JPH0128111B2 - - Google Patents

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Publication number
JPH0128111B2
JPH0128111B2 JP56063312A JP6331281A JPH0128111B2 JP H0128111 B2 JPH0128111 B2 JP H0128111B2 JP 56063312 A JP56063312 A JP 56063312A JP 6331281 A JP6331281 A JP 6331281A JP H0128111 B2 JPH0128111 B2 JP H0128111B2
Authority
JP
Japan
Prior art keywords
treatment
pickling
stainless steel
wire
shot blasting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP56063312A
Other languages
Japanese (ja)
Other versions
JPS57177932A (en
Inventor
Chuzo Sudo
Heiji Hagita
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP6331281A priority Critical patent/JPS57177932A/en
Publication of JPS57177932A publication Critical patent/JPS57177932A/en
Publication of JPH0128111B2 publication Critical patent/JPH0128111B2/ja
Granted legal-status Critical Current

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  • Metal Extraction Processes (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Description

【発明の詳細な説明】 本発明はステンレス線材を連続的に処理する方
法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for continuously processing stainless steel wire.

一般に、線材を伸線する場合、その潤滑処理に
先立つて脱スケールを行つている。脱スケールに
際しては、従来、ステンレス線材の場合、スケー
ル除去性の点で弗硝酸を用いていた。この弗硝酸
は危険を伴うので、作業環境上大きな問題となつ
ていた。また脱スケール、潤滑下地処理および潤
滑処理等の一連の工程はコイル状に巻かれた状態
で、フツクコンベア等を用いて、それぞれの処理
槽へ浸漬し、処理後は次の槽へ移し変えるバツチ
方式を採つていた。ところが、かかる方式では第
1図に示すように、コイル状に巻かれた各線材L
相互の接触部tが各処理液(剤)と接触せず、各
線材Lで囲まれるゾーンZは新液の供給が十分で
ないこととなる。その結果、接触部tは脱スケー
ルが十分でなく、また潤滑剤が供給されないの
で、潤滑皮膜が生成されないかまたは生成されて
も僅かであることになり、伸縮加工性に悪影響を
及ぼしがちであつた。また接触部tおよびゾーン
Z個所は、酸洗後の水洗が十分でなく、潤滑処理
後錆が発生し易い難点もある。しかも、前述のよ
うに一連の工程はバツチ処理であるため、処理に
多大な手間と時間を要していた。
Generally, when drawing a wire, descaling is performed prior to lubrication treatment. Conventionally, in the case of stainless steel wire rods, hydrofluoric nitric acid has been used for descaling due to its ability to remove scale. Since this fluoronitric acid is dangerous, it has been a major problem in terms of the working environment. In addition, in a series of processes such as descaling, lubrication base treatment, and lubrication treatment, the batch is wound into a coil and immersed in each treatment tank using a hook conveyor, and after treatment is transferred to the next tank. method was adopted. However, in this method, as shown in FIG.
The mutual contact portions t do not come into contact with each processing liquid (agent), and the zone Z surrounded by each wire L is not sufficiently supplied with new liquid. As a result, the contact area t is not sufficiently descaled and lubricant is not supplied, so a lubricant film is not generated or even if it is formed, it is only a small amount, which tends to have a negative effect on stretchability. Ta. In addition, the contact portion t and the zone Z portion are not sufficiently washed with water after pickling, and there is also the drawback that rust is likely to occur after the lubrication treatment. Moreover, as described above, the series of steps is batch processing, which requires a great deal of effort and time.

一方、特開昭52−63849号(第1先行例)には
伸線に当り、シヨツトブラストし、次いで表面を
研削装置により研削し、その後において樹脂コー
トすることが示されている。
On the other hand, Japanese Patent Application Laid-Open No. 52-63849 (first prior example) discloses that during wire drawing, the wire is shot blasted, then the surface is ground with a grinding device, and then coated with a resin.

