JPH01321091A - Wire for welding - Google Patents
Wire for weldingInfo
- Publication number
- JPH01321091A JPH01321091A JP15364688A JP15364688A JPH01321091A JP H01321091 A JPH01321091 A JP H01321091A JP 15364688 A JP15364688 A JP 15364688A JP 15364688 A JP15364688 A JP 15364688A JP H01321091 A JPH01321091 A JP H01321091A
- Authority
- JP
- Japan
- Prior art keywords
- wire
- passed
- alkali metal
- cell
- lubricating oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims description 24
- 238000007747 plating Methods 0.000 claims abstract description 14
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000010687 lubricating oil Substances 0.000 claims abstract description 12
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 10
- 150000001340 alkali metals Chemical class 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims abstract description 8
- 238000007743 anodising Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 abstract description 6
- 239000011148 porous material Substances 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 238000005554 pickling Methods 0.000 abstract description 4
- 235000015112 vegetable and seed oil Nutrition 0.000 abstract description 4
- 239000008158 vegetable oil Substances 0.000 abstract description 4
- 238000005238 degreasing Methods 0.000 abstract description 3
- 239000007921 spray Substances 0.000 abstract description 3
- 230000003647 oxidation Effects 0.000 abstract description 2
- 238000007254 oxidation reaction Methods 0.000 abstract description 2
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 abstract 3
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 abstract 1
- 229910052808 lithium carbonate Inorganic materials 0.000 abstract 1
- 235000006408 oxalic acid Nutrition 0.000 abstract 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000001569 carbon dioxide Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000005491 wire drawing Methods 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000005269 aluminizing Methods 0.000 description 2
- FJDQFPXHSGXQBY-UHFFFAOYSA-L caesium carbonate Chemical compound [Cs+].[Cs+].[O-]C([O-])=O FJDQFPXHSGXQBY-UHFFFAOYSA-L 0.000 description 2
- 229910000024 caesium carbonate Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- KOPBYBDAPCDYFK-UHFFFAOYSA-N Cs2O Inorganic materials [O-2].[Cs+].[Cs+] KOPBYBDAPCDYFK-UHFFFAOYSA-N 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- MGQIWUQTCOJGJU-UHFFFAOYSA-N [AlH3].Cl Chemical compound [AlH3].Cl MGQIWUQTCOJGJU-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- AKUNKIJLSDQFLS-UHFFFAOYSA-M dicesium;hydroxide Chemical compound [OH-].[Cs+].[Cs+] AKUNKIJLSDQFLS-UHFFFAOYSA-M 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、作業性に優れた溶接用ワイヤ、特に炭酸ガス
被包溶接時における溶滴の移行が安定して行われ、いわ
ゆるスプレー状アークを得ることができる溶接用ワイヤ
に関するものである。Detailed Description of the Invention (Industrial Field of Application) The present invention provides a welding wire with excellent workability, in particular a welding wire with stable transfer of droplets during carbon dioxide encapsulated welding, and a so-called spray-like arc. The present invention relates to a welding wire that can obtain the following properties.
(従来の技術)
従来、炭酸ガスその他の不活性ガスをシールドガスとし
て用いる炭酸ガス被包溶接時における溶滴の移行を安定
させて、いわゆるスプレー状アークを得るために、ワイ
ヤ表面にC3のようなアルカリ金属の酸化物を塗布する
ことが既知である。(Prior art) Conventionally, in order to stabilize the transfer of droplets during carbon dioxide gas encapsulation welding using carbon dioxide gas or other inert gas as a shielding gas, and to obtain a so-called spray arc, a coating such as C3 was applied to the wire surface. It is known to apply oxides of alkali metals.
(発明が解決しようとする課題)
しかしながら、従来技術では、溶接用ワイヤの表面にア
ルカリ金属の酸化物を塗布して確実に被着させることは
困難であるとされており、この理由はワイヤ表面が平坦
であるために充分なアルカリ金属酸化物保持機能がなく
、塗布量の均一性に大きな問題があるばかりでなく、塗
布されたアルカリ金属酸化物はワイヤ表面に付着してい
るだけであるので、ワイヤ送給中にワイヤ表面から剥が
れてスプリングライナーに付着してしまうことがある。(Problem to be Solved by the Invention) However, in the conventional technology, it is said that it is difficult to apply an alkali metal oxide to the surface of a welding wire and ensure that it adheres to the surface of the wire. Because it is flat, it does not have sufficient alkali metal oxide retention ability, and there is a big problem with the uniformity of the amount of coating, and the applied alkali metal oxide only adheres to the wire surface. , during wire feeding, it may peel off from the wire surface and adhere to the spring liner.
