JPH01254718A - Production of styrenesulfonated product-maleic acid copolymer - Google Patents

Production of styrenesulfonated product-maleic acid copolymer

Info

Publication number
JPH01254718A
JPH01254718A JP63081401A JP8140188A JPH01254718A JP H01254718 A JPH01254718 A JP H01254718A JP 63081401 A JP63081401 A JP 63081401A JP 8140188 A JP8140188 A JP 8140188A JP H01254718 A JPH01254718 A JP H01254718A
Authority
JP
Japan
Prior art keywords
alkali metal
maleic acid
formulas
acid group
group
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63081401A
Other languages
Japanese (ja)
Inventor
Kyoko Hanayama
花山 恭子
Tetsuya Asahi
旭 哲也
Yozo Kondo
近藤 陽三
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tosoh Corp
Original Assignee
Tosoh Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tosoh Corp filed Critical Tosoh Corp
Priority to JP63081401A priority Critical patent/JPH01254718A/en
Publication of JPH01254718A publication Critical patent/JPH01254718A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F212/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • C08F212/02Monomers containing only one unsaturated aliphatic radical
    • C08F212/04Monomers containing only one unsaturated aliphatic radical containing one ring
    • C08F212/14Monomers containing only one unsaturated aliphatic radical containing one ring substituted by heteroatoms or groups containing heteroatoms
    • C08F212/30Sulfur

Abstract

PURPOSE:To obtain the title copolymer useful as an additive for cement paste, mortar, concrete, etc., by reaction in a hydrous solvent in the presence of a radical initiator, between a styrenesulfonate and maleic anhydride. CONSTITUTION:A reaction is carried out in a hydrous solvent (e.g., 1,4-dioxide, DMF, THF) in the presence of a radical initiator (e.g., ammonium persulfate, azobisisobutyronitrile, benzoylperoxide) between (A) a styrenesulfonate of formula I (X is alkali metal, or ammonium) and (B) maleic anhydride and, if needed, the sulfonate group is converted into sulfonic acid group and carboxylic acid group into carboxylic alkali metal salt group, thus obtaining the objective copolymer constituted of recurring units of formulas II and III (Y is H or alkali metal), respectively.

Description

【発明の詳細な説明】 [産業上の利用分野コ 本発明はスチレンスルホン化物−マレイン酸共重合体の
製造方法に関する。この共重合体は、セメントペースト
、モルタル、コンクリート等の添加削として広範囲の用
途に応用可能な樹脂である。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for producing a styrene sulfonate-maleic acid copolymer. This copolymer is a resin that can be used in a wide range of applications as an additive to cement paste, mortar, concrete, etc.

[従来の技術] 従来スチレン−マレイン酸共重合体のスルホン化物を得
る方法としては、例えば特開昭61−53305号公報
に記載のようにスチレン−マレイン酸共重合体をクロル
硫酸を用いて製造する方法が知られている。
[Prior Art] Conventionally, as a method for obtaining a sulfonated product of a styrene-maleic acid copolymer, a styrene-maleic acid copolymer is produced using chlorosulfuric acid as described in JP-A No. 61-53305. There are known ways to do this.

また、スチレンスルホン酸ナトリウムとマレイン酸とを
共重合体させることにより製造する方法も知られている
Also known is a method of producing by copolymerizing sodium styrene sulfonate and maleic acid.

[発明が解決しようとする課題] しかしながら前者の方法ではクロル硫酸のような危険な
試薬を用いなければならず、したがって安全性、設備面
での問題等工業化には不利である。
[Problems to be Solved by the Invention] However, the former method requires the use of dangerous reagents such as chlorosulfuric acid, and is therefore disadvantageous for industrialization, such as safety and equipment problems.