また、特開昭53−1640号公報(第2先行例)に
は、ステンレス鋼板の表面をシヨツトブラスト
し、次いで酸洗することを開示している。
Furthermore, Japanese Patent Application Laid-open No. 53-1640 (second prior example) discloses that the surface of a stainless steel plate is shot blasted and then pickled.

しかしながら、第1先行例における樹脂コート
被膜は物理的付着であり、後に詳述する本発明の
潤滑被膜のように、化学的反応に伴う付着を伴う
ものではなく、したがつて、反応時間を必要とし
ない反面、潤滑性が後記実施例のように、良好で
ない。
However, the resin coat film in the first prior example is a physical adhesion, and unlike the lubricant film of the present invention, which will be described in detail later, it does not involve adhesion due to a chemical reaction, and therefore requires reaction time. On the other hand, the lubricity is not good as in the examples described later.

第2先行例では、シヨツトブラスト処理と酸洗
とを組み合わせているが、対象は鋼板であり、ま
た伸線の潤滑処理前の処理としてシヨツトブラス
トおよび酸洗を行うという思想はない。
In the second prior example, shot blasting and pickling are combined, but the target is a steel plate, and there is no concept of performing shot blasting and pickling as a treatment before lubrication treatment for wire drawing.

本発明はかかるバツチ方式に代つて連続的に処
理しようとするもので、ステンレス線材の脱スケ
ールに当つてシヨツトブラストおよび酸洗を行う
ことを主たる特徴としている。
The present invention aims to perform continuous processing in place of such a batch method, and its main feature is that shot blasting and pickling are performed to descale the stainless steel wire.

本発明は、脱スケールを完全に行うことがで
き、かつ潤滑処理が均一に達成でき、また処理時
間が格段と短縮でき、しかも作業環境の改善を行
うことができるステンレス線材の連続処理方法を
提供することを目的としている。
The present invention provides a continuous processing method for stainless steel wire that can completely descale, achieve uniform lubrication, significantly shorten processing time, and improve the working environment. It is intended to.

この目的達成のために、本発明は、次記を要旨
とするものである。
To achieve this objective, the present invention has the following gist.

ステンレス線材コイルを捲き戻して直線状に28
〜100m/分の速度をもつて走行させつつ、下記
処理を順次連続的に施した後、伸線することを特
徴とするステンレス線材の連続処理方法。
Wind the stainless steel wire coil back into a straight line28
A method for continuous processing of stainless steel wire, characterized in that the wire is drawn after sequentially performing the following treatments while running at a speed of ~100 m/min.

(a) シヨツトブラストによる脱スケール (b) 硫酸又は塩酸水溶液による酸洗 (c) シユウ酸塩を用い20g/m2以上の付着量を
得る潤滑下地処理 (d) 金属石けんを用い10g/m2以上の付着量を
得る潤滑処理 (e) 急速乾燥処理 次にまず本発明法の概要を第2図によつて説明
すると、まずライン上を流れる伸びた状態のステ
ンレス線材に対してシヨツトブラスト1が行なわ
れ、脱スケールが行なわれる。次いで高圧水洗2
によりスケールを除去した後、シヨツトブラスト
1単独では除去できない。
(a) Descaling by shot blasting (b) Pickling with sulfuric acid or hydrochloric acid aqueous solution (c) Lubricating base treatment using oxalate to obtain a coating weight of 20 g/m2 or more (d) 10 g/m2 using metallic soap Lubrication treatment to obtain a coating weight of 2 or more (e) Rapid drying treatment Next, the outline of the method of the present invention will be explained with reference to Fig. 2. First, a stretched stainless steel wire flowing on a line will be shot blasted. 1 is performed and descaling is performed. Next, high pressure water washing 2
After the scale is removed by Shot Blasting 1 alone, it cannot be removed.

