JPH0149576B2 - - Google Patents
Info
- Publication number
- JPH0149576B2 JPH0149576B2 JP25336986A JP25336986A JPH0149576B2 JP H0149576 B2 JPH0149576 B2 JP H0149576B2 JP 25336986 A JP25336986 A JP 25336986A JP 25336986 A JP25336986 A JP 25336986A JP H0149576 B2 JPH0149576 B2 JP H0149576B2
- Authority
- JP
- Japan
- Prior art keywords
- poly
- cup
- shaped material
- groove
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 100
- 238000000465 moulding Methods 0.000 claims description 65
- 230000002093 peripheral effect Effects 0.000 claims description 39
- 230000008719 thickening Effects 0.000 claims description 34
- 238000000034 method Methods 0.000 claims description 28
- 239000002184 metal Substances 0.000 claims description 25
- 238000005452 bending Methods 0.000 claims description 23
- 239000000758 substrate Substances 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 11
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims 2
- 239000004814 polyurethane Substances 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 description 14
- 210000005069 ears Anatomy 0.000 description 5
- 230000037303 wrinkles Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000001175 rotational moulding Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 210000000883 ear external Anatomy 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Landscapes
- Pulleys (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、板金製ポリVプーリにおける周壁
部の厚肉化方法および厚肉化装置に関し、さらに
詳しくは、周壁部に所定ピツチで並ぶ複数のポリ
V溝を成形して構成する板金製ポリVプーリにお
いて、ポリV溝列を成形に先立つて、カツプ状素
材の周壁部を厚肉化するための厚肉化方法および
厚肉化装置に係るものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method and a device for thickening the peripheral wall of a poly V pulley made of a sheet metal. In a sheet metal poly V pulley constructed by molding poly V grooves, the present invention relates to a thickening method and a thickening device for thickening the peripheral wall of a cup-shaped material prior to molding the poly V groove array. This is related.
従来から、この種の板金製ポリVプーリ、すな
わち板金素材を深絞り成形して、基板部、および
この基板部に段部を介して連接する周壁部をそれ
ぞれに形成してなるカツプ状素材を用い、周壁部
を厚肉化した上で、この厚肉化された周壁部に、
所定ピツチで並ぶ複数のポリV溝を成形して構成
する板金製ポリVプーリが知られている。
Conventionally, this type of poly V pulley made of sheet metal, that is, a cup-shaped material formed by deep drawing a sheet metal material to form a base part and a peripheral wall part connected to this base part via a step part, has been manufactured. After thickening the peripheral wall, this thickened peripheral wall is coated with
A sheet metal poly-V pulley is known that is constructed by molding a plurality of poly-V grooves arranged at a predetermined pitch.
第4図、および第5図には、前記板金製ポリV
プーリを製造する手段の概要、特にこゝでは、主
としてカツプ状素材の周壁部を厚肉化するための
手段、および装置を示してある。 4 and 5, the sheet metal poly V
An overview of the means for manufacturing a pulley, particularly a means and apparatus for thickening the peripheral wall of a cup-shaped material are shown here.
すなわち、第4図に示す製造工程において、基
板部2、およびこの基板部2に段部3を介して連
接する周壁部4をそれぞれに形成したカツプ状素
材1a(同図a)は、まず、厚肉化のための予備
成形工程として、周壁部4を厚肉化相当分だけ外
側に撓曲して膨出成形させ、周壁膨出部5を形成
した予備成形カツプ状素材1b(同図b)とする。 That is, in the manufacturing process shown in FIG. 4, the cup-shaped material 1a (FIG. 4a), in which a substrate portion 2 and a peripheral wall portion 4 connected to the substrate portion 2 via a step portion 3 are respectively formed, is first manufactured by: As a preforming process for increasing the thickness, the peripheral wall portion 4 is bent outward by an amount corresponding to the increase in thickness and is bulged to form a preformed cup-shaped material 1b (Fig. b ).
次に、厚肉化成形工程として、前記予備成形カ
ツプ状素材1bの周壁膨出部5を、その軸方向の
両端位置を保持したまゝの状態で、外側から加圧
して圧扁させ、同周壁膨出部5を膨出度合対応に
厚肉化して、ポリV溝成形部6を形成すると共
に、基板部2側の端部に折り重ね耳部8のための
耳部成形部8a、および開放端側に終端耳部9の
ための耳部成形部9aをそれぞれに形成した厚肉
化カツプ状素材1c(同図c)とする。 Next, as a thickening forming step, the circumferential wall bulging portion 5 of the preformed cup-shaped material 1b is compressed by applying pressure from the outside while maintaining the positions of both ends in the axial direction. The circumferential wall bulging portion 5 is thickened in accordance with the degree of bulge to form a poly V groove molded portion 6, and an ear portion molded portion 8a for a folded ear portion 8 is formed at the end on the substrate portion 2 side. A thickened cup-shaped material 1c (FIG. 3c) is formed with an ear part molding part 9a for a terminal ear part 9 on each open end side.
さらに、その後、前記厚肉化カツプ状素材1c
の厚肉化されたポリV溝成形部6に対して、各粗
ポリV溝7aを成形するポリV溝予備成形工程
(同図d)を経た上で、最後に、ポリV溝仕上げ
工程により、各前段階ポリV溝7aと各耳部成形
部8a,9aとをそれぞれ仕上げ成形させて、結
果的に、ポリV溝成形部6に所定ピツチで並ぶ複
数のポリV溝7と、このポリV溝7列での基板部
2側の端部に折り重ね耳部8、および開放端側に
終端耳部9をそれぞれに仕上げ成形させ(同図
e)、このようにして製品としての板金製ポリV
プーリ10を得るのである。 Furthermore, after that, the thickened cup-shaped material 1c
After going through a poly V groove preforming step (d in the same figure) in which each coarse poly V groove 7a is formed on the thickened poly V groove molded part 6, finally, a poly V groove finishing step is performed. , each pre-stage poly V groove 7a and each ear molded part 8a, 9a are finished molded, and as a result, a plurality of poly V grooves 7 lined up at a predetermined pitch in the poly V groove molded part 6 and this poly V groove Folded ears 8 are formed on the ends of the substrate 2 in the 7 rows of V-grooves, and termination ears 9 are formed on the open ends (see e in the same figure). In this way, the sheet metal product is formed. Poly V
Thus, pulley 10 is obtained.
しかして、前記厚肉化のための予備成形工程に
おいては、第5図aの装置構成に示すように、前
記カツプ状素材1aを、支持内型101上に被嵌
支持させた状態で、周壁膨出部5の膨出断面形状
を規制する型面102a,104aをそれぞれに
形成した上部、下部外型102,104を用い、
前記上部外型102を別の押圧型103により、
矢印に示すように加圧させ、前記した所期の周壁
膨出部5を成形させることによつて、前記予備成
形カツプ状素材1bを得る。 In the preforming process for increasing the thickness, as shown in the apparatus configuration of FIG. Using upper and lower outer molds 102 and 104 each having mold surfaces 102a and 104a that regulate the bulged cross-sectional shape of the bulged portion 5,
The upper outer mold 102 is pressed by another pressing mold 103,
The preformed cup-shaped material 1b is obtained by applying pressure as shown by the arrow to form the desired peripheral wall bulging portion 5 described above.
