JPH0134073B2 - - Google Patents
Info
- Publication number
- JPH0134073B2 JPH0134073B2 JP58082981A JP8298183A JPH0134073B2 JP H0134073 B2 JPH0134073 B2 JP H0134073B2 JP 58082981 A JP58082981 A JP 58082981A JP 8298183 A JP8298183 A JP 8298183A JP H0134073 B2 JPH0134073 B2 JP H0134073B2
- Authority
- JP
- Japan
- Prior art keywords
- web
- wavy
- chamber
- glue
- resin liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000004744 fabric Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 5
- 239000004840 adhesive resin Substances 0.000 claims description 3
- 229920006223 adhesive resin Polymers 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 238000005303 weighing Methods 0.000 claims 1
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Landscapes
- Bedding Items (AREA)
Description
【発明の詳細な説明】
本発明は新規な敷ふとん綿素材の製造方法に係
る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a novel method for producing a futon material.
従来の敷ふとんは短期間の使用で比較的容易に
荷重の圧迫で扁平化し、弾性回復機能が失われる
と言う問題がある。 Conventional futons have a problem in that they relatively easily become flat due to the pressure of the load after being used for a short period of time, and lose their elastic recovery function.
本発明は如上の欠点を解決せんとするものであ
つて、半永久的に心地良く弾性回復機能を持つた
優れた敷ふとんを能率良く安価に供せんとするも
のである。 The present invention aims to solve the above-mentioned drawbacks, and to provide an excellent mattress that is semi-permanently comfortable and has an elastic recovery function efficiently and inexpensively.
以下、本発明を添附図面にもとづいて説明す
る。 Hereinafter, the present invention will be explained based on the accompanying drawings.
第１図は製造工程に於ける装置の略式線図であ
る。１は搬送帯であつて、図示しない梳綿機から
カーデイングされた一定厚さのウエブ２（m2当り
30ｇ〜100ｇ）が送り出されて来る。３は該コン
ベヤー端縁部に設けてなる接着剤噴霧用ノズルで
あつて上記ウエブ表面に接着用樹脂液が噴霧され
るようになされる。４は波状成形機であつて１対
のコンベヤー４ａ，４′ａを対向配設すると共に、
各コンベヤー４ａ，４′ａ上には一定高さの隔壁
板４ｂ，４′ｂを立設せしめ、且つ同調して矢印
方向に回動されるようになさしめるのほか、この
さいコンベヤー４ａ，４′ａの各隔壁板４ｂ，
４′ｂが互い違い状に交叉するようになされてあ
り、これにより上記樹脂液の噴霧されたウエブ２
は上下各隔壁板４ｂ，４′ｂ間で挟まれながら進
行し、図示例の如く連続した波状の襞ｐが形成さ
れるようになされる。 FIG. 1 is a schematic diagram of the equipment in the manufacturing process. Reference numeral 1 denotes a conveyor belt, in which a web 2 of a certain thickness ( per m2) carded by a carding machine (not shown) is
30g to 100g) is sent out. Reference numeral 3 denotes an adhesive spraying nozzle provided at the edge of the conveyor so that adhesive resin liquid is sprayed onto the surface of the web. Reference numeral 4 denotes a wave forming machine, which has a pair of conveyors 4a and 4'a facing each other, and
Partition plates 4b, 4'b of a certain height are erected on each conveyor 4a, 4'a, and the conveyors 4a, 4'a are rotated synchronously in the direction of the arrow. 'a each partition plate 4b,
4'b intersect with each other in an alternating manner, which allows the web 2 to be sprayed with the resin liquid.
The folds progress while being sandwiched between the upper and lower partition plates 4b and 4'b, so that continuous wavy folds p are formed as shown in the illustrated example.
しかして、波状の襞ｐは引続き上板５ａと下板
５ｂとで一定高さ間隔に形成されたチヤンバー装
置６内で押込まれるようになされるのであり、チ
ヤンバー装置６内の比較的長い閉塞路内を通過中
順次押圧されて上記波状の襞の襞間隔は次第に狭
まり各襞は立設状態となるのであり、且つ隣接し
合う襞同志の表面は接着用樹脂液を介し接着し合
うようになる。 Thus, the wavy folds P are continuously pushed into the chamber device 6 formed at a constant height interval by the upper plate 5a and the lower plate 5b, and the relatively long occlusions in the chamber device 6 are formed. While passing through the channel, the wavy folds are pressed one after another, and the intervals between the wavy folds gradually narrow, and each fold becomes a standing state, and the surfaces of adjacent folds are bonded to each other through the adhesive resin liquid. Become.