また後者の方法では、スチレンスルホン酸ナトリウム対
マレイン酸のモル比を1:9のマレイン酸大過剰に仕込
んでも共重合体中にマレイン酸の繰返し単位は、33モ
ル%しか含有させることができず、例えば無機質との親
和性向上をカルボン酸基数の増加によりはかることがで
きなかった。したがって現在まで高マレイン酸含有率の
スチレンスルホン化物−マレイン酸共重合体を製造する
方法はいずれも工業的な製造方法としては安全性や原料
のロス等の問題があった。
In addition, in the latter method, even if the molar ratio of sodium styrene sulfonate to maleic acid is 1:9, which is a large excess of maleic acid, only 33 mol% of maleic acid repeating units can be contained in the copolymer. For example, it has not been possible to improve the affinity with inorganic substances by increasing the number of carboxylic acid groups. Therefore, until now, all methods for producing styrene sulfonated product-maleic acid copolymers with a high maleic acid content have had problems such as safety and loss of raw materials as industrial production methods.

[課題を解決するための手段] 本発明者らは、上記問題点を解決するために鋭意努力し
た結果、本発明を完成した。
[Means for Solving the Problems] The present inventors have completed the present invention as a result of diligent efforts to solve the above problems.

即ち、本発明は、下記一般式(I)及び(II)(Xは
水素、アルカリ金属又はアンモニウム基を表す) (Yは水素又はアルカリ金属を表す) で示される繰返し単位よりなるスチレンスルホン化物−
マレイン酸共重合体を製造するにあたり、下記一般式(
III) 03X (Xはアルカリ金属又はアンモニウム基を表す)で示さ
れるスチレンスルホン酸塩と無水マレイン酸とをラジカ
ル開始剤の存在下、含水溶媒中で反応させ、必要に応じ
てスルホン酸塩基をスルホン酸基に、カルボン酸基をカ
ルボン酸アルカリ金属塩基に転換させることを特徴とす
るスチレンスルホン化物−マレイン酸共重合体の製造方
法に関する。
That is, the present invention provides styrene sulfonated compounds comprising repeating units represented by the following general formulas (I) and (II) (X represents hydrogen, an alkali metal, or an ammonium group) (Y represents hydrogen or an alkali metal).
In producing the maleic acid copolymer, the following general formula (
III) A styrene sulfonate represented by 03X (X represents an alkali metal or an ammonium group) and maleic anhydride are reacted in a water-containing solvent in the presence of a radical initiator, and if necessary, the sulfonate group is converted into a sulfonate. The present invention relates to a method for producing a styrene sulfonate-maleic acid copolymer, which comprises converting a carboxylic acid group into an alkali metal carboxylic acid base.

本発明のスチレンスルホン化物−マレイン酸共重合体に
あっては式(I)の繰り返し単位を1個又位が複数個適
宜に直鎖状に連結して成る連結体とが互いに無秩序に又
は秩序立って直線状に連結して構成されている。
In the styrene sulfonated product-maleic acid copolymer of the present invention, the repeating unit of formula (I) is formed by connecting one or more repeating units in a linear chain as appropriate, and the repeating units are arranged in a disordered or ordered manner. It is constructed by standing and connecting in a straight line.

スチレンスルホン化物−マレイン酸共重合体において、
各繰返し単位(I>及び(II>の繰返し単位数をそれ
ぞれに、1とすると、本発明によれば0.1≦に/(k
+1)≦0.9の関係を満足する共重合体を得ることが
できる。
In the styrene sulfonate-maleic acid copolymer,
If the number of repeating units of each repeating unit (I> and (II>) is 1, then according to the present invention, 0.1≦/(k
A copolymer satisfying the relationship +1)≦0.9 can be obtained.

本発明で用いるスチレンスルホン酸塩(I[[)の陽イ
オンとしては、ナトリウムイオン、カリウムイオンのア
ルカリ金属イオンやアンモニウムイオンをあげることが
できる。
Examples of the cations of the styrene sulfonate (I[[) used in the present invention include alkali metal ions such as sodium ions and potassium ions, and ammonium ions.

本発明で用いられる溶媒としては、1,4−ジオキサン
、ジメチルスルホキシド、ジメチルホルムアミド、N−
メチルピロリドン、テトラハイドロフラン等水との相溶
性があるものであれば特に制限はない。
Solvents used in the present invention include 1,4-dioxane, dimethyl sulfoxide, dimethylformamide, N-
There is no particular restriction as long as it is compatible with water, such as methylpyrrolidone and tetrahydrofuran.