また、前記厚肉化成形工程においては、第5図
bに示すように、前記予備成形カツプ状素材1b
を、下部支持型113の回転内型111上に被嵌
支持させた状態で、前記ポリV溝成形部6および
各耳部成形部8a,9aの断面形状を規制する型
面112aおよび114a,114bをそれぞれ
に形成した上部押圧型112および補助成形ロー
ル型114を用い、前記回転内型111を回動さ
せながら、上記押圧型112および補助成形ロー
ル型114を、矢印に示すように協働加圧させ、
前記した所期のポリV溝成形部6および各耳部成
形部8a,9aをそれぞれに成形させることによ
つて、前記厚肉化カツプ状素材1cを得る。 In addition, in the thickening forming process, as shown in FIG. 5b, the preformed cup-shaped material 1b
is fitted and supported on the rotating inner mold 111 of the lower support mold 113, and the mold surfaces 112a, 114a, 114b that regulate the cross-sectional shapes of the poly V groove molded part 6 and the ear molded parts 8a, 9a are formed. Using an upper press die 112 and an auxiliary forming roll die 114 each formed with a let me,
The thickened cup-shaped material 1c is obtained by molding the desired poly V-groove molded portion 6 and the ear molded portions 8a, 9a, respectively.
さらに、前記ポリV溝仕上げ工程においては、
第5図cに示すように、前記厚肉化カツプ状素材
1cを、これよりも小径でかつ外周面に前記ポリ
V溝7に対応するV形凸状型面121a、および
前記終端耳部9の内側型面121bをそれぞれに
形成した回転内型121上に被嵌支持させた状態
で、前記ポリV溝7および各耳部8,9の断面形
状を規制する型面122aおよび124a,12
4b,124cをそれぞれに形成した上部押圧型
122およびV溝成形ロール型124を用い、前
記回転内型111を回動させながら、上部押圧型
122により前記厚肉化カツプ状素材1cを支持
させると共に、V溝成形ロール型124を矢印に
示すように加圧させ、これらの回転内型111と
V溝成形ロール型124との協働による転造成形
によつて、前記した所期のポリV溝7および各耳
部8,9をそれぞれに仕上げ成形させ、このよう
にして、製品としての板金製ポリVプーリ10を
得るのである。 Furthermore, in the poly V groove finishing step,
As shown in FIG. 5c, the thickened cup-shaped material 1c has a smaller diameter than this and has a V-shaped convex mold surface 121a corresponding to the poly V groove 7 on the outer peripheral surface, and the terminal ear portion 9. mold surfaces 122a, 124a, 12 that regulate the cross-sectional shape of the poly V groove 7 and the ears 8, 9, with the inner mold surfaces 121b of the inner mold surfaces 121b of
Using an upper pressing mold 122 and a V-groove forming roll mold 124, each having a diameter of 4b and 124c, while rotating the rotating inner mold 111, the thickened cup-shaped material 1c is supported by the upper pressing mold 122. , the V-groove forming roll die 124 is pressurized as shown by the arrow, and the above-mentioned desired poly V-groove is formed by rolling forming by cooperation between the rotating internal die 111 and the V-groove forming roll die 124. 7 and the respective ears 8 and 9 are finished-molded, respectively, and in this way, a sheet metal poly V pulley 10 is obtained as a product.
こゝで、前記した従来例による板金製ポリVプ
ーリの製造手段では、厚肉化されたポリV溝成形
部6に対して、一般的には5条程度のポリV溝7
を成形させるが、これらの各ポリV溝7の成形に
際して、次のような問題点を生じている。
Here, in the manufacturing method of the sheet metal poly V pulley according to the above-mentioned conventional example, generally about five strips of the poly V groove 7 are formed for the thickened poly V groove molded part 6.
However, the following problems occur when molding each of these poly V grooves 7.
すなわち、まず第1に、予備成形カツプ状素材
1bを材料にして、その周壁膨出部5を厚肉化さ
せる場合、つまり第5図bからcへの厚肉化成形
工程においては、周壁膨出部5を所定の成形型を
用いて、外側から単純に加圧、圧扁させ、素材の
塑性流動によつてポリV溝成形部6および各耳部
成形部8a,9aをそれぞれに成形されているた
めに、周壁膨出部5に外側から加えられる圧力、
およびその反力の影響により、これらのポリV溝
成形部6および各耳部成形部8a,9aの表面上
に、数多くの微細なシワとかバリ、ないしはクラ
ツクなどの凹凸を生じ易いと云う不利がある。 That is, first of all, when using the preformed cup-shaped material 1b as a material and thickening the circumferential wall bulging portion 5, that is, in the thickening forming process from FIG. 5 b to c, the circumferential wall swelling The projecting portion 5 is simply pressurized and compressed from the outside using a predetermined mold, and the plastic flow of the material forms the poly V groove molding portion 6 and the respective ear molding portions 8a and 9a. Because of this, the pressure applied to the peripheral wall bulge 5 from the outside,
Due to the influence of the reaction force, many fine wrinkles, burrs, or cracks are likely to be formed on the surfaces of the poly V-groove molded portion 6 and the ear molded portions 8a, 9a. be.
そして、第2には、ポリV溝予備成形および仕
上げ成形工程、つまり第5図cからd,eへの工
程において、前記のように表面部に微細な凹凸が
形成されたまゝのポリV溝成形部6にポリV溝7
を、また各耳部成形部8a,9aに各耳部8,9
を形成させる場合にも、前記と同様に、所定の成
形型により単純に加圧して仕上げ成形させている
ために、次のような不都合を招来する。 Second, in the poly V-groove preforming and final molding steps, that is, the steps from c to d and e in FIG. Poly V groove 7 in molded part 6
Also, each ear part 8, 9 is attached to each ear part molding part 8a, 9a.
Similarly to the above, when forming a mold, the finishing molding is simply performed by applying pressure using a predetermined mold, which causes the following inconvenience.
すなわち、一方では、微細なシワとかバリの相
互が重なり合つて成長し、かつクラツクの亀裂が
深くなつたり、そのエツジが盛り上つたりして、
折角、厚肉化させても脆弱な部分を生じて強度が
低下するばかりか、これらの凹凸、盛り上りがポ
リV溝7の成形面に生ずると、使用時に同ポリV
溝7に張架されるVベルトの接触面を傷付ける惧
れがある。 In other words, on the one hand, minute wrinkles and burrs overlap and grow, and the cracks in the cracks become deeper and their edges swell.
Even if the wall thickness is made thicker, not only will weak parts be created and the strength will be reduced, but if these unevenness and bulges occur on the molding surface of the poly V groove 7, the poly V groove 7 will be
There is a risk of damaging the contact surface of the V-belt stretched across the groove 7.