また、供電チップから溶接ワイヤの先端までは一般に1
0+nm以上の距離があり、この間“での加熱により表
面に付着していたアルカリ金属の酸化物が気化してしま
い、溶接作業性の改善に役立たなくなってしまうという
問題がある。In addition, the distance from the power supply tip to the tip of the welding wire is generally 1
There is a problem that there is a distance of 0+nm or more, and the alkali metal oxide adhering to the surface is vaporized by heating during this time, making it useless for improving welding workability.
本発明の目的は溶接時の溶滴の移行が安定し、いわゆる
スプレー状アークを得ることができる送給性の良好な溶
接用ワイヤを提供しようとするものである。An object of the present invention is to provide a welding wire with good feedability that allows stable transfer of droplets during welding and allows a so-called spray-like arc to be obtained.
(課題を解決するための手段)
本発明による溶接用ワイヤは、第1図に示すよう、ワイ
ヤ素線1を被覆するアルミメッキ層2を有し、このアル
ミメッキ層2の表面に無数の微細孔3を有する多孔性皮
膜4が設けられ、この多孔性皮膜4の微細孔3内にアル
カリ金属の微粉末を含む潤滑油が含浸されていることを
特徴とする。(Means for Solving the Problems) As shown in FIG. 1, a welding wire according to the present invention has an aluminized layer 2 covering a wire strand 1, and has numerous fine particles on the surface of the aluminized layer 2. A porous coating 4 having pores 3 is provided, and the micropores 3 of this porous coating 4 are impregnated with lubricating oil containing fine powder of alkali metal.
本発明によれば、アルミメッキ表面の無数の微細孔が陽
極酸化処理により得られるような約50〜400への孔
径を有し、1平方インチ当りの孔数が(1〜1000
)XIO’程度とするのがよい。According to the present invention, the countless micropores on the aluminum plating surface have a pore diameter of about 50 to 400 as obtained by anodizing treatment, and the number of pores per square inch is (1 to 1000).
) It is preferable to set it to about XIO'.
また、本発明による溶接用ワイヤ製造方法はワイヤ表面
にアルミメッキした後、陽極酸化処理してアルミメッキ
表面に無数の微細孔を形成し、アルカリ金属の微粉末を
含む潤滑油をアルミメッキ表面の微細孔に含浸させるこ
とを特徴とする。In addition, in the welding wire manufacturing method according to the present invention, after aluminizing the wire surface, anodizing is performed to form countless micropores on the aluminized surface, and lubricating oil containing fine alkali metal powder is applied to the aluminized surface. It is characterized by impregnation into micropores.
(作 用)
本発明によれば、アルミメッキ層20表面に、例えば陽
極酸化処理によって、設けられた多孔性皮膜4には、孔
径が約50〜400人の微細孔3が例えば平方インチ当
り(1〜1000) XIO’個のように無数存在し、
これらの微細孔内にアルカリ金属酸化物の微粉末を含む
潤滑油が含浸させているので表面だけにアルカリ金属酸
化物を塗布した場合に比べて、均一にアルカリ金属酸化
物を含む潤滑油により被覆され、しかもワイヤ送給時の
スプリングライナーへの付着も少ない安定した製品がえ
られる。また、表面だけに付着したものに比べて、非常
に微細な孔内にアルカリ金属が含浸されているために、
ワイヤ突出部での気化が少なく、効果的にアーク中にア
ルカリ金属が含まれるために確実にスプレー化すること
ができる。(Function) According to the present invention, the porous film 4 provided on the surface of the aluminum plating layer 20 by, for example, anodizing treatment has micropores 3 with a pore size of about 50 to 400 per square inch (for example). 1 to 1000) There are an infinite number of XIO' pieces,
Since these micropores are impregnated with lubricating oil containing fine powder of alkali metal oxide, the surface is coated more uniformly with lubricating oil containing alkali metal oxide than if the alkali metal oxide was applied only to the surface. Moreover, a stable product with less adhesion to the spring liner during wire feeding can be obtained. In addition, compared to those that adhere only to the surface, the alkali metal is impregnated within the very fine pores, so
There is little vaporization at the wire protrusion, and since the alkali metal is effectively contained in the arc, it can be reliably sprayed.
