JPH01287120A - Resin composition for electrical laminate - Google Patents

Resin composition for electrical laminate

Info

Publication number
JPH01287120A
JPH01287120A JP11652188A JP11652188A JPH01287120A JP H01287120 A JPH01287120 A JP H01287120A JP 11652188 A JP11652188 A JP 11652188A JP 11652188 A JP11652188 A JP 11652188A JP H01287120 A JPH01287120 A JP H01287120A
Authority
JP
Japan
Prior art keywords
styrene monomer
meth
weight
side chain
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11652188A
Other languages
Japanese (ja)
Inventor
Eiichiro Takiyama
栄一郎 滝山
Tateshi Ogura
小倉 立士
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Holdings Corp
Original Assignee
Showa Denko KK
Showa Highpolymer Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Denko KK, Showa Highpolymer Co Ltd filed Critical Showa Denko KK
Priority to JP11652188A priority Critical patent/JPH01287120A/en
Publication of JPH01287120A publication Critical patent/JPH01287120A/en
Pending legal-status Critical Current

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  • Macromonomer-Based Addition Polymer (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To obtain the subject composition producible at a low cost, having excellent flame-retardance and suitable for electrical apparatus, etc., by compounding a specific styrene monomer solution with an epoxy resin, a (meth) acrylate expressed by a specific formula and a radical curing catalyst at specific ratios. CONSTITUTION:The objective composition is produced by compounding (I) 100pts.wt. of a styrene monomer solution of a resin having double bond on side chain and consisting of (A) a main chain composed of a copolymer containing styrene monomer unit and maleic anhydride residue and (B) side chain composed of a (meth)acrylic acid ester having primary hydroxyl group and bonded to said main chain through an ester bond between said maleic acid residue and said hydroxyl group, wherein said solution is composed of 20-60wt.% of the main chain, >=10wt.% of the side chain and 20wt.% of styrene monomer, (II) 5-50pts.wt. of an epoxy resin, (III) 10-50pts.wt. of a bromine- containing (meth)acrylate of formula [R1 is H or (meth)acryloyl; R2 is H or methyl] and (IV) a radical curing catalyst.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は電気機器、電子機器、通信器等に使用される電
気用積層板用樹脂組成物に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a resin composition for electrical laminates used in electrical equipment, electronic equipment, communication devices, and the like.

[従来技術とその問題点] 金属箔張り電気用積層板に代表される電気用積層板に用
いられる樹脂組成物としては従来フェノール樹脂系、エ
ポキシ樹脂系、不飽和ポリエステル樹脂系のものが代表
的なものであり、各種の基材と複合化して用いられてい
る。
[Prior art and its problems] Typical resin compositions used in electrical laminates, such as metal foil-clad electrical laminates, are conventionally phenol resin-based, epoxy resin-based, and unsaturated polyester resin-based. It is used in combination with various base materials.

上記樹脂系について例えばフェノール樹脂系は成型に要
する時間が長いこと、成型圧力か高いという問題点を有
している。又、エポキシ樹脂系は成形時に溶剤を除去す
る必要性がある他比較的高価であるという問題点を有し
ている。
Regarding the above-mentioned resin systems, for example, phenol resin systems have problems in that molding takes a long time and molding pressure is high. In addition, epoxy resin systems have problems in that they require removal of solvent during molding and are relatively expensive.

不飽和ポリエステル樹脂系は硬化時の発熱が速いため、
硬化収縮による積層板のそりの発生や、積層板表面での
凹凸の発生が起き易いといった問題点がある。
Unsaturated polyester resin systems generate heat quickly during curing, so
There are problems such as warping of the laminate due to curing shrinkage and unevenness on the surface of the laminate.

又、難燃性は不充分でこれを与えるための方法には共通
して技術上未解決の点かあり、又、コスト上の問題があ
る。
In addition, the flame retardance is insufficient, and the methods for providing it have unresolved technical issues and cost problems.