溶媒中の水の含有量は使用する無水マレイン酸の当量以
上が好ましい。水の含有量が使用する無水マレイン酸の
当量未満であると、無水マレイン酸がマレイン酸に加水
分解されないことがある。
The content of water in the solvent is preferably equal to or greater than the equivalent amount of maleic anhydride used. If the water content is less than the equivalent amount of maleic anhydride used, maleic anhydride may not be hydrolyzed to maleic acid.

本発明で用いられる重合開始剤としては過硫酸アンモニ
ウム、過硫酸カリウム等の過硫酸塩、アゾビスイソブチ
ロニトリル、アゾビスイソバレロニトリル等のアゾ化合
物、過酸化ベンゾイル、1−ブチルハイドロパーオキサ
イド等の過酸化物などラジカル重合に使用される開始剤
であれば特に制限はない。
Examples of the polymerization initiator used in the present invention include persulfates such as ammonium persulfate and potassium persulfate, azo compounds such as azobisisobutyronitrile and azobisisovaleronitrile, benzoyl peroxide, and 1-butyl hydroperoxide. There is no particular restriction as long as it is an initiator used for radical polymerization such as peroxide.

また反応は0〜150℃の温度で0.5〜24時間行う
のが好ましい。
Further, the reaction is preferably carried out at a temperature of 0 to 150°C for 0.5 to 24 hours.

原料濃度は一般には50〜500 g/β溶媒の範囲が
選択される。開始剤濃度は一般には0.001g〜0.
1g/g原料の範囲が選択される。
The raw material concentration is generally selected within the range of 50 to 500 g/β solvent. The initiator concentration is generally between 0.001g and 0.01g.
A range of 1 g/g raw material is selected.

またこのようにして得られた共重合体はその後必要に応
じて常法によりスルホン酸塩基をスルホン酸基にカルボ
ン酸基をカルボン酸アルカリ金属塩基に置換することが
できる。
Further, in the copolymer thus obtained, the sulfonic acid groups can be subsequently replaced with sulfonic acid groups and the carboxylic acid groups with carboxylic acid alkali metal bases by a conventional method, if necessary.

このようにして得られる式(I>および式(II)で表
されるスチレンスルホン化物−マレイン酸共重合体はセ
メントペースト、モルタル、コンクリート等の添加剤と
してだけでなく水溶性ポリマーとしてのその他店範囲の
用途に応用可能である。
The styrene sulfonated compound-maleic acid copolymers represented by formulas (I> and (II)) thus obtained can be used not only as additives for cement paste, mortar, concrete, etc., but also as water-soluble polymers in other applications. Applicable to a range of applications.

[実施例] 以下に本発明の方法を実施例によって示すがこれらによ
って本発明が限定されるものではない。
[Examples] The method of the present invention will be illustrated below by examples, but the present invention is not limited to these.

実施例1 撹拌機、温度計、窒素導入管、冷却器を備えた200m
1の4つロセパラブルフラスコにスチレンスルホン酸ナ
トリウム10.31g(50mmoり無水マレイン酸4
.9g(50mmoり1.4−ジオキサン50011を
入れ撹拌し70゛Cに昇温したのち、過硫酸アンモニウ
ム0.35g (15mmoりの50m1水溶液を加え
6時間加熱撹拌した。室温に冷却後大量のアセトンに投
入しポリマーを析出させろ過した0次いでポリマーを水
に溶解しアセトンに再沈澱させることにより精製し、1
00℃で24時間真空乾燥し白色粉末14.5g(収率
89%)を得た。
Example 1 200m equipped with stirrer, thermometer, nitrogen inlet pipe, and cooler
10.31 g (50 mmol) of sodium styrene sulfonate in 4 separable flasks
.. After adding 9 g (50 mmol) of 1,4-dioxane 50011 and stirring and raising the temperature to 70°C, 50 ml of an aqueous solution of 0.35 g (15 mmol) of ammonium persulfate was added and stirred for 6 hours. After cooling to room temperature, a large amount of acetone was added. Then, the polymer was purified by dissolving it in water and reprecipitating it in acetone.
Vacuum drying was performed at 00° C. for 24 hours to obtain 14.5 g of white powder (yield: 89%).