また、他方では、成形される各条のポリV溝7
のうち、中間部の各ポリV溝についてはさほどで
もないが、この中間部のポリV溝の成形時に生じ
た種々の不利、制約などの条件が、両側端部での
ポリV溝部に集約されることになる、つまり例え
ば、ポリV溝成形部6での表面の凹凸とか表面部
の残留応力など、それに余分な塑性流動が、中間
部側から両側端部側に次第に移行され、同両側端
部の各ポリV溝7およびその各外側の耳部8,9
に集中されて、これらの各ポリV溝7、耳部8,
9を正確には成形し難くさせ、かつ一応は無理に
成形されても、残留される内部応力などのために
変形し易いなどの欠点があつた。 On the other hand, the poly V groove 7 of each strip to be molded
Of these, the various disadvantages and constraints that occurred during the molding of the poly V grooves in the middle part, although not so much about the poly V grooves in the middle part, are concentrated in the poly V groove parts at both end parts. In other words, for example, the unevenness of the surface of the poly V-groove molded part 6, the residual stress on the surface, and the excess plastic flow are gradually transferred from the middle part side to the both end parts, and the same both ends each poly V groove 7 of the part and each outer ear part 8,9 thereof
These poly V grooves 7, ears 8,
9 is difficult to mold accurately, and even if it is forcibly molded, it is easily deformed due to residual internal stress.
この発明は、従来のこのような問題点を改善す
るためになされたものであつて、その目的とする
ところは、各ポリV溝、および両側耳部を容易か
つ正確に成形し得るようにした、この種の板金製
ポリVプーリにおける周壁部の厚肉化方法および
厚肉化装置を新規に提供することである。 This invention was made to improve these conventional problems, and its purpose is to make it possible to easily and accurately mold each poly V groove and both side ear parts. An object of the present invention is to provide a new method and device for thickening the peripheral wall of this type of sheet metal poly-V pulley.
前記目的を達成するため、この発明に係る板金
製ポリVプーリにおける周壁部の厚肉化方法は、
予備成形カツプ状素材の周壁膨出部を、外側から
第1段加圧して、軸方向両端部にそれぞれ折曲凹
部を有し、かつ断面弓状に軽く膨出するやゝ厚肉
化された粗ポリV溝成形部を形成すると共に、必
要に応じて各折曲凹部の外側にそれぞれ耳部成形
部を形成する粗厚肉化成形工程と、前記粗ポリV
溝成形部を軸方向両端部の各折曲凹部により保持
した状態で、外側から第2段加圧させて、所期の
厚さに厚肉化されたポリV溝成形部を形成し、同
時に、前記各折曲凹部に対応する両端部分にそれ
ぞれ粗ポリV溝を形成する厚肉化成形工程とを、
少なくとも順次に含むことを特徴としている。
In order to achieve the above object, a method for thickening the peripheral wall of a sheet metal poly V pulley according to the present invention includes:
The bulging portion of the circumferential wall of the preformed cup-shaped material is pressurized in a first stage from the outside, and the material has bending concave portions at both ends in the axial direction, and is slightly bulged into an arched cross-section, resulting in a thickened material. a rough and thickening molding step of forming a coarse poly V groove molded part and, if necessary, forming an ear molded part on the outside of each bending recess;
While the groove molded part is held by each bending recess at both ends in the axial direction, a second stage of pressure is applied from the outside to form a poly V groove molded part thickened to the desired thickness, and at the same time. , a thickening molding step of forming coarse poly V grooves at both end portions corresponding to each of the bent recesses,
It is characterized by including at least sequentially.
また、この発明に係る板金製ポリVプーリにお
ける周壁部の厚肉化装置は、予備成形カツプ状素
材の周壁膨出部を被嵌して、素材の開放端側位置
を突当て保持する第1の下部回転内型、第1の下
部回転内型に被嵌保持させた予備成形カツプ状素
材に、上方から加圧嵌合させて、素材の基板側位
置を規制する上部回転外型、および第1の下部回
転内型に被嵌保持させた予備成形カツプ状素材の
周壁膨出部を、外側から第1段加圧して、素材の
軸方向両端部には折曲凹部を、前記周壁膨出部に
は断面弓状に軽く膨出するやゝ厚肉化された粗ポ
リV溝成形部をそれぞれに形成する第1の回転成
形ロール型を有し、予備成形カツプ状素材を成形
して粗厚肉化カツプ状素材を得る各成形型の組合
せと、前記粗厚肉化カツプ状素材の粗ポリV溝成
形部を被嵌して、素材の開放端側位置を突当て保
持する第2の下部回転内型、第2の下部回転内型
に被嵌保持させた粗厚肉化カツプ状素材に、上方
から加圧嵌合させて、素材の基板側位置を規制す
る前記上部回転外型、第2の下部回転内型に被嵌
保持させた粗厚肉化カツプ状素材の各折曲凹部と
粗ポリV溝成形部を、押圧規制フオローする前記
第1の回転成形ロール型、および押圧規制フオロ
ーされている粗ポリV溝成形部を、第2段加圧し
て、所期の厚さに厚肉化されたポリV溝成形部を
形成し、同時に、各折曲凹部に対応する両端部分
にそれぞれ粗ポリV溝を形成する第2の回転成形
ロール型を有し、粗厚肉化カツプ状素材を成形し
て厚肉化カツプ状素材を得る各成形型の組合せと
を備えて構成したことを特徴としている。 Further, the device for thickening the peripheral wall of the sheet metal poly V pulley according to the present invention has a first device that fits the peripheral wall bulge of the preformed cup-shaped material and holds the open end side of the material against it. a lower rotary inner mold, an upper rotary outer mold that is press-fitted from above to the preformed cup-shaped material fitted and held in the first lower rotary inner mold to regulate the position of the material on the substrate side; The circumferential wall bulging portion of the preformed cup-shaped material fitted and held in the lower rotary inner mold of No. 1 is pressurized from the outside in a first stage to form bent recesses at both axial ends of the material and the circumferential wall bulging portion. The part has a first rotary molding roll mold that forms a coarse poly V-groove molded part that is slightly bulged in an arched cross-section and then becomes thicker. A combination of molds for obtaining a thickened cup-shaped material, and a second mold that fits into the coarse poly V-groove molded portion of the coarsely thickened cup-shaped material and holds the open end side of the material in abutment. a lower rotary inner mold, said upper rotary outer mold that is pressurized from above into a coarsely thickened cup-shaped material fitted and held in a second lower rotary inner mold to regulate the position of the material on the substrate side; The first rotary molding roll mold follows the pressure regulation of each bending recess and the coarse poly V-groove molded part of the coarsely thickened cup-shaped material fitted and held in the second lower rotating internal mold, and the pressure regulation The following rough poly V-groove molded part is pressurized in a second stage to form a poly V-groove molded part thickened to the desired thickness, and at the same time, both end portions corresponding to each bending recess are formed. and a second rotary molding roll mold for forming a coarse poly V groove in each of the molds, and a combination of the respective molds for molding a coarse thickened cup-shaped material to obtain a thickened cup-shaped material. It is characterized by
従つて、この発明の場合、粗厚肉化成形工程で
は、予備成形カツプ状素材の周壁膨出部を、第1
回転成形ロール型により規制保持させた状態で、
第1段加圧により、弓状弧面のやゝ厚肉化された
粗ポリV溝成形部と、軸方向両端部にそれぞれ折
曲凹部とを成形させるために、規制された範囲内
に粗厚肉化部分を、残留応力が少なくかつ表面凹
凸のない状態で良好に形成でき、また、厚肉化成
形工程においては、粗ポリV溝成形部にあつて、
各折曲凹部に対する第1の回転成形ロール型での
規制フオロー状態で、所期の厚肉化されたポリV
溝成形部の成形と共に、各折曲凹部位置対応の各
粗ポリV溝の成形とを行なうようにしているため
に、こゝでも厚肉化されたV溝成形部を、規制さ
れた範囲内に所定肉厚で正確に形成でき、また、
同時に各粗ポリV溝をも形成できて、その後の各
ポリV溝の高精度成形が極めて容易になり、かつ
各ポリV溝を理想的な伝導面に形成し得るのであ
る。
Therefore, in the case of the present invention, in the thickening forming process, the peripheral wall bulge of the preformed cup-shaped material is
In a state where it is regulated and held by a rotary molding roll mold,
By the first stage pressure, in order to form a slightly thickened coarse poly V-groove molded part on the arcuate surface and bent concave parts at both axial ends, the rough polygon is formed within a regulated range. Thickened parts can be well formed with little residual stress and no surface irregularities, and in the thickened forming process, in the case of coarse poly V-groove molded parts,
In the controlled follow-up state with the first rotary molding roll mold for each bending recess, the desired thickened poly V
In addition to molding the groove molding part, we also mold each rough poly V groove corresponding to the position of each bending recess, so that even the thickened V groove molding part can be formed within the regulated range. It can be formed accurately with a predetermined thickness, and
At the same time, each coarse poly V-groove can also be formed, and subsequent high-precision molding of each poly V-groove is extremely easy, and each poly V-groove can be formed on an ideal conductive surface.