ステンレス線材の地肌の表面層を希釈塩酸等に
より酸洗3し、脱スケールの仕上げを行う。すな
わち、シヨツトブラスト1のみではステンレス線
材の地肌のCr分の少い脱クローム層が除去でき
ないので、酸洗により脱クローム層を除去しステ
ンレス本来の耐錆性の機能を発揮させるため、脱
クローム層を除去するものである。
The surface layer of the stainless steel wire rod is pickled with diluted hydrochloric acid, etc. to finish descaling. In other words, since the dechromed layer with a low Cr content on the bare surface of the stainless steel wire cannot be removed by shot blasting 1 alone, the dechromed layer is removed by pickling and the rust resistant function inherent to stainless steel is utilized. It removes layers.

酸洗後は、水洗4により付着している酸を洗い
流し、シユウ酸塩等による潤滑下地処理5を行
い、次いで水洗6を行い、中和処理7をなした
後、潤滑剤塗布処理8を行う。その後、乾燥9
し、伸線加工10に供する。
After pickling, the adhering acid is washed away by water washing 4, a lubricating base treatment 5 with oxalate, etc. is performed, then water washing 6 is performed, neutralization treatment 7 is performed, and lubricant application treatment 8 is performed. . Then dry 9
Then, it is subjected to wire drawing processing 10.

ここで、シヨツトブラストに当つてその研掃材
としては、適当な粒径、好ましくは0.3〜0.6mmφ
のグリツドまたはスチールボール等が用いられ
る。粒径が大きいと表面粗さが大となり、その後
の潤滑下地処理が付着量が得やすいという点で容
易であるが、脱スケール性が劣る。投射密度は
3000Kg/m2以上が好ましく、それ以下では通常の
鋼材と異なりステンレス材の硬度等からして脱ス
ケールが十分でない。このシヨツトブラストのみ
では、脱クローム層が表面に露出し錆を生じる。
そこで高圧水洗後、前述のように酸洗を行う。こ
の酸洗用の酸としては、塩酸、硫酸でもよいが作
業環境、取扱性を考え、ミスト発生および溶解能
力等の点からすると、塩酸が適している。また酸
洗はその目的からして軽く処理するだけで足り、
そのため、通常室温で5vol%〜10vol%の硫酸又
は塩酸の水溶液が望ましい。
Here, for shot blasting, the abrasive material has an appropriate particle size, preferably 0.3 to 0.6 mmφ.
Grids or steel balls are used. If the particle size is large, the surface roughness becomes large, and the subsequent lubrication base treatment is easy in that a sufficient amount of adhesion can be obtained, but the descaling property is poor. The projection density is
A value of 3000 Kg/m 2 or more is preferable, and if it is less than that, descaling will not be sufficient due to the hardness of stainless steel materials, unlike ordinary steel materials. If only this shot blasting is performed, the dechromized layer will be exposed to the surface and rust will occur.
Therefore, after high-pressure water washing, pickling is performed as described above. The acid for this pickling may be hydrochloric acid or sulfuric acid, but hydrochloric acid is suitable from the viewpoint of working environment, ease of handling, mist generation, dissolving ability, etc. Also, considering the purpose of pickling, a light treatment is sufficient.
Therefore, an aqueous solution of sulfuric acid or hydrochloric acid of 5 vol% to 10 vol% at room temperature is usually desirable.

ところで、ステンレス線材は、塩酸または硫酸
では脱スケールを達成することができず、従来は
弗硝酸に頼らざるを得なかつた。これに対して、
本発明法では、脱スケールを主に機械的処理法で
あるシヨツトブラストにより行い、その補充的手
段として酸洗を次に実施するものである。そして
後述する実験例で明らかにするように、シヨツト
ブラストと酸洗とが相互に有機的に組合わされて
始めて良好な結果が得られるものである。
Incidentally, stainless steel wire cannot be descaled with hydrochloric acid or sulfuric acid, and conventionally, it has been necessary to rely on fluoronitric acid. On the contrary,
In the method of the present invention, descaling is mainly carried out by shot blasting, which is a mechanical treatment method, and pickling is then carried out as a supplementary means. As will be made clear in the experimental examples described below, good results can only be obtained when shot blasting and pickling are organically combined with each other.

