JPH01279009A - Film bagging article and its producing method and apparatus - Google Patents

Abstract

PURPOSE:To easily and simply spread a certain thickness of creams on unbacked bread, by opening extended parts of the upper face of a bagged article, expanding to mutually opposite directions from a longitudinal seal as the center line and also by turning it upside down. CONSTITUTION:Operators (4) hold extended parts (2c), (2c) of the upper face of a bag by both hands, putting horizontally a bagged article (1) and next, pull the extended parts (2c), (2c) to the reverse direction as shown by the arrow (P) by both hands to separate a longitudinal seal (2b) and both ends (2a), (2a) and to disclose all the upper surface of an article (3). Next, the operator (4) turns upside down the film (2) with the article (3) as shown by the arrow (R) at the extended parts (2c), (2c) held by hands to place the article on an unbaked bread 5. As the article 3 is formed to be in a constant thickness, it is kept in a constant thickness on the unbacked bread 5. And further as the extended parts (2c), (2c) are expanded to both sides on the film bag 2, it is extremely easy to pull them by hands.

Description

DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a film-packed cream product to be attached to bread, a method for producing the same, and an apparatus.

(Prior Art) When applying cream to bread dough in the production of sweet bread, conventionally, bakers applied the cream to a uniform thickness by hand using a mold.

[Problem to be solved by the invention]

When applying cream to bread dough, it is necessary to apply it to a uniform thickness in order to maintain the uniformity of the product and eliminate waste of cream, which requires a skilled craftsman. Therefore, it is impossible to carry out this application work using unskilled workers such as part-time female workers. Therefore, there was a problem in reducing the manufacturing cost of sweet bread.

The present invention overcomes the above-mentioned problems and provides a film-packed product, a method for producing the same, and an apparatus that allow even unskilled workers such as female part-time workers to apply cream to bread dough in a uniform thickness and maintain product uniformity. The purpose is to

[Means to solve the problem]

The means of the present invention for solving the above problems consists of a flat resin film bag, and a cream product packed flat in the film bag to a constant thickness, and both ends of the film bag are heat-sealed. A vertical seal extending in the longitudinal direction is formed approximately in the center of one surface, and overhanging portions are formed that extend in opposite directions with the vertical seal as a center line, and by pulling the overhanging portions to both sides, the article is exposed. It is a film-packed product characterized by forming a cylindrical film from a resin film sheet, applying a vertical seal to the cylindrical film, and at the same time having a pair of vertically extending parts on the sides of the vertical seal. Form an overhang, move the cylindrical film downward to open the overhang, apply a horizontal seal to the lower end of the cylindrical film, pour a cream-like product into the cylindrical film, and squeeze the product with a straining roll. Separate the bags into sections, apply a horizontal seal to the top of the cylindrical film containing one bag, and press the cylindrical film containing one bag of goods to a constant thickness with a forming means, with the horizontal seal applied to the top. , a method for producing a film-packed product in which the overhanging portion is held in an open state, and a bag-making collar for forming a sheet-like resin film into a cylindrical shape; a vertical sealing means for vertically sealing while forming a pair of overhanging parts; an expanding means for opening the pair of overhanging parts on both sides; an article supplying means for injecting a cream-like article into the cylindrical film from above; A pair of squeezing rolls disposed below the spreading means, a horizontal sealing means disposed below the squeezing rolls, and a cylindrical film disposed below the transverse sealing means holding an article therebetween. This is an apparatus for manufacturing a film-packed product, which comprises a forming means that presses and forms the film to a constant thickness, and a cutting means disposed below the forming means.

[For production]

In the film-packed product of the present invention, by opening the overhang on both sides and inverting the product, cream can be simply and easily applied to the bread dough to a constant thickness, and no skill is required for this operation. Furthermore, according to the method and apparatus of the present invention, film-packed products can be mass-produced continuously and manufacturing costs can be reduced.