[発明か解決しようとする課題」 本発明は、電気特性及び機械的諸物性の均衡した電気用
積層板の製造に利用しうる成型操作が容易で、安価な新
規難燃性樹脂組成物の提供を目的とする。
[Problem to be solved by the invention] The present invention provides a novel flame-retardant resin composition that can be easily molded and is inexpensive and can be used to manufacture electrical laminates with balanced electrical properties and mechanical properties. With the goal.

[課題を解決するための手段] 本発明者等はこの課題を解決するため鋭意研究をした結
果、主鎖はスチレンモノマー単位と無水マレイン酸残基
を含む共重合体であり、側鎖は、前記無水マレイン酸残
基と1級水酸基を有する(メタ)アクリル酸エステルの
当該水酸基がエステル結合してなる側鎖二重結合型樹脂
のスチレンモノマー溶液が主鎖20〜60重量%、側鎖
10重量%以上、スチレンモノマー20重量%以上から
構成されてなり、該スチレンモノマー溶液100重量部
にエポキシ樹脂5〜50重量部、−数式 〔I〕〔但し
、R1は水素、アクリロイル基、又はメタアクリロイル
基、R2は水素又はメチル基〕にて示される臭素含有(
メタ)アクリレート10〜50重量部及びラジカル硬化
触媒を加えてなる電気用積層板用樹脂組成物が課題解決
することを見出した。即ち、本発明の要旨は上記組成物
にある。
[Means for Solving the Problem] As a result of intensive research to solve this problem, the present inventors found that the main chain is a copolymer containing a styrene monomer unit and a maleic anhydride residue, and the side chain is The styrene monomer solution of the side chain double bond type resin in which the maleic anhydride residue and the hydroxyl group of the (meth)acrylic ester having a primary hydroxyl group are ester bonded has a main chain of 20 to 60% by weight and a side chain of 10% by weight. 5 to 50 parts by weight of epoxy resin to 100 parts by weight of the styrene monomer solution, formula [I] [where R1 is hydrogen, acryloyl group, or methacryloyl group] group, R2 is hydrogen or methyl group]
It has been found that a resin composition for electrical laminates containing 10 to 50 parts by weight of meth)acrylate and a radical curing catalyst can solve the problem. That is, the gist of the present invention lies in the above composition.

以下、本発明の内容を詳説する。Hereinafter, the content of the present invention will be explained in detail.

本発明に係る側鎖二重結合型樹脂は、主鎖ポリマーと末
端に炭素−炭素二重結合を有する側鎖とからなるもので
あり、主鎖はスチレンモノマー単位と無水マレイン酸残
基からなる共重合体の形を持ち、無水マレイン酸残基は
該共重合体に側鎖を形成するための官能基を提供するも
のであり、エステル結合で側鎖が形成されている。
The side chain double bond type resin according to the present invention consists of a main chain polymer and a side chain having a carbon-carbon double bond at the end, and the main chain consists of a styrene monomer unit and a maleic anhydride residue. It has the form of a copolymer, and the maleic anhydride residue provides a functional group for forming a side chain in the copolymer, and the side chain is formed by an ester bond.

次に本発明にいう側鎖二重結合型樹脂の製造法の−例に
ついて説明する。
Next, an example of the method for producing the side chain double bond type resin according to the present invention will be explained.

スチレンと無水マレイン酸との共重合ポリマーとしては
、−数式[II)に示す共重合組成及び分子の大きさが
好ましい。
As the copolymer of styrene and maleic anhydride, the copolymer composition and molecular size shown in formula [II] are preferred.

無水マレイン酸とスチレンの共重合ポリマーは重合条件
下にあるスチレンに対し無水マレイン酸を加えつつ共重
合を進める方法で作ることが最も容易であり、無水マレ
イン酸の添加を止め共重合液中から無水マレイン酸が殆
ど検出されなくなった時点で重合を停止すると容易にス
チレンモノマー溶液として得ることができる。メルカプ
タン類あるいはその他の連鎖移動剤の共存下に共重合を
行なえば分子量を調節することができる。
The easiest way to make a copolymer of maleic anhydride and styrene is to proceed with copolymerization while adding maleic anhydride to styrene under polymerization conditions. If the polymerization is stopped when almost no maleic anhydride is detected, a styrene monomer solution can be easily obtained. The molecular weight can be controlled by copolymerizing in the presence of mercaptans or other chain transfer agents.