酸洗後は水洗を行つた後、潤滑下地処理に入
る。この処理は従来のバツチ処理と同種の液を用
いればよい。下地処理剤としては、シユウ酸塩
(たとえば商品名「フエルボンド」)等を用いるこ
とができるが、本発明法ではオンライン処理で処
理時間が短くなる(10〜15秒)ため、その濃度は
従来法より濃くする必要があり、少くとも20g/
m2の付着量を確保する必要がある。
After pickling and rinsing with water, lubrication begins. This process may use the same type of liquid as the conventional batch process. As a surface treatment agent, oxalate (for example, product name "Felbond") etc. can be used, but since the method of the present invention uses online processing and the processing time is shorter (10 to 15 seconds), the concentration is lower than that of the conventional method. Must be thicker, at least 20g/
It is necessary to ensure a coating amount of m 2 .

続く水洗後の中和は従来法と同様でよく、その
後の潤滑処理には通常の金属石けん(たとえば商
品名「ボンデリユーベ」)等を用いることができ
る。この場合も、処理時間が短い(10〜15秒)オ
ンライン処理のため潤滑剤の濃度は高めておき、
少くとも10g/m2程度の付着量を得るようにする
必要がある。
The subsequent neutralization after washing with water may be the same as in the conventional method, and the subsequent lubrication treatment may be performed using ordinary metal soap (for example, trade name "Bonderijube"). In this case, the concentration of lubricant should be high because the processing time is short (10 to 15 seconds) and online processing is required.
It is necessary to obtain a coating weight of at least about 10 g/m 2 .

乾燥処理には、処理時間が(2〜3秒)と短い
ことに対応して、急速乾燥のため赤外線ヒータま
たは高周波誘導加熱により行うのが最適である。
乾燥後は伸線加工に供せられる。
The drying process is optimally performed using an infrared heater or high-frequency induction heating for rapid drying, since the processing time is short (2 to 3 seconds).
After drying, it is subjected to wire drawing.

ライン速度は任意であるが、伸線加工速度を主
として考えた上で決定すればよい。したがつて、
通常28〜100m/分程度が選ばれる。
Although the line speed is arbitrary, it may be determined based on the wire drawing speed. Therefore,
Usually a speed of about 28 to 100 m/min is selected.

ところで、シヨツトブラストのみでは錆の発生
の点で不具合のあることは前述の通りである。ち
なみに、シヨツトブラストのままの線材Aとシヨ
ツトブラストに加えて室温で5%塩酸で処理した
線材Bとについて錆の発生比較のため暴露試験を
行つたところ、第3図に示す結果が得られた。こ
の結果からも、シヨツトブラストと酸洗との組合
せが必要であることが判明する。
By the way, as mentioned above, shot blasting alone has problems in terms of rust formation. By the way, when we conducted an exposure test to compare the occurrence of rust on Wire A that had been shot blasted and Wire B that had been shot blasted and treated with 5% hydrochloric acid at room temperature, we obtained the results shown in Figure 3. It was done. This result also shows that a combination of shot blasting and pickling is necessary.

また従来法では、線材相互間の接触部および包
囲ゾーンの酸洗後の水洗が不十分となる傾向にあ
つた。第4図はこの従来法による線材を用いて製
造したボルトと本発明によりオンライン処理した
線材を用いて製造したボルトの表面粗さの比較結
果を示す。同図によれば、本発明法による場合錆
の発生が少ないためダイス荒れが少ないことによ
つてボルト表面荒さが、従来法によるものより細
かいことが判る。
In addition, in the conventional method, the contact areas between the wire rods and the surrounding zone tend to be insufficiently washed with water after pickling. FIG. 4 shows a comparison result of the surface roughness of a bolt manufactured using a wire rod according to the conventional method and a bolt manufactured using a wire rod processed online according to the present invention. According to the same figure, it can be seen that the bolt surface roughness is finer than that of the conventional method due to less rust generation and less die roughness in the method of the present invention.