〔Example〕

Next, the present invention will be described by way of examples with reference to the drawings. FIGS. 1(A) and 1(B) are a top view and a sectional view of the film-packed product of the present invention. In this figure, the film-packed product 1 of the present invention consists of a flat film bag 2 made of a resin film and a cream article packed flat into the bag 2 to a constant thickness. Both i2a of film bag 2
, 2a are heat-sealed, and a vertical seal portion 2b extending in the longitudinal direction is formed approximately at the center of the upper surface. Overhanging portions 2c are formed that extend in opposite directions with the vertical seal portion 2b as a center line. The overhanging portion 2c is integrally molded from the same material as the film 2, and extends in the direction shown by arrows P and P.
The seal portion 2b is separated and the article 3 is exposed when the seal portions 2b and 2c are pulled in opposite directions.

FIGS. 2(A), 2(B), and 2(C) are schematic diagrams for explaining the procedure for applying cream to bread dough using the film-packed product 1. First, as shown in (A),
The worker 4 holds the bagged product 1 horizontally and places it on the upper overhang 2c.
, 2c with both hands 4a, 4a, respectively. next(
As shown in B), when the overhanging parts 2c, 2c are pulled in opposite directions as shown by the arrow P by the hand 4a, the vertical seal 2b and both end parts 2a, 2a are separated, and the entire upper surface of the article 3 is exposed. Next, as shown in (C), the film 2 and the article 3 are turned over as shown by the arrow R by holding the projecting portions 2c, 2c with the hands 4a, 4a, and the article 3 is attached onto the bread dough 5. Since the article 3 is formed to have a constant thickness, the article 3 on the bread dough 5 is maintained at a constant thickness. This operation does not require any skill because the bag 2 is simply opened by pulling the projecting portions 2c, 2c, and the bag 2 is turned over to attach the article onto the dough S. Also, the overhanging parts 2c, 2
Since c is enlarged on both sides on the film bag 2, it is extremely easy to grasp and pull it.

Next, the production of the film-packed product of the present invention will be explained. 3(A) and 3(B) are perspective views of the upper device used in the manufacturing method of the present invention, and FIG. 4(A),
(B), (C), (D), and (E) are schematic side views of a lower device for explaining the method of the present invention.

In FIGS. 3(^) and (B), the upper device 10 is a resin film l! a bag-making collar 13 that forms the cylindrical film 12, and a pair of overhangs 12c on the cylindrical film 12.

Vertical sealing means 1 forming vertical seal 12c and applying vertical seal 12b
4, 14, it has an opening/expanding means 15 which is disposed below the vertical sealing means 14 and opens the projecting portions 12c, 12c on both sides.

In FIGS. 4(^) to (E), the lower device 20 includes an article supplying means 21 for supplying the article 3 made of cream to the sealed cylindrical film 12 at the lower end +2a, and the article 3 inside the cylindrical film 12 is a pair of squeezing rolls 22.22 that are horizontally movable opposite each other to separate bags;
A cylindrical film 1 placed under the squeezing roll 22.22
A pair of horizontal sealing means 24.24 for horizontally sealing the article 2, which are disposed at the lower part of the horizontal sealing means 24.24 and facing each other in order to press and form a bag's worth of cylindrical film 12 containing the article 3. A pair of forming means 25.2 that moves horizontally.
5. Cutting means 26.26 disposed below the forming means 25.25 and cutting the cylindrical film 12 at the lateral seal portion;
has.

A method of manufacturing the film-packed product 1 using the above-mentioned lower device 10.20 will be described. Figure 3 (A),
As shown in (B), the bag making collar 13 of the upper device IO
forming the resin film 11 into a cylindrical film 12,
A vertical seal 12b is applied by vertical sealing means 14.14.

At this time, a pair of overhangs +2c and 12c are formed on the sides of the cylindrical film 12, extending in the vertical direction. The cylindrical film 12 is sent downward, but at this time the overhanging portion 12c
, 12c, the expansion means intervenes, and the overhang part +2c
, 12c are opened as shown in 12c', 12c'.

The cylindrical film 12 formed as described above is shown in FIG.
) to (E) are sent to the lower device 20 shown in FIG. The lower end 12c of the cylindrical film 12 is laterally sealed, and the overhang +2c
Ladder roll 22, horizontal sealing means 24, forming means 25
, are arranged so as to face each of the cutting means 26.

As shown in FIG. 4(A), the article 3 is supplied into the cylindrical film 12 from the article supply means 21.