側鎖を形成するものの一例としては一般式 CI[)C
H2=C−Wm〇−X−CH20H(IIDで示す1級
水酸基を有する(メタ)アクリル酸のエステル化物を挙
げることができる。この分子量は大きくても1000を
越えないことか好ましい。
An example of what forms a side chain is the general formula CI[)C
Examples include esterified products of (meth)acrylic acid having a primary hydroxyl group represented by H2=C-Wm〇-X-CH20H (IID).It is preferable that the molecular weight thereof does not exceed 1000 at most.

−数式〔■〕で示される(メタ)アクリル酸エステルの
水酸基は分子中に1個存在すべきで、−数式CII)で
示す共重合体中の無水マレイン酸残基とエステル化反応
せしめる際にゲル化させないための条件である。又エス
テル化反応のし易さから1級水酸基であることが必要で
ある。
- There should be one hydroxyl group in the (meth)acrylic acid ester represented by the formula [■] in the molecule, and - when carrying out an esterification reaction with the maleic anhydride residue in the copolymer represented by the formula CII), This is a condition to prevent gelation. In addition, it is necessary that it be a primary hydroxyl group in order to facilitate the esterification reaction.

上記に該当する(メタ)アクリル酸エステルとしては、
エチレングリコールモノ (メタ)アクリレート、ジエ
チレングリコール七ノ(メタ)アクリレートのようなポ
リエチレングリコールモノ(メタ)アクリレート、■、
4ブタンジオールモノ(メタ)アクリレート、■、6ヘ
キサンジオールモノ(メタ)アクリレート、ネオペンチ
ルグリコールモノ (メタ)アクリレート、トリメチロ
ールプロパンジ(メタ)アクリレートのような多価アル
レート コールのモノヒドロキシ(メタ)アクリル、及びモノヒ
ドロキシ(メタ)アクリル酸エステルとε−カプロラク
トンの附加生成物等が挙げられる。
The (meth)acrylic esters applicable to the above are:
Polyethylene glycol mono(meth)acrylate, such as ethylene glycol mono(meth)acrylate, diethylene glycol 7-(meth)acrylate,
Monohydroxy (meth)acrylate of polyhydric alcohols such as 4-butanediol mono(meth)acrylate, ) acrylic, and addition products of monohydroxy (meth)acrylic acid ester and ε-caprolactone.

−数式(II)で示されるスチレンと無水マレ″X4−
レン イン酸共重合体の薫水土七元±穏溶液に対して、−数式
[III)で示される1級水酸基を有する(メタ)アク
リル酸エステルを加えると、−数式[IV)で示すよう
なエステル結合を生成させることができる。
-Styrene and anhydrous male represented by formula (II)"X4-
When a (meth)acrylic acid ester having a primary hydroxyl group represented by formula [III] is added to a moderate solution of a renic acid copolymer, an ester as represented by formula [IV] is added. A bond can be created.

0〔■〕 [II〕に示すスチレンと無水マレイン酸の共重合体の
スチレン溶液に対して、(m)に示す1級水酸基を有す
る(メタ)アクリル酸エステルを加えた混合液に更にエ
ステル化反応を促進するための触媒として、3級アミン
、ピリジン、有機スズ化合物(例えばジブチルスズオキ
サイド)、有機チタン化合物(例えばチタン酸エステル
)、トリフェニルフォスフイン、第4級アンモニウム塩
等を上記混合液の1/1000〜l/ 100重量の範
囲で加えることか好ましく、温度は通常室温から100
℃の範囲である。
0 [■] To the styrene solution of the copolymer of styrene and maleic anhydride shown in [II], a (meth)acrylic acid ester having a primary hydroxyl group shown in (m) is added, and the mixture is further esterified. As a catalyst for promoting the reaction, a tertiary amine, pyridine, an organic tin compound (e.g. dibutyltin oxide), an organic titanium compound (e.g. titanate ester), triphenylphosphine, a quaternary ammonium salt, etc. are added to the above mixture. It is preferable to add in the range of 1/1000 to 1/100 liters, and the temperature is usually room temperature to 100 liters.
℃ range.

