JPH0211536A - Preparation of 2,4-dihydroxyacetophenone - Google Patents

Preparation of 2,4-dihydroxyacetophenone

Info

Publication number
JPH0211536A
JPH0211536A JP63165377A JP16537788A JPH0211536A JP H0211536 A JPH0211536 A JP H0211536A JP 63165377 A JP63165377 A JP 63165377A JP 16537788 A JP16537788 A JP 16537788A JP H0211536 A JPH0211536 A JP H0211536A
Authority
JP
Japan
Prior art keywords
resorcinol
dihydroxyacetophenone
reaction
approximately
zinc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP63165377A
Other languages
Japanese (ja)
Other versions
JP2560431B2 (en
Inventor
Tatsuo Kanechika
達夫 金親
Shinichiro Osada
伸一郎 長田
Nobunaga Andou
安東 信長
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Chemical Co Ltd
Original Assignee
Sumitomo Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Chemical Co Ltd filed Critical Sumitomo Chemical Co Ltd
Priority to JP63165377A priority Critical patent/JP2560431B2/en
Publication of JPH0211536A publication Critical patent/JPH0211536A/en
Application granted granted Critical
Publication of JP2560431B2 publication Critical patent/JP2560431B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

PURPOSE:To provide the subject compound useful as an intermediate for fine chemicals and as a raw material for drugs, etc., in high yield and purity by reacting resorcinol with acetic anhydride in acetic acid solvent to give resorcinol monoacetate and subsequently subjecting the product to a transfer reaction in the presence of a zinc dihalide. CONSTITUTION:Resorcinol is reacted with acetic anhydride in an amount of approximately 0.2-1mol per mol of the resorcinol at approximately 30-100 deg.C, preferably 40-80 deg.C, in acetic acid solvent to give resorcinol monoacetate, which is subjected to a transfer reaction in the presence of a zinc dihalide, preferably zinc dichloride, in an amount of approximately 0.2-1mol per mol of the resorcinol at approximately 90-140 deg.C, preferably approximately 100-130 deg.C, to provide substantially colorless 2,4-dihydroxyacetophenone useful as a raw material for photosensitive materials, perfumes, resins, etc., and having a high quality in a high yield, particularly without requiring any tedious operation such as distillation or crystallization after the reaction.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、2.4−ジヒドロキシアセトフェノンの製造
法の改良に関する。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to an improvement in a method for producing 2,4-dihydroxyacetophenone.

〈従来の技術〉 レゾルシン化合物と低級カルボン酸をハロゲン化亜鉛の
存在下に反応させて2,4−ジヒドロキシアセトフェノ
ンを製造する方法は、従来から公知である。例えばその
具体例として、酢酸と塩化亜鉛の混合物を140℃まで
加熱溶解し、これにレゾルシンを加えて159℃まで加
熱する方法(ORGANIC5YNTHESES Co
11ective Vol、3,761頁)、塩化亜鉛
の存在下、レゾルシンと酢酸を100〜130℃で反応
させる方法(特開昭59−65039号)及びレゾルシ
ンと低級カルボン酸をハロゲン化亜鉛の存在下に反応さ
せて目的とするケトンを製造する際に、反応系に脱水剤
を共存せしめる方法(特開昭61−176548号)等
が知られている。
<Prior Art> A method for producing 2,4-dihydroxyacetophenone by reacting a resorcin compound and a lower carboxylic acid in the presence of zinc halide has been conventionally known. For example, a specific example is a method in which a mixture of acetic acid and zinc chloride is heated to 140°C and dissolved, resorcinol is added thereto and heated to 159°C (ORGANIC5YNTHESES Co.
11ective Vol., p. 3, 761), a method of reacting resorcin and acetic acid at 100 to 130°C in the presence of zinc chloride (Japanese Patent Application Laid-Open No. 1983-65039), and a method of reacting resorcin and a lower carboxylic acid in the presence of zinc halide. A method is known in which a dehydrating agent is present in the reaction system when producing the desired ketone (Japanese Patent Application Laid-Open No. 176548/1983).

しかじながろ、これらいずれの方法も2.4−ジヒドロ
キシアセトフェノンの選択率、収率及ヒ純度の何れかの
面で、工業的方法として必ずしも満足できるものではな
かった。
However, none of these methods was necessarily satisfactory as an industrial method in terms of selectivity, yield and purity of 2,4-dihydroxyacetophenone.