以下、この発明に係る板金製ポリVプーリにお
ける周壁部の厚肉化方法および厚肉化装置の一実
施例につき、第1図ないし第3図を参照して詳細
に説明する。
EMBODIMENT OF THE INVENTION Hereinafter, one embodiment of the method and device for thickening the peripheral wall of a sheet metal poly V pulley according to the present invention will be described in detail with reference to FIGS. 1 to 3.
第1図aないしcはこの実施例に係る板金製V
プーリの製造方法を適用したカツプ状素材の周壁
部を厚肉化するための工程を順次に示すそれぞれ
要部断面図であり、また、第2図a,bは同上周
壁部厚肉化装置を工程順に示すそれぞれ断面図、
第3図は同上装置の主要な各成形型を示す斜視図
である。 Figures 1a to 1c show sheet metal Vs according to this embodiment.
FIGS. 2A and 2B are cross-sectional views of main parts sequentially showing steps for thickening the peripheral wall of a cup-shaped material to which the pulley manufacturing method is applied, and FIGS. 2a and 2b show the same peripheral wall thickening device. Cross-sectional views shown in order of process,
FIG. 3 is a perspective view showing the main molds of the same device.
すなわち、この第1図製造工程において、この
実施例方法の場合には、前記の周壁膨出部5を厚
肉化相当分だけ外側に撓曲して膨出成形させた予
備成形カツプ状素材1b(同図a)を用い、まず、
その粗厚肉化成形工程として、この予備成形カツ
プ状素材1bの周壁膨出部5を、その軸方向の両
端位置を保持したまゝの状態で、外側から第1段
加圧して圧扁することにより、同周壁膨出部5を
未だ弓状に軽く膨出した状態のまゝで、両端部側
にそれぞれ折曲凹部11b,11cを有してやゝ
厚肉化された粗ポリV溝成形部11を形成すると
共に、基板部2側の端部には、折曲凹部11bを
境にして、折り重ね耳部8のための耳部成形部8
aを、開放端側には、折曲凹部11cを境にし
て、終端耳部9のための耳部成形部9aをそれぞ
れに形成して粗厚肉化カツプ状素材1e(同図b)
とする。 That is, in the manufacturing process shown in FIG. 1, in the case of this embodiment method, the preformed cup-shaped material 1b is formed by bending and bulging the peripheral wall bulging portion 5 outward by an amount corresponding to the thickening. (a) in the same figure, first,
As the thickening process, the circumferential wall bulging portion 5 of the preformed cup-shaped material 1b is flattened by applying a first step of pressure from the outside while maintaining the positions of both ends in the axial direction. As a result, while the circumferential wall bulging portion 5 is still in a slightly arched bulging state, the thickened rough poly V-groove molded portion is formed by having bent recesses 11b and 11c on both end sides, respectively. 11, and an edge molding part 8 for the folded edge part 8 is formed at the end on the substrate part 2 side, with the bending recess 11b as a border.
a, and on the open end side, an ear molding part 9a for the terminal ear part 9 is formed on each of the bent recesses 11c, and a coarsely thickened cup-shaped material 1e (FIG. 2b) is formed.
shall be.
ついで、厚肉化成形工程においては、前記粗厚
肉化カツプ状素材1eのやゝ厚肉化された粗ポリ
V溝成形部11をして、その両端部側の折曲凹部
11b,11cを保持した状態で、外側から第2
段加圧して圧扁することにより、同粗ポリV溝成
形部11を所期の厚さに厚肉化して、ポリV溝成
形部12を形成すると共に、同時に、前記各折曲
凹部11b,11cに対しては、その保持を兼ね
た状態で、予め両側端部対応の粗ポリV溝7b,
7cをそれぞれに形成して厚肉化カツプ状素材1
f(同図c)とし、所期の厚肉化を達成するもの
である。 Next, in the thickening forming process, the slightly thickened coarse poly V-groove molded part 11 of the coarsely thickened cup-shaped material 1e is formed, and the bent recesses 11b and 11c at both ends thereof are formed. While holding it, insert the second
By pressing and flattening in stages, the coarse poly V-groove molded part 11 is thickened to a desired thickness to form the poly V-groove molded part 12, and at the same time, each of the bent recesses 11b, For 11c, rough poly V-grooves 7b, corresponding to both side ends, are made in advance to hold the same.
7c is formed on each of the thickened cup-shaped materials 1
f (FIG. c) to achieve the desired thickness.
そしてその後は、前記厚肉化カツプ状素材1f
に対して、従来例の場合と同様に、ポリV溝予備
成形工程、およびポリV溝仕上げ工程の工程を経
た上で、ポリV溝成形部12には、粗ポリV溝7
b,7c部を含めて所要条数のポリV溝7を形成
させ、かつまた、耳部成形部8aに折り重ね耳部
8、耳部成形部9aに終端耳部9をそれぞれに形
成させて、最終的に製品としての板金製ポリVプ
ーリ10を得るのである。 After that, the thickened cup-shaped material 1f
On the other hand, as in the case of the conventional example, after going through the poly V groove preforming process and the poly V groove finishing process, the poly V groove forming part 12 is formed with a rough poly V groove 7.
A required number of poly V grooves 7 are formed including the parts b and 7c, and a folded ear part 8 is formed on the ear part molding part 8a, and a terminal ear part 9 is formed on the ear part molding part 9a, respectively. Finally, a poly V pulley 10 made of sheet metal is obtained as a product.
