JPH01266924A - Rotary perforator - Google Patents

Rotary perforator

Info

Publication number
JPH01266924A
JPH01266924A JP9398188A JP9398188A JPH01266924A JP H01266924 A JPH01266924 A JP H01266924A JP 9398188 A JP9398188 A JP 9398188A JP 9398188 A JP9398188 A JP 9398188A JP H01266924 A JPH01266924 A JP H01266924A
Authority
JP
Japan
Prior art keywords
roll
cutters
male
die
female
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9398188A
Other languages
Japanese (ja)
Inventor
Fumio Takahashi
文男 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IG Technical Research Inc
Original Assignee
IG Technical Research Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IG Technical Research Inc filed Critical IG Technical Research Inc
Priority to JP9398188A priority Critical patent/JPH01266924A/en
Publication of JPH01266924A publication Critical patent/JPH01266924A/en
Pending legal-status Critical Current

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  • Punching Or Piercing (AREA)

Abstract

PURPOSE:To improve the accuracy of working dimension and the yield of a product by arranging an upper roll and a lower roll provided with projecting cutters and recessed cutters face to face on the external circumferential surface of metallic rolls and engaging =male cutters with female cutters and rotating them. CONSTITUTION:A perforator part 2 comprising an upper and a lower spindle 4, 5, an upper and a lower roll 6, 7 and a perforating roll 8 is provided on a frame 1b. Male die cutters 9 and female die cutters 10 are formed at a prescribed interval on the upper die roll 8a and the lower die roll 8b of the perforating roll 8. The male die cutter 9 are engaged tightly with the female die cutters 10 as the rolls 6, 7 rotate. An upper and a lower gear 11, 12 are driven by a driving motor 14 through a belt 17 and a metallic strip stock A is perforated continuously by the male die cutters 9 and the female die cutters 10 which are rotated. Since the perforation is executed continuously, the accuracy of working dimension is improved drastically. Therefore, the yield of the product also is improved.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、例えば帯状の金属薄板材に、一定間隔をおい
て所望形状の穴を穿孔する回転式穿孔機に関するもので
ある。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a rotary drilling machine for drilling holes of a desired shape at regular intervals in, for example, a strip-shaped thin metal plate.

〔従来の技術〕[Conventional technology]

従来、例えば金属薄板材等の板材に穴を穿孔するには、
上、下型よりなるプレス機の上下運動による打ち抜き加
工がある。
Conventionally, in order to drill a hole in a plate material such as a thin metal plate,
There is a punching process that involves the vertical movement of a press machine consisting of upper and lower dies.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかしながら、この上下運動による打ち抜き加工では、
基材となる金属薄板材等を打ち抜き加工時にストップし
なければならず、連続製造ラインに組み込むのは非常に
難しかった。また、高速生産ラインにおいてはまず不可
能であった。さらに、ラインの流れ方向と同調して打ち
抜き加工することも考えられるが、上型、下型の上下運
動と、ラインの流れとの関係で、その制御が非常に難し
い上に、設備費が膨大なものとなる欠点があった。
However, in the punching process using this vertical movement,
It was extremely difficult to incorporate this into a continuous production line, as the base material, such as a thin metal plate, had to be stopped during punching. Moreover, this was almost impossible on a high-speed production line. Furthermore, it is possible to perform punching in synchronization with the flow direction of the line, but this is extremely difficult to control due to the relationship between the vertical movement of the upper and lower dies and the flow of the line, and the equipment costs are enormous. It had some drawbacks.

〔課題を解決するための手段〕[Means to solve the problem]

本発明はこのような点に鑑み、金属製ロールの外周面に
凸状の雄型刃を突出して形成した穿孔ロールと、金属製
ロールの外周面に凹状の雌型刃を形成した穿孔ロールの
上、下型ロールを、前記雄型刃、雌型刃が一致噛合して
回転するように、上、下型ロールを架台上のフレームに
上下に軸架して形成することにより、高速で穿孔できる
と共に、ラインをストップさせることがなく、さらに、
歩留りの向上、寸法精度の向上を具備した回転式穿孔機
を提供するものである。
In view of these points, the present invention provides a perforated roll in which a convex male blade is formed protrudingly on the outer peripheral surface of a metal roll, and a perforated roll in which a concave female blade is formed in the outer peripheral surface of a metal roll. The upper and lower die rolls are mounted vertically on a frame on a stand so that the male and female blades rotate in unison, allowing for high-speed drilling. It is possible to do this without stopping the line, and furthermore,
The present invention provides a rotary drilling machine with improved yield and dimensional accuracy.

