic rotary mixing device and the output signal of the rotational speed detector 6 and connect it to an alarm device or the like to issue an alarm or the like.
（Ｅ）実施例
剪４１１よ本発明の詳細な説明するブロック図であり、
ｔ８ｒ−ｚ本発明の部分説明図である。(E) Embodiment 411 is a block diagram illustrating the present invention in detail,
t8r-z is a partial explanatory diagram of the present invention.
検出コイル１及び補償コイル３として立石電機製ＭＹ型
ＤＣ２４Ｖリレーの励磁コイルを、増幅器４としてＭＴ
Ｔ製ＭＳ５０３形直流増幅器を、回転速度検出器６とし
て立石電機製ＡＭＤ形モーションディテクターを使用し
た。The excitation coil of Tateishi Electric's MY type DC24V relay is used as the detection coil 1 and compensation coil 3, and the MT is used as the amplifier 4.
As the rotational speed detector 6, an AMD type motion detector manufactured by Tateishi Electric was used.
磁気回転子１２の回転検出用に検出コイル１を図２に示
す如くステンレスバンド８に取付けて、更に←ｅｋ示し
た磁気回転式混合装置の混合室部１０のＰ位置に取付け
た。A detection coil 1 for detecting the rotation of the magnetic rotor 12 was attached to a stainless steel band 8 as shown in FIG. 2, and was further attached to the P position of the mixing chamber 10 of the magnetic rotary mixing device as shown in ←ek.
検出コイル１は増幅器４までを２芯シールド線２で配線
を行ない、増幅器４側で補償コイル３と直列に接続して
増幅器４の入力端子に検出コイル１の片側の線と補償コ
イル３の片側の線を接続する。The detection coil 1 is wired up to the amplifier 4 with a 2-core shielded wire 2, and connected in series with the compensation coil 3 on the amplifier 4 side, and the wires on one side of the detection coil 1 and one side of the compensation coil 3 are connected to the input terminal of the amplifier 4. Connect the wires.
検出コイル１は磁気回転子１２が無い場合は、回転磁石
１４による漏洩磁気による不要信号が発生するため、磁
気回転子１２の回転判別ができなくなる。このため補償
コイル３を接続すると、不要信号が阻止されて磁気回転
子１２による起電力のみを得ることができる。補償コイ
ルのインダクタンスは、リード線の長さにより調整する
必要がある。If the detection coil 1 does not have the magnetic rotor 12, unnecessary signals will be generated due to leakage magnetism from the rotating magnet 14, making it impossible to determine the rotation of the magnetic rotor 12. Therefore, when the compensation coil 3 is connected, unnecessary signals are blocked and only the electromotive force generated by the magnetic rotor 12 can be obtained. The inductance of the compensation coil needs to be adjusted by the length of the lead wire.
増幅器４の増幅度を５００〜１０００程度に設定すると
磁気回転子１２が回転しておれば±１０Ｖの飽和レベル
の矩形波出力信号が定期的に得られ、磁気回転子４を取
除いたときは出力信号は一定値（通常ＯＶ）を示す。When the amplification degree of the amplifier 4 is set to about 500 to 1000, a rectangular wave output signal with a saturation level of ±10V can be obtained periodically if the magnetic rotor 12 is rotating, and when the magnetic rotor 4 is removed. The output signal shows a constant value (usually OV).
回転速度検出器６の入力電圧は０〜１４ＶＤＣで適合す
るため、負電圧が現われないように、ダイオード５を増
幅器４の出力部に接続する。Since the input voltage of the rotational speed detector 6 is compatible with 0 to 14 VDC, a diode 5 is connected to the output of the amplifier 4 so that no negative voltage appears.
その結果、回転速度検出器６の機能により磁気回転子１
２の回転状態を判別することができる。As a result, due to the function of the rotation speed detector 6, the magnetic rotor 1
It is possible to determine the rotational state of No. 2.
ＣＦ）発明の効果
磁気回転式混合装置１ｉＶｃ本発明の回転検出装置を使
用することにより、磁気回転子の装着忘れ、装着不良の
他、回転磁石駆動機構の駆動不良に関する一切の磁気回
転子の回転不良が検出でき、警報することにより不良品
の発生を未然防止又は極少にする効果がある。CF) Effects of the invention Magnetic rotary mixing device 1iVc By using the rotation detecting device of the present invention, it is possible to prevent any rotation of the magnetic rotor caused by forgetting to attach the magnetic rotor, improper attachment, and defective driving of the rotating magnet drive mechanism. By detecting defects and issuing a warning, it is effective to prevent or minimize the occurrence of defective products.