７，７′はチヤンバー終端近くの上下位置に設
けた糊付ローラ、８，８′はその後の生地供給ロ
ーラーであつて、上記チヤンバー内を通過中立設
固着された波状ウエブの上下面に糊付ローラー
７，７′で糊を付着させるようになすと共に、そ
の上下面に布地９，９′を供給して同時に貼着が
行われるようになす。 Gluing rollers 7 and 7' are provided at upper and lower positions near the end of the chamber, and 8 and 8' are subsequent fabric supply rollers that apply glue to the upper and lower surfaces of the wavy web that passes through the chamber and is fixed. The glue is applied by the rollers 7, 7', and the fabrics 9, 9' are supplied to the upper and lower surfaces of the adhesive so that the adhesive is applied at the same time.
１０及び１０′は付着された布地９，９′を上下
一定間隔で押圧する押圧板であつて、夫々れスプ
リング１１，１１′を介して上下一定間隔で弾撥
的に押圧されるようになさしめる。このさい、押
圧板１０，１０′は多孔板のものであり、且つ該
部分は上下を区画した蒸気乾燥室１２に形成し、
凡そ150℃で蒸気加熱が行われるようになさしめ
る。 10 and 10' are pressure plates that press the attached fabrics 9 and 9' at regular intervals vertically and elastically through springs 11 and 11', respectively. Close. At this time, the pressing plates 10, 10' are perforated plates, and the part is formed in a steam drying chamber 12 divided into upper and lower parts,
Allow steam heating to occur at approximately 150°C.
なお、蒸気乾燥室１２を出るとベルトコンベア
ー１３上を緩徐に走行し、外気或は冷風によつて
冷却が行かれるようになされるのであるが、この
さいカツター１４の上下動により適宜必要な一定
長さ寸法（通常２ｍ）のものに切断されるのであ
る。 Furthermore, after leaving the steam drying chamber 12, it runs slowly on a belt conveyor 13 and is cooled by outside air or cold air. It is cut into lengths (usually 2m).
本発明に於いて波状ウエブの襞高ｈは形成され
る敷ふとんの肉厚に合せて適宜な寸法に設計（２
cm〜12cm程度）される。第２図は斯くして製造さ
れた敷ふとん綿素材１５の全体斜視図であり、実
際の使用では該外周面を別の布地で被覆すること
により敷ふとんとなされるのである。 In the present invention, the fold height h of the wavy web is designed to an appropriate size (2
cm to 12cm). FIG. 2 is an overall perspective view of the mattress cotton material 15 manufactured in this manner, and in actual use, the outer peripheral surface is covered with another fabric to form a mattress.
本発明方法は以上の如く実施せしめるものであ
つて、希望する一定高さの襞を有する波状ウエブ
を備えた敷ふとん素材が連続した状態で自動的に
安価に製造することのできるものとなるのであ
る。なお、本発明方法になる製品は常時高さ方向
に一定の高さと弾性回復機能を持つていることか
ら、長期間の使用でもへたることなく半永久的に
快適な睡眠が得られるものとなるのである。 The method of the present invention is carried out as described above, and it is possible to automatically and inexpensively manufacture a continuous mattress material having a wavy web having pleats of a desired constant height. be. Furthermore, since the product made using the method of the present invention always has a constant height in the height direction and has an elastic recovery function, it will not deteriorate even after long-term use and will provide a comfortable sleep semi-permanently. be.
上記実施例では装置の構成を水平状態に載置し
たものについて説明したが、波状成形機４以降或
はチヤンバー６以降の装置を垂直となる状態に配
設しても良く、また途中に押込み手段を設けると
かその他適宜な修正及び変更は自由である。 In the above embodiment, the configuration of the device was explained as being placed in a horizontal state, but the device after the wave forming machine 4 or after the chamber 6 may be arranged in a vertical state. You are free to make other appropriate modifications and changes.