しかして、前記各工程手段を実施する周壁部厚
肉化装置としては、第2図a,bおよび第3図に
示す各成形型を用いる。すなわち、
(A) 素材1bの開放側の端面を突当て規制する突
当て型面21a、素材1bのV溝成形部側の内
面を規制する型面21b、素材1bの段部側の
端面を規制する型面21c、および素材1bの
基板部内面を突当て規制する突当て型面21d
をそれぞれに形成した第1の下部回転内型2
1.
(B) 素材1bの基板部の外面を突当て規制する突
当て型面22a、素材1bの段部側の内面を規
制する型面22b、および素材1bの折り重ね
耳部成形部の外端面を規制する型面22cをそ
れぞれに形成した上部回転外型22.
(C) 素材1bのV溝成形部側の粗外面を規制する
弓状弧面とした型面23a、および主として素
材1bのV溝成形部での両端側の各粗V溝面を
規制すると共に、併せて折り重ね、終端各耳部
成形部の内端面を規制する型面23b,23c
をそれぞれに形成した粗V溝成形、フオローの
ための第1の回転成形ロール型23.
(D) 素材1eの終端耳部成形部の外端面を突当て
規制する突当て型面24a、素材1eのV溝成
形部側の厚肉化内面を規制する型面24b、お
よび素材1eの段部側の粗V溝該当内面を規制
する型面24cをそれぞれに形成した第2の下
部回転内型24.
(E) 素材1bのV溝成形部側の外面を規制する平
坦面とした型面25a、および主として素材1
bのV溝成形部での段部側の粗V溝面を規制す
ると共に、併せて折り重ね耳部成形部の内端面
を規制する型面25bを形成したV溝成形部の
厚肉化成形のための第2の回転成形ロール型2
5.
のそれぞれである。 As the peripheral wall thickening device for carrying out each of the above-mentioned process means, the molds shown in FIGS. 2a and 2b and 3 are used. That is, (A) an abutting mold surface 21a that abuts and restricts the open end surface of the material 1b, a mold surface 21b that restricts the inner surface of the material 1b on the V-groove molding portion side, and a mold surface 21b that restricts the end surface of the material 1b on the stepped portion side. a mold surface 21c that presses against the inner surface of the substrate portion of the material 1b, and an abutment mold surface 21d that abuts and restricts the inner surface of the substrate portion of the material 1b.
The first lower rotary inner mold 2 formed with
1. (B) The abutting mold surface 22a that abuts and restricts the outer surface of the substrate portion of the material 1b, the mold surface 22b that restricts the inner surface of the step side of the material 1b, and the outer end surface of the folded edge forming portion of the material 1b. An upper rotary outer mold 22 each having a regulating mold surface 22c formed thereon. (C) A mold surface 23a which is an arcuate arc surface that regulates the rough outer surface of the V-groove molded part of the material 1b, and a mold surface 23a that mainly regulates the rough V-groove surfaces on both ends of the V-groove molded part of the material 1b. , mold surfaces 23b and 23c that are folded together and regulate the inner end surface of each terminal ear molding part.
First rotary molding roll mold 23. (D) An abutting mold surface 24a that abuts and restricts the outer end surface of the end edge molded portion of the material 1e, a mold surface 24b that restricts the thickened inner surface on the V-groove molded portion side of the material 1e, and a step of the material 1e. The second lower rotary inner mold 24 is formed with a mold surface 24c that restricts the corresponding inner surface of the rough V groove on the part side. (E) A mold surface 25a which is a flat surface regulating the outer surface of the V-groove forming part side of the material 1b, and mainly the material 1
Thickening molding of the V-groove molding part b, which regulates the rough V-groove surface on the step side in the V-groove molding part and also forms a mold surface 25b that regulates the inner end surface of the folded ear molding part. Second rotomolding roll mold for 2
5. each of them.
しかして、この装置構成による各成形操作は、
次のようにして行なわれる。 Therefore, each molding operation with this equipment configuration is
It is done as follows.
前記粗厚肉化成形工程においては、第2図a、
特にその左半部に見られる通り、まず、前記予備
成形カツプ状素材1bを、第1の下部回転内型2
1上に被嵌支持させ、同素材1bの軸方向開放端
側位置を、型面21aに突当て保持させた状態
で、上部回転外型22、および第1の回転成形ロ
ール型23を用い、同図右半部に見られる通り、
これらをそれぞれ矢印に示すように加圧させて、
上部回転外型22の各型面22a,22cによる
軸方向の加圧力と、これに続く第1の回転成形ロ
ール型23の型面23b,23cによる軸方向両
端部位置の規制保持、および型面23aによる第
1段加圧力とで、この予備成形カツプ状素材1b
の周壁膨出部5に、未だ弓状に軽く膨出した状態
のまゝの、やゝ厚肉化された粗ポリV溝成形部1
1を次第に形成すると共に、同時にその両端部側
の所定ライン上にあつて、折曲凹部11b,11
c、および各耳部成形部8a,9aをそれぞれに
形成させて、粗厚肉化カツプ状素材1eを得る。 In the coarse-thickening forming process, FIG. 2a,
As can be seen especially in the left half, first, the preformed cup-shaped material 1b is placed in the first lower rotary inner mold 2.
Using the upper rotary outer mold 22 and the first rotary molding roll mold 23, with the axially open end side of the material 1b held against the mold surface 21a, As seen in the right half of the figure,
Apply pressure to each of these as shown by the arrows,
The pressing force in the axial direction by each mold surface 22a, 22c of the upper rotary outer mold 22, the subsequent regulating and holding of the positions of both ends in the axial direction by the mold surfaces 23b, 23c of the first rotary molding roll mold 23, and the mold surface. 23a, this preformed cup-shaped material 1b
The slightly thickened coarse poly V-groove molded part 1 is still slightly arched and slightly bulged in the peripheral wall bulged part 5.
1 is gradually formed, and at the same time, bending recesses 11b, 11 are formed on a predetermined line on both end sides thereof.
c, and the ear portion molding portions 8a, 9a are formed respectively to obtain a coarsely thickened cup-shaped material 1e.
そして、この粗厚肉化成形工程では、予備成形
カツプ状素材1bの周壁膨出部5を、第1回転成
形ロール型23の各型面23b,23cにより規
制保持、つまり同素材1bの軸方向両端部位置を
規制保持させながら、型面23aによる第1段加
圧により次第に圧扁させてゆき、一旦、中間過程
として、弓状弧面のやゝ厚肉化された粗ポリV溝
成形部11を成形させるために、規制された正確
な範囲内に粗厚肉化部分が形成されると共に、こ
の成形される粗厚肉化部分に無理な応力が加えら
れず、従つて、こゝでは材料内部で良好な塑性流
動がなされ、その残留応力が少なく、このため、
その表面部にあつても、従来例でのような微細な
シワとかバリ、ないしはクラツクなどの凹凸を生
ずる惧れが解消されるである。 In this thickening process, the peripheral wall bulge 5 of the preformed cup-shaped material 1b is regulated and held by the mold surfaces 23b and 23c of the first rotary molding roll mold 23, that is, in the axial direction of the material 1b. While regulating and holding the positions of both ends, it is gradually compressed by the first stage of pressure applied by the mold surface 23a, and once as an intermediate process, a coarse poly V-groove molded part with a slightly thickened arched surface is formed. 11, a coarsely thickened portion is formed within a regulated accurate range, and no undue stress is applied to the coarsely thickened portion to be formed. Good plastic flow occurs inside the material, and its residual stress is small.