また1級水酸基を有する(メタ)アクリル酸エステルは
スチレンと無水マレイン酸の共重合体に含まれる無水マ
レイン酸残基1当量に対し1〜3当量とすることが好ま
しい。
The (meth)acrylic acid ester having a primary hydroxyl group is preferably used in an amount of 1 to 3 equivalents per equivalent of maleic anhydride residue contained in the copolymer of styrene and maleic anhydride.

本発明における側鎖二重結合型樹脂のスチレンモノマー
溶液においては主鎖が20〜60重量%、側鎖が10重
量%以上、スチレンモノマーが20重量%以上である必
要かある。
In the styrene monomer solution of the side chain double bond type resin in the present invention, the main chain must be 20 to 60% by weight, the side chain must be 10% by weight or more, and the styrene monomer must be 20% by weight or more.

主鎖が20重量%未満の場合は樹脂組成物の粘度が低く
、良好な成形品が得られない。又60重量%を越える場
合は樹脂組成物の粘度が高くなり基材への含浸性が悪く
なる。側鎖が10重量%未満の場合は成形品の機械的強
度が低く耐溶剤性が悪くなる。スチレンモノマーが20
重置火未満の場合樹脂組成物の粘度が高くなり、基材へ
の含浸性が悪くなるだけでなくコスト高となる欠点があ
る。
If the main chain content is less than 20% by weight, the viscosity of the resin composition will be low and a good molded product will not be obtained. If the amount exceeds 60% by weight, the viscosity of the resin composition increases and impregnation into the substrate becomes poor. If the side chain content is less than 10% by weight, the mechanical strength of the molded article will be low and the solvent resistance will be poor. Styrene monomer is 20
If the temperature is less than the superposition temperature, the viscosity of the resin composition becomes high, which not only impairs the impregnation of the base material but also increases the cost.

本発明において用いられるエポキシ樹脂としては、性能
上代表的にはビスフェノールA型エポキシ樹脂が用いら
れるがこの他レゾルシン型、ビスフェノールF型、テト
ラヒドロキシフェニルエタン型、ノボラック型、グリセ
リントリエーテル型、脂環型等のエポキシ樹脂やエポキ
シ化大豆油が挙げられる。
As the epoxy resin used in the present invention, bisphenol A type epoxy resin is typically used in terms of performance, but other types include resorcin type, bisphenol F type, tetrahydroxyphenylethane type, novolac type, glycerin triether type, and alicyclic type. Examples include epoxy resins such as molds and epoxidized soybean oil.

エポキシ樹脂は側鎖二重結合型樹脂に存在するカルボキ
シル基に対し、当量附近とすればよい。
The epoxy resin may have an equivalent weight to the carboxyl group present in the side chain double bond type resin.

本発明において用いられる一般式[I]で示される臭素
含有(メタ)アクリレートは側鎖にラジカル反応で結合
し、難燃化に寄与するものである。
The bromine-containing (meth)acrylate represented by the general formula [I] used in the present invention is bonded to the side chain by a radical reaction and contributes to flame retardation.

前記のような側鎖二重結合型樹脂のスチレンモノマー溶
液に対して、エポキシ樹脂とジブロモネ= 9− オペンチルグリコールのモノ又はジ(メタ)アクリレー
トを加えて、ラジカル重合触媒を加えて、硬化を開始す
るとラジカル硬化か起こり、特に加熱硬化においては、
エポキシ樹脂はスチレンと無水マレイン酸共重合体に生
じたカルボキシル基との附加反応による架橋反応がラジ
カル重合と同時併発的に起こる。
Epoxy resin and mono- or di(meth)acrylate of dibromone=9-opentyl glycol are added to the styrene monomer solution of the side chain double bond type resin as described above, and a radical polymerization catalyst is added to cure the resin. Once started, radical curing occurs, especially in heat curing.
In epoxy resins, a crosslinking reaction occurs simultaneously with radical polymerization due to an addition reaction between styrene and carboxyl groups generated in a maleic anhydride copolymer.

