JPH0139193B2 - - Google Patents

Info

Publication number
JPH0139193B2
JPH0139193B2 JP58250354A JP25035483A JPH0139193B2 JP H0139193 B2 JPH0139193 B2 JP H0139193B2 JP 58250354 A JP58250354 A JP 58250354A JP 25035483 A JP25035483 A JP 25035483A JP H0139193 B2 JPH0139193 B2 JP H0139193B2
Authority
JP
Japan
Prior art keywords
wire
pressure
groove
press
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP58250354A
Other languages
Japanese (ja)
Other versions
JPS60140680A (en
Inventor
Shuichi Matsuzaki
Meikai Kuryama
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hirose Electric Co Ltd
Nippon Telegraph and Telephone Corp
Original Assignee
Hirose Electric Co Ltd
Nippon Telegraph and Telephone Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hirose Electric Co Ltd, Nippon Telegraph and Telephone Corp filed Critical Hirose Electric Co Ltd
Priority to JP58250354A priority Critical patent/JPS60140680A/en
Publication of JPS60140680A publication Critical patent/JPS60140680A/en
Publication of JPH0139193B2 publication Critical patent/JPH0139193B2/ja
Granted legal-status Critical Current

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  • Manufacturing Of Electrical Connectors (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)

Description

【発明の詳細な説明】 この発明は、圧接コネクタや圧接端子板等に使
用される圧接端子ハウジングとその圧接結線方法
およびその圧接結線治工具に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a pressure contact housing used for a pressure contact connector, a pressure contact terminal board, etc., a pressure connection method thereof, and a pressure connection jig and tool therefor.

従来の圧接コネクタや圧接端子板は、ハウジン
グから突出した圧接端子の圧接部に設けられた圧
接溝にワイヤを圧入して圧接するのみで、何等圧
接後のワイヤを保持する手段が備えていなかつ
た。
Conventional pressure welding connectors and pressure contact terminal boards simply press-fit the wire into the pressure welding groove provided in the pressure welding part of the pressure contact terminal protruding from the housing, and do not have any means for holding the wire after pressure welding. .

例えば、第1図に概略断面が示されているよう
な従来の圧接端子板は、ケース1内のハウジング
2に多数の圧接端子3が配設されている。この圧
接端子3の圧接溝3′にワイヤ4を圧接治工具に
て圧接結線する。また圧接端子3の下部には他の
ワイヤ5にて半田またはラツピングにて圧接端子
同士を接続するための接続部3Aが設けられてい
る。
For example, in a conventional press-contact terminal board whose schematic cross section is shown in FIG. 1, a large number of press-contact terminals 3 are disposed in a housing 2 within a case 1. The wire 4 is press-connected to the press-contact groove 3' of the press-contact terminal 3 using a press-contact jig tool. Further, a connecting portion 3A is provided at the lower part of the pressure contact terminal 3 for connecting the pressure contact terminals to each other by soldering or wrapping with another wire 5.

上述した従来の圧接端子およびハウジングでは
次のような欠点があつた。
The conventional pressure contact terminal and housing described above have the following drawbacks.

すなわち、圧接結線されたワイヤ4を誤つて引
つ張つたり、あるいは何等かの外力がワイヤに作
用すると、ワイヤ4は圧接溝3′から外れたり緩
んだりして、電気的に導通がなくなつたり不安定
になつたりする。
That is, if the wire 4 connected by pressure welding is accidentally pulled or some external force is applied to the wire, the wire 4 will come off or loosen from the pressure welding groove 3', and electrical continuity will be lost. or become unstable.

本発明の目的は、上述の従来の圧接結線の問題
を解消するために、圧接端子の圧接溝からワイヤ
が外れないような圧接端子ハウジングとその圧接
結線方法およびその圧接結線治工具を提供するこ
とである。
SUMMARY OF THE INVENTION An object of the present invention is to provide a press-contact terminal housing, a press-contact connection method thereof, and a press-contact connection jig for the same, in order to solve the above-mentioned problems of the conventional press-contact connection. It is.