Even on the surface, there is no risk of unevenness such as fine wrinkles, burrs, or cracks occurring in the conventional example.
ついで、前記厚肉化成形工程においては、第2
図bに見られる通り、こゝでは、前記粗厚肉化カ
ツプ状素材1eを、第2の下部回転内型24上に
被嵌支持させ、こゝでも同様に、同素材1eの軸
方向開放端側位置を、型面24aに突当て保持さ
せた状態で、上部回転外型22、第1の回転成形
ロール型23、および第2の回転成形ロール型2
5を用い、上部回転外型22の各型面22a,2
2c、および第1の回転成形ロール型23の各型
面23a,23b,23cによるフオロー規制、
特に各型面23b,23cによつては、各折曲凹
部11b,11cを保持した状態のもとに、第2
の回転成形ロール型25を矢印に示すように第2
段加圧させて、型面25aによりこの粗厚肉化カ
ツプ状素材1eの粗ポリV溝成形部11を次第に
圧扁させ、これを所期通りに厚肉化させてポリV
溝成形部12を形成させると共に、同時に、各型
面23b,23cそれに25bにより前記各折曲
凹部11b,11cを成形して、その両端部位置
に対応して粗ポリV溝7b,7cをそれぞれに形
成させ、このようにして厚肉化カツプ状素材1f
を得るのである。 Then, in the thickening molding step, a second
As seen in FIG. b, here, the coarsely thickened cup-shaped material 1e is fitted and supported on the second lower rotating inner mold 24, and here, similarly, the material 1e is opened in the axial direction. The upper rotary outer mold 22, the first rotary molding roll mold 23, and the second rotary molding roll mold 2 are held with their end positions abutted against the mold surface 24a.
5, each mold surface 22a, 2 of the upper rotating outer mold 22
2c, and follow regulation by each mold surface 23a, 23b, 23c of the first rotary molding roll mold 23,
In particular, depending on each mold surface 23b, 23c, the second
The rotary molding roll mold 25 of
By applying pressure in stages, the coarse poly V groove molded portion 11 of the coarsely thickened cup-shaped material 1e is gradually compressed by the mold surface 25a, and the thickness is thickened as expected to form a poly V groove.
While forming the groove molding portion 12, at the same time, the bent recesses 11b, 11c are molded using the respective mold surfaces 23b, 23c and 25b, and coarse poly V grooves 7b, 7c are formed corresponding to the positions of both ends thereof, respectively. In this way, the thickened cup-shaped material 1f
This is what we get.
そして、この厚肉化成形工程においては、粗厚
肉化カツプ状素材1eでの、残留応力が少なくか
つ凹凸のない表面にされた粗ポリV溝成形部11
をして、その各折曲凹部11b,11cに対する
ところの、第1の回転成形ロール型23の型面2
3b,23cによる規制に併せ、かつこれを型面
23aによりフオローする状態で、所期の厚肉化
されたポリV溝成形部12の成形と共に、折曲凹
部11b,11c位置対応の各粗ポリV溝7b,
7cの成形とを行なうようにしているために、
こゝでも、厚肉化されたV溝成形部12を、規制
された範囲内にあつて、所定の肉厚で正確に形成
でき、また、同時に粗ポリV溝7b,7cを形成
できて、その後の各ポリV溝7の高精度成形が極
めて容易になり、かつ同各ポリV溝7をして、V
ベルトを損傷する惧れのない理想的な伝導面に形
成し得るのである。 In this thickening forming process, a coarse poly V-groove molded portion 11 with a surface having little residual stress and no unevenness is formed in the coarsely thickened cup-shaped material 1e.
and the mold surface 2 of the first rotary molding roll mold 23 corresponding to each bending recess 11b, 11c.
3b and 23c, and following this with the mold surface 23a, while forming the desired thickened poly V-groove molding part 12, each coarse polyester corresponding to the bending concave parts 11b and 11c is molded. V groove 7b,
Since the molding of 7c is carried out,
Here too, the thickened V-groove molded portion 12 can be accurately formed with a predetermined thickness within a regulated range, and at the same time, the coarse poly V-grooves 7b and 7c can be formed, The subsequent high-precision molding of each poly V-groove 7 becomes extremely easy, and the
This makes it possible to form an ideal conductive surface without risk of damaging the belt.
すなわち、以上のようにして、目的とする製品
としての板金製ポリVプーリ10を製造すること
ができるのである。 That is, in the manner described above, the sheet metal poly V pulley 10 as the desired product can be manufactured.
以上詳述したようにこの発明によれば、軸方向
両端部位置を規制した予備成形カツプ状素材の周
壁膨出部を、第1の回転成形ロール型により外側
から第1段加圧することで、軸方向両端部にそれ
ぞれ折曲凹部を有して、かつ断面弓状に軽く膨出
するやゝ厚肉化された粗ポリV溝成形部を形成す
ると共に、必要に応じて各折曲凹部の外側にそれ
ぞれ耳部成形部を形成するようにしたから、規制
された正確な範囲内に粗厚肉化部分、ならびに耳
部成形部を形成できると共に、この粗厚肉化部分
に無理な応力が加えられる惧れがなく、このため
に材料内部での効果的な塑性流動がなされて残留
応力を少なくでき、併せて、その表面部に微細な
シワとかバリ、ないしはクラツクなどの好ましく
ない凹凸を生じ難くし得るのであり、また、続い
て、このようにして得た粗厚肉化カツプ状素材の
粗ポリV溝成形部を、軸方向両端部の各折曲凹部
で、第1の回転成形ロール型により押圧規制フオ
ローした状態で、第2の回転成形ロール型により
外側から第2段加圧することで、この粗ポリV溝
成形部を所期の厚さに厚肉化させてポリV溝成形
部を形成し、かつ同時に、各折曲凹部に対応する
両端部分にそれぞれ粗ポリV溝を形成するように
したから、目的とする厚肉化されたポリV溝成形
部を、こゝでも同様に、規制された範囲内に所定
の肉厚で正確かつ容易に形成でき、さらに、両側
端部対応の粗ポリV溝を予め形成するために、無
理な応力、変形などが集約され易かつた両側端部
のポリV溝を粗成形、位置付けし得て、その後の
各ポリV溝の高精度成形が極めて容易になり、か
つポリV溝の表面形状をして、Vベルトを損傷す
る惧れのない理想的な伝導面に形成し得るなどの
優れた特長を有するものである。
As described in detail above, according to the present invention, the circumferential wall bulging portion of the preformed cup-shaped material whose axially both end positions are regulated is subjected to first-stage pressure from the outside by the first rotary molding roll die. It has bending recesses at both ends in the axial direction, and forms a thickened coarse poly V-groove molded part when it slightly bulges in an arched cross-section, and each bending recess is formed as necessary. Since the ear molded portions are formed on the outside, it is possible to form the coarsely thickened portions and the ear molded portions within a precise regulated range, and to prevent undue stress from being applied to the coarsely thickened portions. As a result, effective plastic flow occurs inside the material, reducing residual stress, and at the same time, it does not cause undesirable unevenness such as minute wrinkles, burrs, or cracks on the surface. Subsequently, the rough poly V-groove molded portion of the coarsely thickened cup-shaped material obtained in this way is rolled with the first rotary molding roll at each bending recess at both ends in the axial direction. With the pressure regulated by the mold, a second rotational molding roll mold applies a second stage of pressure from the outside, thereby thickening the coarse poly V-groove molded part to the desired thickness and forming the poly V-groove. At the same time, coarse poly V-grooves were formed at both end portions corresponding to each bent recess, so the desired thickened poly V-groove molded portion could be formed in the same manner here. In addition, it can be formed accurately and easily with a predetermined thickness within a regulated range, and furthermore, since rough poly V grooves corresponding to both ends are formed in advance, unreasonable stress and deformation are likely to be concentrated. The poly V-grooves at both ends can be roughly formed and positioned, making subsequent high-precision molding of each poly V-groove extremely easy. It has excellent features such as being able to be formed on an ideal conductive surface without any turbulence.