従来、溶接用ワイヤの表面にアルミメッキすることは、
例えば、特開昭60−13399.9号公報に記載され
ているように既知であるが、アルミメッキワイヤは銅メ
ツキワイヤに比べて溶接時のワイヤ送給性が非常に悪い
という欠点があった。Conventionally, aluminizing the surface of welding wire was
For example, as described in Japanese Unexamined Patent Publication No. 13399.9/1980, aluminum plated wire has a disadvantage in that wire feedability during welding is very poor compared to copper plated wire.
しかし、本発明によればこのようなアルミメッキワイヤ
の欠点も解消され、溶接用ワイヤ表面に均一に付着して
いる潤滑油被覆層5によって良好な送給性を有する。However, according to the present invention, such drawbacks of the aluminized wire are overcome, and the welding wire has good feedability due to the lubricating oil coating layer 5 uniformly adhered to the surface of the welding wire.
上述した陽極酸化処理とは、リン酸、シニウ酸、クロム
酸、硫酸等の電解液を使用して、アルミメッキ層に多孔
性皮膜を形成させる処理であり、得られる多孔性皮膜に
は、孔径が約50〜400人の管状の微細孔が平方イン
チ当り(1〜1000) XIO”個のように無数存
在する。The above-mentioned anodic oxidation treatment is a process in which a porous film is formed on the aluminum plating layer using an electrolyte such as phosphoric acid, cylinic acid, chromic acid, or sulfuric acid. There are approximately 50 to 400 tubular micropores per square inch (1 to 1000).
本発明により上述の微細孔に含浸されるアルカリ金属の
酸化物は、例えばCs2O、K、0. Na2O。The alkali metal oxides impregnated into the above-mentioned micropores according to the present invention are, for example, Cs2O, K, 0. Na2O.
Li、Oが好適に用いられ、74μ以下の微粉末として
潤滑油と混合して含浸される。Li and O are preferably used and are mixed with lubricating oil as a fine powder of 74μ or less to be impregnated.
アルミメッキ層は溶接の際にアルミ酸化物が溶着金属中
に入って悪影響を及ぼすのをできるだけ防止するため、
その厚さを30μ以下とする。The aluminum plating layer is designed to prevent aluminum oxide from entering the weld metal and causing negative effects during welding.
The thickness shall be 30μ or less.
(実施例)
実施例I
JIS Z3312 、YGW16のワイヤ素線を塩酸
を入れた酸洗槽6内で酸洗し、水スプレー7により水洗
した後、アルミメッキ槽8内に通してアルミメッキし、
メツキ厚さ20μのアルミメッキ層を形成した。次いで
、伸線機9により伸線してコイル10に巻き取った。次
に、脱脂槽11に通して脱脂した後、陽極酸化槽12で
液温24℃の2%シニウ酸に通し、電圧20v1電流密
度3 A/ am”で陽極酸化処理し、加熱水槽13に
通して湯洗した後、加熱器14により乾燥し、スキンパ
ス伸線機15による伸線加工によりアルカリ金属として
炭酸リチウム(Li2CO3)の微粉末を混合した潤滑
油(植物油を重量比で植物油: L12CO3=97:
3)を含浸させて製品径 1.2關に仕上げた。(Example) Example I JIS Z3312, YGW16 wire strands were pickled in a pickling tank 6 containing hydrochloric acid, rinsed with water spray 7, passed through an aluminization tank 8, and plated with aluminium.
An aluminum plating layer with a plating thickness of 20 μm was formed. Next, the wire was drawn by a wire drawing machine 9 and wound into a coil 10. Next, after being degreased by passing it through a degreasing tank 11, it is passed through 2% sinuic acid at a liquid temperature of 24°C in an anodizing tank 12, anodized at a voltage of 20v1 and a current density of 3 A/am'', and passed through a heating water tank 13. After washing with hot water, drying with a heater 14, and drawing with a skin pass wire drawing machine 15, a lubricating oil (vegetable oil in weight ratio: L12CO3 = 97 :
3) was impregnated into a product with a diameter of 1.2 mm.
実施例2
アルカリ金属として炭酸セシウム(CS2CO3)を用
いた以外は実施例1と同じ条件で製造した。Example 2 It was produced under the same conditions as Example 1 except that cesium carbonate (CS2CO3) was used as the alkali metal.