本発明は、圧接端子ハウジングに関しては、 圧接端子と該圧接端子を保持するハウジングと
を備え、圧接端子の圧接溝が形成されている圧接
部はハウジングより突出して配設され、ハウジン
グは加熱により塑性変形可能な絶縁材料で形成さ
れかつ圧接端子の圧接部に隣接して該圧接部と平
行な突部を有し、該突部には圧接ワイヤを整線す
るためのワイヤ溝が設けられ、該ワイヤ溝の両側
には上記ワイヤ溝と平行な加工溝を設け、ワイヤ
の圧接に際しては、ワイヤを圧接溝とワイヤ溝に
臨ませて、圧接治工具にて上記加工溝部分を加熱
および加圧することによりワイヤ溝を塑性変形し
て、該ワイヤ溝の上部をワイヤの上に圧潰・閉鎖
せしめることにより構成され、 上記のごとくの圧接端子ハウジングへの圧接結
線方法に関しては、 圧接端子の圧接部に設けられた圧接溝と圧接部
に隣接するハウジングの突部のワイヤ溝にワイヤ
を臨ませ、ワイヤ溝に平行に設けられた加工溝を
圧接治工具にて加圧または加熱することによりワ
イヤ溝を塑性変形して、該ワイヤ溝の上部をワイ
ヤの上に圧潰・閉鎖せしめると共に、ワイヤと圧
接端子を電気的に接続し、さらにワイヤの余長を
圧接治工具の切断刃にて切断することにより構成
され、 上述の圧接端子ハウジングへの圧接結線のため
の圧接結線治工具に関しては、 握部と圧接金具部とを備え、握部には圧接金具
部を加熱する電気ヒータが内蔵され、圧接金具部
の側部にはワイヤの余長を切断するための切断刃
が取り付けられ、上記圧接金具部の先端は、ハウ
ジングの突部に設けられたワイヤ溝の上部を押圧
して該ワイヤ溝を圧潰するための、縦断面が半楕
円形状に形成された加圧端部を備えることにより
構成されるものである。
The present invention relates to a press-contact terminal housing, which includes a press-contact terminal and a housing that holds the press-contact terminal, and a press-contact portion of the press-contact terminal in which a press-contact groove is formed is arranged to protrude from the housing, and the housing is made plastic by heating. The terminal is made of a deformable insulating material and has a protrusion adjacent to and parallel to the pressure contact part of the pressure contact terminal, and the protrusion is provided with a wire groove for aligning the pressure contact wire, Machining grooves parallel to the wire groove are provided on both sides of the wire groove, and when press-welding the wire, the wire is placed facing the pressure-welding groove and the wire groove, and the above-mentioned machined groove portion is heated and pressurized with a pressure-welding jig. The wire groove is plastically deformed by the wire groove, and the upper part of the wire groove is crushed and closed on the wire. The wire is exposed to the wire groove of the protrusion of the housing adjacent to the pressure welding groove and the pressure welding part, and the wire groove is plasticized by applying pressure or heating with a pressure welding tool to the machined groove parallel to the wire groove. It is constructed by deforming, crushing and closing the upper part of the wire groove on top of the wire, electrically connecting the wire and the pressure contact terminal, and further cutting the excess length of the wire with the cutting blade of the pressure contact tool. The above-mentioned pressure connection jig for connection to the pressure contact terminal housing includes a grip part and a pressure contact fitting part, the grip part has a built-in electric heater that heats the pressure contact fitting part, and the pressure contact fitting part A cutting blade for cutting the extra length of the wire is attached to the side of the housing, and the tip of the pressure fitting part presses the upper part of the wire groove provided in the protrusion of the housing to crush the wire groove. The pressurizing end portion has a semi-elliptical longitudinal cross section.

以下第2図ないし第5図に示される実施例につ
いて説明する。
The embodiment shown in FIGS. 2 to 5 will be described below.