一方、本発明者らは、本発明に従つて、15.7mm
φの母材を15.2mmφに伸線するとともに、前方多
段押出する際に減面率を種々変えて、潤滑剤の付
着量の相異を調べた。
On the other hand, the inventors, according to the present invention,
A φ base material was drawn to 15.2 mmφ, and the area reduction ratio was varied during forward multi-stage extrusion to examine differences in the amount of lubricant deposited.

他方、特開昭52−63849号公報のように、フツ
素樹脂をコーテイングしそれをダイス前潤滑剤と
したときにおける場合において、同様な試験を行
つた。その結果を第5図に示す。第5図によれ
ば、本発明によると、潤滑剤がたとえ減面率がか
なり大きくなつても十分付着しており、したがつ
て潤滑性能に優れることが判る。
On the other hand, similar tests were conducted in the case of coating a fluororesin and using it as a lubricant before the die, as in JP-A-52-63849. The results are shown in FIG. According to FIG. 5, it can be seen that according to the present invention, the lubricant is sufficiently adhered even if the area reduction rate is considerably large, and therefore the lubrication performance is excellent.

以上の通り、本発明は、脱スケールをシヨツト
ブラストにより行ない、その後処理として酸洗を
行うので、脱スケールおよび発錆防止を確実に達
成できる。またバツチ処理ではなく連続処理によ
り行うため、従来伸線加工時間を含めて50〜80分
程度要していた処理を、20〜25分程度に短縮でき
る。さらに連続処理により全面を常に処理するた
め、従来のような線材が束ねられることによる処
理液(または剤)が付着せずまたは付着にばらつ
きがある事態を防止でき、脱スケールを完全に行
うことができ、発錆を極力防止でき、さらに潤滑
皮膜が均一に線材に形成されるため、品質向上、
3次加工(ボルト加工等)の際の金型寿命の向
上、ならびに伸線加工ダイスの寿命の延長を図る
ことができる。さらに連続処理であるため、材料
のハンドリング疵を防止できる。しかも、通常は
取扱に難のある弗硝酸の使用を避けることができ
るから作業環境の向上にもつながる。
As described above, in the present invention, descaling is performed by shot blasting, and pickling is performed as a subsequent treatment, so that descaling and rust prevention can be reliably achieved. Furthermore, since the process is carried out in a continuous manner rather than in batches, the process that conventionally required about 50 to 80 minutes, including wire drawing time, can be shortened to about 20 to 25 minutes. Furthermore, since the entire surface is always treated through continuous processing, it is possible to prevent the conventional situation where the treatment liquid (or agent) does not stick or has uneven adhesion due to the wire being bundled, and it is possible to completely descale. This can prevent rusting as much as possible, and the lubricating film is evenly formed on the wire, improving quality.
It is possible to improve the life of the mold during tertiary processing (bolt processing, etc.) and the life of the wire drawing die. Furthermore, since it is a continuous process, handling flaws in the material can be prevented. Furthermore, the use of fluoronitric acid, which is normally difficult to handle, can be avoided, leading to an improvement in the working environment.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来の処理法による場合の処理液の非
付着状態を示す説明図、第2図は本発明に係る処
理方法を示す概要図、第3図および第4図は発錆
比較試験を示す相関図である。第5図は本発明例
と従来例との潤滑特性の比較グラフである。 1……シヨツトブラスト、3……酸洗、5……
潤滑下地処理、8……潤滑剤塗布処理、10……
伸線加工。
Figure 1 is an explanatory diagram showing the non-adhesion state of the treatment liquid when using the conventional treatment method, Figure 2 is a schematic diagram showing the treatment method according to the present invention, and Figures 3 and 4 are a comparison test of rust development. FIG. FIG. 5 is a comparison graph of the lubrication characteristics of the example of the present invention and the conventional example. 1... Shot blasting, 3... Pickling, 5...
Lubricating base treatment, 8...Lubricant application treatment, 10...
Wire drawing processing.