他方、レゾルシンと無水酢酸を反応させて、2゜4−ジ
ヒドロキンアセトフェノンを製造する方法において、先
ず50〜100℃に維持したレゾルシン酢酸溶液に、無
水酢酸を反応させてエステル化反応させ(第一段反応)
、次いで部分的に脱酢酸した中間液を120〜150℃
で硫酸により転位反応させる(第213E反応)による
方法が知られている(特開昭60−248642号)し
かしながら、この方法は硫酸との加熱接触による有効成
分の炭化(タール化)により、収率を低下させるばかり
でなく、得られる2、4−ジヒドロキシアセトフェノン
は著しく着色するために精製工程が必要等、やはり工業
的製造法としては満足すべきものではなかった。
On the other hand, in a method for producing 2゜4-dihydroquinacetophenone by reacting resorcin and acetic anhydride, first, a resorcin acetic acid solution maintained at 50 to 100°C is reacted with acetic anhydride to carry out an esterification reaction (the first stage reaction)
Then, the partially deaceticated intermediate solution was heated to 120-150°C.
A method is known in which a rearrangement reaction is carried out with sulfuric acid (No. 213E reaction) (Japanese Patent Application Laid-Open No. 60-248642). However, in this method, the yield is reduced due to carbonization (tarring) of the active ingredient due to heating contact with sulfuric acid. In addition, the obtained 2,4-dihydroxyacetophenone was markedly colored and required a purification step, so that it was still unsatisfactory as an industrial production method.

〈発明が解決しようとする課題〉 本発明者らは、前記従来法における欠点を解決すべく鋭
意検討の結果、レゾルシンを酢酸溶媒下無水酢酸と反応
させて一酢酸レゾルシンとしたのち、ハロゲン化亜鉛の
存在下に、転移反応させるという手段を採用することに
よって、2.4−ジヒドロキシアセトフェノンの収率を
飛躍的に向上させ、かつ着色のない2.4−ジヒドロキ
シアセトフェノンが製造できることを見い出し、本発明
を完成した。
<Problems to be Solved by the Invention> As a result of intensive studies to solve the drawbacks of the conventional methods, the present inventors reacted resorcin with acetic anhydride in an acetic acid solvent to produce resorcin monoacetate, and then reacted it with zinc halide. It has been discovered that the yield of 2,4-dihydroxyacetophenone can be dramatically improved and color-free 2,4-dihydroxyacetophenone can be produced by adopting a method of rearrangement reaction in the presence of completed.

く課題を解決するための手段〉 すなわち、本発明は、レゾルシンを酢酸溶媒下、無水酢
酸と反応させて一酢酸レゾルシンとする工程(第1段反
応) 生成した一酢酸レゾルシンを、ハロゲン化亜鉛の存在下
、転移反応させる工程(第2段反応)からなることを特
徴とする2、4−ジヒドロキシアセトフェノンの製造法
である。
Means for Solving the Problems> That is, the present invention comprises a step of reacting resorcin with acetic anhydride in an acetic acid solvent to produce resorcin monoacetate (first stage reaction), reacting the produced resorcin monoacetate with zinc halide, This is a method for producing 2,4-dihydroxyacetophenone, characterized by comprising a step of carrying out a rearrangement reaction (second stage reaction) in the presence of 2,4-dihydroxyacetophenone.

以下、本発明の方法を更に具体的に説明する。The method of the present invention will be explained in more detail below.

本発明方法は、第1段反応(エステル化反応)及び第2
段反応(転位反応)を経ることを特徴とするものである
The method of the present invention comprises a first stage reaction (esterification reaction) and a second stage reaction.
It is characterized by undergoing a step reaction (rearrangement reaction).

ここで、第1段反応(エステル化反応)における酢酸の
使用量は、通常レゾルシンに対し約0゜2〜1重量倍で
ある。もちろんそれ以上多量に酢酸を使用しても2.4
−ジヒドロキシアセトフェノンの品質・収率には悪影響
を及ぼさないが、酢酸を無水で回収リサイクルする処理
は、工業的には煩雑となるので、むしろ酢酸は、レゾル
シンに対して約0.2〜1重量倍程度使用し、回収しな
い方法が工業的製造プロセスとしては好ましい。
Here, the amount of acetic acid used in the first stage reaction (esterification reaction) is usually about 0.2 to 1 times the weight of resorcinol. Of course, even if acetic acid is used in a larger amount than that, the
- Although it does not have a negative effect on the quality and yield of dihydroxyacetophenone, the process of anhydrous recovery and recycling of acetic acid is industrially complicated, so acetic acid should be about 0.2 to 1 weight per resorcinol. A method that uses about twice as much and does not recover is preferable as an industrial manufacturing process.

