JPH02135074A - Crab claw-shaped fish paste product and production thereof and apparatus therefor - Google Patents

Abstract

PURPOSE:To easily obtain the title fish-paste product of good eating feel by forming V-shaped short fiber-like steamed fish-paste cake from a plurality of filamentous rod-like steamed fish-paste cake followed by packaging to enable the production line for conventional crab leg-like steamed fish-paste cake to be used without any modification. CONSTITUTION:A thin, band-like sheet of fish-paste cake is formed and cut in a filamentous manner in the longer direction followed by bundling to obtain a filamentous rod-like steamed fish-paste cake. Two of such cake are fed and formed into a form with approximately rectangular section, which is then put to bias cutting at equal intervals followed by turning the cut faces at ca.90 deg. to bring the cut edges into mutual contact, and the entire form is made into a rod, which is then packaged, thus obtaining the objective fish-paste product.

Description

DETAILED DESCRIPTION OF THE INVENTION (Industrial Application!!?) The present invention relates to Bakani mold-style kamaboko, a method for manufacturing the same, and an apparatus for manufacturing the same.

(Problem M to be solved by the prior art and the invention) The most common type of crab meat-style kamaboko is made by cutting a strip-shaped sheet of fish paste product into fibers in the longitudinal direction, and then converging them into a rod shape.
It is known that the rod-shaped body is cut into an appropriate length.

This is an aggregate of long fibers that are connected along the entire length of the rod, so when eating it, the fibers must be chewed with the front teeth, so it is not necessarily a good food that resembles crab meat. It's hard to describe it as a feeling.

Therefore, kamaboko having V-shaped short fibers resembling crab claws has been proposed, but each of them has various problems.

Utility Model Application Publication No. 60-1293 discloses a rod-shaped kneaded product simply made of V-shaped short fibers, but the method of manufacturing it is unknown, and if lamination of fiber sheets is used, short fibers It is difficult to stack them in a state where they are completely separated. Next, Japanese Utility Model Application Publication No. 60-95884 discloses a means for laminating and converging long and narrow strip-shaped sheets having V-shaped cuts. However, since elongated strip-shaped sheets with low tensile strength are conveyed, the sheets are frequently cut, making it difficult to produce efficiently.

Further, Japanese Patent Application Laid-Open No. 62-22572 discloses a means for laminating a suitable number of long fiber sheets in a form by folding them with folding lines diagonal to the fiber direction and converging the sheets. The method described above is easy to manufacture because it uses a wide belt-shaped sheet, but since the V-shaped m-fibers are not aligned and are mixed in the manufactured product, it is not possible to obtain the same texture as in the crab mold. .

(Means for Solving the Problems) In view of the above-mentioned problems, the present invention proposes a crab-shaped pastry product with a novel structure, and also proposes a method and apparatus for manufacturing the same.

The crab claw-like fish meat paste product according to the present invention is characterized in that it is formed by cutting two long fiber rod-shaped kamaboko diagonally in different directions and abutting the cut end surfaces to form a rod-shaped body. The manufacturing method also includes the well-known long fiber rod-shaped kamaboko manufacturing process of forming a thin strip-shaped sheet of a pastry product, cutting it into long fibers in the longitudinal direction, and then bundling it together, and supplying two long fiber kamaboko. received,
A shaping cutting process in which the cross section is shaped into a substantially rectangular shape and diagonally cut in different directions at equal intervals, and a turning packaging process in which the cut pieces are turned approximately 90 degrees so that the cut ends are in contact with each other, and the whole is shaped into a rod and film wrapped. It is characterized by being comprised of the following. Furthermore, the production involves a long-fiber rod-shaped kamaboko manufacturing mechanism that cuts a thin belt-shaped sheet formed by heat treatment in the longitudinal direction, and then bundles it into a rod shape, and receives two long fiber rod-shaped kamaboko, and then A shaping cutting mechanism that transports at a predetermined speed and has a shaping section that shapes the cross section into a substantially rectangular shape during transportation, and a cutting section that performs oblique cuts in different directions at equal intervals, and a transportation speed faster than that of the shaping cutting mechanism. A turning unit that conveys the cut pieces at a high speed and turns the cut pieces by 90 degrees during transportation; and a turning unit that conveys the cut pieces at a gentle speed and connects the cut pieces into a rod shape, and wraps the cut pieces in a tube shape with a film. It is characterized by comprising a mechanism.