第2図および第3図は圧接コネクタあるいは圧
接端子板のハウジングと圧接端子の圧接部分を示
すもので、第2図は圧接結線前の状態を示す斜視
図である。圧接端子30にはV字状のワイヤ受入
部31とその下に延びる圧接溝32が形成されて
いる。
2 and 3 show the press-contact portion between the housing of the press-contact connector or the press-contact terminal plate and the press-contact terminal, and FIG. 2 is a perspective view showing the state before press-connection. The pressure contact terminal 30 is formed with a V-shaped wire receiving portion 31 and a pressure contact groove 32 extending therebelow.

圧接端子30の直ぐ前面には、加熱により塑性
変形する絶縁材料としての合成樹脂で成形された
ハウジング20の突部21が対峙している。該突
部21には、圧接溝32と同方向に、そして同レ
ベル位置で開口したU字状あるいはV字状等のワ
イヤ溝22が設けられ、該ワイヤ溝22の両側に
はほぼV字状の加圧溝23が上記ワイヤ溝22に
平行に形成されている。
Immediately in front of the pressure contact terminal 30, a protrusion 21 of a housing 20 formed of a synthetic resin as an insulating material that plastically deforms when heated is opposed. The protrusion 21 is provided with a U-shaped or V-shaped wire groove 22 that opens in the same direction and at the same level as the pressure contact groove 32, and a substantially V-shaped wire groove 22 is provided on both sides of the wire groove 22. A pressure groove 23 is formed parallel to the wire groove 22.

次に第5図にその斜視図が示されている圧接結
線に用いられる圧接結線治工具について説明す
る。
Next, a pressure connection jig and tool used for pressure connection, a perspective view of which is shown in FIG. 5, will be explained.

該圧接結線治工具は、握部51と圧接金具部5
2とを備え、握部51の内部には圧接金具部52
を加熱するための電気ヒータ53が内蔵されてお
り、該電気ヒータ53は電流を通ずるコード54
が接続されまた握部51の端部で折曲時のために
コードブツシング55で補強されている。握部5
1は上側握部51Aと下側握部51Bとに分割さ
れており、両者の間で後述の圧接金具部52の一
部を挟着しねじ等でこれらを一体的に固定してい
る。
The pressure welding connection jig tool includes a grip portion 51 and a pressure welding fitting portion 5.
2, and a pressure fitting part 52 is provided inside the grip part 51.
An electric heater 53 is built in to heat the
are connected and reinforced with cord bushings 55 at the end of the grip portion 51 for bending. Grip part 5
1 is divided into an upper gripping part 51A and a lower gripping part 51B, and a part of a pressure fitting part 52, which will be described later, is sandwiched between the two and integrally fixed with screws or the like.

圧接金具部52の先端には、その一方の側面に
切断刃56がねじ57により固定され、他方の側
面には圧接の際ワイヤを押さえるワイヤ押さえ5
8が設けられている。そして上記両側面の間は縦
断面がほぼ半楕円形の溝型をなす加圧端部59
(第5図b参照)となつている。
A cutting blade 56 is fixed to one side of the tip of the pressure welding fitting part 52 with a screw 57, and a wire presser 5 for holding down the wire during pressure welding is provided on the other side.
8 is provided. And between the above-mentioned both sides, there is a pressurizing end portion 59 having a groove shape with a longitudinal section having a substantially semi-elliptical shape.
(See Figure 5b).

このように構成された圧接端子ハウジングを上
述の圧接結線治工具により、第4図に開示されて
いるごとく、次のような手順で行う。
The press-contact terminal housing constructed as described above is connected using the above-described press-contact connection jig and the following procedure as shown in FIG. 4.

先ず、ワイヤ4を圧接端子30のワイヤ受入
部31とハウジング20のワイヤ溝22に配置
する。
First, the wire 4 is placed in the wire receiving portion 31 of the pressure contact terminal 30 and the wire groove 22 of the housing 20.