ラジカル硬化触媒としては、ポリエステル樹脂やビニル
エステル樹脂に用いて有効な有機過酸化物触媒を、必要
なら硬化促進剤と組合せて用いればよい。硬化時の温度
は常温以上200℃未満がよい。
As the radical curing catalyst, an organic peroxide catalyst effective for use with polyester resins and vinyl ester resins may be used in combination with a curing accelerator, if necessary. The temperature during curing is preferably at least room temperature and below 200°C.

ジブロモネオペンチルグリコールのエステルとして、ア
クリル酸又はメタアクリル酸によるモノエステルとジエ
ステルが共に良好であり、これらの混合物も同様に用い
られる。
As esters of dibromoneopentyl glycol, monoesters and diesters of acrylic acid or methacrylic acid are both suitable, and mixtures thereof can also be used.

以上のような組成物を用いることにより、更に共重合体
に生成するカルボキシル基にエポキシ樹脂を反応結合せ
しめる反応をジブロモネオペンチルグリコールのモノ又
はジ(メタ)アクリレートを加えたのち、二重結合の重
合による硬化と同時併発的に行ないうる。
By using the above-mentioned composition, the reaction of bonding the epoxy resin to the carboxyl groups formed in the copolymer can be carried out by adding mono- or di(meth)acrylate of dibromoneopentyl glycol, and then removing the double bonds. It can be carried out simultaneously with curing by polymerization.

この反応を前記組成物を電気用積層板の基材に含浸せし
めて後に起こさしめれば、優れた電気用積層板を得る。
If this reaction occurs after the composition is impregnated into the substrate of the electrical laminate, a superior electrical laminate is obtained.

即ち本発明によれば、難燃性と同時に成型硬化ひずみの
少い積層板を作りうることがわかる。
That is, according to the present invention, it is possible to produce a laminate that is not only flame retardant but also exhibits less molding and curing strain.

以下実施例にて本発明を説明する。The present invention will be explained below with reference to Examples.

実施例 坪量135g/ゴのクラフト紙(25cm X 25c
m )を「ニカレヂンS−305J(商品名9日本カー
バイド社製、メチロールメラミン)水溶液に浸してロー
ラーで絞り、’ 120°Cて30分乾燥した。
Example Kraft paper (25cm x 25c) with a basis weight of 135g/g
m) was soaked in an aqueous solution of Nikaledin S-305J (trade name 9 manufactured by Nippon Carbide Co., Ltd., methylolmelamine), squeezed with a roller, and dried at 120°C for 30 minutes.

得られた紙基材中に11,7重量%−シ占長展着した。11.7% by weight was spread on the obtained paper base material.

この紙を平皿に入れた表1に示す組成の含浸用樹脂液に
浮かべて、樹脂液を滲み込ませた。樹脂液を含ませた紙
を6枚とフェノール系接着剤使用の市販接着剤付銅箔r
MK−5[iJ  (商品名、三井金属鉱業社製)を1
枚重ね合わせて、2枚の鏡面板にはさみ、これを120
℃に予熱しであるプレスに入れ、0 、5kg / e
Jの圧力で10分間保持した。
This paper was placed in a flat plate and floated on an impregnating resin solution having the composition shown in Table 1 to allow the resin solution to seep into it. 6 sheets of paper soaked in resin liquid and copper foil with commercially available adhesive using phenolic adhesive
MK-5 [iJ (product name, manufactured by Mitsui Kinzoku Mining Co., Ltd.) 1
Layer them together, sandwich them between two mirrored plates, and make a 120mm
Place it in a press that is preheated to 0.5kg/e
The pressure was maintained at J for 10 minutes.

鏡面板と一緒の状態で積層板をプレスから取出し、12
0°Cの空気オーブンに入れ、5時間加熱をつづけた。
Take out the laminate together with the mirror plate from the press and press 12.
The mixture was placed in an air oven at 0°C and heating continued for 5 hours.