Claims (1)

【特許請求の範囲】 1 ステンレス線材コイルを捲き戻して直線状に
28〜100m/分の速度をもつて走行させつつ、下
記処理を順次連続的に施した後、伸線することを
特徴とするステンレス線材の連続処理方法。 (a) シヨツトブラストによる脱スケール (b) 硫酸又は塩酸水溶液による酸洗 (c) シユウ酸塩を用い20g/m2以上の付着量を
得る潤滑下地処理 (d) 金属石けんを用い10g/m2以上の付着量を
得る潤滑処理 (e) 急速乾燥処理
[Claims] 1. Winding the stainless steel wire coil back into a straight line
A method for continuous processing of stainless steel wire, characterized in that the wire is drawn after sequentially performing the following treatments while running at a speed of 28 to 100 m/min. (a) Descaling by shot blasting (b) Pickling with sulfuric acid or hydrochloric acid aqueous solution (c) Lubricating base treatment using oxalate to obtain a coating weight of 20 g/m2 or more (d) 10 g/m2 using metallic soap Lubrication treatment to obtain a coating weight of 2 or more (e) Rapid drying treatment
JP6331281A 1981-04-28 1981-04-28 Continuous treatment of stainless steel wire rod Granted JPS57177932A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6331281A JPS57177932A (en) 1981-04-28 1981-04-28 Continuous treatment of stainless steel wire rod

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6331281A JPS57177932A (en) 1981-04-28 1981-04-28 Continuous treatment of stainless steel wire rod

Publications (2)

Publication Number Publication Date
JPS57177932A JPS57177932A (en) 1982-11-01
JPH0128111B2 true JPH0128111B2 (en) 1989-06-01

Family

ID=13225632

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6331281A Granted JPS57177932A (en) 1981-04-28 1981-04-28 Continuous treatment of stainless steel wire rod

Country Status (1)

Country Link
JP (1) JPS57177932A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107991161A (en) * 2017-11-30 2018-05-04 东北大学 The metallographic etching agent and caustic solution of a kind of super austenitic stainless steel
CN109182894A (en) * 2018-08-21 2019-01-11 宁波市拓欧金属制品有限公司 A kind of precision is wear-resistant top glue stamping parts and its production technology

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6092931U (en) * 1983-12-02 1985-06-25 北海製罐株式会社 Easy opening container
JP5023477B2 (en) * 2005-03-22 2012-09-12 Jfeスチール株式会社 Pickling method of stainless hot rolled steel strip and stainless hot rolled steel strip

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5263849A (en) * 1975-11-22 1977-05-26 Kobe Steel Ltd Device for continuously coating resin on wire and extending the wire
JPS531640A (en) * 1976-06-28 1978-01-09 Kobe Steel Ltd Descaling method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5263849A (en) * 1975-11-22 1977-05-26 Kobe Steel Ltd Device for continuously coating resin on wire and extending the wire
JPS531640A (en) * 1976-06-28 1978-01-09 Kobe Steel Ltd Descaling method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107991161A (en) * 2017-11-30 2018-05-04 东北大学 The metallographic etching agent and caustic solution of a kind of super austenitic stainless steel
CN109182894A (en) * 2018-08-21 2019-01-11 宁波市拓欧金属制品有限公司 A kind of precision is wear-resistant top glue stamping parts and its production technology

Also Published As

Publication number Publication date
JPS57177932A (en) 1982-11-01

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