次に圧接治工具50の握部51を手で握つて
ワイヤ受入部31とワイヤ溝22に臨んでいる
ワイヤ4を圧接金具52の先端で押し込んでい
く。
Next, the grip part 51 of the pressure welding tool 50 is grasped by hand, and the wire 4 facing the wire receiving part 31 and the wire groove 22 is pushed in with the tip of the pressure welding fitting 52.

すると、ワイヤ4は切断刃56によりワイヤ
受入部31から圧接溝32に圧入されて圧接接
続されると共に、ワイヤ溝22の上部は圧接金
具部52の加圧端部59により加熱されて軟化
ししかも加圧されるため塑性変形して、該ワイ
ヤ溝22の上部開口刃圧潰・閉鎖される。そし
てワイヤ4はそれ以上圧入されなくなるのでそ
の余長はその時点で圧接端子30の外側面にて
切断刃56により切り落とされ、またハウジン
グ20の突部21の外側部ではワイヤ押さえ5
8により平坦部24に押さえ込まれる。
Then, the wire 4 is press-fitted from the wire receiving part 31 into the press-contact groove 32 by the cutting blade 56 and is press-connected, and the upper part of the wire groove 22 is heated and softened by the pressing end 59 of the press-fit fitting part 52. Due to the pressure applied, the wire groove 22 is plastically deformed, and the upper opening edge of the wire groove 22 is crushed and closed. Since the wire 4 is no longer press-fitted, the extra length is cut off by the cutting blade 56 on the outer surface of the pressure contact terminal 30 at that point, and the wire holder 5 is cut off on the outer side of the protrusion 21 of the housing 20.
8 is pressed into the flat portion 24.

上記の工程を各ワイヤについて繰り返して行
い、圧接結線が完了する(第3図参照)。
The above steps are repeated for each wire to complete the insulation displacement connection (see FIG. 3).

以上のような本発明による圧接端子ハウジング
にその圧接結線治工具で、本発明による方法で圧
接結線するならば、圧接結線後のワイヤを誤つて
引つ張つても、あるいはワイヤに何等かの外力が
作用しても、ワイヤはワイヤ溝の加熱・加圧によ
る塑性変形の後、降温硬化した壁面によりしつか
りと保持されているので、ワイヤの圧接結線部域
までは上記の力は伝達されず、圧接結線は確実な
ものとなり、その信頼性は一段と向上する。
If the insulation displacement terminal housing according to the present invention is connected to the insulation displacement terminal housing according to the method according to the present invention using the insulation displacement connection jig and tool, even if the wire after insulation displacement connection is accidentally pulled, or the wire is subjected to some external force. Even if the wire is plastically deformed by heating and pressurizing the wire groove, it is firmly held by the wall surface that has hardened by cooling down, so the above force is not transmitted to the pressure welding connection area of the wire. , the pressure welding connection becomes reliable, and its reliability is further improved.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来の圧接端子板の概略断面図で、第
2図は本発明の圧接端子板の圧接部分を示す斜視
図で圧接結線前の状態のもの、第3図は第2図の
圧接結線後を示す斜視図、第4図は第2図の圧接
端子板に圧接治工具を用いて圧接する工程を示す
断面図で、同図aは圧接直前、同図bは圧接後の
もので、第5図は圧接結線治工具を示すもので、
同図aはその全体の斜視図、同図bは同図aのA
−A断面図である。 20……ハウジング、21……突部、22……
ワイヤ溝、23……加工溝、30……圧接端子、
32……圧接溝、4……ワイヤ、50……圧接治
工具、51……握部、52……圧接金具部、53
……電気ヒータ、56……切断刃、59……加圧
端部。
FIG. 1 is a schematic cross-sectional view of a conventional insulation displacement terminal plate, FIG. 2 is a perspective view showing the insulation displacement part of the insulation displacement terminal plate of the present invention before insulation displacement connection, and FIG. 3 is a schematic cross-sectional view of a conventional insulation displacement terminal plate. Fig. 4 is a perspective view showing the terminal board after connection, and Fig. 4 is a cross-sectional view showing the process of press-welding the press-welding terminal plate of Fig. 2 using a press-welding jig. , Figure 5 shows the pressure welding connection jig and tool.
Figure a is a perspective view of the whole, figure b is A of figure a.
-A sectional view. 20...Housing, 21...Protrusion, 22...
Wire groove, 23... Processing groove, 30... Pressure contact terminal,
32... Pressure welding groove, 4... Wire, 50... Pressure welding jig, 51... Grip portion, 52... Pressure welding fitting portion, 53
... Electric heater, 56 ... Cutting blade, 59 ... Pressure end.