〔実施例〕〔Example〕

以下に図面を用いて本発明に係る回転式穿孔機の一実施
例について詳細に説明する。第1図+81、(blば本
発明に係る回転式穿孔機上(以下、単に穿孔機という)
を示す概略説明図と、(1111図におけるイーイ線切
断面図である。図において業は穿孔部、■は穿孔ロール
、Uは駆動源である。さらに詳説すると、穿孔部上は、
架台la上に立設したフレーム1bに軸架した上、下主
軸4.5、上ロール6、下ロール7よりなる上、下ロー
ル部主と、穿孔ロールエよりなるものである。上、下ロ
ール6.7は金属薄板材Aを所定位置に固定すると共に
、その回転により所定スピードで搬送するためのもので
ある。穿孔ロールエば第2図(al、(b) (ta1
図におけるローロ線断面図)に示すように、金属薄板材
Aの所定位置、所謂金属薄板材Aの流れ方向に沿って、
所定ピッチPで孔A+を形成するだめのものであり、金
属製の上型ロール8a、下型ロール8bよりなり、図で
は上型ロール8aに凸状の雄型刃9、下型ロール8bに
凹状の雌型刃10を形成したものである。なお、孔A+
のピッチPは限定されるものでなく上、下型ロール8a
、8bへの雄、雌型刃9.10の形成位置により変化す
るものであり、その形状も、第3図(al〜(f)に示
すように、雄、雌型刃9.10の形状により孔A1の形
を選択できるものである。さらに詳説すると、雄、雌型
刃9.10は第4図および第5図に示すように、金属薄
板材への流れ方向と同速で回転し、雄、雌型刃9.1o
が一致噛合することにより金属薄板材Aに孔A+を形成
するものである。また、上、下型ロール8a、8bの径
、雄型刃9高さh、形状により寸法は異なるが、第6図
に示すように、雄型刃9と雌型刃10との間にはΔtの
間隙を形成するものであり、この間隙Δtにより、雄、
雌型刃9.10が噛み合う時に、雄、雌型刃9.10が
衝突しないように調整されるものである。また凹状の雌
型刃10は、裏面まで貫通した穴であり、切り抜かれた
穿孔片A2が順々に押されて排出されるものである。6
aは可動体であり、金属薄板材Aに孔A+を形成しない
場合に上主軸4を上方に移動し、金属薄板材Aに孔A+
を形成しないようにするためのものであり、例えば回転
式のものである。11は上ギア、12は下ギアであり、
駆動源刊のモータ等14の駆動を下ギア12により上ギ
ア11に伝達し、穿孔部↓の回転数、スピードを調整、
伝達するためのものである。駆動源Uは、モータ等14
、ヘルド車15.16、ベルト17よりなり、モータ等
14の回転が下主軸5に伝達することにより、上、下ギ
ア11.12に伝達され、穿孔部上を駆動するためのも
のである。また18は押えロールであり、主軸19に2
個形成すると共に、金属薄板材への幅と同一幅で設置し
、金属薄板材Aが左右にズレるのを抑制するためのもの
である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of a rotary drilling machine according to the present invention will be described in detail below with reference to the drawings. Fig. 1+81, (bl: on the rotary drilling machine according to the present invention (hereinafter simply referred to as the drilling machine)
A schematic explanatory diagram showing the above, and a cross-sectional view taken along the line E in Fig.
It consists of upper and lower main shafts 4.5, an upper roll 6, a lower roll 7, which are mounted on a frame 1b erected on a pedestal la, and a perforated roll. The upper and lower rolls 6.7 are for fixing the metal sheet material A in a predetermined position and transporting it at a predetermined speed by rotation thereof. Figure 2 (al, (b) (ta1)
As shown in the Rolo line cross-sectional view in the figure, along a predetermined position of the thin metal sheet material A, the so-called flow direction of the thin metal sheet material A,
It is used to form holes A+ at a predetermined pitch P, and consists of a metal upper roll 8a and a lower roll 8b. In the figure, the upper roll 8a has a convex male blade 9, and the lower roll 8b has a male blade 9. A concave female blade 10 is formed. In addition, hole A+
The pitch P of the upper and lower die rolls 8a is not limited.
, 8b, and the shape of the male and female blades 9.10 changes depending on the formation position of the male and female blades 9.10, as shown in FIGS. 3(al to (f)). The shape of the hole A1 can be selected by .More specifically, as shown in Figures 4 and 5, the male and female blades 9.10 rotate at the same speed as the flow direction into the thin metal sheet. , male, female blade 9.1o
A hole A+ is formed in the thin metal plate material A by the two meshing together. Although the dimensions vary depending on the diameters of the upper and lower rolls 8a and 8b, the height h of the male blade 9, and the shape, there is a gap between the male blade 9 and the female blade 10 as shown in FIG. It forms a gap of Δt, and this gap Δt allows the male,
Adjustment is made so that the male and female blades 9.10 do not collide when the female blades 9.10 engage. Further, the concave female blade 10 is a hole that penetrates to the back surface, and the cut-out perforated pieces A2 are successively pushed and discharged. 6
a is a movable body, which moves the upper main shaft 4 upward when not forming a hole A+ in the thin metal plate A, and forms a hole A+ in the thin metal plate A;
For example, it is a rotary type. 11 is an upper gear, 12 is a lower gear,
The drive of the motor 14 of the drive source is transmitted to the upper gear 11 by the lower gear 12, and the rotation speed and speed of the drilling part ↓ are adjusted.
It is for communicating. The drive source U is a motor etc. 14
, a heald wheel 15, 16, and a belt 17, and the rotation of the motor etc. 14 is transmitted to the lower main shaft 5, which in turn is transmitted to the upper and lower gears 11, 12 to drive the top of the perforation. In addition, 18 is a presser roll, which has two parts attached to the main shaft 19.
This is to prevent the thin metal sheet material A from shifting from side to side by forming it individually and installing it with the same width as the width of the thin metal sheet material.