第1図aないしcはこの発明に係る板金製ポリ
Vプーリの製造方法の一実施例を適用したカツプ
状素材の周壁部厚肉化手段を工程順に示すそれぞ
れ要部断面図、第2図a,bは同上周壁部厚肉化
装置の概要構成を工程毎に示すそれぞれ断面図、
第3図は同上装置の主要な各成形型の配置構成を
示す斜視図であり、また第4図aないしeは従来
例による板金製ポリVプーリの製造方法の概要を
工程順に示すそれぞれ要部断面図、第5図aない
しcは同上製造装置の主要段階を工程毎に示すそ
れぞれ断面図である。
1a……カツプ状素材、1b……予備成形カツ
プ状素材、1e……粗厚肉化カツプ状素材、1f
……厚肉化カツプ状素材、10……製品としての
板金製ポリVプーリ。2……基板部、3……段
部、4……周壁部、5……周壁膨出部、7a……
粗ポリV溝、7b……両側端部の粗ポリV溝、7
……ポリV溝、8a,9a……耳部成形部、8,
9……耳部、11……粗ポリV溝成形部、11
b,11c……折曲凹部、12……ポリV溝成形
部。21……第1下部回転内型、21aないし2
1d……同上型面。22……上部回転外型、22
aないし22c……同上型面。23……第1回転
成形ロール型、23aないし23c……同上型
面。24……第2下部回転内型、24aないし2
4c……同上型面。25……第2回転成形ロール
型、25aおよび25b……同上型面。
FIGS. 1a to 1c are sectional views of essential parts showing step-by-step means for thickening the circumferential wall of a cup-shaped material to which an embodiment of the method for manufacturing a sheet metal poly-V pulley according to the present invention is applied, and FIG. 2a , b are cross-sectional views showing the general configuration of the peripheral wall thickening device for each process,
FIG. 3 is a perspective view showing the arrangement of the main molds of the same device, and FIGS. 4 a to 4 e show important parts of a conventional method for manufacturing a sheet metal poly-V pulley in order of process. The sectional views and FIGS. 5A to 5C are sectional views showing the main stages of the same manufacturing apparatus for each process. 1a...Cup-shaped material, 1b...Preformed cup-shaped material, 1e...Roughly thickened cup-shaped material, 1f
... Thickened cup-shaped material, 10 ... Sheet metal poly V pulley as a product. 2... Substrate part, 3... Step part, 4... Peripheral wall part, 5... Peripheral wall bulging part, 7a...
Rough poly V groove, 7b... Rough poly V groove at both ends, 7
... Poly V groove, 8a, 9a ... Ear molding part, 8,
9... Ear part, 11... Rough poly V-groove molded part, 11
b, 11c...Bending concave portion, 12...Poly V groove molding portion. 21...First lower rotating inner mold, 21a to 2
1d...Same type surface. 22... Upper rotating outer mold, 22
a to 22c...Same type surface. 23...first rotary molding roll mold, 23a to 23c...the same mold surface. 24...Second lower rotating inner mold, 24a to 2
4c...Same type surface. 25...Second rotary molding roll mold, 25a and 25b...Same mold surface.
Claims (1)
状素材の周壁部を厚肉化相当分だけ外側に撓曲さ
せて周壁膨出部とした予備成形カツプ状素材を用
い、前記周壁膨出部を、その軸方向の両端位置を
保持したまゝ、外側から加圧して膨出度合対応に
厚肉化させる方法であつて、前記予備成形カツプ
状素材の周壁膨出部を、外側から第1段加圧し
て、軸方向両端部にそれぞれ折曲凹部を有し、か
つ断面弓状に軽く膨出するやゝ厚肉化された粗ポ
リV溝成形部を形成する粗厚肉化成形工程と、前
記粗ポリV溝成形部を、軸方向両端部の各折曲凹
部により保持した状態で、外側から第2段加圧し
て、所期の厚さに厚肉化されたポリV溝成形部を
形成し、同時に、前記各折曲凹部に対応する両端
部分にそれぞれ粗ポリV溝を形成する厚肉化成形
工程とを、少なくとも順次に含むことを特徴とす
る板金製ポリVプーリにおける周壁部の厚肉化方
法。 2 板金製ポリVプーリを製造するため、カツプ
状素材の周壁部を厚肉化相当分だけ外側に撓曲さ
せて周壁膨出部とした予備成形カツプ状素材を用
い、前記周壁膨出部を、その軸方向の両端位置を
保持したまゝ、外側から加圧して膨出度合対応に
厚肉化させる方法であつて、前記予備成形カツプ
状素材の周壁膨出部を、外側から第1段加圧し
て、軸方向両端部にそれぞれ折曲凹部を有して、
かつ断面弓状に軽く膨出するやゝ厚肉化された粗
ポリV溝成形部を形成し、併せて前記各折曲凹部
の外側にそれぞれ耳部成形部を形成する粗厚肉化
成形工程と、前記粗ポリV溝成形部を軸方向両端
部の各折曲凹部により保持した状態で、外側から
第2段加圧させて、所期の厚さに厚肉化されたポ
リV溝成形部を形成し、同時に、前記各折曲凹部
に対応する両端部分にそれぞれ粗ポリV溝を形成
する厚肉化成形工程とを、少なくとも順次に含む
ことを特徴とする板金製ポリVプーリにおける周
壁部の厚肉化方法。 3 板金製ポリVプーリを製造するため、カツプ
状素材の周壁部を厚肉化相当分だけ外側に撓曲さ
せて周壁膨出部とした予備成形カツプ状素材を用
い、前記周壁膨出部を、その軸方向の両端位置を
保持したまゝ、外側から加圧して膨出度合対応に
厚肉化させる装置であつて、 前記予備成形カツプ状素材の周壁膨出部を被嵌
して、素材の開放端側位置を突当て保持する第1
の下部回転内型、第1の下部回転内型に被嵌保持
させた予備成形カツプ状素材に、上方から加圧嵌
合させて、素材の基板側位置を規制する上部回転
外型、および第1の下部回転内型に被嵌保持させ
た予備成形カツプ状素材の周壁膨出部を、外側か
ら第1段加圧して、素材の軸方向両端部には折曲
凹部を、前記周壁膨出部には断面弓状に軽く膨出
するやゝ厚肉化された粗ポリV溝成形部をそれぞ
れに形成する第1の回転成形ロール型を有し、予
備成形カツプ状素材を成形して粗厚肉化カツプ状
素材を得る各成形型の組合せと、 前記粗厚肉化カツプ状素材の粗ポリV溝成形部
を被嵌して、素材の開放端側位置を突当て保持す
る第2の下部回転内型、第2の下部回転内型に被
嵌保持させた粗厚肉化カツプ状素材に、上方から
加圧嵌合させて、素材の基板側位置を規制する前
記上部回転外型、第2の下部回転内型に被嵌保持
させた粗厚肉化カツプ状素材の各折曲凹部と粗ポ
リV溝成形部を、押圧規制フオローする前記第1
の回転成形ロール型、および押圧規制フオローさ
れている粗ポリV溝成形部を、第2段加圧して、
所期の厚さに厚肉化されたポリV溝成形部を形成
し、同時に、各折曲凹部に対応する両端部分にそ
れぞれ粗ポリV溝を形成する第2の回転成形ロー
ル型を有し、粗厚肉化カツプ状素材を成形して厚
肉化カツプ状素材を得る各成形型の組合せと、 を備えて構成したことを特徴とする板金製ポリV
プーリにおける周壁部の厚肉化装置。[Claims] 1. In order to manufacture a sheet metal poly-V pulley, a preformed cup-shaped material is used, in which the peripheral wall of the cup-shaped material is bent outward by an amount equivalent to the thickness increase to form a peripheral wall bulge, The circumferential wall bulging portion of the preformed cup-shaped material is thickened in accordance with the degree of bulge by applying pressure from the outside while maintaining both axial end positions of the peripheral wall bulging portion. , the first stage of pressure is applied from the outside to form a coarse poly V-groove molded part which has bending concave portions at both ends in the axial direction and is slightly bulged in an arched cross-section. In the thickening molding process, the rough poly V-groove molded part was held by each bending recess at both ends in the axial direction, and a second stage of pressure was applied from the outside to thicken it to the desired thickness. A polyester plate made of sheet metal characterized in that it includes at least sequentially a thickening molding step of forming a polyurethane V-groove molded portion and at the same time forming coarse polyurethane V-grooves at both end portions corresponding to each of the bending recesses. A method for thickening the peripheral wall of a V-pulley. 2. In order to manufacture a poly V pulley made of sheet metal, a pre-formed cup-shaped material is used in which the peripheral wall of the cup-shaped material is bent outward by an amount equivalent to the thickness increase to form a peripheral wall bulge, and the peripheral wall bulge is , a method in which the bulging portion of the circumferential wall of the preformed cup-shaped material is thickened in accordance with the degree of bulging by applying pressure from the outside while holding both end positions in the axial direction, and the bulging portion of the circumferential wall of the preformed cup-shaped material is Pressure is applied, and each end has a bent recess at each end in the axial direction,