(Function) When a long fiber rod-shaped kamaboko with a substantially rectangular cross section is cut diagonally at equal intervals with respect to the fiber direction, the cut pieces become a rhomboid, and the cut pieces of the diagonal parallelepiped cut in different diagonal directions are cut at approximately 90 degrees. When it is rotated and the cut end surface (1!l fiber end surface) is brought into contact with it, it becomes a comedy board shape,
When these are connected, they become rod-shaped.

Furthermore, during turning, if the cut pieces are conveyed quickly and there is sufficient space between the front and rear cut pieces, the cut pieces can be turned.

(Example) Next, an example of the present invention will be shown, and the example will explain a manufacturing apparatus in which a fish paste product according to the present invention is produced and a manufacturing method according to the present invention is realized.

The manufacturing device includes a long fiber rod-shaped kamaboko mechanism, a shaping cutting mechanism,
The long-fiber rod-shaped kamaboko manufacturing mechanism is similar to conventional crab meat-like kamaboko manufacturing equipment, and includes a forming section and a heating section.

It consists of a cutting section and a focusing section. To give a specific example of its structure, the molding section consists of a hopper 1 and an extruder 2, which forms a paste containing minced fish meat into a thin strip-like sheet a and sends it to the next heating section. The heating section consists of a heating chamber 3 equipped with a gas burner and a steam chamber, through which the sheet a passes through.
Cut and heat to solidify. Next, the sheet a is passed through a comb-shaped roller 4 in the cutting section and cut into fibers in the longitudinal direction to form long fiber sheets 1-b. The convergence unit is composed of a convergence roller 5 having a curved concave surface, which inserts the long fiber sheath 1-b obliquely with respect to the direction of travel, and the formed rod-shaped body C.
By applying appropriate tension in the direction of travel, the sea +
, b are converged by a converging roller 5 to form a continuous rod-shaped body C. Two production lines for the rod-shaped body C (long-fiber rod-shaped kamaboko) are set up one by one.

The shaping/cutting mechanism consists of a shaping section and a cutting section, and the shaping section is equipped with a shaping roller 7 in a steaming chamber 6 and an appropriate cooling means after shaping, and the shaping section is equipped with a proper cooling means after shaping, and the shaping section is equipped with a shaping roller 7 in a steaming chamber 6, and is equipped with an appropriate cooling means after shaping. The cross section of the rod-shaped body C is adjusted to a substantially rectangular shape. The cutting section is equipped with a bar-shaped cutting blade 9 that moves downward at a constant speed, and cuts the two advancing rods C at equal intervals in different diagonal directions to form a rhomboid d. It is something to do.

The rotating packaging mechanism is composed of a rotating section and a packaging mechanism, the rotating section is composed of a second conveyor 10 and a rotating section 11, and the second conveyor 10 conveys the rhomboid d formed by the mechanism. However, the turning section 11 is operated at a faster speed than the first conveyor 8, and the turning section 11 is provided at a position where the portion outside the center of the cut end surface collides with the rhomboid d during its progress. The packaging mechanism includes a third conveyor 2 that operates slower than the second conveyor 10, and the packaging film A of the packaging film roll 13 is transferred to a colorant applicator 14.
After bringing the film into contact with the film, a bridge 15 provided on the base end of the conveyor 12 turns the film into a U-shape, and a supply unit supplies the film in a packaging ready state onto the third transport conveyor 12, and the upper end of the U-shaped packaging film is brought into contact with the film. It is equipped with a packaging section 16 that bends and connects d to form a rod-shaped body e for packaging, and a cutting section 17 that cuts the unwrapped item to an appropriate length.