Claims (1)

【特許請求の範囲】 1 圧接端子と該圧接端子を保持するハウジング
とを備え、 圧接端子の圧接溝が形成されている圧接部はハ
ウジングより突出して配設され、 ハウジングは加熱により塑性変形可能な絶縁材
料で形成されかつ圧接端子の圧接部に隣接して該
圧接部と平行な突部を有し、 該突部には圧接ワイヤを整線するためのワイヤ
溝が設けられ、 該ワイヤ溝の両側には上記ワイヤ溝と平行な加
工溝を設け、 ワイヤの圧接に際しては、ワイヤを圧接溝とワ
イヤ溝に臨ませて、圧接治工具にて上記加工溝部
分を加熱および加圧することによりワイヤ溝を塑
性変形して、該ワイヤ溝の上部をワイヤの上に圧
潰・閉鎖せしめることを特徴とする圧接端子ハウ
ジング。 2 圧接端子と該圧接端子を保持するハウジング
とを備え、圧接端子の圧接溝が形成されている圧
接部はハウジングより突出して配設され、ハウジ
ングは加熱により塑性変形可能な絶縁材料で形成
されかつ圧接端子の圧接部に隣接して該圧接部と
平行な突部を有し、該突部には圧接ワイヤを整線
するためのワイヤ溝が設けられ、該ワイヤ溝の両
側には上記ワイヤ溝と平行な加工溝を設けられて
いる圧接端子ハウジングへの結線方法において、 圧接端子の圧接部に設けられた圧接溝と圧接部
に隣接するハウジングの突部のワイヤ溝にワイヤ
を臨ませ、 ワイヤ溝に平行に設けられた加工溝を圧接治工
具にて加熱および加圧することによりワイヤ溝を
塑性変形して、該ワイヤ溝の上部をワイヤの上に
圧潰・閉鎖せしめると共に、ワイヤと圧接端子を
電気的に接続し、 さらにワイヤの余長を圧接治工具の切断刃にて
切断する、 ことを特徴とする圧接結線方法。 3 圧接端子と該圧接端子を保持するハウジング
とを備え、圧接端子の圧接溝が形成されている圧
接部はハウジングより突出して配設され、ハウジ
ングは加熱により塑性変形可能な絶縁材料で形成
されかつ圧接端子の圧接部に隣接して該圧接部と
平行な突部を有し、該突部には圧接ワイヤを整線
するためのワイヤ溝が設けられ、該ワイヤ溝の両
側には上記ワイヤ溝と平行な加工溝を設けられて
いる圧接端子ハウジングへの結線のための工具に
おいて、 握部と圧接金具部とを備え、 握部には圧接金具部を加熱する電気ヒータが内
蔵され、 圧接金具部の側部にはワイヤの余長を切断する
ための切断刃が取り付けられ、 上記圧接金具部の先端は、ハウジングの突部に
設けられたワイヤ溝の上部を押圧して該ワイヤ溝
を圧潰するための、縦断面が半楕円形状に形成さ
れた加圧端部を備えている、 ことを特徴とする圧接結線治工具。
[Scope of Claims] 1. Comprising a pressure contact terminal and a housing that holds the pressure contact terminal, the pressure contact portion of the pressure contact terminal in which the pressure contact groove is formed is arranged to protrude from the housing, and the housing is plastically deformable by heating. It is made of an insulating material and has a protrusion adjacent to and parallel to the pressure contact part of the pressure contact terminal, the protrusion is provided with a wire groove for aligning the pressure contact wire, and the wire groove is provided with a wire groove for aligning the pressure contact wire. Machined grooves parallel to the wire groove are provided on both sides, and when pressing the wire, the wire is placed facing the pressure groove and the wire groove, and the wire groove is heated and pressurized with a pressure welding jig. A press-contact terminal housing characterized in that the upper part of the wire groove is crushed and closed onto the wire by plastically deforming the wire groove. 2. A pressure contact terminal and a housing for holding the pressure contact terminal, the pressure contact portion of the pressure contact terminal in which the pressure contact groove is formed are arranged to protrude from the housing, and the housing is formed of an insulating material that can be plastically deformed by heating; The pressure contact terminal has a protrusion adjacent to the pressure contact part and parallel to the pressure contact part, and the protrusion is provided with a wire groove for aligning the pressure contact wire, and the wire groove is provided on both sides of the wire groove. In the method of connecting wires to a press-contact terminal housing that has machined grooves parallel to the press-contact terminal, the wire is exposed to the press-contact groove provided in the press-contact part of the press-contact terminal and the wire groove in the protrusion of the housing adjacent to the press-contact part, and the wire is The wire groove is plastically deformed by heating and pressurizing the machined groove parallel to the groove with a pressure welding jig, and the upper part of the wire groove is