また、無水酢酸の使用量はレゾルシンに対して約0.2
〜1モル倍、好ましくは0.3〜0.8モル倍である。
In addition, the amount of acetic anhydride used is approximately 0.2 to resorcinol.
~1 mol times, preferably 0.3 to 0.8 mol times.

ここでレゾルシンに対して無水酢酸を更に過剰に用いる
と、ジアシル体の比率が増え、2.4−ジヒドロキシア
セトフェノンの品質・収率が低下する傾向を示す。
If acetic anhydride is used in excess of resorcinol, the ratio of diacyl forms increases, and the quality and yield of 2,4-dihydroxyacetophenone tend to decrease.

該エステル化反応は、約30〜100℃の温度範囲、好
ましくは40〜80℃で行われる。得られた反応液はな
んら処理することなく次の工程へ移行することが好まし
い。
The esterification reaction is carried out at a temperature range of about 30-100°C, preferably 40-80°C. It is preferable that the obtained reaction solution is transferred to the next step without any treatment.

次に、第2段反応(転位反応)におけるハロゲン化亜鉛
の具体例としては、フッ化亜鉛、塩化亜鉛、臭化亜鉛、
ヨウ化亜鉛があり、とくに塩化亜鉛が好ましく用いられ
る。
Next, specific examples of zinc halides in the second stage reaction (rearrangement reaction) include zinc fluoride, zinc chloride, zinc bromide,
Zinc iodide is used, and zinc chloride is particularly preferably used.

ここで用いるハロゲン化亜鉛の使用量は、通常レゾルシ
ンに対して約0.2〜1モル倍、好ましくは0.3〜0
.8モル倍使用される。もちろん多量にハロゲン化亜鉛
を使用しても目的とする2、4−ジヒドロキシアセトフ
ェノンの品質・収率に悪影響を及ぼさないが、非経済的
である。又ハロゲン化亜鉛の添加量が少ない場合は、ジ
ヒドロキシアセトフェノンへの転化率が低くなり、好ま
しくない傾向を示す。
The amount of zinc halide used here is usually about 0.2 to 1 mole relative to resorcinol, preferably 0.3 to 0.
.. 8 moles are used. Of course, even if a large amount of zinc halide is used, the quality and yield of the target 2,4-dihydroxyacetophenone are not adversely affected, but it is uneconomical. Moreover, when the amount of zinc halide added is small, the conversion rate to dihydroxyacetophenone becomes low, showing an unfavorable tendency.

転位反応は、約90〜140℃の温度範囲、好ましくは
100〜130℃で行われる。ここで反応温度90℃以
下ではジヒドロキシアセトフェノンへの転化率が低くな
り、又140℃以上ではジヒドロキシアセトフェノンの
着色が著しくなり、好ましくない傾向を示す。
The rearrangement reaction is carried out at a temperature range of about 90-140°C, preferably 100-130°C. Here, if the reaction temperature is 90° C. or lower, the conversion rate to dihydroxyacetophenone will be low, and if the reaction temperature is 140° C. or higher, the coloring of dihydroxyacetophenone will become significant, showing an unfavorable tendency.

本発明の各段反応に供するレゾルシン、酢酸、無水酢酸
及びハロゲン化亜鉛は、いづれも実質的に無水であるこ
とが好ましい。
It is preferable that the resorcinol, acetic acid, acetic anhydride, and zinc halide used in each step of the reaction of the present invention are all substantially anhydrous.

本発明の方法によって得られた反応液の取り出しは、従
来公知の種々の方法が採用され、例えば水もしくは酸を
加えて分解させ、次いで冷却し、2.4−ジヒドロキシ
アセトフェノンを晶析させ、濾過及び乾燥を経て製品化
される。又、より高品質のものが必要である場合には、
さらに水再結晶等のm製処理を行なうことができる。
The reaction solution obtained by the method of the present invention can be taken out by various conventionally known methods, such as adding water or acid to decompose it, cooling it, crystallizing 2,4-dihydroxyacetophenone, and filtering it. After drying, it is made into a product. Also, if you need something of higher quality,
Furthermore, m-manufacturing treatments such as water recrystallization can be performed.