and a rough-thickening molding step in which a thickened coarse poly V-groove molded portion is formed once the cross-section is slightly bulged into an arched shape, and an ear molded portion is formed on the outside of each of the bent concave portions. Then, while the rough poly V-groove molded part is held by each bending recess at both ends in the axial direction, a second stage of pressure is applied from the outside to thicken the poly V-groove mold to the desired thickness. A peripheral wall of a poly V pulley made of sheet metal, characterized in that the peripheral wall of the poly V pulley made of sheet metal includes at least one sequential step of forming a coarse poly V groove at both end portions corresponding to each of the bending recesses. How to thicken the part. 3. In order to manufacture a poly V pulley made of sheet metal, a pre-formed cup-shaped material is used in which the peripheral wall of the cup-shaped material is bent outward by an amount corresponding to the increased thickness to form a peripheral wall bulge, and the peripheral wall bulge is is a device that applies pressure from the outside while holding both end positions in the axial direction to thicken the material in accordance with the degree of bulge, which fits the bulging portion of the circumferential wall of the preformed cup-shaped material and expands the material. The first part holds the open end side of the
a lower rotary inner mold, an upper rotary outer mold that is press-fitted from above to the preformed cup-shaped material fitted and held in the first lower rotary inner mold to regulate the position of the material on the substrate side; The circumferential wall bulging portion of the preformed cup-shaped material fitted and held in the lower rotary inner mold of No. 1 is pressurized from the outside in a first stage to form bent recesses at both axial ends of the material and the circumferential wall bulging portion. The part has a first rotary molding roll mold that forms a coarse poly V-groove molded part that is slightly bulged in an arched cross-section and then becomes thicker. A combination of molds for obtaining a thickened cup-shaped material, and a second mold that fits into the coarse poly V-groove molded portion of the coarsely thickened cup-shaped material and holds the open end side of the material in abutment. a lower rotary inner mold, said upper rotary outer mold that is pressurized from above into a coarsely thickened cup-shaped material fitted and held in a second lower rotary inner mold to regulate the position of the material on the substrate side; The above-mentioned first part is configured to press and control each bending recess and the coarse poly V-groove molded part of the coarsely thickened cup-shaped material that is fitted and held in the second lower rotating inner mold.
The rotary molding roll mold and the coarse poly V-groove molding part that is followed by pressure regulation are pressurized in a second stage,
A second rotary molding roll mold is provided to form a thickened poly V-groove molded portion to a desired thickness, and at the same time form coarse poly V-grooves at both end portions corresponding to each bending recess. , a combination of molds for forming a coarsely thickened cup-shaped material to obtain a thickened cup-shaped material, and a sheet metal poly V comprising:
A device for thickening the peripheral wall of a pulley.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25336986A JPS63108937A (en) | 1986-10-23 | 1986-10-23 | Method and device for thickening peripheral wall part in pole v pulley made of plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25336986A JPS63108937A (en) | 1986-10-23 | 1986-10-23 | Method and device for thickening peripheral wall part in pole v pulley made of plate |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63108937A JPS63108937A (en) | 1988-05-13 |
JPH0149576B2 true JPH0149576B2 (en) | 1989-10-25 |
Family
ID=17250392
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP25336986A Granted JPS63108937A (en) | 1986-10-23 | 1986-10-23 | Method and device for thickening peripheral wall part in pole v pulley made of plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63108937A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19620178C2 (en) * | 1996-05-20 | 1999-03-25 | Leifeld Gmbh & Co | Method of making a poly-V disc |
-
1986
- 1986-10-23 JP JP25336986A patent/JPS63108937A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS63108937A (en) | 1988-05-13 |
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