Therefore, when the raw material is supplied to the hopper 1, a paste-like sheet a is formed, which is then heated and coagulated to produce a belt-shaped sheet, which is then made into a long fiber sheet 1-b, and then bundled into a rod-shaped body C. Two pieces of the cut material are supplied to the shaping/cutting section. The supplied long fiber rod-shaped body C is shaped into a rectangular cross-section and then cut diagonally at appropriate intervals with a cutting blade 9 to form a rhombic body d.
When moving to the conveyor 10, the second conveyor 10
Since the rhombic body d operates faster than the first conveyor 8, the rhomboid d is not connected and is conveyed with an appropriate interval maintained, and the turning section]
] and rotates approximately 90 degrees, causing the cut ends to face each other. In the next third Wl conveyor 12, the orthorhombic bodies d are arranged in series to form rod-shaped bodies e, which are moved slowly and wrapped in a cylindrical shape with the film A. After packaging, several pieces may be suitably vacuum-packed and the product may be left as is, or they may be removed as appropriate, packaged separately, and shipped as a product.

It should be noted that the present invention is not limited to the above-mentioned embodiments,
For example, various methods can be used to form long fiber rod-shaped kamaboko.
Further, the means for turning the rhomboid may not be a turning part, but a guide body or the like may be used, and furthermore, other means may be used for the wrapping mechanism.

(Effects of the Invention) As described above, the present invention forms V-shaped short fiber kamaboko from two long fiber rod-shaped kamaboko, which is easy to manufacture, and also allows for the production of conventional crab leg-style kamaboko. This has the great advantage that the line can be used as is.

[Brief explanation of the drawing]

The figures show an embodiment of the apparatus of the present invention, in which Fig. 1 is a front view of the rotating packaging mechanism, Fig. 2 is a simple front view of the entire apparatus, Fig. 3 is a plan view of the same, and Fig. 4 is a front view of the rotating packaging mechanism. FIG. 1 is a hopper 2 is an extrusion molding type 3 is a heating chamber 4 is a comb-like roller 5 is a focusing roller 6 is a steaming chamber 7 is a shaping roller 8 is a first conveyor 9 is a cutting blade 10 is a second conveyor 11 is a rotating rod 12 is the first transport conveyor; 3 is the packaging film roll 14 is the colorant applicator 15 is the bridge

Claims (3)

[Claims] (1) A crab claw-shaped fish meat paste product characterized by being formed into a rod-shaped body by cutting two long fiber rod-shaped kamaboko diagonally in different directions and abutting the cut ends. (2) A well-known long fiber rod-shaped kamaboko production process in which a thin strip-shaped sheet of a pastry product is formed, which is cut into long fibers in the longitudinal direction and then bundled; A shaping cutting step in which the cut pieces are shaped into a substantially rectangular shape and diagonally cut in different directions at equal intervals, and a turning packaging step in which the cut pieces are turned about 90 degrees so that the cut ends are in contact with each other, and the whole is shaped into a rod and film wrapped. , A method for producing a crab claw-like fish paste product. (3) A long-fiber rod-shaped kamaboko manufacturing mechanism that cuts the thin belt-shaped sheet formed by heat treatment in the longitudinal direction and then bundles it into a rod shape; and a long-fiber rod-shaped kamaboko manufacturing mechanism that receives the supply of two long fiber rod-shaped kamaboko and cuts it into a predetermined shape. a shaping cutting mechanism that conveys at a speed and has a shaping section that shapes a cross section into a substantially rectangular shape during transportation, and a cutting section that performs oblique cuts in different directions at equal intervals; and a shaping cutting mechanism that is faster than the transportation speed of the shaping cutting mechanism. A turning unit that conveys the cut pieces and turns the cut pieces approximately 90 degrees during the conveyance, and a turning unit that conveys the cut pieces at a gentle speed and connects the cut pieces into a rod shape, and wraps the cut pieces in a cylindrical shape with a film. An apparatus for producing a crab claw-like fish paste product, characterized by comprising a mechanism.