〈発明の効果〉 本発明の方法によれば、従来公知の技術に比較して、高
収率・高純度で目的とする2、4−ジヒドロキシアセト
フェノンを製造することができ、特に反応後の蒸留・再
結晶などの煩雑は操作を避けることができ、しかも実質
的に着色のない高品質の目的物が得られる。
<Effects of the Invention> According to the method of the present invention, the desired 2,4-dihydroxyacetophenone can be produced in higher yield and purity than conventionally known techniques. - Complicated operations such as recrystallization can be avoided, and high-quality target products with virtually no coloration can be obtained.

この様にして得られた2、4−ジヒドロキシアセトフェ
ノンは、ファインケミカル中間体、医薬、農薬、感光材
料、香料、樹脂等の原料として有利に供給される。
The 2,4-dihydroxyacetophenone thus obtained is advantageously supplied as a raw material for fine chemical intermediates, medicines, agricultural chemicals, photosensitive materials, fragrances, resins, and the like.

〈実施例〉 以下に実施例及び比較例を挙げて、本発明をさらに具体
的に説明する。なお、実施例中の部及び%は特に゛断り
のない限り重量基準である。
<Example> The present invention will be described in more detail below with reference to Examples and Comparative Examples. In addition, parts and percentages in the examples are based on weight unless otherwise specified.

実施例1 撹拌装置、温度計、冷却管を装着した4ツロフラスコに
レゾルシン10011’lS、酢酸35部、無水酢酸6
0部を仕込み、60℃まで昇温し、その温度で約1時間
撹拌する。次いで塩化亜鉛80都を仕込み、120℃ま
で1時間で昇温し、同温度で約1時間保温撹拌する。ガ
スクロマトグラフィーにより原料レゾルシンおよび一酢
酸レゾルシンの消失を確認後、100℃まで冷却し、1
8%塩酸水400部を滴下注入する。その後、30℃ま
で冷却し、2.4−ジヒドロキシアセトフェノンを晶析
する。スラリーを濾過し、9%塩酸水170部と水14
01%で洗浄し、次いで乾燥して白色の2.4−ジヒド
ロキシアセトフェノン127部を得た。レゾルシンに対
する収1t92.3%であり、純度は99.7%であっ
た。融点は146〜147℃であった。
Example 1 Resorcinol 10011'lS, 35 parts of acetic acid, and 6 parts of acetic anhydride were placed in a 4-tube flask equipped with a stirrer, a thermometer, and a cooling tube.
0 part was charged, the temperature was raised to 60°C, and the mixture was stirred at that temperature for about 1 hour. Next, 80 tons of zinc chloride were charged, the temperature was raised to 120°C over 1 hour, and the mixture was stirred at the same temperature for about 1 hour. After confirming the disappearance of the raw material resorcin and monoacetate resorcin by gas chromatography, it was cooled to 100°C and
Inject 400 parts of 8% hydrochloric acid solution dropwise. Thereafter, the mixture is cooled to 30° C. and 2,4-dihydroxyacetophenone is crystallized. Filter the slurry, add 170 parts of 9% hydrochloric acid and 14 parts of water.
01% and then dried to obtain 127 parts of white 2,4-dihydroxyacetophenone. The yield was 92.3% based on resorcinol, and the purity was 99.7%. The melting point was 146-147°C.

実施例2〜8 下記表−1に示す条件以外は実施例1と同様にして反応
させて、表−1の結果を得た。
Examples 2 to 8 The reaction was carried out in the same manner as in Example 1 except for the conditions shown in Table 1 below, and the results shown in Table 1 were obtained.

表−1 xi  レゾルシン1モルに対する塩化亜鉛のモル数仕
込レゾルシンに対して得られた2、  4−ジヒドロキ
シアセトフェノンの収率(%)零2 比較例1 塩化亜鉛のかわりに98%硫酸2部を使用する以外は実
施例1と全く同様にして実験を行ったところ、得られた
2、4−ジヒドロキシアセトフェノンは赤褐色に着色し
ており、収率は68.5%であった。
Table-1 xi Number of moles of zinc chloride per mole of resorcinol Yield (%) of 2,4-dihydroxyacetophenone obtained from charged resorcinol 0 2 Comparative Example 1 2 parts of 98% sulfuric acid was used in place of zinc chloride An experiment was carried out in the same manner as in Example 1, except for the following. The obtained 2,4-dihydroxyacetophenone was colored reddish brown, and the yield was 68.5%.