勿論、図では穿孔部↓の後に付設しているが、前後に、
あるいは前にのみ付設することができる。
Of course, in the diagram it is attached after the perforation ↓, but before and after,
Alternatively, it can be attached only to the front.

20は受皿であり、穿孔ロールエで切り抜かれた穿孔片
A2が飛散しないように受は取り、−個所に集めるもの
である。
Reference numeral 20 denotes a receiving tray, and the receiving tray is used to collect the perforated pieces A2 cut out by the perforating roller at a - point so that the perforated pieces A2 are not scattered.

次に、本発明に係る穿孔機上の動作について簡単に説明
する。穿孔機上としては第1図(a)、(blに示すよ
うな構成であり、この穿孔機上により、0.4璽凋厚、
500菖璽幅のカラーアルミ鉄板の一端に、第3図(8
1に示ずような幅31、長さ10龍の孔A1を45mm
ピンチで連続して穿孔すると仮定する。そこでモータ等
14を稼動し、この回転により、穿孔部芳の上、下ロー
ル部↓、穿孔ロールエが25m/minのスピードで回
転するように調整する。勿論、この時には可動体6aに
より、上主軸4は下降されており、雄、雌型刃9.10
は所定位置で一致噛合するように調整されている。一方
、前記カラーアルミ鉄板よりなる金属薄板材へを、穿孔
機上の入口部まで、図示しないピンチローラ、フリロー
ラ等により搬送する。その後、前記のとうり回転してい
る穿孔機上の穿孔部上に金属薄板材Aを挿入すると、第
2図(al、(blに示すような孔AIがP−45龍で
穿孔されるものである。勿論、金属薄板材Aは定尺物で
も良いし、長尺状に旋回されたものを使用することがで
きる。
Next, the operation on the drilling machine according to the present invention will be briefly explained. The configuration on the drilling machine is as shown in Fig. 1 (a) and (bl), and on this drilling machine, the thickness of 0.4 mm,
Figure 3 (8
Make the dragon hole A1 of width 31 and length 10 as shown in 1 to 45 mm.
Assume that the holes are to be drilled continuously in a pinch. Then, the motor 14 is operated, and the rotation is adjusted so that the upper and lower roll parts ↓ of the perforation part and the perforation roll part rotate at a speed of 25 m/min. Of course, at this time, the upper main shaft 4 is lowered by the movable body 6a, and the male and female blades 9.10
are adjusted to mesh in a predetermined position. On the other hand, the thin metal plate material made of the colored aluminum iron plate is conveyed to the entrance portion of the punching machine by pinch rollers, free rollers, etc. (not shown). After that, when the metal thin plate material A is inserted onto the drilling part on the rotating drilling machine as described above, a hole AI as shown in FIG. Of course, the metal thin plate material A may be of a fixed length or may be turned into a long shape.