Next, as shown in FIGS. 4(B) and 4(C), the article 3 is divided into one bag within the cylindrical film 12 by the ironing rolls 22, 22, and the cylindrical film 1 is separated by the horizontal sealing means 24.
2 is horizontally sealed in a portion equivalent to one bag. Furthermore, as shown in FIGS. 4(D) and 5, the cylindrical film 12 into which one bag of articles 3 is divided is compressed by the forming means 25, 25 to form it to a required thickness, and then lowered. cut by the cutting means 26.26 at the upper seal part 12a;
A film-packed product 1 similar to that described in FIGS. 1(^) and (B) is manufactured. In this operation, the pair of overhanging portions 12c, 12c face the ladder roll 22, the horizontal sealing means 24, the forming means 24, and the cutting means 26, respectively, so they are always in an open state, and the film-packed product 1 is also in an open state. The current state is maintained.

According to the above method and apparatus, the film-packed product 1 illustrated in FIG. 1 can be mass-produced continuously at low cost.

〔Effect of the invention〕

As explained above, the film-packed product of the present invention is produced by storing an article made of cream of a required thickness in a flat resin film bag, and forming an overhang on both sides of the film bag. The product can be easily and easily attached to the surface of bread dough, etc., and this application does not require any skill, so part-time workers, etc. The process could be carried out by unskilled personnel, resulting in cost reduction. Furthermore, the method and apparatus of the present invention enabled continuous mass production of the film-packed product of the present invention, and also reduced manufacturing costs.

[Brief explanation of the drawing]

Figures 1 (A) and (B) are a top view and a sectional view of an embodiment of the film-packed product of the present invention, and Figures 2 (^) and (B
). (C) is an explanatory diagram of the processing procedure for film-packed products, and Figure 3 (
^), (B) are a perspective view and a sectional view of an embodiment of the upper device of the manufacturing apparatus of the present invention, and Fig. 4 (A), (B),
(C). (D) and (E) are front views of the lower device for explaining the manufacturing procedure of film-packed products, and Figure 5 is 1 of Figure 4 (D).
-I sectional view. 1...Film bag packed product, 2...Film bag,
2b--vertical seal part, 2c-projection part, 3-
・Goods, 4.-Worker, 5. Dough,
10- Upper device, 11- Film sheet,
12・-cylindrical film, +2b-vertical seal part,
12cm overhang, 13-bag making collar,
14- Vertical sealing means, 15- Expansion means,
20.-lower device, 21-.supply means, 22
-L/roll, 24-・Horizontal sealing means, 25
・-Forming means, 26-・Cutting means. Patent applicant: Orihiro Co., Ltd.

Claims (3)

[Claims] (1) Consists of a flat film bag made of resin film and a cream product packed flat into the film bag to a constant thickness. A vertical seal is formed that extends in the direction, and overhangs are formed that extend in opposite directions with the vertical seal as a center line, and the article is exposed by pulling the overhangs to both sides. Film bagged products. (2) forming a cylindrical film from a resin film sheet, applying a vertical seal to the cylindrical film, and at the same time forming a pair of overhangs extending in the vertical direction on the sides of the vertical seal;
While moving the cylindrical film downward, open the overhanging part, apply a horizontal seal to the lower end of the cylindrical film, pour a cream product into the cylindrical film, divide one bag of the product with a squeezing roll, and A horizontal seal is applied to the upper part of the cylindrical film containing the bag's worth of goods, and the cylindrical film containing the goods for one bag and with the horizontal seal applied to the upper part is compressed to a constant thickness by a forming means, and the overhang part is opened. A method for manufacturing a film-packed product, which comprises holding the product in a fixed state. (3) A bag-making collar that forms a sheet-like resin film into a cylindrical shape; a vertical sealing means that vertically seals the cylindrical film while forming a pair of overhangs; an expanding means that opens into the cylindrical film; and an article supply means that injects a cream article into the cylindrical film from above;
a pair of squeezing rolls disposed below the expansion means;
a horizontal sealing means disposed below the pair of ironing rolls; a forming means disposed below the transverse sealing means for pinching and shaping a cylindrical film containing an article to a constant thickness; An apparatus for manufacturing film-packed products, comprising a cutting means disposed at the bottom of the means.