比較例2 撹拌装置、温度計、冷却管を装着した4ツロフラスコに
、酢酸111部、塩化亜鉛111部及びレゾルシン45
部を仕込み、130℃まで昇温し、その温度で0.5時
間かけて無水酢酸43部を添加した。
Comparative Example 2 111 parts of acetic acid, 111 parts of zinc chloride, and 45 parts of resorcinol were added to a 4-tube flask equipped with a stirrer, a thermometer, and a cooling tube.
The mixture was heated to 130°C, and 43 parts of acetic anhydride was added at that temperature over 0.5 hours.

同温度で0.5時間保温撹拌する。その後、18%塩酸
水330部を加えて、39℃まで冷却して晶析し、濾過
、7%塩酸130部で洗浄し、乾燥し、42.75部の
粗2.4−ジヒドロキンアセトフェノンを得た。レゾル
シンに対する枢収率は55,5%(純度80.79 %
)であった。
Stir at the same temperature for 0.5 hour. Thereafter, 330 parts of 18% hydrochloric acid solution was added, and the mixture was cooled to 39°C to crystallize, filtered, washed with 130 parts of 7% hydrochloric acid, and dried to obtain 42.75 parts of crude 2,4-dihydroquine acetophenone. Obtained. The central yield for resorcinol is 55.5% (purity 80.79%)
)Met.

Claims (8)

【特許請求の範囲】[Claims] (1)レゾルシンを酢酸溶媒下、無水酢酸と反応させて
一酢酸レゾルシンとする工程(第1段反応)生成した一
酢酸レゾルシンを、ハロゲン化亜鉛の存在下、転移反応
させる工程(第2段反応)からなることを特徴とする2
,4−ジヒドロキシアセトフェノンの製造法。
(1) A step in which resorcinol is reacted with acetic anhydride in an acetic acid solvent to form resorcinol monoacetate (first stage reaction) A step in which the produced resorcinol monoacetate is subjected to a transfer reaction in the presence of zinc halide (second stage reaction) ) is characterized by consisting of 2
, 4-dihydroxyacetophenone manufacturing method.
(2)第1段反応を約30〜100℃で行う請求項(1
)に記載の方法。
(2) Claim (1) in which the first stage reaction is carried out at about 30 to 100°C.
).
(3)第1段反応を約40〜80℃で行う請求項(2)
に記載の方法。
(3) Claim (2) in which the first stage reaction is carried out at about 40 to 80°C.
The method described in.
(4)第2段反応を約90〜140℃で行う請求項(1
)又は(2)に記載の方法。
(4) Claim (1) in which the second stage reaction is carried out at about 90 to 140°C.
) or the method described in (2).
(5)第2段反応を約100〜130℃で行う請求項(
4)に記載の方法。
(5) Claim (
The method described in 4).
(6)レゾルシンに対して約0.2〜1モル倍の無水酢
酸を用いる請求項(1)〜(5)のいずれかに記載の方
法。
(6) The method according to any one of claims (1) to (5), wherein acetic anhydride is used in an amount of about 0.2 to 1 mole relative to resorcinol.
(7)ハロゲン化亜鉛が塩化亜鉛である請求項(1)〜
(6)のいずれかに記載の方法。
(7) Claims (1)-- wherein the zinc halide is zinc chloride.
The method described in any of (6).
(8)レゾルシンに対して約0.2〜1モル倍の塩化亜
鉛を用いる請求項(1)〜(5)のいずれかに記載の方
法。
(8) The method according to any one of claims (1) to (5), wherein zinc chloride is used in an amount of about 0.2 to 1 times the mole of resorcinol.
JP63165377A 1988-06-30 1988-06-30 Method for producing 2,4-dihydroxyacetophenone Expired - Fee Related JP2560431B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63165377A JP2560431B2 (en) 1988-06-30 1988-06-30 Method for producing 2,4-dihydroxyacetophenone

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63165377A JP2560431B2 (en) 1988-06-30 1988-06-30 Method for producing 2,4-dihydroxyacetophenone

Publications (2)

Publication Number Publication Date
JPH0211536A true JPH0211536A (en) 1990-01-16
JP2560431B2 JP2560431B2 (en) 1996-12-04

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