以上説明したのは本発明に係る穿孔機上の−実雄側にす
ぎず、第1図(blに点線で示すようにフリローラ21
を形成し、金属薄板材Aの搬送を確実にすることもでき
る。また、架台1aと、フレー′JAtbを一体化せず
、架台la上にレールを形成し、このレール上をフレー
ム(穿孔機上)が移動できるようにし、金属薄板材Aの
任意位置に孔AIを形成できるようにすることもできる
。なお、この場合には押えロール18は移動可能な状態
とするものである。勿論、金属薄板材へのかわりに、合
成樹脂製の基材、あるいは複合板に穿孔することもでき
る。さらに穿孔ロール基を複数より形成することもでき
る。
What has been described above is only the actual male side of the drilling machine according to the present invention, and the free roller 21 shown in FIG.
It is also possible to form a structure to ensure the conveyance of the thin metal sheet material A. Also, instead of integrating the frame 1a and the frame 'JAtb, a rail is formed on the frame la so that the frame (on the drilling machine) can move on this rail, and the hole AI is placed at an arbitrary position on the thin metal plate material A. It can also be made possible to form. Note that in this case, the presser roll 18 is in a movable state. Of course, instead of a thin metal plate material, a synthetic resin base material or a composite plate can also be perforated. Furthermore, it is also possible to form a plurality of perforated roll groups.

〔発明の効果〕〔Effect of the invention〕

以上説明したように、本発明に係る回転式穿孔機によれ
ば、回転式の穿孔機としたため、高速ラインへの組み込
みが可能であると共に、寸法精度の高い穿孔板を、歩留
り高く生産できる特徴がある。
As explained above, the rotary perforation machine according to the present invention has the characteristics that it can be incorporated into a high-speed line and can produce perforated plates with high dimensional accuracy at a high yield because it is a rotary perforation machine. There is.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図(al、(b)ば本発明に係る回転式穿孔機の一
実施例を示す概略説明図と、(a)図におけるイーイ線
切断図面、第2図(a)、(b)は孔の形成例を示す説
明図と(81図におけるローロ線断面図、第3図(al
〜if)は孔の例を示す説明図、第4図、第5図は孔の
穿孔状態を示す説明図、第6図は雄、雌型刃の噛合状態
を示す説明図である。 1、− ・一回転式穿孔機、文!・・穿孔部、1!・・
穿孔ロール、−U・・・駆動源。 特許出願人 株式会社アイジー技術研究所第3図 (Q)        (b)(り 第千図 +   /−旦 第6図
FIGS. 1A and 1B are schematic explanatory diagrams showing an embodiment of a rotary drilling machine according to the present invention, FIGS. An explanatory diagram showing an example of hole formation (Rollo line sectional view in Figure 81, Figure 3 (al
~if) is an explanatory diagram showing an example of a hole, FIGS. 4 and 5 are explanatory diagrams showing the state of drilling the hole, and FIG. 6 is an explanatory diagram showing the meshing state of the male and female blades. 1,-・Single-rotation drilling machine, sentence! ...Perforation part, 1!・・・
Perforation roll, -U... Drive source. Patent applicant: IG Technology Institute Co., Ltd. Figure 3 (Q) (b)

Claims (1)

【特許請求の範囲】[Claims] (1)長尺状板材に一定間隔で穿孔する穿孔機において
、金属製ロールの外周面に凸状の雄型刃を突出して形成
した穿孔ロールと、金属製ロールの外周面に凹状の雌型
刃を形成した穿孔ロールの上、下型ロールを、前記雄型
刃、雌型刃が一致噛合して回転するように、上、下型ロ
ールを架台上のフレームに上下に軸架したことを特徴と
する回転式穿孔機。
(1) A perforating machine that perforates a long sheet material at regular intervals has a perforating roll with a convex male blade protruding from the outer circumferential surface of the metal roll, and a concave female die on the outer circumferential surface of the metal roll. The upper and lower die rolls are vertically mounted on a frame on a mount so that the male and female blades are in mesh with each other and rotate. Features: Rotary drilling machine.
JP9398188A 1988-04-15 1988-04-15 Rotary perforator Pending JPH01266924A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9398188A JPH01266924A (en) 1988-04-15 1988-04-15 Rotary perforator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9398188A JPH01266924A (en) 1988-04-15 1988-04-15 Rotary perforator

Publications (1)

Publication Number Publication Date
JPH01266924A true JPH01266924A (en) 1989-10-24

Family

ID=14097581

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9398188A Pending JPH01266924A (en) 1988-04-15 1988-04-15 Rotary perforator

Country Status (1)

Country Link
JP (1) JPH01266924A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5216396B2 (en) * 1971-11-09 1977-05-09
JPS5772798A (en) * 1980-10-24 1982-05-07 Komatsu Ltd Sheet metal formation by tandem roll device
JPS59142099A (en) * 1982-12-01 1984-08-15 エービー テトラ パック Method and device for removing punched chip material in punching unit

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5216396B2 (en) * 1971-11-09 1977-05-09
JPS5772798A (en) * 1980-10-24 1982-05-07 Komatsu Ltd Sheet metal formation by tandem roll device
JPS59142099A (en) * 1982-12-01 1984-08-15 エービー テトラ パック Method and device for removing punched chip material in punching unit

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