図１は本発明のブロック図、図２は磁気回転子１２の回
転検出するための検出コイルとステンレスバンドの取付
説明図１図３は磁気回転式混合装置の断面図を示す。
１ 検出コイル １０ 混合室部２ シールド線
１１ Ａ液吸入口３ 補償コイル
１２ 磁気回転子４ 増幅器 １３ Ｂ
液吸入口５ ダイオード １４ 回転磁石６ 回
転速度検出器 １５ 減速機
７ 警報装置 １６ モーター８ ステンレ
スバンド １７ 駆動機構部９ Ａ、Ｂ混合液吐出部FIG. 1 is a block diagram of the present invention, FIG. 2 is an explanatory diagram of the installation of a detection coil and a stainless steel band for detecting the rotation of a magnetic rotor 12, and FIG. 3 is a sectional view of a magnetic rotary mixing device. 1 Detection coil 10 Mixing chamber 2 Shield wire 11 A liquid inlet 3 Compensation coil
12 Magnetic rotor 4 Amplifier 13 B
Liquid inlet 5 Diode 14 Rotating magnet 6 Rotational speed detector 15 Reducer 7 Alarm device 16 Motor 8 Stainless steel band 17 Drive mechanism section 9 A, B mixed liquid discharge section
Claims (1)
だ回転子を入れて、混合室外の下部に前記回転子を回転
運動させる磁気式回転機構を有する混合装置の混合室外
壁側面に検出コイルを密着させ、前記回転子の回転運動
による磁気誘導作用にて発生した起電圧を増幅器及び回
転速度検出器を用いて前記回転子の運動状態を検出でき
るようにしたことを特徴とする回転検出装置。Detection on the side surface of the outer wall of the mixing chamber of a mixing device that has a rotor incorporating a permanent magnet installed in the mixing chamber of a mixing device for two or more liquid chemicals, and a magnetic rotation mechanism that rotates the rotor at the bottom outside the mixing chamber. Rotation detection characterized in that the coils are brought into close contact with each other and the electromotive force generated by the magnetic induction effect due to the rotational movement of the rotor can be used to detect the state of movement of the rotor using an amplifier and a rotational speed detector. Device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63254578A JPH02139024A (en) | 1988-10-07 | 1988-10-07 | Rotation detecting device of mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63254578A JPH02139024A (en) | 1988-10-07 | 1988-10-07 | Rotation detecting device of mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02139024A true JPH02139024A (en) | 1990-05-29 |
Family
ID=17266985
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63254578A Pending JPH02139024A (en) | 1988-10-07 | 1988-10-07 | Rotation detecting device of mixer |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02139024A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1243315A1 (en) * | 2001-03-22 | 2002-09-25 | Avantium International B.V. | Stirring device and method for measuring a parameter of the substance to be stirred |
| JP2007029870A (en) * | 2005-07-27 | 2007-02-08 | Os Giken:Kk | Agitation apparatus and monitoring system using the same |
| JP2011005381A (en) * | 2009-06-24 | 2011-01-13 | Asahi Sunac Corp | Multi-liquid mixing apparatus |
| US10401317B2 (en) | 2016-07-15 | 2019-09-03 | Gate Scientific, Inc. | Wirelessly sensing properties of a closed environment and devices thereof |
-
1988
- 1988-10-07 JP JP63254578A patent/JPH02139024A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1243315A1 (en) * | 2001-03-22 | 2002-09-25 | Avantium International B.V. | Stirring device and method for measuring a parameter of the substance to be stirred |
| WO2002076595A1 (en) * | 2001-03-22 | 2002-10-03 | Asi Applied Systems, Inc. | Stirring device and method for measuring a parameter of a substance to be stirred |
| US7338198B2 (en) | 2001-03-22 | 2008-03-04 | Mettler-Toledo Ag | Stirring device and method for measuring a parameter of a substance to be stirred |
| JP2007029870A (en) * | 2005-07-27 | 2007-02-08 | Os Giken:Kk | Agitation apparatus and monitoring system using the same |
| JP2011005381A (en) * | 2009-06-24 | 2011-01-13 | Asahi Sunac Corp | Multi-liquid mixing apparatus |
| US10401317B2 (en) | 2016-07-15 | 2019-09-03 | Gate Scientific, Inc. | Wirelessly sensing properties of a closed environment and devices thereof |
| US10852262B2 (en) | 2016-07-15 | 2020-12-01 | Gate Scientific, Inc. | Wirelessly sensing properties of a closed environment and devices thereof |
| US12072309B2 (en) | 2016-07-15 | 2024-08-27 | Gate Scientific, Inc. | Wirelessly sensing properties of a closed environment and devices thereof |
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