実施例3
潤滑油として鉱物油を重量比で鉱物油: Li2CO5
が95:5の割合で混合して用いた以外は実施例1と同
じ条件で製造した。Example 3 Mineral oil as lubricating oil in weight ratio: Mineral oil: Li2CO5
It was produced under the same conditions as in Example 1 except that they were mixed at a ratio of 95:5.
比較例1
ワイヤ素線の種類;JIS 23312 、YG酊6(
線径1.6m>
酸洗:塩酸
アルミメッキ:メッキ厚20μmメツキ後、直径1.2
mmまで伸線して脱脂した。Comparative Example 1 Type of wire strand; JIS 23312, YG 6 (
Wire diameter 1.6m> Pickling: Hydrochloric acid aluminum plating: After plating with a plating thickness of 20μm, diameter 1.2
The wire was drawn to a length of mm and degreased.
比較例2
”)イヤ9.800種類;JIS 23312 、YG
lil16(線径1.6mm)
酸洗:塩酸
伸線後、脱脂し、植物油(植物油:L12CO3’97
’3)でスキンパス伸線した。Comparative Example 2 ”) Year 9.800 types; JIS 23312, YG
lil16 (wire diameter 1.6 mm) Pickling: After drawing with hydrochloric acid, degreasing and applying vegetable oil (vegetable oil: L12CO3'97
'3) Skin pass wire drawing was performed.
上記の実施例1. 2. 3および比較例により製造し
た溶接ワイヤの溶接作業性およびワイヤ送給性を試験し
、その結果を第1表に示す。Example 1 above. 2. The welding workability and wire feedability of the welding wires manufactured according to No. 3 and Comparative Example were tested, and the results are shown in Table 1.
第1表
(発明の効果)
本発明によれば、第1表から明らかなように比較例とし
て示す従来のものに比べて溶滴の移行の安定性が良く、
しかもワイヤ送給性が良好な作業性に優れた溶接用ワイ
ヤを提供することができる。Table 1 (Effects of the Invention) According to the present invention, as is clear from Table 1, the stability of droplet transfer is better than that of the conventional one shown as a comparative example.
Furthermore, it is possible to provide a welding wire with good wire feedability and excellent workability.
第1図は本発明による溶接用ワイヤの断面図、第2図は
本発明によるワイヤ製造工程を示す概略説明図である。FIG. 1 is a sectional view of a welding wire according to the present invention, and FIG. 2 is a schematic explanatory diagram showing a wire manufacturing process according to the present invention.
Claims (1)
アルミメッキ層の表面に無数の微細孔を有する多孔性皮
膜が設けられ、この多孔性皮膜の微細孔内にアルカリ金
属の微粉末を含む潤滑油が含浸されていることを特徴と
する溶接用ワイヤ。 2、ワイヤ表面にアルミメッキした後、陽極酸化処理し
てアルミメッキ表面に無数の微細孔を形成し、アルカリ
金属の微粉末を含む潤滑油をアルミメッキ表面の微細孔
に含浸させることを特徴とする溶接用ワイヤの製造方法
。[Claims] 1. The wire has an aluminum plating layer covering the wire, and a porous film having countless micropores is provided on the surface of the aluminum plating layer, and the micropores of the porous film contain A welding wire characterized in that it is impregnated with lubricating oil containing fine powder of alkali metal. 2. After the wire surface is plated with aluminium, countless micropores are formed on the aluminized surface by anodizing, and the micropores on the aluminized surface are impregnated with lubricating oil containing fine alkali metal powder. A method for manufacturing welding wire.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15364688A JPH01321091A (en) | 1988-06-23 | 1988-06-23 | Wire for welding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15364688A JPH01321091A (en) | 1988-06-23 | 1988-06-23 | Wire for welding |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01321091A true JPH01321091A (en) | 1989-12-27 |
Family
ID=15567084
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15364688A Pending JPH01321091A (en) | 1988-06-23 | 1988-06-23 | Wire for welding |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01321091A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210047092A (en) * | 2019-10-21 | 2021-04-29 | 코리아테크 주식회사 | Welding rod for training used in hybrid welding machine |
-
1988
- 1988-06-23 JP JP15364688A patent/JPH01321091A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210047092A (en) * | 2019-10-21 | 2021-04-29 | 코리아테크 주식회사 | Welding rod for training used in hybrid welding machine |
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