第１図は製造工程に於ける装置の略式線図、第
２図は上記装置で製造された敷ふとん綿素材の全
体斜視図である。
２……ウエブ、３……接着剤噴霧ノズル、４…
…波状成形機、４ａ，４′ａ……コンベヤー、４
ｂ，４′ｂ……隔壁派、６……チヤンバー、７，
７′……糊付ローラー、９，９′……布地、１２…
…蒸気乾燥室、１４……カツター、１５……敷ふ
とん綿素材。
FIG. 1 is a schematic diagram of the apparatus in the manufacturing process, and FIG. 2 is an overall perspective view of the futon cotton material manufactured by the above-mentioned apparatus. 2... Web, 3... Adhesive spray nozzle, 4...
...Corrugated forming machine, 4a, 4'a...Conveyor, 4
b, 4'b... Bukkake faction, 6... Chamber, 7,
7'... Glue roller, 9,9'... Fabric, 12...
...Steam drying room, 14...Cutter, 15...Futon cotton material.
Claims (1)
エブ２を搬送帯１を介し水平方向に送り、搬送中
ウエブ２表面に接着用樹脂液が噴霧されるように
なさしめると共に、続いて上下１対のコンベヤー
４ａ，４′ａを対向配設し、各コンベヤー４ａ，
４′ａ上には一定高さの隔壁板４ｂ，４′ｂの多数
を立設させ各隔壁板４ｂ，４′ｂが互い違い状に
交叉して同調回動するようになさしめ、これによ
り上記樹脂液の噴霧されたウエブを波状の襞ｐが
形成されるように進行させ、またその前方には比
較的長く閉塞され且つ高さ寸法が入口側よりは出
口側へ向け少し低くなるようになされたチヤンバ
ーを設け、該チヤンバー内を通過させて固着され
た波状ウエブが形成されるようになし、更にその
出口端には上記波状ウエブの上下面に糊を付着さ
せるようになすための糊付ローラー７，７′及び
その糊付けされた上下面に布地を貼着するように
なすための布地供給ローラー８，８′を設けて連
続して自動製造されることを特徴とした敷ふとん
素材の製造方法。A carded web 2 weighing 30g to 100g per 1 m2 is fed horizontally through a conveyor belt 1 so that adhesive resin liquid is sprayed onto the surface of the web 2 during conveyance. Conveyors 4a, 4'a are arranged facing each other, and each conveyor 4a,
A large number of partition plates 4b, 4'b are erected at a constant height on 4'a, and each partition plate 4b, 4'b is made to intersect in an alternating manner and rotate in synchronization. The web sprayed with resin liquid is advanced so that wavy folds P are formed, and the front part thereof is closed for a relatively long time, and the height dimension is slightly lower toward the outlet side than the inlet side. A wavy web is passed through the chamber to form a fixed wavy web, and a glue roller is provided at the exit end of the chamber for applying glue to the upper and lower surfaces of the wavy web. 7, 7', and fabric supply rollers 8, 8' for adhering fabric to the top and bottom surfaces thereof with glue, and the method of manufacturing a mattress material, characterized in that the material is continuously and automatically manufactured. .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8298183A JPS59207183A (en) | 1983-05-11 | 1983-05-11 | Futon cotton material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8298183A JPS59207183A (en) | 1983-05-11 | 1983-05-11 | Futon cotton material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59207183A JPS59207183A (en) | 1984-11-24 |
| JPH0134073B2 true JPH0134073B2 (en) | 1989-07-17 |
Family
ID=13789390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8298183A Granted JPS59207183A (en) | 1983-05-11 | 1983-05-11 | Futon cotton material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59207183A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4855048A (en) * | 1971-11-13 | 1973-08-02 | ||
| JPS49110460A (en) * | 1973-02-26 | 1974-10-21 | ||
| JPS585899B2 (en) * | 1978-04-07 | 1983-02-02 | 三井東圧化学株式会社 | Purification method of m↓-dinitrobenzene |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS585899U (en) * | 1981-07-03 | 1983-01-14 | 東海不織布株式会社 | Filled cotton |
-
1983
- 1983-05-11 JP JP8298183A patent/JPS59207183A/en active Granted
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4855048A (en) * | 1971-11-13 | 1973-08-02 | ||
| JPS49110460A (en) * | 1973-02-26 | 1974-10-21 | ||
| JPS585899B2 (en) * | 1978-04-07 | 1983-02-02 | 三井東圧化学株式会社 | Purification method of m↓-dinitrobenzene |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59207183A (en) | 1984-11-24 |
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