赤外線吸収スペクトルを測定したところ3450CII
−iにカルボン酸性OH基、1720C111−1にカ
ルボン酸二量体、 1650an−’にカルボン酸陰イ
オン、1200an−’にスルホン酸基、 830cx
x−’ニパラ置換フェニル基が観察された。
When the infrared absorption spectrum was measured, it was 3450CII.
-i is a carboxylic acidic OH group, 1720C111-1 is a carboxylic acid dimer, 1650an-' is a carboxylic acid anion, 1200an-' is a sulfonic acid group, 830cx
An x-'nipara-substituted phenyl group was observed.

またS元素分析値はS:9.9%(9,9%)(括弧内
の数値はに/に+β=0.5の場合の理論値)でありこ
の共重合体はに/ (k−11! ) =0.5である
ことがわかる。
In addition, the S elemental analysis value is S: 9.9% (9.9%) (the numerical value in parentheses is the theoretical value when ni/ni+β=0.5), and this copolymer is ni/(k- 11!) = 0.5.

得られたポリマーを水に溶解して25℃における極限粘
度[η]を測定したところ[η]=0.54 (d、e
/g)−’であった。
When the obtained polymer was dissolved in water and the intrinsic viscosity [η] at 25°C was measured, [η] = 0.54 (d, e
/g)-'.

ただし水溶性ポリマーの極限粘度は縦軸に−11/2 (ηsp/c)  、横軸に(c)   を取り得られ
た直線をC=Oに外挿することにより測定した。
However, the intrinsic viscosity of the water-soluble polymer was measured by taking −11/2 (ηsp/c) on the vertical axis and (c) on the horizontal axis and extrapolating the obtained straight line to C=O.

またこのポリマーを3N  NaOH水に溶解させ、再
び大量のアセトンに投入させる事でスチレンスルホン化
物−マレイン酸共重合体のナトリウム塩を得ることがで
きた。
Further, by dissolving this polymer in 3N NaOH water and pouring it into a large amount of acetone again, it was possible to obtain the sodium salt of the styrene sulfonate-maleic acid copolymer.

実施例2 スチレンスルホン酸ナトリウムを16.5g(80mm
oβ)無水マレイン酸を2.0g(20mmoR)使用
した以外は実施例1と同様の方法で重合を行ない16.
6g(収率90%)のポリマーを得な。
Example 2 16.5 g (80 mm) of sodium styrene sulfonate
oβ) Polymerization was carried out in the same manner as in Example 1 except that 2.0 g (20 mmoR) of maleic anhydride was used. 16.
Obtain 6 g (90% yield) of polymer.

S元素分析値はS:13%(14%)(括弧内の数値は
に/に+β=0.8の場合の理論値)でありこの共重合
体はに/に−tJ=0.76であることがわかる。得ら
れたポリマーを水に溶解して25°Cにおける極限粘度
[ηコを測定したところ実施例3 スチレンスルホン酸ナトリウムを4,1g<20mmo
f)無水マレイン酸を7.8g(80mnnoり使用し
た以外は実施例1と同様の方法で重合を行ない9.3g
(収率78%)のポリマーを得た。
The S elemental analysis value is S: 13% (14%) (the numerical value in parentheses is the theoretical value when Ni/ni+β=0.8), and this copolymer has Ni/ni−tJ=0.76. I understand that there is something. The obtained polymer was dissolved in water and the intrinsic viscosity [η] at 25°C was measured.
f) Polymerization was carried out in the same manner as in Example 1 except that 7.8 g (80 mnno) of maleic anhydride was used.
(yield 78%) of the polymer was obtained.

S元素分析値はS:52%(4,8%)(括弧内の数値
はに/に+!−0,2の場合の理論値)でありこの共重
合体はに/に+!=0.22であることがわかる、得ら
れたポリマーを水に溶解して25°Cにおける極限粘度
[η]を測定したところ[η]=0.30 (dJ2/
g)−’であった。
The S elemental analysis value is S: 52% (4.8%) (the numerical value in parentheses is the theoretical value in the case of ni/ni+!-0,2), and this copolymer has ni/ni+! When the resulting polymer was dissolved in water and the intrinsic viscosity [η] at 25°C was measured, it was found that [η] = 0.30 (dJ2/
g)-'.