crushed and closed on the wire, and the wire and the pressure welding terminal are A pressure welding connection method characterized by electrically connecting and further cutting the excess length of the wire with a cutting blade of a pressure welding jig. 3. A press-contact terminal is provided with a press-contact terminal and a housing for holding the press-contact terminal, the press-contact portion of the press-contact terminal in which the press-contact groove is formed is arranged to protrude from the housing, and the housing is formed of an insulating material that can be plastically deformed by heating; The pressure contact terminal has a protrusion adjacent to the pressure contact part and parallel to the pressure contact part, and the protrusion is provided with a wire groove for aligning the pressure contact wire, and the wire groove is provided on both sides of the wire groove. A tool for connecting to a pressure welding terminal housing having a machined groove parallel to the crimping terminal housing, which comprises a grip part and a pressure welding fitting part, the grip part has a built-in electric heater that heats the pressure welding fitting part, and the pressure fitting part A cutting blade for cutting the extra length of the wire is attached to the side of the part, and the tip of the pressure fitting part presses the upper part of the wire groove provided in the protrusion of the housing to crush the wire groove. A pressure welding connection jig and tool, characterized in that it has a pressurizing end portion having a semi-elliptical longitudinal section.
JP58250354A 1983-12-27 1983-12-27 Pressure contact terminal housing, pressure contact wiring method and pressure contact wiring jig Granted JPS60140680A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58250354A JPS60140680A (en) 1983-12-27 1983-12-27 Pressure contact terminal housing, pressure contact wiring method and pressure contact wiring jig

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58250354A JPS60140680A (en) 1983-12-27 1983-12-27 Pressure contact terminal housing, pressure contact wiring method and pressure contact wiring jig

Publications (2)

Publication Number Publication Date
JPS60140680A JPS60140680A (en) 1985-07-25
JPH0139193B2 true JPH0139193B2 (en) 1989-08-18

Family

ID=17206666

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58250354A Granted JPS60140680A (en) 1983-12-27 1983-12-27 Pressure contact terminal housing, pressure contact wiring method and pressure contact wiring jig

Country Status (1)

Country Link
JP (1) JPS60140680A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6247066U (en) * 1985-09-11 1987-03-23
DE202007016722U1 (en) * 2007-11-28 2008-02-07 Wipotec Wiege- Und Positioniersysteme Gmbh Device for the transport and weighing of letters

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50128190A (en) * 1974-03-29 1975-10-08
JPS5713738U (en) * 1980-06-30 1982-01-23

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5412700Y2 (en) * 1974-10-29 1979-06-02

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS50128190A (en) * 1974-03-29 1975-10-08
JPS5713738U (en) * 1980-06-30 1982-01-23

Also Published As

Publication number Publication date
JPS60140680A (en) 1985-07-25

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