鏡面板と一緒に積層板をオーブンから取出し、放冷した
のち積層板を取外した。
The laminate was taken out of the oven together with the mirrored plate, and after being left to cool, the laminate was removed.

得られた積層板は、1,57〜1.63mm厚であった
The resulting laminate had a thickness of 1.57 to 1.63 mm.

積層板の特性値を表2に示す。Table 2 shows the characteristic values of the laminate.

比較例 実施例と同じ方法にて表1に示す含浸用樹脂配合液を用
いて積層板を作製した。得られた積層板の性能を表2に
示した。
Comparative Example A laminate was produced using the impregnating resin mixture shown in Table 1 in the same manner as in the Example. Table 2 shows the performance of the obtained laminate.

(以下余白) [効  果コ 以上の説明かられかるごとく本願発明の構成をとること
によりフェノール樹脂等の欠点を有しないばかりか、ラ
ジカル硬化性の難燃性不飽和ポリエステル樹脂に優る電
気用積層板用樹脂組成物の提供に成功したのである。
(Left below) [Effects] As can be seen from the above explanation, the structure of the present invention not only does not have the disadvantages of phenolic resins, but also is superior to radical-curable flame-retardant unsaturated polyester resins. They succeeded in providing a resin composition for plates.

特許出願人 昭和高分子株式会社 昭和電工株式会社Patent applicant: Showa Kobunshi Co., Ltd. Showa Denko Co., Ltd.

Claims (1)

【特許請求の範囲】 主鎖はスチレンモノマー単位と無水マレイン酸残基を含
む共重合体であり、側鎖は前記無水マレイン酸残基と1
級水酸基を有する(メタ)アクリル酸エステルの当該水
酸基がエステル結合してなる側鎖二重結合型樹脂のスチ
レンモノマー溶液が主鎖20〜60重量%、側鎖10重
量%以上、スチレンモノマー20重量%以上から構成さ
れてなり、該スチレンモノマー溶液100重量部にエポ
キシ樹脂5〜50重量部、 一般式 ▲数式、化学式、表等があります▼ 〔但し、R_1は水素、アクリロイル基、又はメタアク
リロイル基、R_2は水素又はメチル基〕にて示される
臭素含有(メタ)アクリレート10〜50重量部及び、
ラジカル硬化触媒を加えてなる電気用積層板用樹脂組成
物。
[Claims] The main chain is a copolymer containing a styrene monomer unit and a maleic anhydride residue, and the side chain is a copolymer containing a styrene monomer unit and a maleic anhydride residue.
A styrene monomer solution of a side chain double bond type resin formed by ester bonding of the hydroxyl group of a (meth)acrylic acid ester having a class hydroxyl group has a main chain of 20 to 60% by weight, a side chain of 10% by weight or more, and a styrene monomer of 20% by weight. % or more, 100 parts by weight of the styrene monomer solution, 5 to 50 parts by weight of epoxy resin, general formula ▲ Numerical formula, chemical formula, table, etc. ▼ [However, R_1 is hydrogen, acryloyl group, or methacryloyl group , R_2 is hydrogen or methyl group] 10 to 50 parts by weight of bromine-containing (meth)acrylate; and
A resin composition for electrical laminates containing a radical curing catalyst.
JP11652188A 1988-05-13 1988-05-13 Resin composition for electrical laminate Pending JPH01287120A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11652188A JPH01287120A (en) 1988-05-13 1988-05-13 Resin composition for electrical laminate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11652188A JPH01287120A (en) 1988-05-13 1988-05-13 Resin composition for electrical laminate

Publications (1)

Publication Number Publication Date
JPH01287120A true JPH01287120A (en) 1989-11-17

Family

ID=14689195

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11652188A Pending JPH01287120A (en) 1988-05-13 1988-05-13 Resin composition for electrical laminate

Country Status (1)

Country Link
JP (1) JPH01287120A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6242506B1 (en) 1998-07-22 2001-06-05 Mingxin Fan Flame retardant additive for radiation curable acrylic compositions

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6242506B1 (en) 1998-07-22 2001-06-05 Mingxin Fan Flame retardant additive for radiation curable acrylic compositions

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