[発明の効果] 以上の説明で明らかなように本発明の製造法によりスチ
レンスルホン化物−マレイン酸共重合体は危険な試薬を
用いる事なく高マレイン酸含有のポリマーを高収率で合
成することができ、このポリマーはセメントペースト、
モルタル、コンクリート等の添加剤としての良質な素材
として広範囲の用途に応用可能である。
[Effects of the Invention] As is clear from the above explanation, the styrene sulfonate-maleic acid copolymer can be synthesized in high yield with high maleic acid content without using dangerous reagents by the production method of the present invention. This polymer can be used as cement paste,
It can be used in a wide range of applications as a high-quality material as an additive for mortar, concrete, etc.

Claims (1)

【特許請求の範囲】[Claims] (1)下記一般式( I )及び(II) ▲数式、化学式、表等があります▼( I ) (Xは水素、アルカリ金属又はアンモニウム基を表す) ▲数式、化学式、表等があります▼(II) (Yは水素又はアルカリ金属を表す) で示される繰返し単位よりなるスチレンスルホン化物−
マレイン酸共重合体を製造するにあたり、下記一般式(
III) ▲数式、化学式、表等があります▼(III) (Xはアルカリ金属又はアンモニウム基を表す) で示されるスチレンスルホン酸塩と無水マレイン酸とを
ラジカル開始剤の存在下、含水溶媒中で反応させ、必要
に応じてスルホン酸塩基をスルホン酸基に、カルボン酸
基をカルボン酸アルカリ金属塩基に転換させることを特
徴とするスチレンスルホン化物−マレイン酸共重合体の
製造方法。
(1) General formulas (I) and (II) below ▲There are mathematical formulas, chemical formulas, tables, etc.▼(I) (X represents hydrogen, alkali metal, or ammonium group) ▲There are mathematical formulas, chemical formulas, tables, etc.▼( II) Styrene sulfonated product consisting of repeating units represented by (Y represents hydrogen or alkali metal)
In producing the maleic acid copolymer, the following general formula (
III) ▲Mathematical formulas, chemical formulas, tables, etc.▼(III) (X represents an alkali metal or ammonium group) A styrene sulfonate and maleic anhydride are mixed in a water-containing solvent in the presence of a radical initiator. A method for producing a styrene sulfonate-maleic acid copolymer, which comprises reacting and optionally converting a sulfonic acid group into a sulfonic acid group and a carboxylic acid group into an alkali metal carboxylic acid group.
JP63081401A 1988-04-04 1988-04-04 Production of styrenesulfonated product-maleic acid copolymer Pending JPH01254718A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63081401A JPH01254718A (en) 1988-04-04 1988-04-04 Production of styrenesulfonated product-maleic acid copolymer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63081401A JPH01254718A (en) 1988-04-04 1988-04-04 Production of styrenesulfonated product-maleic acid copolymer

Publications (1)

Publication Number Publication Date
JPH01254718A true JPH01254718A (en) 1989-10-11

Family

ID=13745294

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63081401A Pending JPH01254718A (en) 1988-04-04 1988-04-04 Production of styrenesulfonated product-maleic acid copolymer

Country Status (1)

Country Link
JP (1) JPH01254718A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007023454A (en) * 2005-07-21 2007-02-01 Jsr Corp Copolymer for fiber-sizing agent, fiber-sizing agent, fiber bundle, and fiber-reinforced resin

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007023454A (en) * 2005-07-21 2007-02-01 Jsr Corp Copolymer for fiber-sizing agent, fiber-sizing agent, fiber bundle, and fiber-reinforced resin
JP4701893B2 (en) * 2005-07-21 2011-06-15 Jsr株式会社 Copolymer for fiber sizing agent, fiber sizing agent, fiber bundle, and fiber reinforced resin

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